SAP AG 2003, Title of Presentation, Speaker Name / 2
SAP xMII Analytics overview
�General analytics capabilities
�SAP xMII analytical capabilities
�SAP xMII analytics applications
� root-cause analysis
� 6-sigma (Define Measure Analyze Control)
� Process Analytical Technology (PAT)
SAP AG 2003, Title of Presentation, Speaker Name / 3
SAP Analytics | architecture & system requirements
LegacySystem
LegacySystem
3rdParty
3rdParty
SAPBI
SAPBI
SAPCRM
SAPCRM
SAPPartner
SAPPartner
SAPERP
SAPERP
SAP Analytics
SAP NetWeaver
Composition Platform
BI, BI Kit, Visual Composer, Portal
Partner, ISV
� Adobe Flash Player (v7.0+)
� Netweaver 2004s SPS7
�ERP2005
�EP 7.0 and/or EP 6.0 (EP
6.0 supported for Runtime
only (a separate EP 7.0
development instance is
needed)
� BI7.0 and/or BI 3.5 (BW 3.5
SPS14 supported)
� VC 7.0 (BI Kit part of VC
installation)
� Backend Systems depending
on xApp.
Not focused on charting or spcNot a plant-level deployment
SAP AG 2003, Title of Presentation, Speaker Name / 4
How to create SAP Analytics
Quad View Hierarchical View
Static Atomic Chart
Static Composite(related, but not
interactive)
Dynamic Composite(related and interactive)
Table ����(Chart + Form)
Chart +Table
Visual Composer Designtime
Locate your data service and
design the iView logic.
1111 2222
44443333
Pick a ‘Floor Plan” and define your
application needsConfigure Component Patterns and
Chart Types
Adjust Layout Appropriately - deploy
and check the model in runtime.
SAP AG 2003, Title of Presentation, Speaker Name / 6
SAP Analytics: Best Practice Scorecarding
Features & Value
� Seamlessly integrated with the Strategic
Enterprise Management (SEM)
application of mySAP ERP. The
scorecards set up in SEM are visible in
composite application
� Any data change (status, assessment
etc.) performed is saved and tracked
within the SEM back-end system.
Business Problem
� To support strategic management and performance measurement processes, the Best Practice Scorecarding
analytic composite application enables a manager to get an instant overview of the basic elements of a
balanced scorecard he or she is responsible for (incl. objectives, measures). It displays the elements’ meta
data incl. long-text definitions and measure formulas, as well as the time series of any value fields (e.g. actual,
plan) defined at the measure level. The manager can enter qualitative assessments on his or her objectives or
measures or override the system-generated status (red / yellow / green) for these elements manually.
Technology / Architecture
� Netweaver 2004s SPS8
� EP 7.0
� EP 6.0 supported for Runtime only (separate
EP 7.0 development instance is needed).
� mySAP ERP 2005 FINBASIS 600 SP06 + notes
976360, 975688
� VC 7.0 incl. BI Kit part.
Manager (Scorecard Responsible)
Review objective and
measure statusView objective or measure
detailsOverride status manually if
needed
Provide textual
assessment
SAP AG 2003, Title of Presentation, Speaker Name / 7
SAP Analytics: Investment Approval
Features & Value
� Single point of entry for investment
approval with all required information.
� Actionable Application enabling user
productivity the immediate processing of
appropriation requests.
� New user experience in the area of
Investment Management.
Business Problem
Appropriation Request Approval (mySAP ERP – Investment Management).
ERP Functionality with multiple transactions to get information.
Limited Web functionalities.
Complex user interface.
Technology / Architecture
� Netweaver 2004s SPS8
� EP 7.0
� EP 6.0 supported for Runtime only (separate
EP 7.0 development instance is needed).
� mySAP ERP 2005 SP 04
� VC 7.0 incl. BI Kit part.
Investment Requester
Investment Approver (Manager or Business Analyst)
Get Appropriation Requests to be approved
Get the appropriation request’s details and
values
RejectAppr. Request
Send backAppr. Request
to Requester
ApproveAppr. Request
Get the related Investment
Program values.
SAP AG 2003, Title of Presentation, Speaker Name / 8
High-tech
SCM Forecast Analytics
Service Performance Analytics
Service Profit Analytics
NPDI Projects Analytics
Automotive
ICH Alert Monitoring: SMI Supervisor at Customer
ICH Alert Monitoring: RP Supervisor at Customer
ICH Alert Monitoring: PO Supervisor at Customer
EC&O
Facility Operations - Damage Analytics
A&D
Pilot Report
IM&C
Service Manager
VP of Sales
NPDI - Product Line Manager
Demand Overview
SCM
Global Capacity Utilization
Global Inventory View
Order Analytics
Warehouse Stock Analysis
Warehouse Workload Historical View
Responsive Replenishment
Delivery Performance
Demand/Supply Match
Material Availability Analytics
Supplier Rating Monitor
PLM
Projects Dashboard
Quality Dashboard
Take from Stock or Buy Dashboard
NPDI Analytics
SRM
Contract Management
Category Management
Supplier Order Management
Manufacturing (via PP or PP-PI only)
Overall Equipment Effectiveness
OEE Performance
Yield OEE
Availability - OEE
OEE-Yield Scrap
Scrap Quantities Analysis - Plant Level
Capacity Utilization - Plant Level
Inventory Overview
Material Utilization
Material Consumption Value
Quality - Problem Analysis
Production Flexibility
Plan Realization
Manufacturing Order analysis
Material Costing T/A
Production Analysis - Variance
Manufacturing Activity Analysis
EHS
EHS Waste Approvals - Quote ofreleased quantities
EHS Hazardous Substance Inventory
Inventory Overview
SAP® xApp™ Analytics - May 2006 shipment (1/3)
SAP® xApp™ Analytics can be downloaded from SAP Marketplace.
SAP AG 2003, Title of Presentation, Speaker Name / 9
SAP xApp Analytics – Piloting in two Steps
Sept. Sept. ‘‘0606 ~Nov ~Nov ‘‘0606
Phase I
Design Partnering (non productive usage)
Phase I
Design Partnering (non productive usage)
Goals
� Proof Business Value of xApp
� Learn how to deploy and adapt xApps
� Understand the Business use cases for xApps in your organization
Scope
� Implementation of xApp
� Feasibility study & scoping
� Implementation of selected customer extensions
� Validation with Business Owners
Phase II
Pilot implementationfor productive usage
Phase II
Pilot implementationfor productive usage
Goals
� Proof readiness of xApps for productive usage
� Proof value of SAP NetWeaver Composition Capabilities
� Proof Business Value of enterprise SOA
� Create success stories for xApps
Scope
� Implementation of xApp
� Implementation of required customer extensions
� Productive Usage
~May ~May ‘‘0707
ShipmentShipment GoGo--LiveLive RTCRTC
SAP AG 2003, Title of Presentation, Speaker Name / 10
xMII characteristics
xMII is a plant-level solution; not a “single instance” solution
xMII runs on a standard web server platform� http://help.sap.com/saphelp_xmii115/helpdata/en/Getting_Started/InstallationGuide.htm
xMII does not need any other SAP components
Deployment in days/weeks
Skillset: web knowledge, plant floor knowledge, Javascript
SAP AG 2003, Title of Presentation, Speaker Name / 11
� Plant Manager Scenario
Typical data presentationTypical data presentationTypical data presentationTypical data presentation
Connectors
xMIIxMII
S 9 5 O th er
sO pe
n
O & MA n al
yt
ic sA le rt sK P I
Visu
aliza
tion
Web
Serv
ices
Bu
si
ne
ss
Lo
gi
c
Mfg.
IntelligenceMfg. Integration
Data Service Layer
Intelligence Integration
SAP AG 2003, Title of Presentation, Speaker Name / 12
Visualization
Equipment Tracking and Performance
Scrap Reporting
Downtime and OEE Reporting
SAP AG 2003, Title of Presentation, Speaker Name / 13
Analysis tools
An Exponentially Weighted Moving Average (EWMA) chart plots a weighted average of all past and current observations
EWMA
Two charts, an XBAR and a Standard Deviation. A standard deviation chart plots the standard deviation of the characteristic values in the subgroup (Requires a subgroup greater than 1)
XBAR-SDEV
Two charts, an XBAR and a Range. A range chart plots the range of the characteristic values within the subgroup (Requires a subgroup greater than 1)
XBAR-RANGE
Two charts, an XBAR and a Moving Range. A moving range chart plots the difference between the range value for this subgroup and the range value for the previous subgroup. This chart is often used with a subgroup size of one, known as an XBAR-Individual Moving Range.
XBAR-MR
Plots the mean of the characteristic values in the subgroupXBAR
DescriptionChart Type
SAP AG 2003, Title of Presentation, Speaker Name / 14
Analysis tools
Two charts, an EWMA and a Moving Range. See XBAR-RANGE above for further reference.
EWMA-RANGE
Two charts, an EWMA and a Standard Deviation. See XBAR-SDEV above for further reference.
EWMA-SDEV
A Box and Whisker chart is also known as a boxplot. It provides an alternate visual method of evaluating the spread of data for all visible characteristics. It uses the median set of data, the inter-quartile range and the extreme values to describe pictorially its pattern of variation.
BOX-WHISKER
A Histogram chart shows the distribution of a process, plotting the relative frequency of an event within a process versus the possible process outcomes.
HISTOGRAM
Two charts, an EWMA and a Moving Range. See XBAR-RANGE above for further reference.
MEDIAN-RANGE
A median chart plots the median value for the subgroupMEDIAN
DescriptionChart Type (cont’d)
http://help.sap.com/saphelp_xmii115/helpdata/en/Advanced_Topics/Illuminator_Quality_Portal/iSPCChart_Reference.htm
SAP AG 2003, Title of Presentation, Speaker Name / 16
SPC - interactivity
When a data point in
the Production Order has a
comment, a ‘RED
FLAG’ will appear over the data point
Outlier Point(s) are
identified with a ‘X’over the data point
SAP AG 2003, Title of Presentation, Speaker Name / 20
Process Analytical Technology
“a system for designing, analyzing, and controlling manufacturing through timely measurements (i.e.,
during processing) of critical quality and performance attributes of raw and in-process materials and
processes with the goal of ensuring final product quality.”
Tools
� Continuous improvement and knowledge management tools
� Multivariate data … analysis tools
� Modern process analyzers or process analytical chemistry tools
� Process and endpoint monitoring and control tools
FDA [http://www.fda.gov/cder/OPS/PAT.htm]
SAP AG 2003, Title of Presentation, Speaker Name / 21
� focus on process improvement, away from rigid SOPs
� quality built-in: measure, feedback, control
� clear picture of every stage in the process
� Show anomalies in real time – “continuous” FDA compliance
� rectification in real time – rework reduced, cycle time reduced
� less waste/scrap, enhanced compliance
value proposition
� KPI visualisation provides the metaphor for process monitoring
� alerting provides automated response processes, including escalation
� Speedy batch disposition
Process Analytical Technology
SAP AG 2003, Title of Presentation, Speaker Name / 25
xMII role
Make Up Processing PackagingRaw
Materials
FinalProduct
On-lineMeasurements
ProcessControl
LabAnalysis
R&DInformation
Multi-factorialAnalysis
Shared Knowledge Management
Over Product LifecycleContinuousImprovement
Customers
DistributionMake Up Processing PackagingRaw
Materials
FinalProduct
On-lineMeasurements
ProcessControl
LabAnalysis
R&DInformation
Multi-factorialAnalysis
Shared Knowledge Management
Over Product LifecycleContinuousImprovementContinuousImprovement
Customers
Distribution
ProcessUnderstanding
JustifyInnovation
Risk Analysis& Mitigation Process
Design
xMII
SAP AG 2003, Title of Presentation, Speaker Name / 26
Validation; ease of implementation
Validation
� Deployed in validation environments
� Does not impact validation status of data sources
� Not a record keeping system
� Life sciences user input – requirements gathering
SAP AG 2003, Title of Presentation, Speaker Name / 27
Manufacturing Challenge: How to 'automate' from Start to Finish ?
PlanPlan
PreparePrepare AnalyzeAnalyze
ReportReport
InstructInstruct
ReleaseRelease
RecordRecord
• Product• Timeframe• Quantity• Plant
• Units• Recipes• Master Batch Record• Training
• Operator Procedures• Checklists
• Values• Checks• Events
• Batch Record• Exceptions
• Cycle Times• Quality• KPI Metrics
• Samples• Pass/Fail• CoA
• Automatic Execution• Machine Parameters• Recipe Execution
OperateOperate
Covered by
Shop-Floor-Systems
SAP
xMII
SAP AG 2003, Title of Presentation, Speaker Name / 28
Further Implementations Interactive checklist for cleaning operations
SAP AG 2003, Title of Presentation, Speaker Name / 29
Further Implementations
Interactive list for checking of batch reports
SAP AG 2003, Title of Presentation, Speaker Name / 30
Global MES Project (Plan)
� Leadership Green Belt Six Sigma Project (VP
Manufacturing)
� Rapidly deploy Lighthammer CMS (now xMII) to all Mfg Sites
� Implement standard set of Manufacturing (Mfg) KPIs and navigation (base system)
� Use Celanese standards where possible:
�Microsoft, SAP, OSI PI
�SQL, Sharepoint portal
SAP AG 2003, Title of Presentation, Speaker Name / 31
MES Views Data Visualization Drives Improvement
SAP AG 2003, Title of Presentation, Speaker Name / 32
MES Views Good Tool for Six Sigma Control Plans
SAP AG 2003, Title of Presentation, Speaker Name / 33
� Facilitate workflows and drive out non-value activity and cost
� The right information at the right time
� Freedom to Innovate
� Leverage common framework and reusable components
� Improving and capitalizing on global workflows
� Empowering the Business – matching the skills, meeting the needs
� “Troops on the ground”
� Not about a tool, its about capitalizing on opportunities
� Going Fast, Taking Risks, and Learning
� Six Sigma – Measure & Control
� Value Chain Network – Customers/Suppliers
� Organizational shift
Information Delivery NWG Philosophycontinued
SAP AG 2003, Title of Presentation, Speaker Name / 36
The report is broken up into Portal iViews which allows eventing to target parts of the page and only refresh that part. (The employee
does not have to wait for the entire page to refresh.)
iViews
SAP AG 2003, Title of Presentation, Speaker Name / 38
LEDS (Line Event Data System)
Functions Being Deployed
• Automated data collection of line events
• Real status of all assets and machines on line
• Graphical user interface for operators to review, edit, and comment on downtime events.
• KPI reporting (Efficiency, MTBF, MTTR, Availability, etc.) by line,
machine, shift, etc.
• Trend charts on key metrics
• Production scheduling function
• Work flow for process improvement functions
• Detailed, ad-hoc, downtime analysis
• Changeover management
• Daily production and management reporting
Overall efficiency increase: 65% ���� 85%
SAP AG 2003, Title of Presentation, Speaker Name / 39
Data Collection Performance Charting
Analysis
Drill Down
SAP AG 2003, Title of Presentation, Speaker Name / 41
Thank you
Stephen CloughleySr. DirectorManufacturing Applications
SAP Labs LLC
350 Eagleview Boulevard
Exton, PA 19341, USA
T +1 610 903-8000