Manuals(g 150im II)

7/30/2019 Manuals(g 150im II)

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GREAT-150iM-II

For Milling Machine

& Machining Center

User Manual
http://www.gt-cnc.com/mailto:[email protected]


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GREAT-150IM-II MANUALS

1

INDEX

CHAPTER I PREFACE................................................................................................................................................ 1

CHAPTER II TECHNICAL FEATURE ............................................................................................................................ 2

2.1 SYSTEM CONSTRUCTIONS ...................................................................................................................................... 2

2.2 SYSTEM TECHNICAL PARAMETER....................................................................................................................... 2

2.3 SYSTEM FUNCTION.................................................................................................................................................... 2

2.3.1AUTO-DIAGNOSIS FUNCTION:...................................................................................................................................... 2

2.3.2COMPENSATION FUNCTION: ........................................................................................................................................ 2

2.3.3ABUNDANT INSTRUCTION SYSTEM:............................................................................................................................. 3

2.3.4CHINESE/ENGLISH MENU, FULL SCREEN EDITION:....................................................................................................... 3

2.3.5ABUNDANT DEBUGGING FUNCTIONS:.......................................................................................................................... 3

2.3.6PROGRAM EXCHANGE BETWEEN CNC SYSTEM AND IBM/PC SERIES COMPATIBLE COMPUTER................................... 3

2.4 SYSTEM OPERATION CONDITION......................................................................................................................... 3

2.4.1POWER SUPPLY:........................................................................................................................................................... 3

2.4.2CLIMATE CONDITION................................................................................................................................................... 3

2.4.3OPERATION ENVIRONMENT: ........................................................................................................................................ 3

CHAPTER III OPERATION............................................................................................................................................... 4

3.1 PANEL LAYOUT AND SWITCH ................................................................................................................................. 4

3.2 OPERATION INTERFACE .......................................................................................................................................... 6

3.3 PARAMETER................................................................................................................................................................. 9

3.4 PARAMETER EXPLANATION................................................................................................................................. 10

3.4.1USER PARAMETER..................................................................................................................................................... 10

3.4.2SPEED ....................................................................................................................................................................... 14

3.4.3COORDINATE SYSTEM ............................................................................................................................................... 19

3.4.4MACRO VARIABLE PARAMETER................................................................................................................................ 20

3.4.5AXIS PARAMETER...................................................................................................................................................... 20

3.4.6COMPREHENSIVE PARAMETER.................................................................................................................................. 31

3.4.7PASSWORD................................................................................................................................................................ 39

3.4.7.1 Access authority setting .................................................................................................................................... 40

3.5 DIAGNOSE ................................................................................................................................................................... 43

3.5.1I/O REAL-TIME MONITOR.......................................................................................................................................... 43

3.5.2LADDER REAL-TIME MONITOR.................................................................................................................................. 44

3.5.3CONFIGURATION OF INPUT/OUTPUT AND SELF-DEFINED ALARM................................................................................ 44

3.5.4CLEAR ALARM ACCIDENT OF FEED SERVO DRIVER..................................................................................................... 45

3.5.5EDIT LADDER DIAGRAM ............................................................................................................................................ 45

3.5.6ALARM DISPLAY........................................................................................................................................................ 46

3.6 PITCH ERROR COMPENSATION........................................................................................................................... 46

3.7 TOOL............................................................................................................................................................................. 49

3.8 PROGRAM ................................................................................................................................................................... 52


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3.8.1NEW/SEK.................................................................................................................................................................. 52

3.8.2COPY ........................................................................................................................................................................ 53

3.8.3RENAME ................................................................................................................................................................... 53

3.8.4DELETE..................................................................................................................................................................... 54

3.8.5INFORMATION ........................................................................................................................................................... 54

3.8.6COPY PROGRAM APPLY USB-DISK............................................................................................................................ 54

3.8.7PROGRAM TRANSMITTED BY SERIAL PORT ................................................................................................................ 57

3.8.8EDIT.......................................................................................................................................................................... 59

3.8.9SELECT PROCESSING PROGRAM ................................................................................................................................ 63

3.8.10SHIFT PROGRAM FILES PATH.................................................................................................................................... 63

3.9 MANUAL ...................................................................................................................................................................... 63

3.9.1CONTINUOUS MODE .................................................................................................................................................. 63

3.9.2INCREMENT............................................................................................................................................................... 64

3.9.3MPG MODE............................................................................................................................................................... 64

3.9.4REFERENCE RETURNING............................................................................................................................................ 64

3.9.5AUTOMATIC MIDPOINT IDENTIFICATION FUNCTION ................................................................................................... 65

3.9.6RETURN TO THE ZERO POINT OF G17 PLANE OF WORK COORDINATE SYSTEM ............................................................ 67

3.9.7OTHER OPERATION IN MANUAL MODE:...................................................................................................................... 68

3.10 AUTO ........................................................................................................................................................................... 70

3.10.1COORDINATES......................................................................................................................................................... 70

3.10.2GRAPHIC................................................................................................................................................................. 70

3.10.3CONTINUAL ............................................................................................................................................................ 71

3.10.4STEP...................................................................................................................................................................... 71

3.10.5SIMULATION............................................................................................................................................................ 713.10.6FEEDING HOLD........................................................................................................................................................ 71

3.10.7MPG WHEEL TRIGGER IN AUTO RUNNING ............................................................................................................... 71

3.10.8DNC FUNCTION ...................................................................................................................................................... 72

3.11 MDI MODE................................................................................................................................................................. 73

3.12 RUN PROGRAM FROM A REAL LINE................................................................................................................. 73

3.13 RUN PROGRAM FROM A CERTAIN MARKED LINE....................................................................................... 73

3.14 RUN PROGRAM FROM A CERTAIN TOOL NUMBER...................................................................................... 74

3.15 SET COORDINATES/CHOOSE COORDINATES ................................................................................................ 74

3.16 MASS PROGRAM FOR MOULD PROCESSING................................................................................................. 75

3.17 TOOL EXCHANGE AND TOOL SETTING........................................................................................................... 75

3.17.1TOOL MAGAZINE OPERATION................................................................................................................................... 75

3.17.2TOOL EXCHANGE .................................................................................................................................................... 76

3.17.3TOOL SETTING......................................................................................................................................................... 76

3.18 EXIT SYSTEM........................................................................................................................................................... 77

CHAPTER IV PROGRAMING........................................................................................................................................ 78

4.1 BASIC CONCEPTS...................................................................................................................................................... 78

4.2 GENERAL DESCRIPTION OF PROGRAM............................................................................................................ 79


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4.3 PROGRAM INSTRUCTION ...................................................................................................................................... 79

4.3.1FUNCTION AND MEANING OF ADDRESS SYMBOL, DATA RANGE LIST........................................................................... 79

4.3.2G,MFUNCTION INSTRUCTION DATA LIST .................................................................................................................. 80

4.3.3F FUNCTION: ............................................................................................................................................................. 83

4.3.4T/H/D FUNCTION ...................................................................................................................................................... 84

4.3.5S FUNCTION .............................................................................................................................................................. 84

4.4 PREPARATION FUNCTIONS ................................................................................................................................... 85

4.4.1COORDINATE SYSTEM SETTING (G92)....................................................................................................................... 85

4.4.2CHOOSE COORDINATE SYSTEM (G53/G54/G55/G56/G57/G58/G59)........................................................................ 85

4.4.3LOCAL COORDINATE SYSTEM (G52).......................................................................................................................... 86

4.4.4PROGRAMMING METHODS (G90/G91) ...................................................................................................................... 87

4.4.5SELECT PLANE (G17/G18/G19)................................................................................................................................ 87

4.4.6RAPID POSITIONING (G00)........................................................................................................................................ 88

4.4.7LINEAR INTERPOLATION (G01) ................................................................................................................................. 88

4.4.8CIRCULAR/ARC INTERPOLATION (G02/G03) ............................................................................................................. 884.4.9HELICAL INTERPOLATION (G02/G03) ....................................................................................................................... 90

4.4.10DWELL (G04).......................................................................................................................................................... 90

4.4.11MIRROR INSTRUCTION (G11/G12) .......................................................................................................................... 91

4.4.12SCALING (G36/G37)............................................................................................................................................... 92

4.4.13COORDINATE SYSTEM ROTATE (G68/G69) .............................................................................................................. 93

4.4.14REFERENCE POINT (G28/G281/G282/G283/G30/G301/G302/G303) ................................................................ 95

4.4.15 TOOL LENGTH COMPENSATION (G43/G44/G49) ...................................................................................................... 96

4.4.16TOOL RADIUS INCREASING OR DECREASING (G45/G46/G47/G48).......................................................................... 97

4.4.17TOOL RADIUS COMPENSATION (G40/G41/G42)....................................................................................................... 98

4.4.18 PROGRAM RECYCLE INSTRUCTION (G22--G800)..................................................................................................... 99

4.4.19ACCURATE POSITIONING/CONTINUAL PATH WORKING (G60/G64)......................................................................... 100

4.4.20CANNED CYCLE OF MACRO DEFINITION (G73,G74,G76,G80G89).................................................................... 101

4.4.20.1 High speed deep hole drilling (G73) ............................................................................................................ 102

4.4.20.2 CCW peck deep hole tapping cycle (G74) .................................................................................................... 103

4.4.20.3 Finished boring cycle (G76)......................................................................................................................... 105

4.4.20. 4 Drilling cycle, point drilling cycle (G81) .................................................................................................... 106

4.4.20.5 Drilling cycle, countersink boring cycle (G82) ............................................................................................ 106

4.4.20.6 Chip removal drilling cycle (G83)................................................................................................................ 107

4.4.20.7 CW peck deep hole tapping cycle (G84)....................................................................................................... 1084.4.20.8 Boring cycle (G85) ........................................................................................................................................ 110

4.4.20.9 Boring cycle (G86) ........................................................................................................................................ 110

4.4.20.10 Boring cycle, counter boring cycle (G87).................................................................................................... 111

4.4.20.11Boring cycle (G89)........................................................................................................................................ 112

4.4.20.12 Cancel cycle instruction (G80).................................................................................................................... 113

4.4.21POLAR COORDINATE (G15/G16) ........................................................................................................................... 114

4.4.22METRIC AND INCH SYSTEM (G20/G21)................................................................................................................. 115

4.4.23THREADING(G33)................................................................................................................................................. 116

4.4.24RETURN TO PROGRAM ORIGINAL POINT (G26/G261/G262/G263)........................................................................ 117

4.4.25SPINDLE POSITIONING (SP)................................................................................................................................... 117

4.4.26WAITING FOR AUX-RELAY M1XXX IS VALID,WAITING FOR AUX-RELAY M2XXX INVALID...................................... 117

4.4.27MAKE AUX-RELAY M3XXX VALID, MAKE AUX-RELAY M4XXX INVALID................................................................ 117


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4.4.28EDIT THE OUTPUT FUNCTION OF OUTPUT POINT AND AUX-RELAY IN CNC PROGRAM DIRECTLY ............................ 118

4.4.29 CONDITIONAL SKIP FUNCTION ............................................................................................................................... 118

4.4.30AUXILIARY FUNCTION........................................................................................................................................... 118

4.5 PROGRAM CONVENTION................................................................................................................................ 120

4.5.1MULTI-COMMANDS CAN BE ONE BLOCK TOGETHER................................................................................................ 120

4.5.2THE COMMANDS AND PARAMETER CAN BE LOCATED ARBITRARILY IN PROGRAM BLOCK......................................... 1204.5.3REPEATABLE COMMANDS ISNT ALLOWED IN THE PROGRAM BLOCK....................................................................... 121

4.5.4THE OPERATION THAT IRRELATIVE TO THE COMMANDS ISNT ALLOWED IN PROGRAM BLOCK.................................. 121

4.5.5SEMICOLON CAN BE APPLIED AT THE END OF PROGRAM BLOCK, REMARK FOLLOWED SEMICOLON .......................... 121

4.5.6THE FIRST CHARACTER OF PROGRAM BLOCK IS %,O,(,MEANS THIS BLOCK IS REMARK LINE......................... 121

4.5.7SPACE IS AVAILABLE BETWEEN COMMANDS IN PROGRAM BLOCK............................................................................ 121

4.5.8THE CODES G00,G01,G02,G03,M02 CAN BE WRITTEN TO BE G0,G1,G2,G3,M2............................................. 121

4.5.9GLOBAL VARIABLE AND SYSTEM VARIABLE CAN BE ADOPTED INTO PROGRAM ........................................................ 121

4.5.10 ARITHMETIC EXPRESSION CAN BE ADOPTED INTO PROGRAM ................................................................................. 121

4.5.11MDI FUNCTION EXPLANATION .............................................................................................................................. 122

4.6 THE INTRODUCTION FOR TOOL RADIUS COMPENSATION C .................................................................. 122

4.6.1INSIDE ANDOUTSIDE .............................................................................................................................................. 122

4.6.2ESTABLISH TOOL RADIUS COMPENSATION ............................................................................................................... 122

4.6.2.1 The tool moving along inside of the corner (180)................................................................................... 122

4.6.2.2 The tool moving along outside of the corner for obtuse angle (90


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5.11.3MANUAL PULSE GENERATOR................................................................................................................................. 178

5.11.4GENERAL I/O BOARD ............................................................................................................................................ 178

5.12 THE DEFINITION OF PLC, INSTRUCTION AND PARAMETER FOR MACHINE MATCH WITH

TOOL MAGAZINE.......................................................................................................................................................... 181

5.12.1SPECIFICATION OF MACHINING CENTRE WITH UMBRELLA TOOL MAGAZINE ........................................................... 181

5.12.2SPECIFICATION OF MACHINING CENTRE WITH ATC TOOL MAGAZINE..................................................................... 183

CHAPTER VI. CONNECTION& INSTALLATION.................................................................................................... 186

6.1 GENERAL................................................................................................................................................................... 186

6.2 SYSTERM CONFIGURATION................................................................................................................................ 186

6.2.1SYSTEM ASSEMBLIES AND FUNCTION ...................................................................................................................... 186

6.3 SYSTEM CONNECTION DIAGRAM..................................................................................................................... 189

6.3.1THE CONNECTION DIAGRAM MATCH WITH A TYPE SUBPANEL.................................................................................. 189

6.3.2CONNECTION DIAGRAM MATCH WITH B TYPE SUBPANEL ........................................................................................ 190

6.4 DIMENSION............................................................................................................................................................... 190

6.4.1MAIN PANEL DIMENSION ......................................................................................................................................... 190

6.4.2SUBPANEL DIMENSION (A TYPE AND B TYPE IS SAME)............................................................................................. 191

6.4.3GENERAL I/O BOARD DIMENSION ........................................................................................................................... 192

6.4.4DIMENSION OF MOVEMENT CONTROL BOARD ......................................................................................................... 193

6.4.5THE INSTALLATION DIMENSION OF I/O POWER MODULE (DC24V/3A) ................................................................... 193

6.5 SYSTEM INSTALLATION ENVIRONMENT........................................................................................................ 193

6.5.1POWER CAPACITY ................................................................................................................................................... 1946.5.2POWER SUPPLY CONNECTION AND CONFIGURATION ................................................................................................ 194

6.5.2.1 Power supply connection diagram ................................................................................................................. 194

6.5.2.2 I/O power supply setting................................................................................................................................. 194

6.5.3CNC POWER TURN ON/ OFF SEQUENCE ................................................................................................................... 195

6.6 SYSTEM CONNECTED WITH SURROUNDING EQUIPMENT....................................................................... 195

6.6.1CONNECTION WITH COMMUNICATION BOARD ......................................................................................................... 196

6.6.1.1 connection with communication board........................................................................................................... 196

6.6.1.2 Interface connection ....................................................................................................................................... 196

6.6.2CONNECTED WITH SPINDLE ENCODER..................................................................................................................... 197

6.6.2.1 Connected with spindle encoder..................................................................................................................... 197

6.6.2.2 Interface with spindle encoder........................................................................................................................ 197

6.6.3CONNECTED WITH MPG(MANUAL PULSE GENERATOR).......................................................................................... 197

6.6.3.1 Connected with MPG...................................................................................................................................... 197

6.6.3.2 The interface connected with MPG................................................................................................................. 198

6.6.3.3 MPG internal connection diagram................................................................................................................. 198

6.6.4CONNECTED WITH SUBPANEL.................................................................................................................................. 199

6.6.4.1 Connected with subpanel................................................................................................................................ 199

6.6.4.2 Connected with subpanel................................................................................................................................ 200

6.6.5CONNECTED WITH GENERAL I/O BOARD ................................................................................................................. 202

6.6.5.1 Connected with general I/O board.................................................................................................................. 202

6.6.5.2 Interface connected with general I/O board ................................................................................................... 202


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6.6.6CONNECTED WITH MOVEMENT CONTROL BOARD .................................................................................................... 204

6.6.6.1 Connection with movement control board ...................................................................................................... 204

6.6.6.2 Interface connected with movement control board......................................................................................... 204

6.7 CNC CONTROLS CONNECTED WITH SPINDLE DRIVER............................................................................. 207

6.7.1CNC CONTROLS CONNECTED WITH FREQUENCY INVERTER..................................................................................... 207

6.7.2CNC CONTROLS CONNECTED WITH SPINDLE SERVO DRIVE ..................................................................................... 2076.7.2.1 Connection diagram of CNC controls connected with GTB-GA spindle servo drive ..................................... 207

6.7.2.2 Connection diagram of CNC controls connected with MODROL spindle servo drive................................... 208

6.8 CNC CONTROL CONNECTED WITH FEED SERVO DRIVE........................................................................... 209

6.9 MACHINE ELECTRIC INSTALLATION PRINCIPLE ....................................................................................... 210

6.9.1 DIRECT-CURRENT POWER SUPPLY ............................................................................................................................ 210

6.9.2I/O PORTS................................................................................................................................................................ 211

6.9.2.1 I/O port classification and distribution............................................................................................................ 211

6.9.2.2 General I/O input port principle which is available by "IPE".........................................................................2116.9.2.3 General I/O input port principle which is available by "+24V ".....................................................................211

6.9.2.4 Sub-panel input port principle which is available by " GND "....................................................................... 212

6.9.2.5 Sub-panel output port principle which is availability by "+5V ".................................................................... 212

6.9.2.6 General, movement control I/O output port principle which is availability by "IPE" .................................... 212

6.9.2.7 Reference points connection principle............................................................................................................ 213

6.9.2.8 Limit signal connection principle ................................................................................................................... 214


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CHAPTER I PREFACE

GTCNC-150IM-II is one middle grade flush type CNC control system that has been designed by

Chengdu Great Industrial Co., Ltd, aiming specially at milling machine & machining center.

Based on modern computer technology, system move control core & PLC program running technology,

and stable unique real time control engine subsystem RTAI, this system ensures the stabilization of

operation. The use of high performance, low power consumption industrial grade ARM microprocessor

as core of hardware, large scale FPGA integrate circuit, multiple layer (4,6) printed circuit, 32MB flash

memory, 8.4 inch real color LCD which provides friendly human-machine dialogue interface makes this

system work to its best.

DEFINITION OF CAUTION, WARNING, AND NOTE

1. WARNING

Applied when there is a danger of user being injured or user being injured and equipment is damaged.

2. CAUTION

Reminds operator must be caution in the relative operation, otherwise lead this operation failure or

damage the equipment.

3. NOTE

APPLIED TO INDICATE SUPPLEMENTARY INFORMATION AND EXPLANATION.

NOTE

This system has function to backup parameters. After debugging machine, it can backup all parameters

of machine & system and PLC documents to computer. It is convenient not only for mass debugging, but

also for machine recovery to normal after changing system. (refer to Chapter 3.6)

NOTE

WHEN USE THIS SYSTEM AT THE FIRST TIME, PLEASE READ CAREFULLY ALL

THE DETAILS OF EACH CHAPTER SO AS TO MAKE IT WORK MORE EFFICIENTLY.


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CHAPTER II TECHNICAL FEATURE

2.1 System constructions

32 bits high performance, low power consumption industrial grade ARM microprocessor

64MB memory 32MB user store room

640x480 8.4 inch real color LCD displayer

Touch screen main and sub panel

High anti-jamming switch power

USB-disk interface

RS232 interface

Programmable I/O 118X46

Spindle servo speed control/spindle frequency conversion speed control

Manual pulse generator

2.2 System technical parameter

controllable axes: X, Y, Z, A, B five axes

simultaneous axes: Arc 2-3 axes, liner 2-5 axes.

pulse equivalent: X, Y, Z, A, B axes: 0.001mm

max speed: X, Y, Z, A, B: 60000mm/min

cutting speed: 1-20000mm/min

min input unit: 0.001mm

program size range: 99999.999 99 tools management

umbrella type and turn-plate type tool magazines are available

program code: ISO-840 international standard

program coordinate system definition: ISO-841

mean time between failure(MTBF): more than 5000 hours

cabinet protection complies with regulation of IP54

2.3 System function

2.3.1 Auto-diagnosis function:

All around diagnosis of CPU, memory, LCD, I/O interface, parameter status, coordinates, machining

program etc. shall execute when the system starts or resets. In operation, it makes real time diagnosis

for power supply, spindle, limit and all I/O interface.

2.3.2 Compensation function:

automatic backlash compensation

tool length automatic compensation

tool radius automatic compensation

tool radius automatic offset and sharp angle transition

leading screw pitch error automatic compensation


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2.3.3 Abundant instruction system:

scaling up/down instruction

mirror machining instruction

multiple tool offset instruction

program cycle, jump, call and different program ending

multiple positioning instruction: starting point, setting fixed point, etc.

linear, circular, spiral line interpolation instruction

program management instructions: program cycle, call, transfer and different

program ending method, etc.

6 work coordinate system and 4 reference points

2.3.4 Chinese/English menu, full screen edition:

Easy operation, convenient viewing

2.3.5 Abundant debugging functions:

it can point out clearly what errors of operation are and guide to correct them.

2.3.6 Program exchange between CNC system and IBM/PC series compatible

computer

Apply CAD/CAM/CAPP auxiliary programming by using PC series compatible computer's abundant

software resources, then transfer the CNC program into CNC system through (USB-disc port, RS232

port. Likewise it also can transfer the program from system to PC through communication port.

2.4 System operation condition

2.4.1 Power supply:

AC 220V(+10 /-15), Frequency 50Hz2. Power: 200W.

NOTE: It must apply isolation transformer to supply power, primary input: 380V

2.4.2 Climate condition

z operation condition: temperature 045 ,relative moisture 30-95%

z storage & transportation condition temperature: -4055 ,relative moisture


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CHAPTER III OPERATION

3.1 Panel layout and switch

Fig 3.1 panel layout

Switch introduction:

Chart 1: Switch introduction

Switch Functions

Emergency stop (yellow/red)Driver and motor stop immediately, turns off the spindle, coolant,

waits for the release E-stop button, and initializes values

Program run (green) Execute the auto-machining program, meanwhile light turns on

Program end (red)In automatic continual run, press once to pause, twice to end

immediately; in manual mode run, press once to end.


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Spindle override switch In the process of spindle running, adjusts the speed accordingly.

Feed axes override switchWhen program runs or in manual state, it can make a real-time

adjustment of feed speed

Chart 2: buttons introduction:

Keyboards Functions

Letter key

Number key

CHRTAX YZL IJ KS FMG DP N01 23 45 67 89 .-: us ed for editing program

instructions, parameters; number keys are used for inputting data and selecting

sub-menu.

Edit key

, , , : move cursor, input data or select menu. etc

Del: delete one character behind the cursor

PgUp, PgDn: page up, page down

Alt: shift key , shift coordinate system in manual or auto mode

Back: delete one character before the cursor

Home: move the cursor to the beginning of line in programming editing status; move

cursor to the first parameter place in parameter menu

End: move the cursor to the end of line in programming editing status; move cursor

to the last parameter place in parameter menu

Function key

Esc returning to upper level or stop a operation

Enter selecting sub-menu and changing a new line

Shift top key input

program shift to program edition interface

para shift to parameter setting interface

dgnos shift to diagnosis function interface

manual shift to manual status interface

auto shift to automatic status interface

MDI shift to MDI function interface

adjust manual increment or handwheel override

shift auto-coordinates/graphic machining mode

shift between single block/continuous mode

work with PgUp or PgDn: set the brightness of the screen.

Control key

spindle cw, stop, ccw, jog cw, jog ccw

coolant on/off

axis reference returning

spindle tool tighten / release

tool magazine rotate CW, CCW

lubrication on/off

adjust federate

adjust spindle rotating speed

exit system safely

Feed key +X +Y +Z +4 X Y Z -4 For X, Y, Z, A axes feed


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Rapid key Used for rapid moving axis in manual mode

Self-definition key K1, K2, . . . K8 Self definition control

Soft key F1, F2, F8 Menu shift, function selection

3.2 Operation interface

Whole system adopts multi-leveled menu full screen operation, user-friendly interface, providing

comprehensive information. It enters into the main interface as followed as booting.

Fig3.2 operation panel

Definition of each display area (fig 3.2) in the system main screen as below:

1. title bar: the top column shows companys logo and current time

2. program display area: show the program which will execute or being running /tmp/NC/is default path

or program and 89 is program name.

3. G code display area: show the G status of current executing program or the coordinate system in

non-auto mode. For example: G53 means machine coordinate system.

4. program display area: show the program content which being executed or running and the progress

(show through scroll bar)

5. feed speed display area: show the speed, rate, real speed and speed ratio of feed axis. F5000 in the

column means the speed is 5000mm/min; F0 means real running speed is 0mm/min; percentage

means the rate switch gear level is 100%.proportional band shows the proportion between real running

speed and the max speed setting in the parameter. The green part means the real running speed is lessthan 60% of the max running speed, it is safety area; yellow part means the real running speed is

60%-100% of the max speed, it is warning area; red part means the real running speed is more than

100% of the max running speed. It is dangerous area.

6. spindle revolution display area: show speed, rate, real running speed and speed ratio of spindle under

present code. S2000 in the column means the speed is 2000r/min; S0 followed means the real

running speed is 0r/min; percentage means the rate switch gear level is 100%. proportional band shows

the proportion between real running speed and the max speed setting in the parameter. the green part

means the real running speed is less than 60% of the max running speed, it is safe area; yellow part

means the real running speed is 60%-100% of the max speed, it is warning area; red part means the real

running speed is higher than 100% of the max running speed. It is dangerous area.

7. manual or auto mode display area: show the display mode in manual or auto and continuous,

increment, MPG status etc and relevant information in the manual mode.


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8. M code display area: show the validity of M code. Green light means valid and red-light means invalid.

9. tool status display area: show relevant information, as show in fig3.2 from left to right, the first T01

means the current tool number on the spindle; H0 means the current tool edge H (length compensation

number); D0 means the current tool edge D (radius compensation number) 01 means current cutter seat

number, cutter seat number at tool exchange position; T00 means tool number on the current cutter seat.

10. machine coordinates display area: show the coordinates value of machine coordinates (G53)

11. coordinates display area: dynamic coordinates display, showing present coordinates (machine

coordinate system or work coordinate system).the circle behind coordinates sign (X, Y, Z, A)means

indicator light, which shows the status of reference returning for each coordinate, green light means the

coordinates has returned machine refer zero, otherwise not. Make sure all zero returning indicator are

green during running or before auto running.

NOTE: If servo driver alarm or other phenomenon after zero returning, the green light will go off.

12. machining time display area: show the executed time for present program.

13. workpiece number display area: show the cycle times for present program, quantity of machined

workpieces

14. program block display area: show the exact program block for present program.15. information display area: show the relevant information of system and machine. such as alarm, soft

limit and so on.

16. program running status display area: show the auto running status of the program .such as step,

continual, real machining, simulation, stop, run etc.

17. menu display area: used for display function menu. Press corresponding softkey (F) to shift.

System menu structure:

Whole system adopts multi-leveled menu as followed:


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Fig 3.3 menu arrayAbove menus in fig3.3 can be viewed by press the function softkeys of PRGRM, PARAM, REDEEM,

MANUAL, AUTO on the panel, press ESC will return to main menu.

Input data into the dialogue box:

The whole system adopts dialogue data input. Replace the data directly when input data in the dialogue

box and confirm by pressing Enter key or cancel by pressing Esc key.

Fig3.4 dialogue box for data input

NOTE: There are words like on the top of dialogue box, means you can clear


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the data in the dialogue box by pressing F1, set the data as 0 by pressing F8.

3.3 Parameter

Shift to parameter setting menu by pressing PARAM on the main panel, press PARAM once will shift

to parameter interface, including USER, SPEED, COORD, MACRO, AXIS, COMP, PASSWD,

CANCEL; press twice will shift to diagnosis interface, including Contrl, I/O, LadStat, ALARM,EditLad, ResetDr, Editcfg, CANCEL; press three times will shift to pitch error compensation

interface, including X-axis, Y-axis, Z-axis, Fourth, Fifth, CLEAR, CANCEL; shift to the

parameter setting interface by pressing corresponding key, press CANCEL or Esc will return to main

interface.

NOTE

Repeat press PARAM will shift among PARAM, Diagnosis, and PITCH.

The 1st screen parameter

The 2nd screen diagnosis

The 3rd screen pitch compensation

Fig3.5 parameter interface

First interface: Parameter

USER system basic function parameter, user maybe set these parameters as machining.SPEED the parameters related to speed of each axis.

COORD set the coordinates value of work coordinate systems from G54 to G59 in the machine

coordinate system.

MACRO set macro variable value from No.30 to No.190.

AXIS set parameters related to each axis such as compensation, limit, function parameters.

COMP set the parameters except for above menus.

PASSWD set the parameters related to system operation limit.

Second interface: diagnosis

Contrl set the program type of tool exchanging.

I/O display of input and output.

LadStat status display of PLC ladder.

ALARM display the current alarm and history records of 10 alarms.

EditLad set embedded PLC ladder online.

ResetDr reset servo driver.

Editcfg edit the current configuration.

Third interface: pitch error compensation

X-axis, Y-axis, Z-axis, Fourth, Fifth used for setting the parameter related to pitch error

compensation of X-axis, Y-axis, Z-axis,fourth axis and fifth axis.CLEAR clear the current pitch error compensation.


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3.4 Parameter Explanation

For convenient search for parameters, parameters are classified to be user parameter, speed

parameter, coordinate system, macro variable parameter, axis parameter and comprehensive

parameter.

3.4.1 User parameter

User parameter composed by basic function parameter, which are frequent applied in the system.

Under the main interface, press USER(F1) softkey, will shift to user parameter setting interface, refer to

fig 3.6

Fig 3.6 User parameter

User parameter list:

1. workpiece machining number setting

2. program automatic running times with M20

3. retraction value "d" of canned cycle G73(mm)

4. retraction value "d" of canned cycle G83(mm)

5. direction of offset Q of canned cycle G76

6. direction of offset Q of canned cycle G87

7. spindle orienting stop degree of boring canned cycle(0.1degree)

8. chip removal tapping G84G74(0:high speed, 8:normal)9. retraction value d of chip removal tapping G84G74 (mm)

28. whether need spindle rotate as program running(0: yes, 90: no)

30. whether need individual adjustment to G00 override(88:yes, 0: no)

31. whether manual soft limit is valid without zero returning (88:yes, 0: no)

32. is there any hint for spindle top/low gear(88:yes, 0: no)

33. whether apply intervention switch(88:yes, 0: no)

34. make soft limit invalid(X4,Z16,Y8,A32,B64)

35. system default coordinate system(54-59 corresponding G54-G59,other G53)

36. can G92 modify G54-G59 (800:yes, 0: no)

37. are lubrication and cooling keys valid in auto mode(1:yes, 0: no)

38. does spindle rotation and tool unclamp interlock (1:yes, 0: no)

39. request for zero return as booting and program running(1: no need, 0: hint, 8:force, 9:super force )


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40. checking input point of G31 (valid+300, invalid+400)

41. G31_X

42, G31_Y

43. G31_Z

44, G31_A

45. G31_B

51. edit increment value of program sequence number

100. set LCD brightness

101. set system time(Y-M-D-H-M)

102. restore factory para setting

User parameter explanation:

No.1 workpiece machining number setting

To set the work count showing on the screen for current machining, after set this parameter, the

PartCount will display the refreshed number, and the this value will be increased according to the

machined parts increasing.

Fig3.7

NO.2 program automatic running times with M20

Set times of cycle programming using M20 command. if the value is set to be minus, means limitless

recycle.

NO.3 retraction value "d" of canned cycle G73 (mm)

Set the dimension of retraction value d of high speed deep hole drill cycle G73. unit:mm.

NO.4 retraction value "d" of canned cycle G83 (mm)

Set the dimension of retraction value d of chip removal drill cycle G83. unit: mm.

NO. 5 direction of offset Q of canned cycle G76

To set G76 Circle codes offset (Q) direction of precision boring cycle. The coordinates and directions are

some differences to same value in different plane, refer to following tables:

Plane NO.5 parameter setting NO. 5 direction of offset Q of canned cycle G76

1 +X

2 -X

3 +Y

G17

4 -Y

1 +Z

2 -Z

3 +XG18

4 -X

1 +Y

2 -Y

3 +ZG19

4 -Z

NO.6 direction of offset Q of canned cycle G87

To set G87 Circle codes offset (Q) direction of back boring cycle. The coordinates and direction are


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different to same value in different plane, please refer to following tables:

Plane NO.6 parameter setting NO.6 direction of offset Q of canned cycle G87

1 +X

2 -X

3 +YG17

4 -Y

1 +Z

2 -Z

3 +XG18

4 -X

1 +Y

2 -Y

3 +ZG19

4 -Z

NO.7 spindle orienting stop degree of boring canned cycle (0.1degree)

Used for set the spindle stop angel degree after boring job when execute boring canned cycle, ensure the

workpiece not be scratched by tools. Unit: 0.1 degree, set range: 0-3600.

NO.8 chip removal tapping G84G74 (0: high speed, 8: normal)

As chip removal tapping G84G74; this value is set to be 0 means removal chip high speed, set to be 8

means normal removal chip.

NO.9 retraction value d of chip removal tapping G84G74 (mm)

Set the retraction value d of chip removal tapping G84G74. unit: mm

NO.28 whether need spindle rotate as program running (0: yes, 90: no)

Set the spindle rotate interlock with program running, set to be 0, program running need spindle rotating;set to be 90 means no need detect spindle rotate as program running.

NO.30 whether need individual adjustment to G00 override (88: yes, 0: no)

Set the G00 override. Set to be 88 means individual adjustment, means G00 override is set by PgUp and

PgDn; set to be 0 means machining speed override is adjusted by feed override.

NO.31 whether manual soft limit is valid without zero returning (88: yes, 0: no)

Set the relationship between reference returning status and soft limit. Set to be 88 means the soft limit

function is valid although without reference returning; set to be 0 means the soft limit function is invalid

before reference returning.

CAUTION

This parameters setting depends on using situation, but may lead to accident because of improper

setting or operation, please pay attention!

NO.32 is there any hint for spindle top/low gear (88: yes, 0: no)

Set whether automatic hint when shift spindle gear. Set to be 88 means there is hint automatically if the

speed is not suitable for the gear as automatic gear shifting; set to be 0 means system does not check

whether speed is suitable for the gear.

NO.33 whether apply intervention switch (88: yes, 0: no)

This value set to be 88 means apply intervention switch, set to be 0 means not apply intervention switch.

NO.34 make soft limit invalid (X4, Z16, Y8, A32, B64)This parameter is used for setting whether soft limit function valid. When set this value is 0 means soft

limit is valid; set to be 4 means X-axis soft limit function is invalid; set to be 16 means Z-axis soft limit


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function is invalid; set to be 8 means Y-axis soft limit function is invalid; set to be 32 means A-axis soft

limit function is invalid; set to be 64 means B-axis soft limit function is invalid;

NOTE

1. Set two or more axes soft limit function is invalid, just add the corresponding axes parameter value. i.e.

set X and Z axes soft limit function is invalid, the parameter is set to be 20(4+16).

2. This parameter setting depends on users need, normally we suggest this value set to be valid, to

prevent equipment is damaged from excess of stroke. Please attention, to realize soft limit function,

besides set this parameter, you have to set the each axis limit stroke in the USER parameter.

CAUTION

This parameters setting depends on using situation, but may lead to accident because of improper

setting or operation, please pay attention!

NO.35 system default coordinate system (54-59 corresponding G54-G59, other G53)

Applied to set the system default coordinate system, value 54-59 corresponding to G54-G59, other value

is G53.

i.e.: this parameter is set to be 54 means system default coordinate system is G54.

NO.36 can G92 modify G54-G59 (800: yes, 0: no)

As this parameter set to be 800, G92 will modify the current work coordinate system as program running,

set to be 0 will not modify the current work coordinate system.

37. are lubrication and cooling keys valid in auto mode(1:yes, 0: no)

Set whether the lubrication and cooling keys valid in the AUTO mode. As this parameter set to be 0

means invalid; set to be 1 means valid.

This parameter setting related to operation mode, as this parameter set to be valid, operator can control

the valid status of lubrication and cooling to satisfy the condition of manufacturing process.

NO.38 does spindle rotation and tool unclamp interlock (1:yes, 0: no)

Set whether spindle rotation and tool unclamp interlock, as this parameter set to be 0 means spindle

tighten/release tool is not related to spindle rotation; as this parameter set to be 1 means that spindle

tighten/release tool is interlocked with spindle rotation, that means spindle can be rotated only in the

status of tool tightened.

This parameter setting is related to machine tools configuration and user applied request, for the sake of

safety, strongly recommend set this parameter to be 1 and make it interlock.

NO.39 request for zero return as booting and program running (1: no need, 0: hint, 8:force,

9:super force)

To set the treatment mode of reference returning as system booting, there are 4 kinds of treatment mode

as below:Set to be 1: there is no remind or limit to reference returning after system booting.

Set to be 0 is remind mode: there is a dialogue box remind operator to execute reference returning

after system booting every time, there is no limit after then.

Set to be 8 is force mode: there is a dialogue box reminds operator to execute reference returning

every time after system booting and run system, system will reminds feed axes have not returned to

reference and wont execute program if not execute reference returning before running in the AUTO

mode.

Set to be 9 is super forcing mode: there is a dialogue box reminds operator to execute reference

returning every time after system booting and feed axes moving, system will reminds feed axes have

not returned to reference and wont execute moving if not execute reference returning.

CAUTION


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This parameter setting is related to machine tools configuration, set to be other value if no reference

point switch on the machine, if there is reference point switch on the machine, suggest set this parameter

to be 8 or 9, to prevent equipment failure from without reference returning.

NO.40 checking input point of G31 (valid+300, invalid+400)

As this parameter set to be 300, will check the input signal of skip function; as this value set to be 400,

wont check the input signal of skip function.

NO.41 G31_X

NO.42 G31_Y

NO.43 G31_Z

NO.44 G31_A

NO.45 G31_B

NO.41~NO.45 parameters are skip block function.

NO.51 edit increment value of program sequence number

This parameter is applied to set increment value of program sequence number.

NO.100 set LCD brightnessSet the brightness of LCD display. In the parameter dialogue box: PgUp means increasing brightness,

PgDn means decrease brightness, Home means back to default.

NO.101 set system time(Y-M-D-H-M)

Applied to modify system date and rime, system will base on this time after setting, will time according to

inner clock, and display on the top right corner.

Set methods as below:

Select NO.101 under the interface of USER, press enter and pop up dialogue as Fig3.8, input year,

month, day, hour, minute to set, press Enter after setting: for example: August, 04, 2008. 09:50, will input

2008-8-4-09-50 and then press Enter.

Fig3.8

NO.102 restore factory para setting

Set factory parameter to be current parameter. If there is parameter confused in the process of

debugging, apply this parameter to set the factory parameter to be current parameter.NOTE

After executing restore factory parameter, the existing parameter will be covered.

3.4.2 Speed

in order to make sure feed axis motor(machine work table) run in the safe scope and guaranty operation

characteristic, this system supply some parameter setting related to speed and acceleration.

In the parameter interface, press SPEED soft key will shift to speed parameter setting menu. Select the

parameter needs to be modified, then press Enter will pop up a dialogue box, then input value. Refer to

fig3.9.


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fig3.9 speed parameter setting

Speed parameter list:1. G00 speed of X-axis(mm/min)

2. G00 speed of Y-axis(mm/min)

3. G00 speed of Z-axis(mm/min)

4. G00 speed of 4th-axis(mm/min)

5. G00 speed of 5th-axis(mm/min)

6. default speed of G01/G02/G03(mm/min)

7. simulation speed (mm/min)

8. acceleration of X-axis ((mm/min)/s)

9. acceleration of Y-axis ((mm/min)/s)

10. acceleration of Z-axis ((mm/min)/s)

11. acceleration of 4th-axis ((mm/min)/s)

12. acceleration of 5th-axis ((mm/min)/s)

15. MPG acceleration(12--5000)

16. speed up/down in auto running mode(500-32000)

17. positive speed of X-axis as reference returning (mm/min)

18. positive speed of Y-axis as reference returning (mm/min)

19. positive speed of Z-axis as reference returning (mm/min)

20. positive speed of 4th-axis as reference returning (mm/min)

21. positive speed of 5th-axis as reference returning (mm/min)22. reverse speed of X-axis as reference returning (mm/min)

23. reverse speed of Y-axis as reference returning (mm/min)

24. reverse speed of Z-axis as reference returning

25. reverse speed of 4th-axis as reference returning

26. reverse speed when 5th-axis as reference returning (mm/min)

27. max speed as rapidly stop feed axis (mm/min)

28. max feed speed in manual mode (mm/min)

29. max feed speed in auto mode (mm/min)

30. max MPG speed of Z-axis (mm/min)

31. max MPG speed of X,Y(C), 4th-axis (mm/min)

32. initial speed as feed axis running(mm/min)

33. speed skip variable of continuous track(mm/min)


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34. end speed of reverse deceleration in program running(mm/min)

35. whether enable speed treating function (76: yes, 0: no)

36. manual feed axis speed (mm/min)

100. spindle manual revolution (rpm)

101. max spindle revolution at top gear(rpm)

102. max spindle revolution at low gear (2nd gear) (rpm)

103. max spindle revolution at 3rd gear (rpm)

104. max spindle speed at 4th gear (rpm)

105. max revolution of 2nd spindle (rpm)

106. acceleration of spindle pulse control((mm/min)/s)

120. serial communication speed of RS232

Speed parameter explanation:

NO.1 G00 speed of X-axis, unit: mm/min

X axis running at the rapid traverse rate in auto mode (G00 called speed). initial value: 10000, Max

value:30000.NO.2 G00 speed of Y-axis, unit: mm/min

Y axis running at the rapid traverse rate in auto mode (G00 called speed). initial value: 10000, Max

value:30000.

NO.3 G00 speed of Z-axis, unit: mm/min

Z axis running at the rapid traverse rate in auto mode (G00 called speed). initial value: 10000, Max

value:30000.

NO.4 G00 speed of 4th-axis, unit: mm/min or deg/min

The 4th

axis running at the rapid traverse rate in auto mode (G00 called speed). initial value: 10000, Max

value:30000.

NO.5 G00 speed of 5th-axis, unit: mm/min or deg/min

The 5th axis running at the rapid traverse rate in auto mode (G00 called speed). initial value: 10000, Max

value:30000.

NO.6 default speed of G01/G02/G03, unit: mm/min

As no given speed for the first interpolation command (G01/G02/G03) in the program, the command

called default speed in the auto mode. Initial value: 2000, max value: 5000.

NO.7 simulation speed, unit: mm/min

Running speed in simulation mode. initial value: 20000, Max:30000

NO.8 acceleration of X-axis, unit: (mm/min)/s

The acceleration time constant for X-axis, the more the value the faster the speed. initial value: 50000,value range: 1-99999

NO.9 acceleration of Y-axis, unit: (mm/min)/s

The acceleration time constant for Y-axis, the more the value the faster the speed. initial value: 50000,

value range: 1-99999

NO.10 acceleration of Z-axis, unit: (mm/min)/s

The acceleration time constant for Z-axis, the more the value the faster the speed. initial value: 50000,


NO.11 acceleration of 4th

-axis, unit: (mm/min)/s

The acceleration time constant for4th-axis, the more the value the faster the speed. initial value: 50000,


NO.12 acceleration of 5th

-axis, unit: (mm/min)/s

The acceleration time constant for5th

-axis, the more the value the faster the speed. initial value: 50000,


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NOTE: The value of acceleration is related to equipment configuration. usually, the heavier the load the

smaller the value.

NO.15 MPG acceleration(12--5000)

To set the acceleration time constant as apply MPG, setting range is 12-5000, the bigger the value, the

bigger the acceleration.

NO.16 speed up/down in auto running mode (500-32000)

To set acceleration constant in the auto mode, value range: 500-32000. as this parameter value set

within the range of 500-32000, speed will depends on this parameter in auto mode, otherwise, will

depends on each axis acceleration value in user parameter.

This parameter is mainly used to distinguish acceleration in manual mode and auto mode; Set this

parameter only there is much difference of acceleration in the two modes; otherwise, usually set as

invalid.

NO.17 positive speed of X-axis as reference returning, unit: mm/min

The running speed of X-axis meets reference switch moving towards positive direction as returning

reference point. Initial speed: 5000, value range: less than G00 speed of X-axis.

NO.18 positive speed of Y-axis as reference returning, unit: mm/min

The running speed of Y-axis meets reference switch moving towards positive direction as returning

reference point. Initial speed: 5000, value range: less than G00 speed of Y-axis.

NO.19 positive speed of Z-axis as reference returning, unit: mm/min

The running speed of Z-axis meets reference switch moving towards positive direction as returning

reference point. Initial speed: 5000, value range: less than G00 speed of Z-axis.

NO.20 positive speed of 4th-axis as reference returning, unit: mm/min

The running speed of 4th-axis meets reference switch moving towards positive direction as returning

reference point. Initial speed: 5000, value range: less than G00 speed of 4th-axis.

NO.21 positive speed of 5th-axis as reference returning, unit: mm/minThe running speed of 5th-axis meets reference switch moving towards positive direction as returning

reference point. Initial speed: 5000, value range: less than G00 speed of 5th-axis.

NO.22 reverse speed of X-axis as reference returning, unit: mm/min

As X-axis returning reference point, the running speed of checking encoder zero position after leaving

reference switch. Initial value: 250, value range:20-500.

NO.23 reverse speed of Y-axis as reference returning, unit: mm/min

As Y-axis returning reference point, the running speed of checking encoder zero position after leaving


NO.24 reverse speed of Z-axis as reference returning, unit: mm/min

As Z-axis returning reference point, the running speed of checking encoder zero position after leaving


NO.25 reverse speed of 4th-axis as reference returning, unit: mm/min

As 4th-axis returning reference point, the running speed of checking encoder zero position after leaving


NO.26 reverse speed of 5th-axis as reference returning, unit: mm/min

As 5th-axis returning reference point, the running speed of checking encoder zero position after leaving


NOTE

1. return to reference point also named as return to machine zero point2. the revere speed parameter value affects precision of reference returning, the smaller the value the

higher the precision, do not change the value after setting, otherwise will affect reference point position.


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NO.27 max speed as rapid stop feed axis, unit: mm/min

Set the stop mode limit in running. No deceleration as the speed is higher than this parameter value,

otherwise these is deceleration as the speed is lower than this parameter value.

As one axis running speed is higher than this parameter value, system will stop the current running axis

directly if meets E-top or other failure (i.e.: limit), that means the speed of current axis will become zero

from current value directly (pay attention: now the machine zero will be lost, demand returning reference

point again); contrarily, as axis running speed is lower than this parameter value, system will control

running axis speed decelerated to zero according to normal.

NO.28 max feed speed in manual mode, unit: mm/min

The max running speed limitation to feed axis in manual mode.

NO.29 max feed speed in auto mode, unit: mm/min

The max speed of each axis in auto mode. Initial value: 12000, max value: 30000.

NO.30 max MPG speed of Z-axis, unit: mm/min

Set the max MPG speed of Z-axis in manual mode, unit: mm/min. setting range100max manual speed.

This parameter setting related to load of equipment, recommend this value is not more than 2000.NOTE: It is valid as setting value is more than 100, otherwise, will no limit to max speed.

NO.31 max MPG speed of X, Y, (C), 4th-axis, unit: mm/min

Set the max MPG speed of X, Y, (C), 4th-axis in manual mode, unit: mm/min. setting range 100max

manual speed. If the setting value is less than 100, will no limit to max speed.

This parameter setting related to load of equipment, recommend this value is not more than 3000.

NO.32 initial speed as feed axis running, unit: mm/min

Set the initial speed as feed axis speed up, also is the end speed as axis speed down. It means, as the

feed speed lower than this value will arrival without speed up/down, as running speed is more than this

value, speed up began from this value.

The parameter value setting depends on drive type and loading, initial value is 500.

NO.33 speed skip variable of continuous track, unit: mm/min

Applied as speed is changed when multiple axes continuous track interpolation, make sure the max

mutational increment of each axis as interpolating speed, it means there will be speed up/down as the

speed increment is more than this value, if less than this value will arrival directly.

Mainly used for increasing coherence as multi-axes continuous track interpolation.

For example: as this value is 200 and X-axis speed changed from F1000 to F2000 in multi-axes

continuous track interpolation, the change process is Z-axis speed is changed from F1000 to 12000 at

first, then accelerated to F2000 by the No.8 value in SPEED parameter.NO.34 end speed of reverse deceleration in program running, unit: mm/min

Set the start speed of speed up/down of each axis reverse moving in auto mode. Unit: mm/min.

This parameter is different with NO.32 (initial speed as feed axis running) in SPEED, NO.32 is normal

start speed of speed up/down, but this parameter is applied in reverse moving in auto mode, generally

this parameter is a little less than NO.32.

NO.35 whether enable speed treating function (76: yes, 0: no)

Whether enable speed smooth treating function in auto mode, as set to be 0 means not enable, set as 76

means enable.

Speed smooth treating function is applied in continuous high speed short line segment interpolation, it

preview and pre-treatment to the speed, to get the smooth transition speed in reverse or corner, to

increase surface finish of workpiece.

NOTE


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Normally this parameter is set as not enable, it will increase calculation cost of CPU, may decrease the

running efficiency of system.

NO.36 manual feed axis speed, unit: mm/min

Set feed axis speed in manual mode. Initial value: 5000, value range: less than the max speed in the

manual mode (the value of NO.28 in SPEED).

NOTE:

The two parameters above is changed depends on manual setting, that means system will refresh this

parameter as modify the speed in the manual mode.

NO.100 spindle manual revolution, unit: rpm

Set the max rotate speed of spindle in manual mode. Initial value: 2000, value range: less than the max

speed of spindle.

NO.101 max spindle revolution at top gear (rpm)

Set the max rotate speed of spindle. Unit: r/min

This parameter is the top gear or first gear speed if there is top/low gears or multi-gears function.NO.102 max spindle revolution at low gear (2nd gear) , unit: rpm

Set the max speed of low gear/2nd

gear of spindle. Unit: r/min

NO.103 max spindle revolution at 3rd gear, unit: rpm

For multi-gears function, this parameter is applied to set the max speed of the 3rd gear. Unit: r/min.

NO.104 max spindle speed at 4th gear, unit: rpm

For multi-gears function, this parameter is applied to set the max speed of the 4th gear. Unit: r/min.

NO.105 max revolution of 2nd spindle, unit: rpm

For double spindles, this parameter is applied to set the max speed of the 2nd spindle. Unit: r/min.

NO.106 acceleration of spindle pulse control, unit: (mm/min)/s

Set the speed up/down time constant(acceleration) as spindle is pulse control mode, the more the value,

the higher the speed, contrarily, the speed is lower.

Initial value:8000, value range: 199999.

NO.120 serial communication speed of RS232

Set the baud rate of RS232 serial communication. the corresponding baud rate table as below:

NO.120 parameter

value setting

serial communication

rate(unit: bps)

NO.120 parameter

value setting

serial communication

rate(unit: bps)

0 7200 4 38400

1 9600 5 57600

2 14400 6 115200

3 19200

3.4.3 Coordinate system

The coordinate system in this parameter is work coordinate system and one machine coordinate

systemG53. The coordinate system applied for machining is named as work coordinate system and preset

by CNC. One or more work coordinate systems are allowed in one work program, the work coordinate

system can be changed by moving its zero point. That means, the coordinates value is the coordinates of

its own zero point in the machine coordinate system.

Its allowable to set 6 work coordinates from G54 to G59, can modify the coordinates value of zero point of

6 work coordinate systems in the machine coordinate system.

amend their zero point value standing on the machine. refer to Fig3.12


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G54 : work coordinate system 1 G55 : work coordinate system 2



Fig3.10 work coordinate system setting

Press , softkey to select the work coordinate system which you want to modify, then press Enter and

input the value into the dialogue box.

The six work coordinate systems can be set by users and calling by G54, G55, G56, G57, G58, G59.

NOTE

1. the machine coordinate system G53 in this parameter, is established according to the machine

reference point, can modify the offset of machine coordinate system G53 from original status, can be

applied to adjust tool setting error. If want to return to original status, only set the offset of G53 to be 0.

this offset is cleared after system reboot or return to zero; all the work coordinates will offset

correspondingly after this parameter is set.

2. generally, work coordinate system is established in the manual mode at first time and modify it under

PARAM menu if some offset when machining. For example: tool moves to certain point and select

corresponding coordinate system, and input your intent value, system will automatically calculate the

coordinates value of original point of current coordinate system in the machine coordinate system,

and save in the parameter. If there is deviation after machining, modify the coordinate value of

corresponding coordinate system in PARAM

3.4.4 Macro Variable parameter

In this system, there are 161 macro variables parameters "#30-#190, macro variables #30-#100 are

intermediate type, they are not saved after power off, so must assign them before using in macro

program; macro variables #101-#190 are retainable type, they will be saved after power off.

Press MACRO softkey in the interface of PARAM will shift to macro variable setting interface. Select

the parameter by up/down key, then input value after press Enter.

Detailed explanation for macro variables, please refer to "User macro program"

3.4.5 Axis parameter

Axis parameter applied to set the parameter which is related to compensation, limit, function setting and

so on.


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In the interface of PARAM, press AXIS soft key, will shift to AXIS parameter setting interface, select

parameter need to be modified by up/ down key and input value by press Enter. Refer to fig 3.11.

Fig 3.11 axis parameter settingAxis parameter list

1. negative max stroke of X-axis(mm)

2. positive max stroke of X-axis(mm)

3. negative max stroke of Y-axis(mm)

4. positive max stroke of Y-axis(mm)

5. negative max stroke of Z-axis(mm)

6. positive max stroke of Z-axis(mm)

7. negative max stroke of 4th-axis(mm)

8. positive max stroke of 4th-axis(mm)

9. negative max stroke of 5th-axis(mm)

10. positive max stroke of 5th-axis(mm)

11. backlash compensation of X-axis(um)

12. backlash compensation of Y-axis(um)

13. backlash compensation of Z-axis(um)

14. backlash compensation of 4th-axis(um)

15. backlash compensation of 5th-axis(um)

16. whether apply electronic gear for feed axis (0: yes, 1: no)

17. numerator of X-axis electronic gear(1-32767)

18. denominator of X-axis electronic gear(1-32767)19. numerator of Y-axis electronic gear(1-32767)

20. denominator of Y-axis electronic gear(1-32767)

21. numerator of Z-axis electronic gear(1-32767)

22. denominator of Z-axis electronic gear(1-32767)

23. numerator of 4th-axis electronic gear(1-32767)

24. denominator of 4th-axis electronic gear(1-32767)

25. numerator of 5th-axis electronic gear(1-32767)

26. denominator of 5th-axiss electronic gear(1-32767)

27. direction signal of X-axis(0:reverse, 1:normal )

28. direction signal of Y-axis(0:reverse, 1:normal )

29. direction signal of Z-axis(0:reverse, 1:normal )

30. direction signal of 4th-axis(0:reverse, 1:normal )


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31. direction signal of 5th-axis(0:reverse, 1:normal )

32. reference returning method for feed axis

(0-reverse, check 0; 1-REV, no CHE 0; 2-no REV, CHE 0; other-no REV, no CHE 0)

33. switch NC setting of feed axis for reference return (X1,Y2,Z4,A8,B16)

34. reverse of reference returning for feed axis(X4,Y8,Z16,A32,B64)

35. the max length to check zero as X-axis reference returning (0.1mm)

36. the max length to check zero as Y-axis reference returning (0.1mm)

37. the max length to check zero as Z-axis reference returning (0.1mm)

38. the max length to check zero as 4th-axis reference returning (0.1mm)

39. the max length to check zero as 5th-axis reference returning (0.1mm)

40. offset after X-axis finished reference return(0.01mm)

41. offset after Y-axis finished reference return(0.01mm)

42. offset after Z-axis finished reference return(0.01mm)

43. offset after 4th-axis finished reference return(0.01mm)

44. offset after 5th-axis finished reference return(0.01mm)

46. reverse delay time of feed axis(ms)47. feed axes follow(AX7,AY8,AZ9,CX17,CY18,CZ19)

48. equivalent treating for XY(C)ZA axis

51. 4th-axis function setting (0: rotary axis, 1: linear axis)

52. 5th-axis function setting (0: rotary axis, 1: linear axis)

54. regular calculation as the 4th-axis is rotary axis (work coordi: +1; machine coordi: +2)

55. regular calculation as the 5th-axis is rotary axis (work coordi: +1; machine coordi:+2)

56. system inner parameter



100. pulse number per revolution of spindle encoder

101. whether check spindle position feedback(1: yes; 0: no)

102. detecting degree as spindle do orientating

103. degree detecting error as spindle orientating

104. control mode as spindle homing (0:speed control, 1:pulse control, 2: driver control)

105. spindle running before homing(0.1s)

106. threading and spindle positioning control(0:both track; 1:thrd is interp, pos is track; 2:thrd is track, pos

is interp; 3:both interp)

107. delay time for spindle rotate direction abrupt changing(0.1s)

108. servo spindle type(0: MODROL, 1: CTB, 8:DELTA)109. direction signal of spindle pulse control (0: reverse, 1: normal)

110. whether apply electronic gear for spindle(0: yes; 1: no)

111. numerator of electronic gear as spindle at low gear (1-32767)

112. denominator of electronic gear as spindle at low gear(1-32767)

113. numerator of electronic gear as spindle at top gear(1-32767)

114. denominator of electronic gear as spindle at top gear(1-32767)

115. is there gear control for spindle (1:yes, 0: no)

116. whether close spindle 3rd, 4th gear (1:yes, 0: no)

117. whether start spindle as gear shifting (1:yes, 0: no)

118. duration from stop to swing as spindle shifting gear (0.01s)

119. duration from swing to gear-shifting as spindle shifting gear (0.01s)

120. swing speed of motor as spindle shifting gear (0.01 rpm)


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121. the initial swing direction as spindle shifting gear (0:positive, 1:negative)

122. positive swing duration as spindle shifting gear (0.01s)

123. reverse swing duration as spindle shifting gear (0.01s)

124. will output signal of spindle gear-shifting be hold (0:no, 1: yes)

130. high speed detection for hard limit of feed axis (0:yes, 1: no)

Axis parameter explanation

NO.1. negative max stroke of X-axis (mm/inch)

To set the max stroke of X axis in the reverse direction, unit: mm/inch,range:-99999+99999.

NO.2. positive max stroke of X-axis(mm/inch)

Set the max stroke of X axis in the positive direction, unit: mm/inch,range:-99999+99999.

NO.3. negative max stroke of Y-axis(mm/inch)

Set the max stroke of Y axis in the reverse direction, unit: mm/inch, range:-99999+99999.

NO.4. positive max stroke of Y-axis(mm/inch)

Set the max stroke of Y axis in the positive direction, unit: mm/inch, range:-99999+99999.

NO.5. negative max stroke of Z-axis(mm/inch)

Set the max stroke of Z axis in the reverse direction, unit: mm/inch,range:-99999

+99999.NO.6. positive max stroke of Z-axis(mm/inch)

Set the max stroke of Z axis in the positive direction, unit: mm/inch,range:-99999+99999.

NO.7. negative max stroke of 4th-axis(mm/inch/deg)

Set the max stroke of 4th

-axis in the reverse direction, unit: mm/inch,range:-99999+99999.

NO.8. positive max stroke of 4th-axis(mm/inch/deg)

Set the max stroke of 4th

-axis in the positive direction, unit: mm/inch,range:-99999+99999.

NO.9. negative max stroke of 5th-axis(mm/inch/deg)

Set the max stroke of5th-axis in the reverse direction, unit: mm/inch,range:-99999+99999.

NO.10. positive max stroke of 5th-axis(mm/inch/deg)

Set the max stroke of5th-axis in the positive direction, unit: mm/inch,range:-99999+99999.

CAUTION

Value setting for soft limit is related to equipment stroke and the usage of user. While the max value cant

be more than the value which the hard limit detection switch show on the machine coordinates,

otherwise, machine accident may occur.

NO.11. backlash compensation of X-axis(um)

To set backlash compensation value as X-axis reverse moving. As this axis move to reverse direction,

system will call this value and execute compensation automatically to eliminate errors.NO.12. backlash compensation of Y-axis(um)

To set backlash compensation value as Y-axis reverse moving. As this axis move to reverse direction,

system will call this value and execute compensation automatically to eliminate errors.

NO.13. backlash compensation of Z-axis(um)

To set backlash compensation value as Z-axis reverse moving. As this axis move to reverse direction,


NO.14. backlash compensation of 4th-axis(um)

To set backlash compensation value as 4th-axis reverse moving. As this axis move to reverse direction,


NO.15. backlash compensation of 5th-axis(um)

To set backlash compensation value as 5th-axis reverse moving. As this axis move to reverse direction,



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NO.16. whether apply electronic gear for feed axis (0: yes, 1: no)

To set whether apply electric gear for feed axis, 0 means use electric gear "1" means not use.

Date post:	14-Apr-2018
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Manuals(g 150im II)

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