+ All Categories
Home > Documents > Manual for 3-Disp-Jumbo-USL.pdf

Manual for 3-Disp-Jumbo-USL.pdf

Date post: 09-Jan-2016
Category:
Upload: yogesh-ramdasi
View: 83 times
Download: 17 times
Share this document with a friend
9
 LECTROTEK SYSTEMS PVT. LTD. 33, Parvati Industrial Estate, Pune-Satara Road, Pune-411009, India. TEL. 91-20-24220383 FAX 91-20- 24223932 Email: : [email protected]  Web: www.lectrotek.com Operating Manual fo r Large Display Board  Jumbo-200 S eries  3-Line, 8”, 4 -20mA Input Operation and Maintenance Manual Large Display Boards – 3 Displays LARGE DISPLAY BOA RD References: Client : Entech Consultancy Bureau (Madras) Pvt. Ltd. End-user : United Spirits Ltd. P.O. REF : ECB-A897 & A898 15/20635 dtd. 02/07/2015 O.A. REF : 15/06-0088 Quantity : 1 no. Contents: SECTION 1 – Introduction SECTION 2 – Specifications / Data sheet SECTION 3 - GA Drawing SECTION 4 – Putting into Operation SECTION 5 – Programming, calibration, trouble shoo ting. SECTION 6 - Bill of material for LDB SECTION 7 – Wiring diagram.
Transcript

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 1/9

 

LECTROTEK SYSTEMS PVT. LTD.33, Parvati Industrial Estate,Pune-Satara Road, Pune-411009, India.TEL. 91-20-24220383 FAX 91-20- 24223932Email: : [email protected] Web: www.lectrotek.com 

Operating Manual fo rLarge Display Board

 Jumbo-200 Series

 3-Line, 8”, 4-20mA Input

Operation and Maintenance Manual

Large Display Boards – 3 Displays

LARGE DISPLAY BOARD

References:

Client : Entech Consultancy Bureau (Madras) Pvt. Ltd.

End-user : United Spirits Ltd.

P.O. REF : ECB-A897 & A898 15/20635 dtd. 02/07/2015

O.A. REF : 15/06-0088

Quantity : 1 no.

Contents:SECTION 1 – IntroductionSECTION 2 – Specifications / Data sheetSECTION 3 - GA DrawingSECTION 4 – Putting into OperationSECTION 5 – Programming, calibration, trouble shooting.SECTION 6 - Bill of material for LDBSECTION 7 – Wiring diagram.

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 2/9

 

LECTROTEK SYSTEMS PVT. LTD.33, Parvati Industrial Estate,Pune-Satara Road, Pune-411009, India.TEL. 91-20-24220383 FAX 91-20- 24223932Email: : [email protected] Web: www.lectrotek.com 

Operating Manual fo rLarge Display Board

 Jumbo-200 Series

 3-Line, 8”, 4-20mA Input

SECTION 1: Introduction Large Display Boards (LDBs)

FeaturesNote: NA indicates Not Applicable (not ordered/provided for this order)

  Microprocessor based Large Display Boards

  4-20 mA input from field transmitters

  Modular design and construction

  Mains supply 100-264V, 50 Hz.

  RS-485 serial port communication (NA)

  Programmable alarm relay outputs Hi-Low (NA)

  24VDC aux power provided for 2-wire Tx (NA)

  4-digit displays, 200 mm height

  Programmable Ranges (-199 to 999)

  Display 200mm height (8 inches)

  Backlit Illumination for static data.

  Output retransmission 4-20mA option

  High quality polyvinyl stickering

  Protection IP65

Introduction:

Jumbo indicators 151-Jumbo-200 are part of Lectrotek’s Large Display Indicators and multiline displays inNumeric and Alphanumeric versions in sizes ranging from 2” to 12” (50 to 300mm). The products areinnovative in their range programmability, and offer great performance and reliability.

The displays accept 4-20 mA inputs from field transmitters. The 3-digit displays have a 200 mm heightbright red LED display. Range is programmable 0-9999 digits, with decimal programmable at any place.

The display enclosure is weatherproof conforming to IP65 protection class, mounted on wall by inbuiltbrackets. Dimensions and general arrangement are given drawing in another section of this manual. Thepanel is painted by powder coating in color shade normally black or RAL 7032, unless a specific shade isordered.

SECTION 2: Specif ications of Level Measurement LDB

Input 4-20 mA DC – 3 nos.

 Accuracy 0.1% FS +/- 1 digit typical; 0.25% FS worst-case

Display 4 digits, 7-segment LED by discrete super-bright signal LEDs,Red color, 8” (200 mm height). 2-rows of LEDs in each segment

Number of displays 3 displays

Ranges (programmable) Set at 0-100% and 0-600 Deg. C.Power Supply 100-240VAC

Wiring Screwed Terminals Maximum 2.5 mm wire size, Elemex terminals

 Ambient Temperature 10 to 50 o C

Relative Humidity 90% RH max. non-condensing

Enclosure Fabricated MS enclosure 14/16 SWG front/sides, IP65

Wiring Provided on chassis inside panel

Enclosure type Free-standing, base / stand mounted, front double door

Mounting Side brackets 4 nos.

Cable entry Bottom removable gland plate

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 3/9

DATA SHEETItem: Jumbo Display 3-

Line 8”Vendor:Lectrotek Systems Pvt. Ltd.

Consultant:Client:

Entech Consultancy Bureau(Madras) Pvt. Ltd.

Project

United Spirits Ltd.

WO Ref:15/06-0088 

PO Ref:ECB-A897 & A89815/20635 

Data Sheet Ref:DS/15/06-0088/Jumbo-200-3L 

Unit Jumbo Display 3 –line

Model 151-JUMBO-200-TL-SMP-MA-PRG-RO-RX00-CMO-IP65

Service Display of Drum Level, Main Steam Temp & Flow

Mains Power supply 90-270VAC, 50Hz

Function Digital Indication of input process parameters

 Accuracy +/- 0,1 % FS +/- 1 digit

Ranges (set as) Line 1 Steam Drum Level 0-100.0%

Line 2 Main Steam Temperatu re 0-600.0 °CLine 3 Main Steam Flow 0-30.0 T/H

Inputs 3 nos. 4-20mADC

Display 7-segment LEDs, 200 MM height, Red color

Configuration, programming, calibration From individual 4-key keyboard, on middle door

Options

 Alarm/Trip Set-points None 

Relays None

Retransmission output None

RS-485 output None

 Alarm/Trip Set-points None 

Functional Tests Input Calibration, range setting

Construction

Enclosure CRCA sheet 14/16 SWG

Opening Double door, front door opening (back closed)

Dimensions As per GA drawing

Painting Powder coated black

Protection IP 65 weather-proof

Mounting Wall mounting, side brackets given (details in GA drg)

 Ambient operating condi tions Temp. 0-50 Deg. C., Humidity 10-90% RH, NC.

Date: 04-7-2015CHD. APP. GS Anand

LECTROTEK SYSTEMS PVT. LTD.33 Parvati Industrial Estate,Pune-411009, INDIA.Tel +91 (20) 24220383 Fax +91 (20) 24223932email [email protected] Web www.lectrotek.com 

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 4/9

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 5/9

 

LECTROTEK SYSTEMS PVT. LTD.33, Parvati Industrial Estate,Pune-Satara Road, Pune-411009, India.TEL. 91-20-24220383 FAX 91-20- 24223932Email: : [email protected] Web: www.lectrotek.com 

Operating Manual fo rLarge Display Board

 Jumbo-200 Series

 3-Line, 8”, 4-20mA Input

SECTION 4: Putting into OperationPower up the online display as per its wiring diagram given in another section in this manual and refer this

drawing while understanding this operational manual.

Connect the 4-20 MA DC input from field Transmitters at terminals marked for the same as per Wiring andTerminals diagram.

4 keys are provided on individual CPU card of each display for changing range and/or calibration checks,

SECTION 5: Programming the individual disp lays As the instrument is a current indicator, the input programmed is mA input.

The instrument’s operation is described in 2 modes as follows :

  Configuration Mode - Use this mode to re-configure the instrument range.

  Calibration Mode - Use this mode to check the calibration or recalibrate the instrument.

IMPORTANT NOTE: WHEN MULTIPLE KEY FUNCTIONS ARE REQUIRED, THE FIRST KEY IS TO BE PRESSEDFIRST, AND KEEPING IT PRESSED, THE SECOND KEY HAS TO BE THEN PRESSED, TO GO INTO THEPARTICULAR MODE.

Eg.: When S + E key press instruction is given, Press S key first, and keeping it pressed, press the E  key, then releaseS key first and lastly release E  key to get into the calibration mode.

Operation Mode Pushbuttons on CPU Board Display normally showsNormal DisplayJUMBO-151 normally displaysthe process value on its 3-digitdisplay. In case sensor/input isopen or not connected, displayshows OPEN.If process value exceeds 20 mAdisplay Starts blinking ,same isthe case if value goes bellow4mA

Scroll, Decrement, Increment andEnter Pushbutton are marked asfollows:

Process value

S   ▼ ▲   E

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 6/9

 

LECTROTEK SYSTEMS PVT. LTD.33, Parvati Industrial Estate,Pune-Satara Road, Pune-411009, India.TEL. 91-20-24220383 FAX 91-20- 24223932Email: : [email protected] Web: www.lectrotek.com 

Operating Manual fo rLarge Display Board

 Jumbo-200 Series

 3-Line, 8”, 4-20mA Input

Configuration Mode Keyboard Operation Example

What is it’s function?In this mode the user can changeinstrument’s input, resolution(decimal point), To get into thismode press

  S + E keys first.

  Press S + together.

  Instrument shows the inputconfigured at present.

  By using , keysselect required input.

  Get out of the mode bypressing S+E keys again.

Step1: Press S + E keys.

Step2: Press S + keys.

Step3: Press or keys toselect desired input.Eg.: mA

Step4: Press S key to selectRANGE HI.Step5: Press S key to selectRANGE LOStep6: Press S key to selectdecimal point

Step7:Press or keys toselect desired dpStep8: Press S key to select serial-numberStep9: Press S key to select

Step10:Press or keys toselect desired serial number

Display shows ZERO.mA input (linear mA DC)Display shows input typeFor eg. mA…..).

Display shows rngH and 100on again pressing S.

 Adjust to 100 or requiredvalue of input transmitter by

& keys.

Display shows rngL and 000

on again oressing S. Adjust to000 by & keys. 

Press S, display shows DpDisplay shows PV e.g. 000

Set decimal by  &

Display shows SrnO (eg 001)(communication serial

number, adjust using  /

Input Calibration Mode Keyboard Operation ExampleWhat is input calibration mode?In this mode user can check or re-calibrate the JUMBO-151 at site.To get into this mode, press1. S + E keys first.2. Press E key successively toselect ZERO and SPAN, ensuremA input is configured forinstrument).

3. Get out of the mode by

pressing S + E keys again.

Connect required calibration source(mA) at the input terminals.1. Press S + E keys. Display

shows ZErO.2. Press E key to see input at

ZERO calibration side.

3. Press OR keys to adjusterrors if any.4. Press E, displays SPAn.5. Repeat calibration for

SPAN, give full span input

and adjust error byOR keys.

Example given below is for anmA input configured JUMBO-151.

ZErO (Zero side inputcalibration).001 (mAinput at zero mAwith an error of 1)000 (error 1 corrected)

SPAn (Span side input

calibration)101 (for 20 mA,100 afteradjusting error)

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 7/9

 

LECTROTEK SYSTEMS PVT. LTD.33, Parvati Industrial Estate,Pune-Satara Road, Pune-411009, India.TEL. 91-20-24220383 FAX 91-20- 24223932Email: : [email protected] Web: www.lectrotek.com 

Operating Manual fo rLarge Display Board

 Jumbo-200 Series

 3-Line, 8”, 4-20mA Input

Trouble shooting / repairs

Problem Probable reason and rectification

Note:  Maintenance of these Jumbo displays requires trained / specialized personnel and it isrecommended to go in for annual maintenance contract with the supplier / manufacturer or do boardlevel maintenance only.

Bill of material / List of recommended Spares (per display)

Sl. No. Item Part no. Descript ionQty in1 unit

SuggestedSpare qty

01 JMB16_200 Assembled Large display boards (PCB) 12 02

02 JMB_RTC U3 Assembled CPU card (PCB) 03 01

03Pess 24V ,1.0 A ForLarge Display Unit

DC Power supply (boards)Power Supply ,Type- SMPS,Mounting-Din Rail,Input Voltage Range-110-260VAC.Output Current Range-1.0A,Output voltage Range- 22-24VDC.

02 01

04 FRC Cable Flat Cable for connecting CPU to display 01 01

No display despite power at incomer Check mains, check MCB, check DC supplies. Replace if faulty.

Display is on, but display showsOPEN or a negative reading

Input is not present. Check 4-20mA input connected and polarityand see that signal is not less than 4mA. If connected and stillshows negative vakue, recalibrate using procedure.

Decimal showing at wrong place Re-program to correct place using procedure.

One display not coming on Check DC power supply output, replace PS if neccessary.

DC power supply failed Replace DC Supply as per BOM specs

 After all above steps, no display Replace CPU board JMB16_CLK1

 A single 7-segment display not ON Replace with spare JMB16_CLK1 card

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 8/9

 

LECTROTEK SYSTEMS PVT. LTD.33, Parvati Industrial Estate,Pune-Satara Road, Pune-411009, India.TEL. 91-20-24220383 FAX 91-20- 24223932Email: : [email protected] Web: www.lectrotek.com 

Operating Manual fo rLarge Display Board

 Jumbo-200 Series

 3-Line, 8”, 4-20mA Input

Internal arrangement of displays Back plate

Protection double door Internal assembly

7/17/2019 Manual for 3-Disp-Jumbo-USL.pdf

http://slidepdf.com/reader/full/manual-for-3-disp-jumbo-uslpdf 9/9


Recommended