Malmet (Australia) Pty Ltd
Head Office & Customer Service 9-11 McKay Avenue
PO Box 373 LEETON NSW 2705 Phone: (02) 6953 7677
Email: [email protected]
Issue 11 November 2014
ABN 95 001 717 791
Bed Pan Flusher / Sanitizer
Energy Saver With Hands Free Operation
Spare Parts Catalogue
Note: Due to Malmet’s Policy of continuous product improvement;
design and technical specifications are subject to change without notice.
Issue 11 Page 1 September 2014
Table of Contents
Layout – Front View ........................................................................................................ 2
Layout – LH Side View .................................................................................................... 3
Layout – RH Side View ................................................................................................... 4
Layout – Rear View ......................................................................................................... 5
Layout – Top View .......................................................................................................... 6
Layout – Inside Door View ............................................................................................. 7
Detergent Line Assembly................................................................................................. 8
Main Assembly ................................................................................................................ 9
Door & Axle Assemblies ............................................................................................... 10
Steam Generator ........................................................................................................... 11
Pump Assembly ............................................................................................................. 12
Cold Water Tank ........................................................................................................... 13
Water Distribution ........................................................................................................ 14
Rotary Spray & Bottle Sprays ....................................................................................... 15
Hoses ............................................................................................................................. 16
Hose Clamps ................................................................................................................. 17
Electrical ....................................................................................................................... 18
Control Panel ................................................................................................................ 20
Manufactured Parts ...................................................................................................... 21
Detergent Assembly ....................................................................................................... 22
Note: Not all numbered parts listed in this catalogue are displayed on the Layout views.
In the interest of continued product improvement, MALMET (AUSTRALIA) reserves the right to alter
specifications without notice. E. & O. E.
Text and illustration © Copyright MALMET (AUSTRALIA) 2008 All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying, recording or by an information storage and retrieval system,
without prior permission in writing from Malmet (Australia)
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Issue 11 Page 2 September 2014
Layout – Front View
116,117
106,107
120
77
108
12,13
8
24- Behind
Cover
29
110
92
30 - 10 Amp
Element
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Issue 11 Page 3 September 2014
Layout – LH Side View
37
73
36
34
90
33
34
42-47
78
38
85
16
20,19
4
18
77
86
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Issue 11 Page 4 September 2014
Layout – RH Side View
97
27
73
23 81
65
34
86
86
86
3
2
1,1A
4 85
18
8
5
20
80
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Issue 11 Page 5 September 2014
Layout – Rear View 5
76
25
44
82
88
87
55
86
43
21
83
85
1,1A
46
79
41
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Issue 11 Page 6 September 2014
Layout – Top View
99
94
104
93
96
95
45
74
98
56
54 55
51
40
74
112
57
111
100 103
109
72
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Issue 11 Page 7 September 2014
Layout – Inside Door View
9
70
69 68
66 17
6
6 60 59
7
61,62 63,64,71
15
14
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Issue 11 Page 8 September 2014
Detergent Line Assembly
136 135 134 125 129 127 126 130 128
132 131
133
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Issue 11 Page 9 September 2014
Main Assembly
# Part Number Description Diagram # Part Number Description Diagram
1 91-2028SP Trap ‘S’ Rota Moulded “ES”
6 91-3048SP Steam Fitting Mesh Nut
1A 91-2029SP Trap ‘P’ Rota Moulded “ES”
7 91-2093SP Steam – In/Out Mesh
2 91-2031SP Gasket S & P Trap
8 82-8095SP Adjustable Foot & Insert
(not sold separately)
3 91-2032SP Clamping Flange S & P
9 81-4152SP Spray SS 303 ¼” BIM16
4 91-3034SP Spray Press Lock Fitting
10 81-8044SP Hose SS Braided 1.5m with ¾” Fittings
5 91-3035SP Spray ‘T’ Press Lock Fitting
11 91-3027SP Brass Bush ¾”M x ½” F
137 91-3059 Element Over temp
Thermal switch
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Issue 11 Page 10 September 2014
Door & Axle Assemblies
# Part Number Description Diagram # Part Number Description Diagram
12 91-4010SP Door Complete with Cradle, Splash Guard, Countersunk Screws)
17 91-3072SP Door Gasket Complete
13 91-4011SP Door Assembly (without Cradle, Splash Guard,
Countersunk Screws)
NOTE: If door is replaced, Splash Guard must also
be replaced.
18 87-8210SP ½” Shaft Collar
14 91-2023SP Door Splash Guard
19 82-4321SP Bush Sintalite AJ2 (Prior July 2005
Unit S/N: 060500093)
15 91-3053SP Sani Cradle (ES Series)
20 91-3013SP Door Hinge
(Pkt 2)
16 91-4015SP Door Axle Assembly
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Issue 11 Page 11 September 2014
Steam Generator
# Part Number Description Diagram # Part Number Description Diagram
21 91-4000SP Steam Generator Complete
(includes items 25-29)
27 91-3042SP Temperature Probe Nut/Olive
22 91-4001SP Steam Generator (Tank Only)
28 91-4008SP Lid Assembly – Steam Tank
23 81-2405SP Temperature Probe with Nut & ¼” Olive
29 91-4004SP Cover – Element Electrical Assembly
24 91-3040SP Heating Element 4.5kW
(Behind Element Cover)
30
91-3300SP
Element 2200W
10 AMP
25
26
91-3114SP
8-4191SP
Hot Water Level Probe – 3 Way
Brass Fitting T/Couple
31
32
91-4141SP
91-4142SP
10Amp Steam Generator Assembly
10 Amp Steam Generator welded Sub Assembly
138 91-4054SP Full Assembly – Stainless Steel
Generator
139 91-4055SP Stainless Steel generator
140 91-4107SP THERM/BULB POCKET 265L ASSY
141 91-4108SP THERM/BULB POCKET 180L ASSY
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Issue 11 Page 12 September 2014
Pump Assembly
# Part Number Description Diagram # Part Number Description Diagram
33 91-4081SP Pump Assembly Aquaplus (Includes
items 43 and 46)
35 91-3014SP Aquaplus Pump
DW4-40
( includes Items 43 and 50
34 81-4415SP Hosetail 43mm x 1¼” BSP
36 91-3024SP Hosetail 25mm Hose x 1” BSP
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Issue 11 Page 13 September 2014
Cold Water Tank
# Part Number Description Diagram # Part Number Description Diagram
37 91-4090SP Cold Water Tank Assembly
43 91-3025SP Tail 13mm x ½” BSP Male
38 91-3010SP Hosetail 1-½” x 1¼” BSP
44 91-3063SP Steam Generator Fill Solenoid
39 91-2036SP Cold Water Tank
6mm ABS
45 91-3115SP Cold Water Level Probe 4 way
40 91-2072SP Steam Condenser Coil
46 91-4091SP Lid Assembly Cold Water Tank
41 91-2087SP Hose Spacer – Condensing Coil
(Pkt 2)
47 91-3011SP Nipple 1¼” Philmac
42 91-3021SP Brass Elbow 90° 1¼” BSP M/F
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Issue 11 Page 14 September 2014
Water Distribution
# Part Number Description Diagram # Part Number Description Diagram
48 91-4095SP Mains Water Inlet Assembly
(Prior February 2006 Unit S/N: 010600191)
54 91-4096SP Mains Water Inlet Assembly
(After February 2006 Unit S/N: 010600192)
49 91-3065SP Plastic ‘T’ ½” Female BSP
(Prior February 2006 Unit S/N: 010600191)
55 91-3067SP Water Inlet Solenoid 339 Dual
50 91-3066SP Water Inlet Solenoid Valve
(Prior February 2006 Unit S/N: 010600191)
56 91-2116SP Hose Tank Inlet
51 91-2071SP Water Inlet Tube (Cold Water Tank)
57 91-2117SP Hose Chamber Cool-down
52 91-3034SP
(No 4)
Spray Press Lock Fitting
58 8-0070SP Airline Fitting 3/8” x ¼” (Top Centre Spray)
Not Shown in Diagram
53 822-4461SP Mesh S/S (Pkt 10) 30mm x 30mm
(Prior February 2006 Unit S/N: 010600191)
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Issue 11 Page 15 September 2014
Rotary Spray & Bottle Sprays
# Part Number Description Diagram # Part Number Description Diagram
59 91-4061SP Nozzle –Rotary 3 Slot Assembly
(includes items 60,61,62,63,64,102)
65 91-3047SP Washer Teflon 40OD x 30.5ID
60 91-2130SP Nozzle–Rotary 3 Slots (D1)
66 91-4035SP Steam Fitting Mesh & Nut Assembly
61 8-5765SP Washer Nylon 9.35OD (Pkt 10)
67 91-4029SP Bottle Spray Complete LH/RH Set
62 8-5248SP Screw Shoulder SS 8/32”
68 91-4027SP RH Bottle Spray with Nut & Olive
63 91-4062SP Nozzle – Axle Assembly
69 91-4028SP LH Bottle Spray with Nut & Olive
64 91-3037SP Washer Teflon 26mm (Pkt 2 )
70 91-3033SP Nut & Olive ¼” BSP Chrome
71 8-5383SP Backnut Chromed ¾” BSP
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Issue 11 Page 16 September 2014
Hoses
# Part Number Description Diagram # Part Number Description Diagram
72 91-2079SP Hose – Cold Water to Steam Generator
78 91-3006SP Hose – Pump to Spray Nozzles
73 91-2080SP Spray Line to Bottle Hook
79 91-3008SP Hose – Steam Coil to Overflow
74 91-2081SP Spray Line to Top Wash Nozzle
80 91-3009SP Hose – Overflow to Trap
75 91-2082SP Spray Line to Final Rinse Nozzle
(Prior February 2006)
81 91-3002SP Hose – Steam Generator to Chamber
76 91-3004SP Hose – Cold Water Tank Overflow
82 91-3003SP Hose – Chamber to Steam Coil
77 91-3005SP Hose – Cold Water Tank to Pump
83 91-3007SP Hose – Steam Generator to Overflow
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Issue 11 Page 17 September 2014
Hose Clamps
# Part Number Description Diagram # Part Number Description Diagram
85 8-5835SP Hose Clamp S/S 25-40mm (Pkt 5)
87 8-5841SP Hose Clamp S/S 16-25mm (Pkt 5)
86 8-5837SP Hose Clamp S/S 35.50mm(Pkt 5)
88 8-5859SP Hose Clamp S/S 40-60mm (Pkt 5)
89 8-5848SP Hose Clamp S/S 12-20mm (Pkt 5)
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Issue 11 Page 18 September 2014
Electrical
# Part Number Description Diagram # Part Number Description Diagram
90 91-3076SP Linak Actuator (with plug)
96 91-3106SP Harness 12 Way Board
91 1-20-515SP Lug 6.3mm
97 91-3108SP Harness Main
92 82-2361SP Micro Switch VP-531C-3H
98 91-3111SP Harness Door Switch
93 91-3160SP
STD PC Board with STD OTP Chip
21A Models
99 81-2308SP Circuit Board Pillar (Pkt 5)
93 91-3161SP
STD PC Board with Detergent OTP Chip –
without detergent sensor.
21A DET Models
100 91-4036SP Terminal Block Assembly
93 91-3162SP
STD PC Board with STD OTP Chip 10A Models
101 91-4037SP Tape Durafoam (1100mm Length)
93 91-3163SP
STD PC Board with Detergent OTP Chip –
without detergent sensor
10A DET Models
102 91-3099SP OTP – FCMSS0025 21Amp STD
94 91-3103SP Power Supply Relay PCB
103 91-4068SP Fan Sunon
80x80x25
95 91-3105SP Transformer
104 91-3098SP Over/Temp PCB
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Issue 11 Page 19 September 2014
105
91-3096SP OTP Non STD CMSS0030P
21A Standard Models
105 91-3141SP OTP – CM0EDN09 Detergent 10Amp
Models without Detergent Sensor
105
91-3140SP OTP – CM00ES06 Standard 10A Models
105 91-3142SP OTP – CM0SDN09 Detergent 21Amp
Models without Detergent Sensor
142 91-4072SP Transformer Assembly
143 91-3143SP OTP- FCMSS030P-1
144 91-3059SP Element Over Temp Cutout switch
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Issue 11 Page 20 September 2014
Control Panel
# Part Number Description Diagram # Part Number Description Diagram
106 91-4075SP Control Panel Complete Assembly
113 91-3109SP Harness Infra-Red LED Display
Not Shown in Diagram
107 91-4076SP Front Panel with Overlay
114 91-3110SP Cycle Start LED Lead
Not Shown in Diagram
108 82-2237SP Overlay “ES-Sanitizer”
115 8-5196SP MTS Brass 1/8” x ¾” Countersunk
Not Shown in Diagram
109 82-8506SP Display Board Cover
116 8-5894SP Turn Screw ¼” (Pkt 2)
110 91-3102SP Display PCB
117 8-5896SP Retainer (Pkt 2)
111 91-3104SP Transmitter PCB
112 91-3107SP Harness Display to Control PCB
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Issue 11 Page 21 September 2014
Manufactured Parts
# Part Number Description Diagram # Part Number Description Diagram
118 91-2041SP External Top Panel
122 91-4042SP External Side Panel LH Assembly
119 91-2053SP External Front Panel
123 91-4002SP S Trap Rear Panel Assembly
120 91-4030SP Front Fascia Panel Assembly
124 91-4003SP P Trap Rear Panel Assembly
121 91-4041SP External Side Panel RH Assembly
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Issue 11 Page 22 September 2014
Detergent Assembly
# Part Number Description Diagram # Part Number Description Diagram
125 81-9049SP Pump Coltec Detergent
131 91-2105SP Tube – Det Pump to Check Valve – 540mm
126 81-9054SP Valve Pump Detergent
132 91-2106SP Tube – Det/Foot Valve to Cap – 380mm
127 91-3226SP Check Value
133 91-2174SP Tube – Pump Tail to Check valve – 40mm
128 91-3157SP Hose Clamp 10mm
134 5-30-405SP Grommet Rubber ½” (Pkt 5)
129 91-3156SP Hose tail ¼” to 1/8” BSP
135 81-9081SP Detergent Bottle Cap
130 91-2176SP Tube – Cap Elbow to Pump – 840mm
136 91-3153SP Barbed Elbow 6mm:6mm
P/N 91-2142
Manufactured by
Malmet (Australia)
ABN 95 001 717 791