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    Mae Wei Micro HydroJanuary 28 February 8 2008

    Presentation to ESP School29 February 2008

    Prepared byJennifer Tracy

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    About this Project

    This project came about following the approval ofa UNDP grant application. This is not an easyprocess.

    BGET's director Salinee Tavaranan wrote thesuccessful grant application last year.

    The UNDP grant provides for three projectsbetween 2007-2009. A Bio-Digester installed in

    Pa Dae May 2007. A Solar Electrification projectthat will take place at the end of this year. Andone micro-hydro power systems just installed inJanuary in Mae Wei.

    B G E TBORDER GREEN ENERGY TEAM

    B G E TG E TBORDER GREEN ENERGY TEAM

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    Past Mico-hydro Projects In 2006 and 2007 Watit Hathaipassorn

    (TOPS, BGET, KNCE, Director TBCAF)wrote a successful grant application.

    The UNDP grant provided for two micro-

    hydro power systems. The first took placein Huai Kra Thing in January 2006. The

    second install took place in Mor Ti Htavillage in January 2007.

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    UNDP Who they are.

    UNDP is the UN's global developmentnetwork, advocating for change and

    connecting countries to knowledge,experience and resources to help

    people build a better life.

    http://www.undp.or.th/about/index.html

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    Huay Kra Thing Village:

    2006 installed micro-hydro power system

    Phra Taat sub-

    district, Mae RaMat district, Tak

    Province

    School:kindergarten to

    3rd grade, 48students, 2 teachers

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    Mor Ti Hta Village:

    2007 installed micro-hydro power system

    Mae U Su sub-district, Tha Song Yangdistrict, Tak Province

    School: 1st

    to 6rd

    grade, 60 students, 4

    teachers

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    Mae Wei Village:

    2008 installed micro-hydro power system

    Tha Song Yang District, Tak Province

    School: Kindergarten to 6th grade 105 students, 10-15 teachers

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    Mae Wei Project Partners

    KNCE

    Green Empowerment Palang Thai

    TOPS TBCAF

    ZOA

    Engineering Study Program,Mae La Camp, Zone B

    Spring Street School (USA)

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    Micro Hydro in Tak Province

    This is the 6th system in Tak Province installed by

    the listed project partners. There are at least two pico hydro projects in

    Nupoe camp.

    There are probably more systems in the provinceas available water resources are many, we are justnot aware of them.

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    Pico Hydro Nupoe Camp

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    What is Micro Hydro Power Producing power from falling water.

    The term Micro depends on the country in

    which it is applied. General rule of thumbis less than 300kW (SEI August 2004). In Thailand

    micro hydro refers to sites less than 200kW.

    The Micro Hydro project at Mae Wei can

    produce up to 3.5kW... although given thewaterfall height and the resource, more

    can certainly be produced.

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    Other Hydro Sights in Thailand (DEDE)

    http://www.dede.go.th/dede/fileadmin/usr/bers/gasohol_document/Table_for_Microhydro_Webpage.pdf

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    Project Goals

    Overall: The power production system will operate in a long term,sustainable, ecologically sound, and useful manner for the community.

    Technical: The system components will continue to operate in a longterm sustainable and safe manner.

    Environment: The system will minimally impact the environment and beecologically sound year round.

    Community: The system will meet community needs and grow alongwith the community needs in a healthy manner. The community will beresponsible for all above goals.

    Evaluation: BGET and KNCE will continue to learn from this installation

    and apply knowledge gained to all future energy projects.

    Grant: All portions of UNDP grant will be met.

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    Micro Hydro Power Revisited

    Power (Watts) = Flow (Q) in Pipe x Height (H) x Density of Water () xGravity (g) x Overall Efficiency Factor (E)

    Density of Water () = 1 kg/literGravity (g) = 9.81 m/s^2

    Newton = (kg * m)/s^2 , Watt = Newton * m/s, 1 m^3 = 1000 liters, 1Newton meter = 1 Joule

    Rule of Thumb-> Power (Watts) = Flow (Q) in Pipe x Height (H) x 5

    Power (Watts) Work done per unit of time.

    Flow (liters/s) is the amount of water moving through the Micro-Hydro system at any giventime.

    Height (m) in the above equation is the gross head or available head before we account for

    friction in the pipe which will mean less usable head.

    Rule of Thumb (an method used by folks to make a simple and fairly accurateestimate for something usually requiring a more complicated equation): The rule ofthumb for MH power estimation is basically the same equation with the last few terms

    squished into a simple number. The 5 in this equation takes friction, gravity, turbineefficiency, generator efficiency, and expected transmission losses (overall efficiency factor of.5) into account.

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    Maximum amount of flow that can becaptured year round and deliveredcontinuously to the turbine.

    _______ Liters/Second

    Flow (Q)

    Maximum head orheight differencebetween pipe inletand the turbine.

    H = ____ m

    H

    Turbine

    Micro Hydro

    Power

    Rule of ThumbPower = Flow (Q) x Head (H) x 5

    Head (H)

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    Engineering/Project Steps

    Find Appropriate Sites (Site Survey)

    Determine the best site (not always based on

    resource and best site from an technicalstandpoint, but based on need, ... and politics)

    Make sure funding is secured!

    Undertake a design survey (optional) and getfull community support

    Design System and Design Review Build the system with community involvement

    Insure continued system maintenance.

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    Introducing Mae Wei

    Primary SchoolClassrooms

    Fathers House

    Dorms

    MothersHouse

    Bathroom

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    The Waterfall at Mae Wei

    Top / Dam AreaFlow 35 l/s(not visible)

    ApproximatePowerhouseLocation

    50m = verticaldrop from intake

    to PH

    Height of entirewaterfall = ~98m

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    Design Considerations

    Stream Health - are the system removing too much water for the stream, its inhabitants, and itsdependents to stay healthy?

    Erosion Will the civil works we build for the micro hydro power system be sustainable through all seasonand will they effect the geography of the stream in the long term? Look at the intake structure, and the

    outflow (tailrace) from the turbine.

    Seasonal variation Not only must the system be sustainable through all seasons, the expected flow atthe turbine must be constant in all seasons as well.

    Maintenance The system should be designed with system maintenance in mind. Cleaning the dam areashould be done regularly.

    Practical ConsiderationsLength of the penstock (L), penstock material (PVC, concrete, metal), anddiameter of the pipe must be included in our practical system considerations. All affect our overall systemefficiency and the final available power.

    Power Transmission and Voltage Loss How far is the turbine from the end user (D)? Voltage is lost

    with every meter of transmission cable. If the voltage is too low by the time it reaches the farthest load, itwill not be usable (lights expecting to see 220V will not run on 150V.

    Community needs and politics Are we really providing the best solution for the communities needs? Arethere any other factors that need to be considered when choosing a project site?

    Maximum amount of flow that can be

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    Flow at Intake Location

    Q = 35 Liters/Second

    Maximum amount of flow that can becaptured year round and diverted intothe tank!!

    TO BE DETERMINED!

    Available Flow

    Usable Flow

    School

    Maximum head orheight differencebetween tank outlet

    and turbine.

    H = ~50m

    HEAD

    H L

    4.Length of pipe betweenintake pipe and turbine.

    L = ~160 m

    Turbine

    D

    5.Distance between Turbineand School.

    D = ~1.2 km

    MW Micro Hydro SurveySheet (Before Install)

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    Turbine Design Survey MTH

    Design Considerations1. Limited budget.2. Desire to maximize the water we leave inthe stream bed for critters3. The fact that the weirs we build leak

    substantially4. Difficulty of the site (steep slopes)5. Actual power needs of the school6. Site head (50 m) and flow measurements

    (35 liters/sec)

    Centrifugal pump runningin reverse- an excellentoption: low cost, sold inThailand and easy to repair

    Waterfall #1

    Head 50 m

    Flow 35 l/s

    Gravity 10 m/s^2

    Density H2O 1 kg/l

    Efficiency 0.5

    Power 8.5 kW

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    MW Power Circuit Survey and Design

    Electrical Loads Notes

    Details W

    25 x20 Watt fluorescent light 500 School, dormitory, Mother's house, Father's house

    1 Television 100

    1 VCD Player 30

    Total 630

    Future loads: Computers, community lighting, other educational

    electrical equipment

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    Mae Wei Schematic

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    Functional design: pipes &

    pump as turbine at Mae Weiweir

    4 PVC

    valve should bescrew type thatcloses slowly toprevent waterhammer. (not type

    that requires only 90degree turn).

    4 or greater PVC.

    Sufficient drainage toensure that water willnot flood outletMounted level on concrete base 6 thick with sunk bolts to match

    pump mounting brackets.

    SchoolTo village loads

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    Mae Wei

    Wiring Diagram

    power lines: single phase 240 vac to village. 2 @25 mm Al

    Capacitor box (70 microfarad & 140 microfarad)

    Volt-meter (0-500 volt)V

    AAmmeter 30 amp

    A

    V

    Knife switch

    Volt-meter (0-500 volt)

    Ammeter 10 amp

    Leonics controller Ballast load

    Three phase 240 vac delta

    Powerhouse

    SchoolTo village loads

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    Now to build the thing!

    We want Pictures!

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    Dam

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    This is easy!!My back hurts

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    Wiring

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    Power House

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    Voltage at power house

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    Capacitors at the power house

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    Ballast load and Leonics

    controller

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    The Pump

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    Wiring the school

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    Celebration!!

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    Faces to Remember

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    Goodbye! Mae Wei

    ESP Post Survey

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    ESP Post SurveyNext Time Improvements for Install

    1) Improve English for better communication among participants

    2) Bring more tools so more people can work

    3) Take more precise site measurements prior to installation

    ESP Post Survey

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    ESP Post SurveyNext time for ESP

    1) Bring a chaperone

    2) Safely secure valuables

    3) Divide meals more equally

    Thefoodthisyearismuchbetter

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    Highlights

    1. Soccer tournament

    2. Tasty food

    3. New friends

    4. Seeing a 6 foot snake killed by a villager

    5. Bathing in the river

    6. Closing ceremony performances

    BGET F ll U d

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    BGET Follow Up and

    Maintenance Fix All Install Problems!!

    Villager maintenance of system Leaves and debris from damn

    Turbine/Generator Maintenance Weekly/Monthly monitoring of System

    More training of local technicians

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