Main Prospect LAMILUX Composites en 012013

LAMILUX CompositesHigh-Tech Materials for the Markets of the Future

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IntelligenceDem Kunden dienen als Programm

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LAMILUX Composites High-Tech Materials for the Markets of the Future

The LAMILUX CI Philosophy

Customer value is the reason for our existence and is the focus of our activities. This requires harmony, identity and a balance between customer value and company strategy.

These guiding ideas for our company's actions and our day-to-day relationship with our customers are described in LAMILUX's company philosophy:

"Customized intelligence – serving the customer is our missionThis requires outstanding performance and leadership in all areas relevant to customers, particularly in the role of:

•Qualityleader-optimumbenefitforcustomers •Leaderininnovation-atthecuttingedgeoftechnology •Aleaderinservice-fast,uncomplicated,reliableandfriendly •Aleaderinexpertise-optimumsalesandtechnicalconsultation •Leaderinsolvingproblems-individual,tailormadesolutions

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LAMILUXCompositesisEurope'sleadingdeveloperandmanufactureroffibre-reinforcedplastics.

Withknowledgeandexperiencefromover60yearinplasticsmanufacturing,weproducepanelsandsheetingfromhigh-

strengthandsturdy,yetverylightfibre-reinforcedmaterialsonfourproductionlines.

Thesehigh-performanceandindividuallyadaptablehigh-techmaterialsareusedinindustrialareasincludingthetransport,logistics,automotiveandconstructionsectors.

ThehighqualityandtheidealadaptationofmaterialpropertiestothefieldsofapplicationhavesecuredLAMILUXCompositesaleadingpositionintheinternationalcompositesmarketformanyyears.

3 Composites

Numerousmaterialproperties–numerousmaterialbenefits

LAMILUXCompositesareground-breakingconstructionmaterialsinexpandingindustrieslikeenergy-efficientmobility,safe

haulageoffoodstuffs,hygienicfoodstuffpreparationandaesthetic-functionalconstruction.Whetheritinvolvesalowweightwith

highresistance,non-porousandeasy-to-cleansurfacesorgoodthermalinsulationvaluesandlowthermalexpansion–

LAMILUXCompositescombinenumerousbeneficialmaterialpropertiesintoindividuallytailoredglassorcarbon

fibrereinforcedplastics.

Uniqueproductionprocess–uniquequality

FourflatsheetproductionlinesofoveronehundredmetreseachproducetheLAMILUXCompositesinacontinuousproduction

process.Duetothehighlevelofautomation,whichguaranteesreproduciblemanufacturingofthedifferentmaterialvariantsat

alltimes,theplantsarethemostadvancedoftheirtypeinEurope.Thehighproductionstandardsareassuredthroughconsist-

entqualitymanagementthroughouttheentireproductionprocess.Inadditiontothemonitoringwhichaccompaniestheproc-

ess,thisalsoincludesintensivelaboratory-basedincomingrawmaterialandoutputmaterialinspections.

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LAMILUX Composites in the Caravan Industrylong-lasting – light – sturdy – elegant

LAMILUX Composites are mature materials proven in practical use for caravan and mobile home construction.

These long-lasting, sturdy materials are found in all areas of application.

Roof: exterior layer – extremely resistant

to UV radiation, weathering

and hail, no corrosion

Side wall sandwich element:

exterior cover layer – light, stabilising

construction material with elegant appearance

interior cover layer – customer interior design

with numerous options

Floor: very durable anti-slip coating in caravans,

on ramps and in residential areas

Recommended composites in the Caravan Industry

Roof – LAMILUX HG 4000 Fabric Flex

•Lightweightsurfaceweightwithhighstability

•Easy-to-clean,smoothandglossysurface

•VerygoodUVandweatheringresistanceaswellasresistancetohail

•Idealmaterialforbendingapplicationsinsmallradii

Exterior side wall – LAMILUX HG 4000

•LAMILUXpremiumquality:combinesthebenefitsoffibreglassreinforcedplasticwiththelookofaluminium

•Smooth,highglosssurfaceforexactingopticalrequirements

•Surfacesealingwithgelcoatlayer:excellentresistancetoUVraysandweathering

•Shinymetallicsurfacespossible

Interior side wall – LAMILUX Graph

•High-qualitygraphicsonthevisiblesideforacustominteriordesign

•Highlyresistanttofrontalimpact

•Corrosion-freeandnomouldformation

•Easytocleanandfoodsafe

Floor – LAMILUX Anti Slip

•Glass-fibrereinforcedlaminatewithanti-slipcoating

•Abrasive-resistantgritwithverygooddistributionandadhesion

•Highlystabilisingandresistantconstructionmaterial

Customized


LAMILUX Composites in the Commercial Vehicle IndustryWith fibre-reinforced plastics for environmentally friendly mobility Recommended composites in the Commercial Vehicle Industry

LAMILUXCompositesopenupnewpossibilitiesforlightweightconstructionoftruckbodiesandtrailers.Duetothe

lowweight,yethighlevelofstability,theuseoffibre-reinforcedplasticsisprevalentinallsurface-coveringzonesof

the roof, wall and floor areas.

Roof: outside layer – very robust and long-lasting

cover layer with low thermal expansion

Side wall sandwich element: cover coat outside and inside –

extremely resistant to impact and

stress from frontal impact

interior cover layer – customer interior design

with numerous options

Floor construction: fibre-reinforcedplasticwithanti-slipsurfaceasacoverlayerandextremely

stabilisingGRPasabottomlayerwith

wood or foam inserts in between

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Roof – LAMILUX Woven Fabric Gelcoat

•Glass-fibrepolyesterlaminatewithfabricreinforcement

•Veryhightensileandflexuralstrength

•Outstandingforlarge-surfaceroofapplicationsduetothelowcoefficientoflongitudinalextension

•Long-lastingresistancetoUVraysandweathering

Interior side wall – LAMILUX High Impact

•Impact-resistancewithsurfaceappearanceofpaintedmetalcoverlayers(e.g.aluminium)

•Lowthermalconductivityandelasticallyworkablethermoplasticmaterial

•HighUV,weatheringandcorrosionresistanceofduroplastics

•Hardnessandstabilityoffibre-reinforcedplasticswithsimultaneouslylowsurfaceweight

Exterior side wall – LAMILUX Super Plus Gelcoat

•Lightweightsurfaceweightwithhighstability

•Easy-to-clean,smoothandglossysurface

•VerygoodUVandweatheringresistanceaswellasresistancetohail

•Idealmaterialforverylightandthermallyinsulatingcompositesystems


•Glass-fibrereinforcedlaminatewithanti-slipcoating(anti-slipclassR13)

•Abrasive-resistantgritwithverygooddistributionandadhesionandincorporationintothematerial

•Verystabilisingandresistantmaterialforvariousfloorconstructions

Customized


LAMILUX Composites in Sales and Delivery VehiclesFunctional and translucent lightweight material Recommended composites in Sales and Delivery Vehicles

LAMILUX composites are primarily designed for the heavy mechanical influences in commercial vehicles. Their stability

andlonglifeunderdailystressmakethemtheidealmaterialsforbodiesonsalesanddeliveryvehicles,wheretheyare

used in the roof, the side walls and the floor.

Roof: Hail-proof,extremelyrobustmaterialsinoptional

translucent version for natural light incidence in the vehicle interior

Side wall sandwich element: exterior cover layer –

impact-resistant, weatherproof and

stability-providing materials

interior cover layer – surface-tempered, food-safe

and easy-to-clean materials with decorative design

Floor construction: very stabilising, abrasion resistant and easy-care

floor surface with anti-slip effect

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•High-strengthglassfibrereinforcedplasticforheavymechanicalstress

•Stabilisingmaterialinroofconstructions

•ExtremelyresistanttoUVradiation,weathering,hailandcorrosion

•Lowcoefficientofthermalexpansionduetohighglasscontent

•Daylightintakepossiblewithtranslucentmaterialdesign

Exterior side wall – LAMILUX Super Gelcoat

•Stabilisingmaterialforsandwichconstructionofsidewalls

•Availableinallshades(RALandNCSscale)andcustomcoloursalsoavailable

•Constructionmaterialforverylightbodies

•Easytorepairifdamaged

•UV-resistantandweatherproofforalongtime


•Easy-to-clean,non-poroussurface

•Lendsgreatstabilitytothesandwichconstruction

•Incorporationofcustomdesignspossible

•Foodsafe


•Verydurableandhighlyresistantfloorcovering

•Abrasion-resistantanti-slipgrit

Customized


LAMILUX Composites in the Bus Industry Attractive design available in custom types

LAMILUXCompositesareusedinboththeinteriorandexteriorareasofbuses.Sheetsoffibre-reinforcedplasticform

the outside layers of the roofs and side walls. Additional product types are offer the possibility of cladding the interior

walls and covering floors.

Roof: large-surface, hail-proof cover layer

with very low longitudinal expansion

Side wall sandwich element: exterior cover layer –

elegant and glossy surface with high

stability and low weight

interior cover layer – decorative, colour-coordinated

materials for an attractive interior design

Floor construction: extremely long-lasting and durable floor

covering available in a variety of colours with anti-slip effect

10 11Customized



•Stabilisingmaterialwithhightensilestrength

•Lowcoefficientofthermalexpansioninthelongitudinaldirectionoftheroof

•ExtremelyresistanttoUVradiation,weathering,hailandcorrosion

Exterior side wall – LAMILUX HG 4000

•Veryelegantandglossy,non-poroussurface

•Allshades(RALandNCSscale)aswellascustomcoloursandmetalliceffects

•OutstandingUVandweatheringresistancethankstoagelcoatsurfacesealing

•Veryrobustbehaviouragainstfrontalimpactforces

•Quickandeasytorepairincaseofdamageslikecracksandscratches


•Customdesignforinteriorspacedesign

•Nopenetrationofcondensatewaterintothematerialstructure

•Problem-freecleaningthankstonon-poroussurface

•Pressureandimpactresistant


•Anti-slipfloorcoating

•Verylong-lastingandabrasion-resistant

•Colouringtomatchtheinteriordesign

Recommended composites in the Bus Industry

Customized


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Ventilatedprojectfaçadesmadeoffibre-reinforcedplasticsheetsaresettinganewtrendincontemporaryarchitecture:Theylendvisualflairtofunctional

buildings,turningthemintoattractive,prestigiousbuildings.

Architectsandbuilderscanindividuallytailorfaçadeskinswithfibre-reinforcedplasticsheetsonthebasisofaestheticideasandobject-specificbuildingcharacteristics.

LAMILUXproducesthefacingsheetsinawidevarietyofversionsaccordingtorequirements:Thenumerouspossibilitieswithrespecttocolouringandsheetdimensionsprovideforcreativeleeway

inordertoideallyadaptthefaçade'sappearancetothebuildingcharacteristics.

LAMILUX façade panels made of fibre-reinforced plasticCreative leeway for custom tailored external skins of buildings

AppeArAnce And design

•Widevarietyofcolouringoptionsrangingfromtranslucenttocompletecoloursaturation•Realisationofstrikingbacklightingeffects,high-contrastplaysofcoloursormuted,consistentcolouringoffaçadesurfaces•VariablefaçadeappearancewithchangingLEDcolourcompositions•Elegant,brilliantoutersurfacestructure•Creativeleewaywithvariouselementdimensionsandlowsheetweight•Varietyofcoloursinstandardandcustomshades

13 Composites

Inthecourseofcontinuouslyincreasingdemandsontheenergyefficiencyofbuildings,LAMILUXfaçadepanelsmakeamajorcontributiontothermalinsulationwiththerealisationofventilatedprojectfaçades.

TheoutstandingqualityoftheLAMILUXfaçadepanelsisexemplifiedfirstandforemostbythephysicalandchemicalmaterialproperties.

TheGRPspeciallydevelopedforoutdoorareasishighlyresistanttoUV,weatheringandfrost.Thisalsoguaranteesthatthecolourisnon-fadingandextremelydurable.Inaddition,thesturdysheetswithfireprotectionclassificationB2provideexcellentprotectionagainstdrivingrain.

From the functional building to prestigious architecture

efficiency And function

•Rapidimplementationofventilatedprojectfaçadesonafiligreejointframingconstruction•Energyefficiencythroughlowthermalconductivity

•Solidandextremelyresistanttofrontalforceeffectsandhail•Long-lastingUVandweatheringresistancethankstoagelcoatsurfacesealing

•DIBtapprovalinfireprotectionclassB2•Simplematerialpreparation

•Easytocleanandpolish

Customized


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Thefoodindustryhasanenormousresponsibility:Absolutelyflawlessprotectionofourfoodstuffsmustbeguaranteedinproductionandstorage.Particularcareisrequiredwhenhandlingfreshand

frozengoodsinrefrigeratedwarehousesandcoldstores.

LAMILUX fibre-reinforced composites are leading the way in food safety.

Fibre-reinforced plastics in refrigerated warehouses, cold stores and sanitary facilitiesIdeal protection in a hygienic environment

Further applications in the building industry

Withfibre-reinforcedcompositesasfacesheetsonwallsinrefrigeratedwarehouses,coldstoresandsanitaryrooms,youcan

•createsmoothandeasy-to-cleansurfaces.•provideextremelyhygienic,food-safewalls.•benefitfromexceptionalperformanceinheat-insulating,corrosion-freesandwichcompositesystemswhichofferoptimum insulationandresistancetodampandchemicalattacks.

AdvAntAges

•Lightweight,yethighlyresistantandsturdy•Lowtendencytodeformandnodentsintheeventofmechanicalimpact•Nocorrosion•PersonalisedcoloursfromthefullRALandNCSrangesorincustomer-specificshades•Easytorepairifdamagedorscratched•Alsoavailableandeasytoprocessinlargewidthsupto3.20metres

15 Composites

Whetheritinvolvestemporaryroomsolutionsforconstructionsites,officesandsanitarycontainers,flexiblehousing

unitsorindividualmodularbuildingsfordaycarecentresandschools:Project-basedroommobilitycanonlybereal-

isedwithmaterialswhichhaveversatilephysicalandchemicalproperties.Fibre-reinforcedplasticsproducedinsheets

areconstructionmaterialsinhighdemandformobileunits,modularhousingandagriculturalbuildings.

Flexible materials for flexible construction

Further applications in the building industry

Availableinseveralproductvariants,LAMILUXistheidealmaterialavailableforwallelementswhichsetupquicklybothindoorsandoutdoorsorformobileroomunits.

•SincetheentirespectrumofcoloursisavailableinallRAL,NCSandcustomer-specificshades,veryuniquespacescanbedesigned,whichcanbeharmonicallyadaptedtoexistingarchitectureinthesurroundings–e.g.asmodularsystems.

•Thesmoothandeasy-to-cleanwallsurfacesintheindoorareaaresettingnewstandardsforcleanlinessandhygiene.•Thecoverlayersofthesandwichconstructionmadeoffibre-reinforcedplasticshaveanextremely

stabilisingeffectandensureaverysturdyconstructionevenfortemporaryroomsolutions.

Fibre-reinforced plastics in mobile units

Clarification plants Wall cladding Door panels Agricultural buildings

Customized


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Fibre-reinforcedplasticsprovidevisualaccentsintheconstructionoftradefairstands.Inthisapplicationtheydistinguishthemselvesasexpressiveandvisuallypleasingdesignelements.

Thebreadthofvariantsandthestabilitymakethiseasy-to-processmaterialidealfordesign-orientedtemporarystructures.

Fibre-reinforced plastics in trade fair stand constructionSolid, yet elegant design

Thebroadpalletofmaterialsisaccentuatedwithvarioussurfacestructuresanddegreesoflustre.Thevarietyofcolours,includingallRALandNCSshades,aswellasshinymetallicandcustomer-specificcolours,alsoenhancesthecreativeleeway.Translucentmaterialvariantshaveaparticularlystrikingeffectandcanbeusedtoachieveattractivebacklightingeffects.

premium mAteriAl for sheen And perfection

•Entirecolourspectrumpossible,fromtranslucenttocompletelysaturated•High-qualityappearance•Fibre-structured,matteorglossysurfaces•Sturdyandhighlyresistantwithastabilisingeffectontheentirestructure•Highdegreeofflexibilityandgoodflexuralproperties•Easymaterialpreparation•DIBtapprovalinfireprotectionclassB•Easytoclean

17 Composites

Alongwiththecustomerandapplication-baseddevelopmentandproductionofitscomposites,LAMILUX

isopeningupentirelynewapplicationpossibilities.

Fromtheinitialideatothefinalproduct,LAMILUXpursuestheobjectiveofcreatingandofferingveryinnovative,

personalisedindustrysolutionswithawiderangeofadvantagesoverthematerialsemployedupuntilnow.

Withtheseproductdevelopments,LAMILUXsolidifiesitsreputationasaninnovativeforce.Forexample,thematerialLAMILUXHighStrengthX-tremeisopeningupnewfieldsofapplicationinareasofthesportsindustry

LAMILUXHighStrengthX-tremeisextremelywell-suitedasasturdyyetveryflexiblecomponentinthesandwichconstructionofsnowboardsandwakeboards.TheplasticLAMILUXX-tremeisalsointegratedintoothersportsequipment.

Fibre-reinforced plastics for the sports industry

Creating accents with high-performance materials

Customized


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Worldwide service and fast distributionWithlocalcontactpartnersalwaysavailableanditsfastinternationaldistribution,LAMILUXisanindustryleaderindeliveryreliability.Thisispartlythankstoourlong-timeexperienceinworldwideshippingandthelogisticalknow-howofourcustomer-orientedsalesteam.Inaddition,thelargeproductioncapacitiesofthefourflatsheetproductionlinesassureshort-termmaterialproduction.

• Withstrategic,intelligentlydistributeddependenciesinnumerouscountriesaroundtheworld,wearealwaysavailableforourcustomers intherespectivetimezones.• Thelong-sheetfinalformatofthefibre-reinforcedplasticsdevelopedpredominantlyonrollersenables optimalutilisationofthecontainervolume.• Withwarehousesininternationallocationsstockedwiththemostcommonmaterialqualities, fastregionaldeliveryisguaranteedworldwide.• Ourdecades-longlogisticalexperienceenablescost-efficientmaterialdelivery.• Thecontinuous,highly-automatedandveryflexiblemanufacturingprocesscanbeconvertedatanytimeto accommodatetheproductionofcustommaterialvariants-andusuallywithshortchange-overtimes.

TheserviceofLAMILUXisalsointensifiedthroughathoroughexchangeofengineeringknow-howonsite.

• Supportinthefurtherprocessingoffibre-reinforcedplastics• Collaborativedevelopmentofnewmaterialsolutions• Consultationwithallapplication-specificquestions• Effectivestrengtheningofthetime-to-marketcompetence

intensive technicAl support

19 Composites

Thevaluesarebasedonaglasscontentofapprox.28%.Dependingontheproducttype,theglasscontentandthusthetechnicalvaluesmayvary.Thetechnicalvaluesarenotaguaranteeofcharacteristicfeaturesinthescopeofspecifications.Thesuitabilityoftheproductfortherespectiveapplicationmustbecheckedbytheuserduetothevarietyofapplicationparameters.Changesanderrorsexcepted.

Mechanical Propert ies Unit of measurement Value approx. Test specification

Density g/cm³ 1.3–1.5 DIN53452

Tensilestrength(standard) N/mm² 50–90 DINENISO527-4|2|2

Tensilestrength(reinforcedwithwovenfabric) N/mm² 90–150 DINENISO527-4|2|2

Strainatbreak % 1–2 DINENISO527-4|2|2

Flexuralstrength N/mm² 130–170 DINENISO14125WKII

Compressivestrength N/mm² 150–180 DIN53452

Impactresistance KJ/m² 40–60 DINENISO179|2n

Modulusofelasticity(bendingtest) N/mm² 5000-10000 DINENISO14125WKII

Barcol-hardness Mg 40–60 DINEN59

Thermal Propert ies

Applicationtemperature °C -30to+80

Applicationlimittemperature(short-term) °C -50to+130

Coefficientoflinearthermalexpansion K-1 30-40*10-6 VD0304

Vapordiffusionresistancefactor µ 60,000–90,000 DIN52615

Thermalconductivity W/mK 0.21 DIN52612

Heattransfercoefficientk W/m²K 5.5 DIN4701

Electr ical Propert ies

Spec.volumeresistivity Ω*cm 1015-1016 DIN53482

Dielectricstrength kV/mm² 15–25 DIN53481

Surfaceresistance Ω 1012-1013 DIN53482

Optical Propert ies

Luminoustransmittanceinthevisiblerange(380-780nm)colourlessmaterialapprox.1mm

% 80–90

Heat transmission (measured in range 200 – 2600 nm)

Transmission % 58

Basedonthesolarspectrum % 84

Fire behaviour

Approx.1.2mmthickandabove B2 DIN4102part1

withadditionalfireprotectionequipmentSL Resistanttoflyingsparksandradiatingheat

DIN4102part7

Resistancetoglowheat Grade3a DIN53459

Thespecificationsinthisbrochurearebasedonourcurrentknowledgeandexperience.Theyarenotaguaranteeoftechnicalcharacteristicfeaturesinthescopeofspecifications.The

suitabilityoftheproductfortherespectiveapplicationmustbecheckedbytheuserduetothevarietyofapplicationparameters.Changesanderrorsexcepted.

Other companies in the LAMILUX Group

PECOLIT Composites

LAMILUX Heinrich Strunz GmbHDaylight systems

LAMILUXHeinrichStrunzGmbHhasbeenproducinghigh-qualitydaylightsystemsmadeofplastics,glassandaluminiumformorethan60years.Thepurposeofthesestructuresprimarilyconsistsinoptimisingtheuseofnaturallightandguidingitintobuildinginteriors.Fittedwithcontrollableflapsystems,theyalsoserveassmokeandheatexhaustventilationsystems(SHEVS)andenergy-efficientbuildingsystemsprovidingnaturalventilation.Theproductrangeincludesawidevarietyofdifferentstructures–fromrooflightdomesandcontinuousrooflightstoglassroofconstructions.

PECOLITisoneoftheleadingmanufacturersofglass-fibrereinforcedcompositeflatsheets.Withaconstantlygrowingrangeofproductsforanincreasinglybroaderapplicationspectrum,PECOLITflatsheetsareusedthroughouttheworldincommercialvehiclesandwatertechnology,aswellasintheconstruction,chemicalandleisureactivityareas.

LAMILUXCompositesGmbHZehstraße2.Postfach1540.95111Rehau.Tel.:+49(0)9283/595-0.Fax+49(0)9283/595-290

Email:[email protected]

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Main Prospect LAMILUX Composites en 012013

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