38
RAES Vogelsang 12/06 16.86202-0035 C / en Operating Instructions UC-100/101 Operating Instructions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instructions UC-100/101
Operating InstructionsUC-100/101
2RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instructions UC-100/101
manroland AGStadtbachstrae 186219 AugsburgGermany
Telephone +49(0)82 14 24-0Fax +49(0)82 14 24-33 03Telegram Manro Augsburg
www.manroland.com
The copyright for this technical documentation remains with manroland AG.
All rights, especially the right to copy and distribute as well as to translate this technical documentation are reserved for manroland AG. No part of this documentation may be reproduced in any form (print, photocopy, microfilm or any other way), nor is saving, processing, copying or distribution of this documentation by means of electronic systems permitted without manroland's written consent..
Any misuse is liable to prosecution and damages will be claimed.
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Opera
Subassembly XXX1 Safety Instructions ..................................................................................................... 6
2 General Information.................................................................................................... 82.1 Brief Description................................................................................................................ 82.2 Features............................................................................................................................ 82.3 Technical Data .................................................................................................................. 9
2.3.1 General Technical Data ......................................................................................... 92.3.2 Technical Data on Interfaces ............................................................................... 10
2.3.2.1 Technical Data on the INTERBUS Remote Bus Interface ................... 102.3.2.2 Technical Data on INTERBUS Local Bus Interface ............................. 102.3.2.3 Technical Data on the INTERBUS Diagnostic Interface ...................... 102.3.2.4 Technical Data on the Ethernet Interface............................................. 102.3.2.5 Technical Data on the RS232 Interfaces.............................................. 102.3.2.6 Technical Data of the RS422 Interface .................................................112.3.2.7 Technical Data on the Compact Flash Card Interface...........................11
2.3.3 Technical Data on the (Optional) Battery..............................................................112.3.4 Mechanical Data...................................................................................................112.3.5 Technical Data on the CPU Section .....................................................................11
2.3.5.1 Processor..............................................................................................112.3.5.1.1 UC-100..............................................................................112.3.5.1.2 UC-101............................................................................. 12
2.3.5.2 Memory ................................................................................................ 122.3.5.2.1 UC-100............................................................................. 122.3.5.2.2 UC-101............................................................................. 132.3.5.2.3 CF Card ........................................................................... 13
2.3.5.3 Physical Layer Module (PHY) .............................................................. 132.3.5.4 Real Time Clock................................................................................... 132.3.5.5 Monitor Module .................................................................................... 132.3.5.6 Display ................................................................................................ 14
2.3.6 Technical Data on the INTERBUS Section.......................................................... 142.3.6.1 INTERBUS Master............................................................................... 142.3.6.2 INTERBUS Bus Terminal (equivalent to IPS.BA-1) ............................. 14
2.3.7 Mechanical Data.................................................................................................. 14
3 View............................................................................................................................ 15
4 Block Diagram........................................................................................................... 164.1 UC-100............................................................................................................................ 164.2 UC-101............................................................................................................................ 17
5 Computer Components ............................................................................................ 185.1 The Power Supply........................................................................................................... 18
5.1.1 The Powerpack Units .......................................................................................... 185.1.1.1 UC-100................................................................................................. 185.1.1.2 UC-101................................................................................................. 18
5.1.2 The (Optional) Battery ......................................................................................... 185.1.3 Voltage Monitoring............................................................................................... 193ting Instructions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Opera
Subassembly XXX5.1.3.1 UC-100................................................................................................. 195.1.3.2 UC-101................................................................................................. 20
5.2 System CPU ................................................................................................................... 205.2.1 UC-100/101......................................................................................................... 20
5.2.1.1 The Processor Core............................................................................. 205.2.1.1.1 UC-100 (MPC-857T) ........................................................ 205.2.1.1.2 UC-101 (MPC-5200B)...................................................... 20
5.2.1.2 The Memory......................................................................................... 215.2.1.2.1 UC-100............................................................................. 215.2.1.2.2 UC-101............................................................................. 21
5.2.2 The Ethernet Interface X2 ................................................................................... 215.2.3 The RS 232 Interfaces X3 and X4 ...................................................................... 225.2.4 The RS 422 Interface X6..................................................................................... 225.2.5 The Compact Flash Card Interface X1................................................................ 225.2.6 The Reset_NMI Button S3 .................................................................................. 225.2.7 The Mode Rotary Switch S1................................................................................ 235.2.8 The Menu Button S2 ........................................................................................... 235.2.9 The Display H1.................................................................................................... 235.2.10 Other Hardware Properties ................................................................................. 235.2.11 CPU Boot Software ............................................................................................. 245.2.12 Functions of the System CPU ............................................................................. 24
5.3 The INTERBUS Section of the UC-100/101 ................................................................... 245.3.1 INTERBUS Watchdog Timer ............................................................................... 245.3.2 INTERBUS Reset................................................................................................ 255.3.3 Multi Port Memory (MPM) ................................................................................... 25
5.4 Commissioning ............................................................................................................... 255.4.1 Actuation of the INTERBUS Master .................................................................... 255.4.2 Application Software and INTERBUS Configuration ........................................... 255.4.3 INTERBUS Diagnosis ......................................................................................... 25
5.4.3.1 INTERBUS Diagnostic LEDs ............................................................... 255.4.3.2 INTERBUS Diagnostic Display ............................................................ 27
5.4.4 INTERBUS CMD Software (Configuration Monitoring Diagnostic) ..................... 275.4.5 Diagnosis via Host Computer and Remote Maintenance.................................... 275.4.6 INTERBUS-Firmware Update ............................................................................. 27
Attachm. A Commissioning .......................................................................................... 29A.1 Notes on Assembly ..................................................................................... 29A.2 Software ...................................................................................................... 29A.3 Hardware..................................................................................................... 29
Attachm. B ..................................................................................................................... 30B.1 UC-100 Address Map.................................................................................. 30B.2 UC-101 Address Map.................................................................................. 30B.3 Address Map of the INTERBUS MPM ........................................................ 314ting Instructions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Opera
Subassembly XXXAttachm. C Plug Assignments ...................................................................................... 32C.1 Assignment of the Ethernet Interface X2 .................................................... 32C.2 Assignment of the RS232 Interfaces X3, X4............................................... 32C.3 Plug Assignment of the RS422 Interface X6............................................... 33C.4 Assignment of the RS232 Diagnostic and Parameterization Interface X11 33C.5 Plug Assignment of the INTERBUS-Remote Bus X12................................ 34C.6 Plug Assignment of the INTERBUS-Local Bus ........................................... 35
Attachm. D Documents with Further Information ....................................................... 36D.1 Documents from MAN Roland .................................................................... 36D.2 Documents from Phoenix Contact .............................................................. 36D.3 Documents from Freescale ......................................................................... 37D.4 Compact Flash ............................................................................................ 37
Attachm. E Accessories ................................................................................................ 385ting Instructions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct1 Safety Instructions
WARNINGWhen operating electrical equipment note that certain components are always under high voltage.
Serious bodily injury or material damage may therefore ensue if the warning information is not heeded.
Only appropriately qualified personnel may work on this equipment or in its vicinity.
This personnel must always be thoroughly familiar with all warnings and maintenance procedures in accordance with these instructions.
The precondition for the correct and safe use of this equipment is proper transport, storage, setup and assembly, as well as careful operation and maintenance.
Indicated by different symbols, we point out to possible sources of danger.
DANGER
Danger to the operatore.g: do not reach into the machine while it is operating
do not reach behind the web severing knife
do not touch the rotating rollers
danger of crushing !
WARNING
Safety Instructionse.g:Before performing repairs, maintenance or adjustments, always first press the "Safety Stop" button required for this danger zone.
CAUTION
Important technical informatione.g:Specifications on assembly (sequence), damage and faulty or incorrect settings.6ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructNoteThe repair and settings works described in these instructions may ONLY be performed by specially instructed and qualified personnel. This personnel must be familiar with the repair, maintenance and setting of rotary offset presses. Additionally, this personnel must have the appropriate qualification and experience and must be trained in the special features of performing these operations.
This documentation is only intended for this specific group of people. This is why all descriptions are narrowed down to the most essential facts. The safety instructions in this manual only point out dangers that qualified personnel are not able to recognise or predict.
Some of the individual operations described here must be performed by personnel with expertise in mechanics, electrical engineering, electronics, pneumatics and/or hydraulics. We emphasise that operations on electrical systems may only be performed by qualified electricians.
All qualified personnel must have read the contents of the following documents:
Brochure: "Safety with manroland Printing Presses" Relevant safety information brochures distributed by "Berufsgenossenschaft Druck und
Papierverarbeitung" (trade union organisation for printing and paper processing) EN 1010-1, -2, ISO 12648 in USA: ANSI B65.1-1995, UL 775, OSHA Regulations Standards 29 CFR
This documentation is not part of the manufacturer documentation required by Machinery Directive 98/37/EG, Appendix I, 1.7.4. It is a voluntary service of the manroland AG.7ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct2 General Information
2.1 Brief DescriptionThe UC-100/101 (Unit Controller - Type 100/101) is a control subassembly based on the housing system of the MAN Roland INTERBUS subassemblies. It contains a powerpack, a microcontroller (with CPU, ethernet, serial interface etc.) as well as an INTERBUS master subassembly and an INTERBUS interface I/O module.
2.2 FeaturesThe computer has the following main features:
The powerpack units are electrically isolated DC&DC converters with 24V DC power supply.During power-down the SRAM memory of the microcomputer as well as the real time clock can be buffered through an integrated battery.The local INTERBUS-terminal has its own protection against overload.
The system CPU is based on PowerPC microcontrollers by Freescale. It has serial EEPROM, flash EPROM, SRAM, SDRAM and a Compact-Flash-Card as memory media.
The computer is integrated in the entire press network through a 10/100 MBaud Ethernet LAN network interface.
Other interfaces are 1*RS-422 and 2 * RS-232 (RxD, TxD). The input/output field bus subassemblies are coupled via INTERBUS interfaces. AN
INTERBUS master subassembly for the remote bus and an INTERBUS interface module for the local bus is integrated for this purpose. For INTERBUS diagnostic purposes an LCD diagnostic display as well as a diagnostic interface (RS-232) are available.8ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct2.3 Technical Data
2.3.1 General Technical DataUC-100 Order No.:16.86230-0055UC-101 Order No.:16.86230-0062Climatic environmental conditions
Operating temperature: 0 ... + 55 [!] C with free convection
Relative humidity: 95 %, no condensation
[!] := value differs from the general INTERBUS subassemblies"F" according to DIN 40040
Mechanical environmental conditions
Vibration: IEC 68-2-6 Shock: IEC 68-2-27 Air pressure: 860 ... 1016 hPa, 1500 m Installation position: horizontal
Protection class: IP 20 according to IEC 529
Interference resistance / EMC
Test: according to IEC 801-4 Power input: 4 kV (class 4) Interfaces (except for local bus interface): 2 kV (class 4)
Operating voltage
Rated value: 24 V= Permissible range: 19 V= [!] ... 30 V= Polarity reversal protection: yes, by serially connected
diodes
Current consumption from 24 V without local bus: max. 700 mA
Current consumption from 24 V without local bus: max. 1500 mA
Overload protection:blowout fuse 4 A/T
Power loss of the subassembly (without local bus):15 W max.
Insulation
Rating: according to VDE 0160 Rated insulation voltage: 500 V AC
Connecting terminals
Conductor cross-section without core end sleeve: 0.5 ... 1.5 mm2
Conductor cross-section without core end sleeve: 0.25 ... 1.0 mm29ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct2.3.2 Technical Data on Interfaces
2.3.2.1 Technical Data on the INTERBUS Remote Bus InterfaceData transfer: RS-422
Shielded cable length:max. 400 m
Electrical isolation Continuing remote bus interface: no electrical isolation
Connecting technology:D-Sub socket 9-pinnot electrically isolatedContinuous potential differ-ence: 7V
2.3.2.2 Technical Data on INTERBUS Local Bus InterfaceData transfer: CMOS level
Unshielded cable length:70 mm ribbon cable
Power supply for I/O subassemblies
Rated voltage: 15 V 2 % (controlled) Rated current: 1000 [!] mA Short-circuit protection: yes, current limitation of the
DC/DC transformer Stored energy time: 10 ms
2.3.2.3 Technical Data on the INTERBUS Diagnostic InterfaceData transfer protocol: Xon / Xoff
Shielded cable length: max. 15 m
Connecting technology:RJ-11 modular jack (with MAN assignment)not electrically isolateda potential difference is imper-
missible
2.3.2.4 Technical Data on the Ethernet InterfaceData transfer: 100Mb / FullDuplex
Connecting technology:RJ-45 modular jackelectrically isolated
2.3.2.5 Technical Data on the RS232 InterfacesData transfer protocol:Xon / Xoff
Shielded cable length: max. 15 m
Connecting technology:RJ-11 modular jack (with MAN assignment)not electrically isolated;a potential difference is imper-
missible10ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct2.3.2.6 Technical Data of the RS422 InterfaceData transfer protocol:Xon / Xoff
Shielded cable length: max. 400 m
Connecting technology:D-Sub socket 9-pinnot electrically isolated;Continuous potential differ-
ence: max 7VShielded cable length: max. 400
2.3.2.7 Technical Data on the Compact Flash Card InterfaceCF card type: Type I
Supply voltage for the CF card:5V 5 %
Rated current: max. 100mA
2.3.3 Technical Data on the (Optional) BatteryBattery voltage: 3 V
Battery capacity: 950 mAh
Rated current load:typ. 40 uA
2.3.4 Mechanical DataModule dimensions (H x W x D): 163 x 138 x 77 mm
Overall installation height on assembly rail: 84 mm
Weight: 750 g
Mounting: assembly rail
2.3.5 Technical Data on the CPU Section
2.3.5.1 Processor
2.3.5.1.1 UC-100Type: Freescale MPC857T
CPU-Core: PowerPC
Cache (data \ program):4kByte \ 4kByte
MMU: yes
CPU clock pulse: 100 MHz
Data bus clock pulse:50 MHz
Integrated peripherals:Fast Ethernet Controller FEC (without PHY)11ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructPCMCIA controller (for CF card)2 Serial Management Controller SMC (for 2*RS232)1 Serial Communications Controller SCC (for 1*RS422)DMA-ControllerInterrupt-ControllerTimer8 kByte DualPort RAMIC-Bus ControllerMII interface (Ethernet Phy)
2.3.5.1.2 UC-101Type: Freescale MPC5200B
CPU-Core: PowerPC
Cache (data \ program):32kByte \ 32kByte
MMU: yes
CPU clock pulse: 396 MHz
Data bus clock pulse DDR-RAM:133 MHz
Data bus clock pulse:66 MHz
Integrated peripherals:Fast Ethernet Controller FEC (without PHY)ATA controller (for CF card)3 Peripheral Serial Controllers (for 2*RS-232 and 1*RS-422/485)DMA controllerInterrupt controllerTimer8 kByte DualPort RAM ???IC bus controllerMII interface (Ethernet Phy)
2.3.5.2 Memory
2.3.5.2.1 UC-100 Flash EPROM
Size/data bus width: 8 MByte / 32 bit
SDRAMSize/data bus width: 64 MByte / 32 Bit
SRAMSize/data bus width: 1 MByte / 32 BitBattery buffered: yes12ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct EEPROMSize/data bus width: 2 kByte / serialInterface: IC bus
2.3.5.2.2 UC-101 Flash EPROM
Size/data bus width: 8 MByte / 16 bit
SDRAMSize/data bus width: 128 MByte / 32 bit
SRAMSize/data bus width: 2 MByte / 16 bitBattery buffered: yes
EEPROMSize/data bus width: 2 kByte / serialInterface: IC bus
2.3.5.2.3 CF Card
Size/data bus width:external CF card / 8/16 bit
2.3.5.3 Physical Layer Module (PHY)
Type: Intel LXT971A
Ethernet connection:10/100 BASE-T
Interface: MII
2.3.5.4 Real Time Clock
Type: Phillips PCF8563RTC
Battery buffered: yes (optional)
Interface: IC
2.3.5.5 Monitor Module
Type: NS LM81
Monitoring functions:5V3.3Vext. 3V battery
Interface: IC13ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct2.3.5.6 Display
Type Agilent HDSP-2531 (yellow)
Display: 8 characters
Character size: 5*7 dots
2.3.6 Technical Data on the INTERBUS Section
2.3.6.1 INTERBUS Master
INTERBUS master type:G4 (Phoenix IBS USC 4-2 add-on board)
Node number: max. 512
Input data (bytes): max. 1024
Input data (bytes): max. 1024
PCP nodes: max. 127
Host connection: Multiport memory (MPM)Size (kByte): 64
Data consistency (bit):max. 64
Transfer speed: 0.5 MBaud or2.0 MBaud
Diagnosis: LCD terminalRS-232 interface
2.3.6.2 INTERBUS Bus Terminal (equivalent to IPS.BA-1)ID-Code: 8 dec / 8 hex
Number of data words:0
Local bus terminal:yes (1* 2*7-pin ribbon cable)
Remote bus terminal:yes (1* 9/pin DSUB RS-422)
Data transfer rate: 0.5MBaud or 2.0MBaudset by the software.
2.3.7 Mechanical DataModule dimensions (H x W x D):163 x 138 x 77 mm
Overall installation height on assembly rail:84 mm
Weight: 750 g
Mounting: assembly rail14ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct3 View
EthernetX2X6 X3 X4 X11 X12
RS 232RS 232RS 232 REMOTERS 422
3V -
BATT
ERY
X1 CO
MPA
CT F
LASH
CAR
D
S1S3 H1 S2
X1LO
CAL
BUS
POWER
SYSFAIL
n+101234567
n
01234567
BYTE
R L T
BATTERY
-+
COMPACT FLASHCARD
X2 ETHERNET X3RS 232RS422
X6
MODE H4 H5 H2 H3 HB HF BSS1
S3R
n
S2M
Q
DISPLAYH1
RS
456789ABCDEF
0123
BOOT
INTERBUS
16.86230-00xx
UC-100/101A B DC E F
UL
RC
BA
RD
LD
E
0214
4556
RS 422 R TLX6
RS 232X3X2 ETHERNET
RS 232INTERBUS
1 2 3 4
X7
+24
V+
24 V
0 V
0 V
MODERESET DISPLAY MENUX7
X12X4 X11REMOTERS 232
FIRMWARE15ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct
P4 Block Diagram
4.1 UC-100
SRAM256k*32
SDRAM16M*32
FlashEPROM2M*32
Display
USC4INTERBUS master controller board
(MC68332, memory, INTERBUS masterchip)
RemoteX12
RS232X11
RS232X4
RS232X3
EthernetX2
RS422X6
PHYPhysical layerLXT971A
LEDsR L T
INTERBUSProtocol chipSUPI-3-OPC
ID 8 15 V
LOCAL
LEDsULRCBA LD ERD
MPC857TMultiProtocol
Controller100/50MHz
LEDsH2 H3 H4 RSHBH5
LEDs
HF BS
24 V15 V
24 V5 V
5 V
3.3V
Filter
Power-Fail IRQ
15 V
3.3V
5 V
owerX7
Com
pact
Flash
Card
BDM
Deb
ug
+ -
PowerControlWatchDog
RTC
Systemmonitor
EEPROM2k
IC B
us
RES
NMI
M
Q
INTERBUS-control logic
EPLDEPM3128
INTERBUS-MPM
EPLDXC5206
control logicSRAM32k*16
Flash
256k*16EPROM
Battery
456789ABCDEF
01
23
LED DISPLAY8 characters16ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct
P4.2 UC-101
SRAM1M*16
DDR-RAM32M*32
FlashEPROM4M*16
Display
USC4INTERBUS master controller board
(MC68332, memory, INTERBUS masterchip)
RemoteX12
RS232X11
RS232X4
RS232X3
EthernetX2
RS422X6
PHYPhysical layerLXT971A
LEDsR L T
INTERBUSProtocol chipSUPI-3-OPC
ID 8 15 V
LOCAL
LEDsULRCBA LD ERD
MPC5200BMultiProtocol
Controller396/133/66MHz
LEDsH2 H3 H4 RSHBH5
LEDs
HF BS
24 V15 V
15 V
3.3V
Filter/
Power-Fail IRQ
15 V
owerX7
Com
pact
Flash
Card
BDM
Deb
ug
+ -
PowerControlWatchDog
RTC
Systemmonitor
EEPROM2k
IC B
us
RES
NMI
M
Q
INTERBUS-control logic
EPLDEPM3128
INTERBUS-MPM
EPLDXC5206
control logicSRAM32k*16
Flash
256k*16EPROM
Battery
456789ABCDEF
01
23
LED DISPLAY8 characters
15 V
5 V
LimitationCurrent
limi-tation
15 V
2.5V
15 V
1.5V
15 V17ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct5 Computer Components
5.1 The Power Supply
5.1.1 The Powerpack Units
5.1.1.1 UC-100The internal powerpack unit of the UC-100 has the following properties:
Two DC/DC converters with common fuse protection (4A/T). 24 VDC input voltage supply (-15%, + 20%). Integrated network filter. The 4 terminals for the supply voltage are located on the left upper housing side.
The two +24V terminals as well as the two 0V terminals are interconnected on the UC-100/101.
The local bus powerpack unit is a DC/DC converter and has the following parameters
The output voltage is 15V. The maximum output current is 1A.
The powerpack unit for the internal supply of the UC-100 is a DC/DC converter. It is specified as follows:
The output voltage is 5V. The maximum output current is 3A The necessary 3.3V voltage is generated from this 5V output voltage.
5.1.1.2 UC-101The internal powerpack unit of the UC-101 has the following properties:
A DC/DC converter 24V/15V with fuse protection on the primary side (4A/T). 24 VDC input voltage supply (-15%, + 20%). Integrated network filter. The 4 terminals for the supply voltage are located on the left upper housing side.
The two +24V terminals as well as the two 0V terminals are interconnected on the UC-100/101.
The local bus power supply is diverted from the above mentioned DC/DC converter and has the following parameters:
The output voltage is 15V. The maximum output current is 1A. The local bus voltage is electronically protected against overload.
The internal voltages for the internal supply of the UC-101 are generated by switching controllers from the above mentioned DC/DC converter. It is specified as follows: The generated output voltages are 5V, 3.3V, 1.8V, 1.5V.
5.1.2 The (Optional) BatteryThe battery powers the RealTimeClock and the SRAM in case of missing supply voltage.The lithium battery normally used has a nominal voltage of 3V and a capacity of 950mAh.18ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructThe battery can be accessed for replacement through the front of the housing.
Battery service life: Normally operated, the integrated lithium battery has a service life of about 2 years (standby operation approx. 12 months).During operation the battery is monitored via software.
1. Battery insertion: The battery must be inserted with the 24V DC computer power supply switched on, to avoid a high backup current and an extremely shortened battery lifetime.
Battery replacement: The lithium battery must be regularly replaced at maintenance intervals of two years, to ensure continuous data backup.The battery must be replaced with the 24V DC computer power supply switched on, to ensure data preservation in the SRAM.
A UL-certified battery must be used (MAN item no.: 07.93100-9010). Only qualified personnel may replace the battery.
Insert the battery by removing the battery cover (a) and inserting the battery in the correct direction (b).Then reattach the battery cover (c).An insulated gripper tool is useful for removing the empty battery.
5.1.3 Voltage Monitoring
5.1.3.1 UC-100 The 15V for the local INTERBUS are not monitored. The hardware is reset if the secondary 3.3V or the 5V is no longer maintained. If the 24V DC supply voltage drops below 19V, a power-fail signal is generated that
notifies the CPU of a power failure with a prewarning time of at least 8 ms and depending on the software allows responses such as the saving of relevant data.
The computer voltages 5V, 3.3V and the voltage of the battery can be monitored by the software via a monitor module.
BATTERY
-+
BATTERY
-+
BATTERY
-+
+ -
1). 2).a
b
c19ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct5.1.3.2 UC-101 The secondary 15V for the local INTERBUS protected against overload. A power-fail
signal is generated. The hardware is reset if the secondary 1.5V, 2.5V, 3.3V or the 5V is no longer
maintained. If the 24V DC supply voltage drops below 19V, a power-fail signal is generated that
notifies the CPU of a power failure with a prewarning time of at least 8 ms and depending on the software allows responses such as the saving of relevant data.
The computer voltages 1.5V, 2.5V, 3.3V, 5V, 15V and the voltage of the battery can be monitored by the software via a monitor module
5.2 System CPU
5.2.1 UC-100/101The system CPU of the computer is based on the MPC857T (UC-100) resp. the MPC-5200B (UC-101) of the PowerPC family by Freescale. The system CPU has the following features:
The system core is a MPC857T/MPC5200B PowerPC by Freescale The integrated Ethernet LAN interface has a maximum transfer rate of 100 MBit and allows full-duplex operation.
The Compact Flash connector integrated on the top of the housing provides a battery-independent remanent data memory.
Two serial RS232 interfaces for service and diagnostic functions (RJ11 jacks, assignment analogous to VME.MS2000, PCI.MC-45 and Hirschmann switch).
A serial RS422 interface for connection to an HMI station or a peripheral unit (e.g. barcode reader, etc.).
The alphanumeric display on the front allows plain text displays. Rest/NMI button Hexadecimal operating mode selection switch Menu button Heart beat LED Reset LED Programmable LEDs H2 - H5
5.2.1.1 The Processor Core
5.2.1.1.1 UC-100 (MPC-857T)The processor core has the following basic features:
The processor has a PowerPC core. There is no floating-point processor. The processor has an MMU. The processor has program and data caches of 4 kByte each. The CPU clock pulse is currently 100 MHz. The external bus clock pulse is 50 MHz.
5.2.1.1.2 UC-101 (MPC-5200B)The processor core has the following basic features:
The processor has a PowerPC core. There is a floating-point processor. The processor has an MMU.20ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct The processor has program and data caches of 32 kByte each. The CPU clock pulse is currently 396 MHz. The external bus clock pulse is 66/133 MHz (IO-bus/DDR-RAM).
5.2.1.2 The Memory
5.2.1.2.1 UC-100The UC-100 has the following memory systems:
8 MByte Flash EPROM with 32bit data bus (Battery-backup) SRAM 1 MByte with 32 bit data bus 64 MByte SDRAM with 32 bit data bus 2 kByte serial EEPROM via IC interface
5.2.1.2.2 UC-101The UC-101 has the following memory systems:
8 MByte Flash EPROM with 16 bit data bus (Battery-backup) SRAM 2 MByte with 16 bit data bus 128 MByte SDRAM with 32 bit data bus 2 kByte serial EEPROM via IC interface
5.2.2 The Ethernet Interface X2Although the Ethernet interface X2 supports all 10/100 Base-T operating modes, it has been configured by the software so as to allow 100 Mbaud full-duplex operation.The auto-negotiation is then switched off.
The usual communication partner is an Ethernet switch. An untwisted patch cable is needed for the connection.The switch should also be permanently set to 100 Mbaud / full-duplex / no auto-negotiation at this port.
Interface controller is the FEC (FastEthernetController) of the processor. This processor is connected to the 10/100 Base-T Ethernet via the physical layer module (PHY) LXT971A.The configuration interface between the processor and the PHY is MII (Media Independent Interface).The data of the Ethernet port (MAC address, IP address) is saved as non-volatile in the serial EEPROM.Three LEDs provide information on the operational status:
RS 422 R TLX6
RS 232X3X2 ETHERNET
R Receive yellow LEDThe LED indicates incoming data packages.
L Link green LEDLink indicates whether a connection between the nodes exists.
T Transmit yellow LEDThe LED indicates outgoing data packages.21ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct5.2.3 The RS 232 Interfaces X3 and X4The UC-100/101 has two RS-232 interfaces at X3 and X4. Since only a two-wire cable (RxD, TxD) is used, the Xon/Xoff protocol must be used.The interface is configured by the software. (Usually the setting is for UC-100 9600 baud / 8 bits / no parity / 1 stop-bit and for UC-101 38400 baud / 8 bits / no parity / 1 stop-bit.)The interface controllers are the internal SMCs of the MPC-857T processor.Interface controllers for the UC-101 are the peripheral serial controllers of the MPC-5200B processor.
Be careful not to connect the RS-232 cable of the X3 and X4 interfaces to the Ethernet X2 interface.
5.2.4 The RS 422 Interface X6The UC-100/101 has an RS 422 communication interface at X6. Since only two signals (RxD, TxD) are used, the Xon/Xoff protocol must be used.Interface controller for the UC-100 is the internal SCC1 of the MPC857T processor.Interface controllers for the UC-101 are the peripheral serial controllers of the MPC-5200B processor.
Be careful not to interchange the cables of the RS-422 interface X6 with the cables of the INTERBUS remote bus interface X12.Otherwise there is a danger of damage to the subassembly.
5.2.5 The Compact Flash Card Interface X1Slot X1 of the UC-100/101 supports Compact Flash Cards of type 1. An MS-DOS compatible file system is usually used. The interface controller for UC-100 is the PCMCIA controller for port B of the MPC857T processor.The interface controller for UC-101 is the ATA controller of the MPC5200B processor.The CF card must not be inserted or removed during Power On.
Otherwise data and the file system might be destroyed.
5.2.6 The Reset_NMI Button S3
MODE H4 H5 H2 H3 HB HF BS
S1
S3
R
N
S2
M
Q
DISPLAY
H1
456789ABCDEF
01
23
RESET
NMI
RSRS22ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructIf button S3 is pressed for a time
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct5.2.11 CPU Boot SoftwareThe boot software is located in the Flash EPROM.Each UC-100/101 receives a sticker on the rating plate at production, indicating the revision status of the boot firmware.
During updating the supply voltage of the UC-100/101 must never be switched off. Otherwise there is a danger that the subassembly will no longer be functional.
5.2.12 Functions of the System CPUAll control processes of the PECOM 2000 system run on the system CPU
The operating system is currently PSOS for UC-100 and Xenomai/Linux for UC-101 Microcomputer programs (ink fountain, register control, etc.) IEC1131 programming based on K&W software (press control)
5.3 The INTERBUS Section of the UC-100/101The INTERBUS section of the UC-100/101 for the field bus connection of the decentralized control module has the following features:
An INTERBUS Master. An integral IINTERBUS bus terminal with 0.5 Mbaud or 2 Mbaud. A diagnostic display for fast bus troubleshooting and commissioning support on site. A RS-422 port for the field bus as a remote bus via a DSUB 9-pin plug. A 14-pin connection for the field bus as a local bus. A serial RS-232 diagnostic interface for service and diagnostic functions (RJ11 jacks,
assignment analogous to PCI.IBM-1, MS2000 and Hirschmann Switch).
Note:The INTERBUS master core function has been implemented by means of an add-on board from Phoenix Contact, to ensure the greatest possible compatibility (in particular for future new software versions) with the INTERBUS standard.
The diagnostic display as a module is also a Phoenix product and is already used in many Phoenix activation systems (e.g. the S5 subassembly) in a functionally compatible way.
5.3.1 INTERBUS Watchdog TimerThis watchdog timer can monitor the data transfer with the host computer.Only switch-on is possible by the software.If the triggering does not occur, an interrupt is generated for the
BOOT
INTERBUS
Unit Controller Type 10016.86230-0055
UC-100/101A B DC E F
UL
RC
BA
RD
LD
E
0214
4556
0.50.2.1.4
Boot Software FW Revision
FIRMWARE24ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructINTERBUS master. The INTERBUS master then responds by resetting all outputs, among other measures. The LED HF is set!
5.3.2 INTERBUS ResetThe INTERBUS is reset either by the UC-100/101 hardware reset or by a software reset.The MPM is not deleted immediately after the reset.The data remain in the MPM until the INTERBUS master checks the MPM during the reset test routine, after which they are deleted.
5.3.3 Multi Port Memory (MPM)The MPM occupies 64 kByte. The bytes are arranged in the Motorola format (Big Endian).The memory sector is assigned by Phoenix Contact.See also the documents listed in the Appendix.
5.4 Commissioning
5.4.1 Actuation of the INTERBUS MasterA driver program must form the interface between the application programs and the INTERBUS master. See also the documents from Phoenix Contact listed in the Appendix.
The basic functions of the driver program are:
Initialization of the INTERBUS master Reading and writing of data Handling of the mailbox for sending and receiving messages Checking of validity and plausibility of transferred parameters Requesting and forwarding of INTERBUS diagnostic data Providing watchdog functions to the soft PLC
5.4.2 Application Software and INTERBUS Configuration INTERBUS configuration
The INTERBUS configuration can be created in CMD or as a text file. Data consistency Data consistency must be maintained both for the INTERBUS
configuration and in the application programs. See the specification available in the Intranet: "Data Consistency at the INTERBUS".
Operating the INTERBUS-watchdogThe watchdog in the INTERBUS master, which monitors the host, is started by the PLC program with sufficient time-out and is triggered again in each cycle.
5.4.3 INTERBUS Diagnosis
5.4.3.1 INTERBUS Diagnostic LEDsThe functions of the LEDs are described in the following.
HF Host_Fail (red LED)Active after reset or malfunction in CPU; if the latter has not reset the watchdog timer of the INTERBUS- master within a time interval set by the software, for example.
MODE
S1S3
R
N
S2
M
Q
DISPLAY
H1
H4 H5 H2 H3 RS HB BSBSHFHF25ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructHost_Fail is deleted by the CPU software.
BS Board_Select green LEDThe CPU accesses the MPM or the I/O register of the INTERBUS-master of the UC-100/101.
Note:As long as the Host Fail is active the INTERBUS output data are reset.
UL
RC
BA
RD
LD
E
UL U_Locic green LEDMonitoring of the + 5 V supply voltage of the UC-100/101.
RC Remotebus_Check green LEDInternal monitoring of the connection between the INTERBUS master andthe INTERBUS bus terminal of the UC-100/101:if the connection is OK and the master is not being reset, the LED lights up.With an INTERBUS or power-up reset the LED is inactive.
BA Bus_Active green LEDSignals cyclical data traffic via the INTERBUS signal lines.
RD Remotebus_Disableyellow LEDThis LED indicates a cutoff of the continuative INTERBUS remote bus interface, programmable by the INTERBUS- master.
LD Local_Bus_Disable yellow LEDThis LED indicates a cutoff of the INTERBUS local bus interface, programmable by the INTERBUS- master.
E Error red LEDThis LED can be set by the INTERBUS master when the latter detects anerror at the bus terminal or the connected I/O modules.26ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct5.4.3.2 INTERBUS Diagnostic DisplayOn the front of the UC-100/101 is a button field with six buttons and an LC display for the diagnostic display.You can navigate within the menus by means of the buttons.
A large variety of information can be shown on the diagnostic display. Examples:
Instantaneous bus conditionError locations and error codesInput or output bits of a data wordHardware and firmware status of the INTERBUS master
The detailed description of this diagnostic display from Phoenix Contact is designated:IBS SYS DIAG DSC UM (see Appendix)
5.4.4 INTERBUS CMD Software (Configuration Monitoring Diagnostic)The IBS CMD G4 program from Phoenix Contact is not included in delivery of the UC-100/101. The program runs on standard PCs with Microsoft-Windows.The program has extensive options for planning and diagnosing the INTERBUS such as:
Configuration (Configuration) of the bus structure and logical address allocation Display (Monitoring) of input and output data of individual nodes Detection and localization (Diagnostic) of errors in the system and the option of
message recording and statistical error assessment
The CMD also contains a library of firmware commands and error codes.
For operating the CMD, you must connect the serial port (RS-232) of the PC to the diagnostic interface X11 (RS-232) of the UC-100/101 INTERBUS master.According to the RS-232 specification the cable must not be longer than 15 m.IBS VME6H SC/I-T must be set at present as the bus activation type.
5.4.5 Diagnosis via Host Computer and Remote MaintenanceThe CPU of the UC-100/101 communicates via the MPM (Multi Port Memory) with the INTERBUS master of the UC-100/101. Depending on the software of the CPU, all commands implemented in the firmware of the INTERBUS master can be executed through this channel.
The CPU of the UC-100/101 can in turn be accessed through either the RS-232 (X11) or the Ethernet interface (X2)The software of the UC-100/101 can therefore communicate with the outside world through the press network.
5.4.6 INTERBUS-Firmware UpdateThe INTERBUS master contains firmware that defines the internal and external characteristics of the interface module.Each interface module contains a serial interface X11 (RS-232) through which the internal firmware can be updated. This process is referred
BYTEn+1
01234567
01234567
n
SYSFAIL27ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instructto as a firmware update.The firmware must match the INTERBUS master (that is, the master firmware for a Siemens S7 control system differs from the firmware for a MAN Roland UC-100/101). The updating generally occurs from a PC by means of a special program.
During updating the supply voltage of the UC-100/101 must never be switched off. Otherwise there is a danger that the subassembly will no longer be functional.
Each UC-100/101 receives a sticker on the rating plate at production, indicating the revision status of the boot firmware (e.g. 4.66).
BOOT
INTERBUS
Unit Controller Type 10016.86230-0055
UC-100/101A B DC E F
UL
RC
BA
RD
LD
E
0214
4556
4.66
INTERBUS master FW revision
FIRMWARE28ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructAttachm. A Commissioning
A.1 Notes on AssemblyWhen planning an INTERBUS system, consider the following items for all IPS subassemblies:
Assembly rail: DIN EN 50 022 - 35 x 15 Distance to the cable channel: 20 mm
A.2 SoftwareThe following software must be available:
System and user software on Compact Flash card Configurations (Ethernet, interbus etc.)
A.3 HardwareNote the following items before commissioning:
Rotary switch at S1 in the correct position The correct compact flash card is inserted If applicable, backup battery inserted in the correct way (4.1.2) The required interbus connections (local bus, remote bus) have been set up The Ethernet connection to the switch port has been set up and is correctly configured
(also on the switch) Power supply 24V DC connected to X7 Power ON. Initialization reset at S3 (when putting in operation for the first time)29ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructAttachm. B
B.1 UC-100 Address Map
B.2 UC-101 Address Map
Address sector [HEX] Device SizeFF80.0000 - FFFF.FFFF Flash-EPROM 8MB0000.0000 - 03FF.FFFF SDRAM 64MB8000.0000 - 800F.FFFF SRAM 1MBC050.0000 - C050.7FFF INTERBUS status -C051.0000 - C051.FFFF INTERBUS MPM 64KB
8100.0000 - 8100.07FF (CF) PCMCIA Common Memory -
8100.1000 - 8100.1FFF (CF) PCMCIAMemory Attribute -8060.0000 - 80607FFF Display1020.0000 - 1020.1FFF MPC857T RAM 8KB
Address sector [HEX] Device SizeFF80.0000 - FFFF.FFFF Flash-EPROM 8MB0000.0000 - 07FF.FFFF DDRAM 128MB8010.0000 - 802F.FFFF SRAM 2MBC050.0000 - C050.FFFF INTERBUS status -C051.0000 - C051.FFFF INTERBUS MPM 64KB
- (CF) ATA -8060.0000 - 8060FFFF Display
- MPC5200B RAM 16KB30ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructB.3 Address Map of the INTERBUS MPM
C051.FFFFhex
C051.4000hex
Extended DTA (data area) and / or mailbox area (MXA)
C051.3FFFhex
C051.3F00hex
Hardware register
C051.3EFFhex
C051.3200hex
Software registerThe types and locations of the available registers are
stored in the MPM description.C051.31FFhex
C051.2000hex
Extended DTA (data area) and / or mailbox area (MXA)
Data area (DTA)Only in this sector can the hard-ware access lock be enabled for
data consistencyC051.13FFhex
C051.1000hex
Write sectornode 1
(INTERBUS master)
C051.03FFhex
C051.0000hex
Write sectornode 0
(host CPU)31ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct
E
hAttachm. C Plug Assignments
C.1 Assignment of the Ethernet Interface X2RJ45 jack for connecting an outlet/switch
1) : Pins are interconnected and then terminated2) : Pins are interconnected and then terminated
C.2 Assignment of the RS232 Interfaces X3, X4 RJ11 jack for connecting a PC
THERNET with RJ-45UC-100/101 Patch cable
(gray plugs)(e.g. 07.08000-0022)
ETHERNET with RJ-45Outlet/Switch
Pin Signal Pin Signal
1 TxD+ ----------------------------------------------- 1 RxD+
2 TxD- ----------------------------------------------- 2 RxD-
3 RxD+ ----------------------------------------------- 3 TxD+
4 1) ----------------------------------------------- 4
5 1) ----------------------------------------------- 5
6 RxD- ----------------------------------------------- 6 TxD-
7 2) ----------------------------------------------- 7
8 2) ----------------------------------------------- 8
RJ45 ousing
Shield ----------------------------------------------- RJ45housing
Shield
RS232 with RJ11
Connecting cable(e. g. 07.98241-0051)
D-SUB 9-pin (PC)
Pin Signal Pin
1 - -
2 - -
3 TXD ----------------------------------------------- 3
4 GND ----------------------------------------------- 5
5 RXD ----------------------------------------------- 2
6 - -32ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructC.3 Plug Assignment of the RS422 Interface X6 9-pin D-SUB jack for connecting peripheral units
C.4 Assignment of the RS232 Diagnostic and Parameterization Interface X11 RJ11 jack for connecting a PC
RJ11 housing
Shield ----------------------------------------------- D-SUB housing
RS422 with D-SUB 9-pin
Pin Signal
1 -
2 -
3 TxD+
4 RxD+
5 -
6 -
7 -
8 TxD-
9 RxD-
D-SUB housing
Shield
RS232 with RJ11
Connecting cable(e. g. 07.98241-0051)
D-SUB 9-pin (PC)
Pin Signal Pin
1 CTS -
2 - -
RS232 with RJ11
Connecting cable(e. g. 07.98241-0051)
D-SUB 9-pin (PC)
Pin Signal Pin33ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructC.5 Plug Assignment of the INTERBUS-Remote Bus X12D-SUB socket plug, 9-pin, for connecting the remote bus for further assistance
3 TXD ----------------------------------------------- 3
4 GND ----------------------------------------------- 5
5 RXD ----------------------------------------------- 2
6 RTS -
RJ11 housing
Shield ----------------------------------------------- D-SUB housing
Pin Signal Meaning
1 DO + Data out
2 DI + Data in
3 GND Reference conductor
4 GND Reference conductor
5 + 5 V Logic voltage
6 /DO - Data out
7 /DI - Data in
8 + 5V Logic voltage
9 -
D-SUB housing
Shield Connect cable shield
RS232 with RJ11
Connecting cable(e. g. 07.98241-0051)
D-SUB 9-pin (PC)
Pin Signal Pin34ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructC.6 Plug Assignment of the INTERBUS-Local BusPin plug, 14-pin
Pin Signal I/O Meaning
1 +15V2 +15V3 +15V4 GND5 LDI Input Local data In6 GND7 LDO Output Local data Out8 GND9 LBST Input Local bus status
10 GND11 BITRATE Input Bit rate signal
(0.5MB = high2MB = low)
12 GND13 +15V14 +15V35ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct
.
Ether Ne Ad
en
Ether eSysteINTERGene To Se Ca
en
Data An agbindin Co M PL Ha
nix tact no.
INTERComp O Er
280293
837
840
853
866
431INTERCompdiagn
588591614Attachm. D Documents with Further Information
D.1 Documents from MAN RolandThese documents are available from MAN Roland in the Intranet.
D.2 Documents from Phoenix ContactThe documents from Phoenix Contact are also available in the Internet for downloading at www.phoenixcontact.com.
Documents from MAN RolandDocument Language MAN item no
net General Informationtwork topologydressing
German 16.85602-0004 / dEnglish 16.85602-0004 / eFrench 16.85602-0004 / frSpanish 16.85602-0004 / sp
net Assembly Guideline German 16.85602-0006 / dm Description (Specification):BUS-based Press I/O Systemral description of the INTERBUS at MAN Roland:pology and functiontup guidelinesble connections
German 16.86902-0016 / dEnglish 16.86902-0016 / eFrench 16.86902-0016 / frSpanish 16.86902-0016 / sp
Consistency at the INTERBUS reement on handling the data formats that is absolutely g for the:nfiguration of the INTERBUS
icrocomputer programmingC programmingrdware development
German -
Documents from Phoenix Contact
Document Designation LanguagePhoeConItem
BUS Diagnosis Manual G4 act Manual for INTERBUS users
peration of the diagnostic displayror codes
IBS SYS DIAG DSC UM German 2747IBS SYS DIAG DSC UM E English 2747IBS SYS DIAG DSC UM F French 2747IBS SYS DIAG DSC UM I Italian 2747IBS SYS DIAG DSC UM SP Spanish 2747IBS SYS DIAG DSC UM P Portuguese 2747IBS SYS DIAG DSC UM CZ Czech 2745
BUS IBS CMD G4 - Getting Started act manual for configuring and osing the INTERBUS with a PC
IBS CMD SWT G4 4.6 QS UM German 2698IBS CMD SWT G4 4.6 QSUME English 2698IBS CMD SWT G4 4.6 QSUMSP Spanish 269836ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating Instruct
MP(EM
DAPfAMHXD
XS
MUMDME
GR
GRPfA
CD.3 Documents from FreescaleThe documents from Freescale are also available for downloading in the Internet at www.freescale.com.
D.4 Compact FlashThe documents from the CompactFlash Association (CFA) can also be downloaded from the Internet at www.compactflash.org..
Documents from Freescale for UC-100Document Designation Language
PC862 owerQUICC Family User's Manual
also applies for MPC857T)
MPC862UM English
rrata to PC862 PowerQUICC User's Manual
MPC862UMAD English
igital Signal Processingddendum
MPC8XXRMAD English
rogramming Environments Manualor 32-Bit Implementations of the PowerPC rchitecture
MPCFPE32B English
PC862/857T/857DSL ardware Specifications
MPC862EC/D English
PC862/857T Familyevice Errata
XPC857TCE English
PC862 / XPC857T Family Device Errata ummary
XPC857TCESUMM English
Documents from Freescale for UC-101Document Designation Language
PC5200Bsers Manual
MPC5200BUM English
PC5200B ata Sheet
MPC5200BDS English
PC5200Brrata
MPC5200BE English
2 Power PC Core eference Manual
G2CORERM English
2 Power PC Core eference Manual Errata
G2CORERMAD English
rogramming Environments Manualor 32-Bit Implementations of the PowerPC rchitecture
MPCFPE32B English
Documents of the CFADocument Designation Language
ompactFlash Specification Revision 4.0 English37ions UC-100/101
RA
ES
Voge
lsan
g 12
/06
16.
8620
2-00
35 C
/ en
Operating InstructAttachm. E Accessories
For labeling the plug and terminal connections, a folding label with a large writing area is available as an accessory that snaps into the module housing.
Label: 07.91507-9112
Dimensions of the required plug-in cards: 64.5 x 54.5 mm2
A lithium battery is available as an accessory for supplying the realtime clock or the SRAM when the power is off:
Lithium battery 3V 07.93100-9010 Battery capacity: 950 mAh UL safety approval: MH14002
Different Compact Flash memory cards are available as memory media: CF Card Type1 64MB: 07.91690-9270
CF Card Type1 128MB: 07.91690-9271
For connecting a PC to the serial interface there is a connecting cable available:
Cable RS-232 RJ-11 to 9-pin D-SUB 07.98241-0051 Cable length: 5 m
For connecting the UC-100/101 to an Ethernet switch/outlet a "straight" patch cable (gray plugs) is required.Examples are:
"Straight" patch cable 1.5 m 07.08000-0006 "Straight" patch cable 3.0 m 07.08000-0022 "Straight" patch cable 5.0 m 07.08000-0007 "Straight" patch cable 10.0 m 07.08000-0004 "Straight" patch cable 15.0 m 07.08000-0008
For directly connecting the UC-100/101 to an Ethernet data terminal device (e.g. PC), a "crossover" patch cable is required.An example is: "Crossover" patch cable 5.0 m 07.08000-001238ions UC-100/101
1 Safety Instructions 62 General Information 83 View 154 Block Diagram 165 Computer Components 181 Safety Instructions2 General Information2.1 Brief Description2.2 Features2.3 Technical Data2.3.1 General Technical Data2.3.2 Technical Data on Interfaces2.3.2.1 Technical Data on the INTERBUS Remote Bus Interface2.3.2.2 Technical Data on INTERBUS Local Bus Interface2.3.2.3 Technical Data on the INTERBUS Diagnostic Interface2.3.2.4 Technical Data on the Ethernet Interface2.3.2.5 Technical Data on the RS232 Interfaces2.3.2.6 Technical Data of the RS422 Interface2.3.2.7 Technical Data on the Compact Flash Card Interface
2.3.3 Technical Data on the (Optional) Battery2.3.4 Mechanical Data2.3.5 Technical Data on the CPU Section2.3.5.1 Processor2.3.5.1.1 UC-1002.3.5.1.2 UC-101
2.3.5.2 Memory2.3.5.2.1 UC-1002.3.5.2.2 UC-1012.3.5.2.3 CF Card
2.3.5.3 Physical Layer Module (PHY)2.3.5.4 Real Time Clock2.3.5.5 Monitor Module2.3.5.6 Display
2.3.6 Technical Data on the INTERBUS Section2.3.6.1 INTERBUS Master2.3.6.2 INTERBUS Bus Terminal (equivalent to IPS.BA-1)
2.3.7 Mechanical Data
3 View4 Block Diagram4.1 UC-1004.2 UC-101
5 Computer Components5.1 The Power Supply5.1.1 The Powerpack Units5.1.1.1 UC-1005.1.1.2 UC-101
5.1.2 The (Optional) Battery5.1.3 Voltage Monitoring5.1.3.1 UC-1005.1.3.2 UC-101
5.2 System CPU5.2.1 UC-100/1015.2.1.1 The Processor Core5.2.1.1.1 UC-100 (MPC-857T)5.2.1.1.2 UC-101 (MPC-5200B)
5.2.1.2 The Memory5.2.1.2.1 UC-1005.2.1.2.2 UC-101
5.2.2 The Ethernet Interface X25.2.3 The RS 232 Interfaces X3 and X45.2.4 The RS 422 Interface X65.2.5 The Compact Flash Card Interface X15.2.6 The Reset_NMI Button S35.2.7 The Mode Rotary Switch S15.2.8 The Menu Button S25.2.9 The Display H15.2.10 Other Hardware Properties5.2.11 CPU Boot Software5.2.12 Functions of the System CPU
5.3 The INTERBUS Section of the UC-100/1015.3.1 INTERBUS Watchdog Timer5.3.2 INTERBUS Reset5.3.3 Multi Port Memory (MPM)
5.4 Commissioning5.4.1 Actuation of the INTERBUS Master5.4.2 Application Software and INTERBUS Configuration5.4.3 INTERBUS Diagnosis5.4.3.1 INTERBUS Diagnostic LEDs5.4.3.2 INTERBUS Diagnostic Display
5.4.4 INTERBUS CMD Software (Configuration Monitoring Diagnostic)5.4.5 Diagnosis via Host Computer and Remote Maintenance5.4.6 INTERBUS-Firmware Update
Attachm. A CommissioningA.1 Notes on AssemblyA.2 SoftwareA.3 Hardware
Attachm. BB.1 UC-100 Address MapB.2 UC-101 Address MapB.3 Address Map of the INTERBUS MPM
Attachm. C Plug AssignmentsC.1 Assignment of the Ethernet Interface X2C.2 Assignment of the RS232 Interfaces X3, X4C.3 Plug Assignment of the RS422 Interface X6C.4 Assignment of the RS232 Diagnostic and Parameterization Interface X11C.5 Plug Assignment of the INTERBUS-Remote Bus X12C.6 Plug Assignment of the INTERBUS-Local Bus
Attachm. D Documents with Further InformationD.1 Documents from MAN RolandD.2 Documents from Phoenix ContactD.3 Documents from FreescaleD.4 Compact Flash
Attachm. E Accessories
