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Manufacturing a High Tech 'Perfect Storm' in Eastern Europe

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    A number of factors have impacted globalsourcing from the Far East in recentmonths which Mark Morley suggestscould lead to Eastern Europe becoming a

    major manufacturing hub for the high tech industry

    Written by: Mark Morley, Director of Industry Marketing for Manufacturing, GXS

    32

    PEOPLE & SKILLS | DECEMBER/JANUARY

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    MANUFACTURINGA HIGH TECH

    PERFECT STORMIN EASTERNEUROPE

    33Dec/Jan 2013

    | www.manufacturingdigital.com

    For the past twenty

    years most consumer

    electronics goods have

    been manufactured in the

    Far East, the traditional

    manufacturing hub of the global

    high tech industry. However,

    disruptions are quickly changingthe dynamics and structure of

    high tech supply chains. Low cost

    will continue to have a high focus

    for many companies, however

    protecting production capacity and

    ensuring quick delivery of goods

    to end markets has now become

    the strategic focus for many

    associated companies.

    Although many high techcompanies will continue to have

    head offices located in the Far East,

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    34

    production locations are going tohave to change in order to protect

    both the supply chain and the high

    tech industry in general. Weve

    already started to see the shift

    from East to West with Foxconn

    establishing numerous plants in

    Brazil, recently announcing that

    they would be building a fifth

    plant there in order to serve the

    exponential growth in the mobile

    device market in North America.

    In a similar manner, Mexico is

    also seeing significant inward

    investment as companies look to

    take advantage of lower labour

    costs and more importantly its close

    proximity to the lucrative NorthAmerican market.

    So, we have a significant

    manufacturing hub in the Far East,

    we have a growing presence in

    Mexico and South America, but

    what about the other major region in

    the world, Europe?

    Many high tech companies haveestablished a presence in Europe,

    both in terms of regional sales

    offices and production plants.

    However, the relative high costs

    of producing goods in the main

    European countries of Germany,

    France and the UK have kept

    inward manufacturing-relatedinvestment to a minimum. Though

    Sony thought it was financially

    viable to build a TV manufacturingplant in the UK, its now starting to

    outsource the production of flat-

    screen TVs, putting the plants future

    in jeopardy.

    In a surprise turnaround it was

    recently announced that the low

    cost PC, the Raspberry Pi would

    now be made at Sonys plant in the

    UK, rather than in China. Increasing

    wage costs and other macro-

    economic factors are starting to

    impact high tech investment in

    China and the Raspberry Pi is an

    excellent example of near-shore

    manufacturing - a trend that is likely

    to continue.

    So this begs the question; ifits possible to manufacture the

    worlds cheapest PC in the UK, a

    PC that is not much bigger than

    a business card, why doesnt the

    high tech industry consider further

    investments in the European-

    region, especially in Eastern Europe

    where labour costs are still relativelylow and the countries border onto

    Western Europe?

    The Eastern European picture

    Recently, I conducted a research

    study looking at the B2B adoption

    levels and key industries of the

    countries making up EasternEurope. The Czech Republic,

    Slovakia and Slovenia came out

    High tech perfect storm

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    The OrientalPearl TV Tower in

    Shanghai, China

    Dec/Jan 2013 35

    | www.manufacturingdigital.com

    Natural disasters, highwage demands and strikesin China, rare earth export

    restrictions from China, not

    to mention the high value

    of the Japanese Yen are allcontributing (factors).

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    36

    fairly well in my analysis, withSlovenia being highlighted as

    a key investment hub for the

    manufacturing sector. There

    were various reasons why these

    countries were favoured as

    strategic manufacturing locations:

    They all border Western Europe,

    which means that goods could be

    manufactured and shipped across

    the borders by train or lorry-based

    3PL providers

    They have a low cost base and

    a very skilled workforce that have

    been able to adapt their skills very

    quickly to the companies and

    industries that have invested in the

    region so farAs well as transport, they have

    good communications and utility-

    related infrastructures

    High tech perfect storm

    Many of the hightech suppliers who haveestablished a plant in

    Hungary are supporting

    their automotive customers

    across the border inSlovakia, which is the main

    automotive manufacturing

    hub in Eastern Europe.

    The port of Koper in Slovenia

    provides the gateway, via theAdriatic Sea, into Eastern Europe

    for many companies, especially

    ASPAC companies looking to get

    their products or supplies into the

    European market. Slovenia has

    become a strategic location for not

    only distributing parts, components

    or products to enddestinations, but also to

    service the many high

    tech manufacturers,

    such as Dell who

    have plants in the

    country.

    The local

    governments alsooffer significant tax

    incentives and heavily

    36

    their products or suppl

    European market. Slov

    become a strategic loc

    only distributing parts,

    or products to edestinations

    service th

    tech m

    such a

    have

    coun

    Th

    goveoffer si

    incentives a

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    37Dec/Jan 2013

    subsidised land prices to encourage

    companies to setup in the region.

    In addition, countries such as

    Hungary and Poland have seen

    significant investment from the

    manufacturing sector. A 2010report estimated that up to 30

    percent of consumer electronics

    devices manufactured in the

    Eastern European region came out

    of Hungary. Many of the high tech

    suppliers who have established a

    plant in Hungary are supporting

    their automotive customers acrossthe border in Slovakia, which is the

    main automotive manufacturing

    hub in Eastern Europe.

    The Perfect Storm

    Over the past 18 months there have

    been a number of factors that have

    impacted global sourcing fromthe Far East, developing into the

    perfect storm when it comes to

    deciding future sourcing strategies.

    Natural disasters, high wage

    demands and strikes in China,

    rare earth export restrictions from

    China, not to mention the high

    value of the Japanese Yen are allcontributing. This combination

    of factors could lead to many

    Hungary has seen significant investment from the manufacturing sector

    . n t t l.

    PLAY

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    38

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    39Dec/Jan 2013

    Eastern Europe a big asset

    High tech perfect storm

    . n t t l.

    manufacturers changing the

    structure and dynamics of their

    global supply chains and ultimately

    benefit the countries that make up

    the Eastern European region.

    North American and Europeancompanies are also starting to

    near-shore production back

    to their home markets. In Asia,

    Japanese companies are looking

    for new manufacturing locations

    to minimise future supply chain

    disruptions and due to on-going

    wage strikes, Chinese-basedcompanies are also now looking for

    growth opportunities outside their

    domestic market, a trend currentlybeing seen in Brazil.

    Many governments in Europe

    have identified economic growth

    as a key way to reduce European

    debt levels and to help countries

    emerge from recession. The EU

    needs to classify key Eastern

    European countries as regional

    development locations which will

    get further significant tax breaks

    and other incentivized options for

    companies looking to build plants

    or expand existing operations in

    these locations.

    Will Eastern Europe become a

    major high tech manufacturinghub?

    The European Commission needs

    to develop a more all encompassing

    business and investment plan

    for the region - one of Europes

    biggest assets. With more and more

    companies deciding to source parts

    and products from the Far East overthe past decade, this has partly

    reduced the investment in Eastern

    European countries. However the

    Japanese earthquake has changed

    sourcing dynamics forever, meaning

    that Eastern Europe could start

    to see further significant inward

    manufacturing investment onceagain.

    www.gxs.com


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