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A Reliable Partner adding Power in your Business Main Electrical & Instrumentation (MEI) Integrator
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Page 1: Main Electrical & Instrumentation (MEI) Integrator - …lntecc.com/homepage/resources/brochures/PTD/PTDInternational/PTD... · Kensington Oval Stadium at Barbados, ... STAAD. PRO,

A Reliable Partner adding Power in your Business

Main Electrical & Instrumentation (MEI) Integrator

Page 2: Main Electrical & Instrumentation (MEI) Integrator - …lntecc.com/homepage/resources/brochures/PTD/PTDInternational/PTD... · Kensington Oval Stadium at Barbados, ... STAAD. PRO,

Larsen & Toubro (L&T) - a US$13.5 billion, technology, engineering, construction and manufacturing company, is one of the largest and most respected companies in India.

L&T has an international presence, with a global spread of offices, which markets plant and equipment in over 40 countries. It has world class manufacturing facilities in India, Malaysia, China, Oman and Saudi Arabia including a supply chain that spans across five continents.

L&T has built a strong local presence in GCC countries and demonstrated its long-term

commitment to the region through project execution. In addition, the company has established a state-of-the-art fabrication facility and a training institute, which focuses on producing skilled technicians at Sohar, Oman. L&T also has a switch gear manufacturing unit in Dammam, Saudi Arabia.

A strong, customer-focused approach, conformance to global EHS standards and a constant quest for top-class quality have enabled L&T to sustain leadership in its lines of business for over 75 years.

Most Respected Company

L&T Construction, the construction arm of Larsen & Toubro is the largest construction organisation in India and is ranked 27th among the world’s 225 top contractors (as per ENR, USA - August 2012). L&T Construction’s leading edge capabilities cover every discipline of construction: civil, mechanical, electrical and instrumentation engineering and services extend to all core sector industries and infrastructure projects with single source responsibility.

L&T Construction was one of the earliest companies to operate in Gulf and over the years, gained significant market presence for executing power evacuation, transmission and distribution projects on EPC basis. L&T has also been actively involved in scaling the economies of the Arab world by executing major projects involving hi-rise towers, airports, roads,

interchanges and bridges, fast track stadiums, hydrocarbon projects, water and waste water treatment plants.

Besides GCC, L&T Construction has set its foot prints in more than 20 countries across the globe and executed projects covering every segment of industry and infrastructure. Some of major countries where L&T has executed landmark projects include Bhutan, Nepal, Bangladesh, Sri Lanka, Malaysia, Sudan, Mozambique, Tanzania, Mauritius, Jordan, Iraq, Uzbekistan, Russia, Germany, Suriname and West Indies.

As a leading engineering, infrastructure and construction player, L&T has expanded its horizons and is geared to change the global infrastructure by building major expressways and metro projects.

The Master Builder

425m Wadi-Abdoun cable stayed bridge in Jordan

A view of the 202 m x 50 m wide shiplift platform at L&T’s Kattupalli Shipyard near Chennai

Kensington Oval Stadium at Barbados, West Indies Twin towers at ‘Marinascape’ in Dubai Marina

220 kV Transmission Line at Dhabiya

Qassim Cement Plant, Saudi Arabia Al Khoud Interchange, Oman Abu Dhabi International Airport

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A robust energy infrastructure is a vital need for long term economic growth and social development of a country. L&T has indigenous capabilities and proven expertise to enable the development of efficient energy infrastructure systems and meet the growing demands. The Power Transmission & Distribution Independent Company (PT&D), one of the restructured companies of L&T Construction is a powerful player in the field of power transmission and distribution.

PT&D commissioned India’s first 765 kV AIS substation for Uttar Pradesh Power Transmission Corporation Limited at Unnao and is also executing the country’s first GIS substation at Pune. PT&D charged a first-of-its-kind 1200 kV substation for Power Grid’s

Bina test station. PT&D also has the distinction of having executed India’s first 800 kV high voltage direct current transmission line between Nidhaura and Agra (256 Km).

The industry leadership of L&T is reflected in its over 70 years of expertise spanning across wide ranging strengths and capabilities:

� In-house engineering

� Project management

� Sourcing and selection of vital equipment

� Quality assurance and quality control

� Inspection, testing and commissioning

� World class safety

PT&D has executed many significant electrical and instrumentation projects in India and abroad and gained specialization and industry expertise. Spectrum of services offered includes:

Power Transmission:Transmission Line Design Solutions Tower Manufacturing Tower Testing Turnkey EPC Solutions up to 765 kV HVAC & 800 kV HVDC

Power Distribution:Air Insulated Substations up to 1200 kV Gas Insulated Substations (GIS) up to 765 kV EHV Cabling up to 400 kV Power Quality improvement projects

Industrial Electrification:E-BoP/ I-BoP for Power Plants Process Plant Electrification Industrial Automation Communication systems

L&T is preferred by customers for its innovative solutions and best practices and 24x7 trouble free operation of sophisticated electrical equipment for mission critical operations in process plants, modern intelligent office buildings, commercial complexes, health care institutions meeting specific requirements of its clients.

Powerful Player

132 kV Switchyard at Bhutan

India’s first 1200 kV Substation at Bina in Madhya Pradesh

Industrial electrification at Hindustan Zinc at Chanderiya

800 kV HVDC Nidhaura - Agra Transmission Line

161/33/11 kV Substation in Suriname, South America E-BoP for 445 MW Konaseema Combined Cycle Power Plant in Andhra Pradesh

220 kV Grid Substation at Airport Heights, Oman

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400 kV Fujairah-Dhaid Transmission Line

220 kV Substation at IBRI, Oman 380 kV D/C Transmission Line at Riyadh

Cleaner Power for a Greener Gulf L&T has a strong presence in Gulf and over the years, gained significant market presence in UAE, Oman, Qatar, Saudi Arabia, Kuwait and Bahrain for executing power evacuation, transmission and distribution projects on EPC basis.

Today, L&T is one of the major forces to reckon with in the Power Transmission & Distribution Sector and it is one amongst top three companies in this business in UAE.

L&T’s Power Transmission & Distribution (PT&D) business provides comprehensive engineering and construction services for a gamut of power transmission and distribution projects across the Gulf countries.

PT&D’s on-board professionals with varied experience and in-depth knowledge on all aspects of power transmission and distribution ensure that the customers’ expectations are exceeded by leveraging global resources.

The range of EPC capabilities include:

� Delivering optimal and cost competitive solutions with attractive life cycle costing

� Value management and design optimization

� Sustainable and lean construction methods

� Benchmarking for continuous improvement

� Partnering with multiple agencies across geographies

� Global supply chain management

� System design and configuration

132/11 kV Substation at Jebel Ali Horse Race Course in UAE 220/132/33 kV Sohar Industrial Substation in Oman

132/33/11 kV Substation at Masafi in UAE

� System integration

� Start up, tuning and achieving plant performance parameters

L&T’s well-equipped exclusive design facilities established across its offices in GCC provide a broad spectrum of engineering design and consultancy services ranging from concept to commissioning for all types of energy infrastructure projects. The design team complements execution and commissioning of projects well ahead of time with international standards of safety and quality.

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Transmission Line Testing & Research Station

L&T’s Transmission Line Testing & Research Station (TLTRS) is one of the largest tower testing station in India and the country’s first private testing station to be accredited by National Accreditation Board for Testing & Calibration Laboratories (NABL). TLTRS since its inception in November 2009 has completed testing of towers for many International clients from Spain, Oman, Abu Dhabi and Egypt.

This state-of-the-art testing station is established in an area of 25 acres at Kancheepuram (near Chennai) for testing various voltages of transmission line towers. TLTRS conforms to international design specifications and can test the adequacy of all components of the transmission line structures and their connections to withstand the design loads specified for the test structure under stimulated conditions. In addition, it provides insight into actual stress distribution of unique configurations, fit-up verification and performance of the structure. It is equipped with facilities to perform tests on square or rectangular base lattice towers, monopoles, tubular structures and guyed towers for capacities up to 1200 kV. Apart from analysing the accuracy of assumptions made in design calculation, this testing bed also ensures that the towers meet the desired performance criteria.

Tower Manufacturing Facilities

L&T has 1,00,000 mtpa ISO 9001/ISO 14001 and OHSAS 18001- certified tower manufacturing facilities at Puducherry and Pithampur. Both plants are equipped with the latest CNC line for fabrication of towers and microprocessor based temperature controlled eco-friendly systems for galvanization of tower members.

India’s Largest Tower Testing station at Kancheepuram, India

Transmission Line tower factory at Puducherry, India

Transmission Line Testing and Manufacturing Capabilities

Power Transmission

PT&D offers integrated solutions and end-to-end services from design, manufacture, supply and construction to commissioning of EHV power transmission line projects in the Gulf countries. This is built on more than two decades of knowledge and experience in power transmission projects with an enviable track record of 4000 ckm of transmission lines up to 400 kV Today, PT&D is established as one of the most reliable companies when it comes to construction of power transmission line towers on EPC basis.

Distribution

PT&D offers comprehensive engineering design and construction services for extra high voltage substations and industrial electrification projects in the domestic and international markets.

In the Gulf countries, PT&D has an enviable record of executing more than 75 substations up to 400 kV range, 1050 km of EHV Cabling of various voltage levels up to 220 kV. The scope of work covers design, engineering, supply, installation, testing and commissioning.

Expanding Horizons

220 kV Substation at Blue City, Oman

220 kV Transmission Line from Sweihan Grid Station to Ramah and Al Hayer in Al Ain

132/22 kV Primary Substation at Saadiyat Island in Abu Dhabi

66 kV Substation at Kahramaa Phase-VIII in Qatar

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PT&D’s design arm - Engineering Design and Research Centre (EDRC) provides comprehensive design, detailed engineering and consultancy services for overhead transmission lines, UHV/EHV, AIS/GIS sub-stations/ distribution stations and all types of industrial projects. EDRC is ISO 9001:2000 certified and it has over 350 engineers in electrical, instrumentation, structural and civil disciplines to provide accurate, fast and cost effective solutions to customers.

Electrical and Instrumentation

PT&D offers flexible design and build solutions for electrical and instrumentation projects in accordance to customers’ needs for fast-tracking of project execution, meeting the challenging time schedules and ensuring winning solutions.

Power Distribution

EDRC has carried out detailed engineering for over 400 power evacuation projects in the voltage range of 33 kV to 765 kV. It also has extensive expertise and specialises in industrial electrification including instrumentation control, protection and substation automation, field bus based automation for process plants and HAZOP solution studies.

Power Transmission

EDRC provides conceptual and detailed engineering including innovative and economical solutions for all types of transmission lines ranging from 33 kV to 765 kV AC / 800 kV HVDC.

Distinctive features of EDRC include:

� State-of-the-art simulation laboratories (with latest IEC61850 protocol) in Chennai and UAE to provide hands on experience on control and protection

� Continuous up-gradation of engineering skills and knowledge

� Technology tie-ups/interaction with leading educational institutions and R&D organizations for special studies

� Expertise includes system power flow studies, load flow analysis, system analysis, design and detailing of overhead transmission line structure

� Foundation design, tower testing, tower spotting

� Route alignment using Geographic Information System (GIS)

EDRC has indigenously developed and patented several softwares critical for power transmission and distribution. This includes DIGISHOP (Shop floor drawing generation), DETAIL AUTOMATE (GA drawing generation) and OPTACABLE (Conductor optimization). In addition, it has expertise over other engineering software like PLS-CADD, PLS TOWER, PLS POLE, STAAD. PRO, Auto CAD, Microstation, BOCAD ETAP, PSCAD and CYME CO-ORD.

Specialised Design and Build Solutions

Design engineers at work in EDRC Chennai

Substation Automation System (SAS) display panel at L&T’s Training Lab in Chennai

Engineering Design and Research Centre, Chennai

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To the power sector players, PT&D brings a much value added service offering by integrating Main Electrical and Instrumentation works. This service provides the flexibility of choice and guidance to customers on equipment selection and global sourcing for a broad spectrum of power transmission and distribution projects.

PT&D’s MEI offerings include participation in mega projects from FEED to start-up, coordinating with multiple stakeholders and global sourcing of Electrical, Instrumentation and Automation equipment for seamless integration of Engineering, Project Execution and Construction Management.

Blast Furnace 2 for Bokaro Steel Plant for SAIL220 kV Substation at OHL IBRI Bank

33 kV Feeders installed in a Substation at Gayathy

Fire Hydrant System installed in a Substation

Main Electrical & Instrumentation (MEI) Integrator

Flexibility Of Choice To Customer – Gu idance On Equipment Selection – Global Sourcing Capability

Power Transformers Transmission Line Towers DG Sets CTsMV/LV Motor Control

CentersAnalysers

Lighting/ Illumination Products

Distribution Transformers Conductors Battery/ Charger VTs MV/LV Motors Process Control Products Automation Products

HV Switchgear AIS/ GIS Insulators UPS CVTs VFDs/VSDs Soft Starters Fire & Gas System Products Networking Products

MV/LV Switchgear RPC/APFC Equipment DC Systems Isolators LPBs/ Control Desks/Posts PA System/ CCTV/ Fire Alarms Supervision/IT Systems

Busducts/ Cable Bus/ Cable Trays/ Supports

NGRs DCDBs MetersField Devices/ RTUs/

InstrumentsSafety/ Security System Products

Cables- Power/ Control ACDBs ATS Surge Arrestors PLCs Telecom Products

Relays/IPCS/IEDs/CRPs PLCCs Lightning ArrestorsSCADA/ DCS/

Engineering StationsCables – FO/

InstrumentationLightning Arrestors

Seamless Integration – Exemplary Engineering & Project Management Capability

Cable tray installations at Jindal Power Plant at Raigarh

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The wheels of industrial progress hinges on access to sound energy infrastructure systems. It is the vital link that propels the various facets of operations in an industry. PT&D has been providing energized solutions to a gamut of core sector industries and has a track record of executing complete industrial electrification requirements of its clients to world class standards.

PT&D offers turnkey instrumentation, IT engineering solutions for the industrial sector.

Services offered include:

� Setting up of energy efficient interactive power distribution networks and energy management systems

� Complex, integrated and intelligent Process Automation, Instrumentation & Control Systems in open communication protocols

� Sophisticated power, lighting and environmental control systems for industrial electrification

Energizing Industries

Plant Electrification at Sipat

Control panels at 22 0kV Substation in IBRI Bank

Field instrumentation rackDistributed control system panel for Tata Steelat Jamshedpur

� Energy Audits, System Analysis, Real Time Information Flow & Management, Safety, Security, IT and Telecommunication systems.

PT&D’s integrated EPC solutions ensure speed, accuracy, efficiency, sophistication and safe delivery of project schedules. Customers prefer PT&D for its innovative solutions, best practices and 24x7 trouble free operation of sophisticated electrical equipment in process plants, intelligent buildings for meeting specific requirements of its clients.

E-BOP for Reliance’s Plant at Kakinada

Electrification of Blast Furnace for Tata Steel at Jamshedpur

Control room for Tata Steel at Jamshedpur CPCL Refinery at Manali in Chennai

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PT&D brings in much value added service offerings by providing cost-effective one-stop solutions for total electrical and instrumentation balance of plant (E-BoP and I-BoP) works.

PT&D offers complete end to end EPC E&I solutions in BTG Auxiliaries, Emergency Systems, HV/MV/LV Power Distribution Systems, Plant Automation & Integration Systems, Instrumentation Systems, Lighting, Safety, Security, IT & Telecommunication, PA Systems, covering:

� Site Assessment and System Analysis

� Detail Engineering:

• Electrical system engineering

• Preparation of SLDs

• Short circuit and load calculations

• Equipment sizing and selection

• Cable sizing calculations

• Layout and civil drawings for substations

• Plant illumination and lighting calculations

E-BoP and I-BoP Services

Unit Synchronisation at 500MW National Thermal Power Corporation, Korba

Cabling at National Thermal Power Corporation, Sipat

Vizag Steel PlantIISCO Burnpur Jindal Steel Plant, Bellary

India’s first and only Hot Line Washing System commissioned for NPCIL, Tarapur

Primary Heat Transfer System for a nuclear power plant

220/6.3, 6.3 kV 63 MVA Reserve Auxiliary Transformers

Installation and synchronization of transformer (417 MVA 24/400 kV) for a power plant

• Relay settings and discrimination charts

• Equipment and substation, plant earthing calculations

• Interconnection diagrams

� Procurement, Construction, Testing and Commissioning

PT&D has a track record of executing more than 15000 MW of thermal power evacuation projects. It is market leader in thermal and nuclear power plant E-BOP services in India and

is geared to meet the specific needs of a large customer base.

Significant projects executed include the entire gamut of works comprising supply, installation, testing and commission on turnkey basis for the NPCIL nuclear power plant at Tarapur (Unit 3 and 4). Major projects under execution include electrification works for NPCIL at Kudankulam, control and instrumentation packages for NPCIL at Kakrapar and various packages for NTPC, SEPCO etc.

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L&T has an impressive track record of executing major metro projects in India comprising construction of elevated and underground metro rail corridors, monorails, composite railway construction works as well as station buildings and associated systems.

L&T’s Power Transmission & Distribution (PT&D) business has the expertise and experience to handle turnkey electrical, instrumentation and communication solutions for the urban mass rail transit system requirements. The range of services offered includes:

Railway Electrification & Power Systems

� Medium voltage distribution

� Traction substations

� Switching stations

Signalling & Telecommunication Systems

� Relay interlocking and electronic interlocking of stations

� Train detection systems

� Interlocking of level crossings

� OFC-based telecom systems

Urban Mass Rail Transit Systems

Underground metro rail corridor for DMRC

Control room for a steel plant

Automation systems for a cement plant

State-of-the-art toll plaza at Rajkot-Jamnagar- Vadinar Road

Underground stations for DMRC

India’s first monorail transit system being executed for MMRDA in Mumbai

Automation SolutionsPT&D offers Field / Process Instrumentation, Automation, SCADA, DCS, Communication, Safety and Security Solutions for applications across the industries and infrastructure projects.

Automation systems have been designed and implemented for

� Integrated Steel Plants - Blast Furnaces, Sinter Plants, Continuous Casting Plants, Galvanising Lines, Cold Rolling Mills

� Oil & Gas and Off-shore platforms

� Power Plants including Bulk Material Handling Systems and Load Dispatch Systems

� Ports, Cement and Paper Plants

� Water Pumping, Treatment and Storage Systems including Pipelines

� Milk and Food Processing Plants

It has also the capability to provide state-of-the-art automation solutions for urban infrastructure projects like:

� Automatic road Signalling Systems and toll Management systems for Expressway

� Data Centres, IT Networking, Building Automation and Management Systems, Access Control Systems, CCTV, PA Systems, Fire Alarm Systems, Security and Intrusion Detection Systems for IT Parks and Commercial Complexes

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L&T has extensive and time tested experience in providing successful solutions for landmark airport projects in India and abroad. The airport electrical, illumination and IT system solutions provided by PT&D include:

� HV/LV Intelligent & Remote Controlled Integrated Power Distribution Systems

� DG and Battery, UPS, Power Back Up Emergency Systems

� SCADA Systems

� Intelligent Building Management Systems(BMS)

� PA, CCTV System

� System Integration & Information Broker System

� Distributed Antenna Systems (DAS)

� Trunk Mobile Radio Systems (TMR)

� Display Screen Systems

� Wi-Fi Systems

� Information Kiosks Systems

� Automated Flight Announcement Systems

� Air Field/Ground Lighting & Illumination Systems comprising of:

• Runway Centre/Edge/Approach Lighting System

• High Mast Lighting Systems

• Landscape Lighting System

• Road Network Lighting System

� VDGS & SNI Installations

Inside view of Hyderabad Airport showing temple-leaf pattern roof

Inside view of Mumbai International Airport Illuminated view of Bengaluru International Airport

Asia’s longest (4430m) runway at Delhi International Airport

Powering Gateways

Committed to Promise on Quality and Safety

At L&T, prime importance is given to Quality, Environment, Health and Safety (EHS). Utmost care is taken to ensure that every employee at L&T is provided with a safe and healthy workplace. L&T’s corporate management has enunciated policies that emphasise on EHS through its structured and well-defined procedures at every stage of construction that protect the environment.

L&T’s Corporate Policy advocates an integrated Management System for Quality, Environment, Occupational Health & Safety, IT Security and Human Resources and is certified to quality standards encompassing ISO 9001 / ISO 29001, ISO 14001, OHSAS 8001, ISO / IEC 27001 AND SEI – CMMI Level 5.

L&T has been committed to continual improvement of its business processes by imbibing world class quality management principles to improve upon efficiently and effectively in all its systems and operations.

Quality, Health, Safety & Environment Policy

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L&T’s signatures of excellence are acknowledged across industry domains. Over the last seven decades the Company has made outstanding contributions in the field of technology, engineering and manufacturing. The Company has bagged several prestigious national and international awards for its record of achievements. Forbes - the reputed US-based global business magazine – ranked L&T the 9th most innovative company in a global study, 2012. L&T was rated highest amongst Indian companies that made the list, and was the only Indian company to feature in the top ten.

L&T has been featured five times in Forbes Fabulous 50 list of the best public companies in the Asia-Pacific region. Economic Times adjudged L&T as the Company of the Year in 2010. L&T has been wining top honours at the coveted Construction World, NDTV Business Infrastructure awards. L&T is continuously ranked as one of India’s best managed and most respected companies on various attributes of customer delight and shareholder value.

Emblems of Excellence

L&T acknowledges its responsibility to safeguard the interests of the future generations by implementing initiatives to conserve natural resources and protect the environment and create awareness among all levels in the organisation. Through its Social Responsibility Cell, L&T invests among communities residing in the vicinity of its facilities and projects, taking sustainable initiatives in the areas of

Initiatives for a better world

health, education, environment conservation, infrastructure and community development. L&T Construction trains and empowers the rural youth in a professional manner through its Construction Skills Training Institutes (CSTI) spread across India and turns out significant numbers of trained workmen. The organisation strives to maintain the highest standards of corporate ethics with a transparent governance structure while undertaking such initiatives.

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Global Track Record19000 Ckm of Transmission Lines

475 Substations15000 MW of E-BoP for Thermal Power Plants

Abu Dhabi :Tel:+971-2-6729136 Fax:+971-2-6729873

Dubai :Tel:+971-4-2828946 Fax:+971-4-2826350

Sharjah :Tel:+971-6-5731549 Fax:+971-6-5750459

Oman :Tel:+968-24762200/24797445 24797466 Fax:+968-24590811/24797024 Qatar :Tel: 00974 - 4423 9000 (board)Fax: 00974 - 4455 1286

Saudi Arabia :Tel: +966 3 832 5434Fax: +966 3 832 2034

Kuwait :Tel - +965 2390 8283 Fax +965 2390 4780

Email: [email protected] / Website: www.Lntecc.com


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