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Major Gas Processor — Hot Oil System

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Spinner II Profit Builder No. 100 Helpful Sales Tools for Representatives of Spinner II Products Xtreme Cleaning ȶ SINCE 1947 T. F. HUDGINS INCORPORATED Scenario Major Gas Processor — Hot Oil System Cleaned by Spinner II Oil Cleaning Centrifuge In West Texas, a gas processor uses a specially-treated, high-tempera- ture lube oil for pre-heating natural gas. In the past, the maintenance crew used traditional “5 to 15 micron” disposable media filter elements to trap some of the coked solids resulting from the 350°F process temperature in this 50,000 gallon system. Despite repetitive and time-consuming filter change-outs, total solids in the oil kept climbing, and eventually exceeded 3%. This high solids level meant more frequent filter change-outs. A Spinner II Industrial Distributor in Odessa, TX, contacted the plant and suggested that the staff apply a Spinner II Model 3600 oil cleaning centrifuge. A single gravity-drain unit was installed as shown in the circuit schematic below. The Spinner II centrifuge trapped so much dirt over a short interval that another Model 3600 was soon added. After a formal review of centrifuge performance, all three media filter housings were completely removed from the circuit. This change eliminated annual replacement of 2,274 filter elements, with a direct cost savings of over $32,300, including filters, 3,850 gallons of lost oil and 172 labor hours. The current solids readings in the oil have dropped from 3% with the old system down to 1% with the Spinner II centrifuges in place. Questions about this centrifuge application? Please contact Spinner II Products. P .O. Box 920946 Houston, Texas 77292-0946 Toll-free: 800-231-SPIN (7746) Tel: 713-682-3651 Fax: 713-682-9702 www.SpinnerII.com ®Spinner II and Xtreme Cleaning ar marks of T.F. Hudgins, Incorporated. Patented worldwide. © 2006 T.F. Hudgins, Incorporated All rights reserved. Solution Results 650 gpm 350ºF Heater PLANT PROCESS GAS Cooler 100°F System Total: 50,000 gallons oil Spinner II Model 3600 Oil Cleaning Centrifuges 800 gallon surge tank 30 lbs contaminant every two days 40 gpm Media Filters (Removed)
Transcript
Page 1: Major Gas Processor — Hot Oil System

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SINCE 1947

T. F. HUDGINS I N C O R P O R A T E D

T. F. HUDGINS I N C O R P O R A T E D

SINCE 1947

T. F. HUDGINS I N C O R P O R A T E D

Scenario

Major Gas Processor — Hot Oil SystemCleaned by Spinner II dOil Cleaning Centrifuge

In West Texas, a gas processor uses a specially-treated, high-tempera-ture lube oil for pre-heating natural gas. In the past, the maintenancecrew used traditional “5 to 15 micron” disposable media filter elementsto trap some of the coked solids resulting from the 350°F process temperature in this 50,000 gallon system.

Despite repetitive and time-consuming filter change-outs, total solids in the oil kept climbing, and eventually exceeded 3%. This high solidslevel meant more frequent filter change-outs.

A Spinner II Industrial Distributor in Odessa, TX, contacted the plantand suggested that the staff apply a Spinner II Model 3600 oil cleaningcentrifuge. A single gravity-drain unit was installed as shown in thecircuit schematic below. The Spinner II centrifuge trapped so muchdirt over a short interval that another Model 3600 was soon added.

After a formal review of centrifuge performance, all three media filterhousings were completely removed from the circuit. This change eliminated annual replacement of 2,274 filter elements, with a directcost savings of over $32,300, including filters, 3,850 gallons of lost oil and 172 labor hours. The current solids readings in the oilhave dropped from 3% with the old system down to 1% with theSpinner II centrifuges in place.

Questions about this centrifuge application? Please contact Spinner II Products.

P.O. Box 920946Houston, Texas 77292-0946Toll-free: 800-231-SPIN (7746)Tel: 713-682-3651Fax: 713-682-9702www.SpinnerII.com

®Spinner II and Xtreme Cleaning ar marks ofT.F. Hudgins, Incorporated.Patented worldwide.© 2006 T.F. Hudgins, IncorporatedAll rights reserved.

Solution

Results

650 gpm

350ºF

Heater

PLANTPROCESS GAS

Cooler

100°F

System Total: 50,000 gallons oil

Spinner II Model 3600Oil Cleaning Centrifuges

800 gallonsurge tank

30 lbscontaminant

everytwo days

40 gpm

MediaFilters

(Removed)

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