Manufacturing and Trading of

Plot no. F-665 & 666 UPSIDC

M/s MGL Pharma &

(QCI and NABET/EIA/1316/IA001)

D-142, Sushant Lok

Manufacturing and Trading of Bulk Drugs and Intermediates

at

& 666 UPSIDC Industrial Area, phase-1 Hapur

MGL Pharma & Chemicals Pvt. Ltd

Environment Consultant

Vardan Environet

(QCI and NABET/EIA/1316/IA001)

142, Sushant Lok-III, Sector 57

Gurgaon (Haryana)

11

Bulk Drugs and Intermediates Products

1 Hapur

12

PRE-FEASIBILITY REPORT

1.0 INTRODUCTION

Earlier, the assessment of the projects was done on Technical feasibility reports and

Cost-Benefit-Ratio which mainly considered financial & technical resources. But no

consideration was given to the environment protection in this evaluation and these

flaws became apparent with continuous deterioration of environment. Thus in

order to have more realistic evaluation, and keeping in view the deteriorating

conditions, another dimension was added which is now called as “Environmental

Impact Assessment” (E.I.A.). This forms an integral part of the project and is taken

into account while appraising the project at different stages. Thus in the new

comprehensive approach all considerations like, Technical, Financial &

Environmental are given due weightage.

M/s MGL Pharma & Chemicals is proposing a project for manufacturing of

following products at Plot no. F- 665 & 666 UPSIDC, Industrial Area, Phase 1 Hapur

Uttar Pradesh. The location of proposed unit is ideal for the point of view of market

of the Finished Goods & raw materials for manufacturing of such types of Bulk

Drugs & intermediates. Location wise, the site is well connected with Delhi and NCR

through NH-24. There are lots of organized and un-organized manufacturer situated

in these area. The availability of raw materials and marketing of finished goods will

be no problem for proposed industry.

S. No Product Capacity (Metric Ton/Month)

1. Diclofenace 30 MT/Month

2. Aceclofenace

3. 3- Nitro Acetophenone

4. Mono Methyl Chloro Acetate

As per EIA Notification dated 14th Sept., 2006 and amended from time to time, the

proposed project falls under Category “B”, Project or Activity 5(f). They have to

submit Form-I along with Pre-Feasibility Report and other relevant documents for

getting Environmental Clearance. This pre-feasibility report has, therefore, been

prepared by the consultant to assess the likely impact of the proposed project on

13

various factors which may be affected with the implementation of the programme

and to suggest remedial/precautionary measures, if any.

2.0 Profile of the Company & Promotors

M/s MGL Pharma &Chemicals Chemicals will be setup as a Private limited company.

The industry will install for manufacturing of Bulk Drugs & intermediates. Directors

have vast experiences in this line.

2.1 Need for installation of project

� Diclofenace: Diclofenac is a nonsteroidal anti-inflammatory drug (NSAID). This

medicine works by reducing substances in the body that cause pain and

inflammation. Diclofenac is used to treat mild to moderate pain, or signs and

symptoms of osteoarthritis or rheumatoid arthritis. The Cataflam brand of this

medicine is also used to treat menstrual cramps.

� Aceclofenace: It is a non-steroidal anti-inflammatory drug (NSAID) analog

of Diclofenac. It is used for the relief of pain and inflammation in rheumatoid

arthritis, osteoarthritisand ankylosing spondylitis.

� 3- Nitro Acetophenone: A nitrated ketone. Ketones are reactive with many acids

and bases liberating heat and flammable gases (e.g., H2). The amount of heat may

be sufficient to start a fire in the unreacted portion of the ketone. Ketones react

with reducing agents such as hydrides, alkali metals, and nitrides to produce

flammable gas (H2) and heat. Ketones are incompatible with isocyanates,

aldehydes, cyanides, peroxides, and anhydrides. They react violently with

aldehydes, HNO3, HNO3 + H2O2, and HClO4.

� Mono Methyl Chloro Acetate A crystalline solid or a solid dissolved in a liquid.

Insoluble in water and denser than water. Contact may slightly irritate skin, eyes

and mucous membranes. May be slightly toxic by ingestion. Used to make other

chemicals.

14

3.0 BASELINE ENVIRONMENTAL SETTING

3.1 The State

Uttar Pradesh is a state located in Northern India. It was created on 1 April 1937 as

the United Provinces, and was renamed Uttar Pradesh in 1950. Lucknow is the

capital city of Uttar Pradesh. Sonbhadra and Varanasi are known for their industrial

importance in the state. On 9 November 2000, a new state, Uttarakhand, was carved

out from the Himalayan hill region of Uttar Pradesh. The state is bordered

by Rajasthan to the west, Haryana and Delhi to the northwest, Uttarakhand and the

country of Nepal to the north, Bihar to the east. It covers 243,290 square kilometres

(93,933 sq mi), equal to 6.88% of the total area of India, and is the fourth largest

Indian state by area. With over 200 million inhabitants in 2011, it is the most

populous state in the country as well as the most populous country subdivision in the

world. Hindi is the official and most widely spoken language in its 75 districts. Uttar

Pradesh is the third largest Indian state by economy, with a GDP of ₹9763

billion (US$140 billion). Agriculture and service industries are the largest parts of the

state's economy. The service sector comprises travel and tourism, hotel industry, real

estate, insurance and financial consultancies.

Uttar Pradesh was home to powerful empires of ancient and medieval India. The two

major rivers of the state, the Ganges and Yamuna, join at Allahabad and then flow as

the Ganges further east.

3.2 District Hapur

Hapur district, formerly known as Panchsheel Nagar, was announced on 28

September 2011 as one of three new districts of the Uttar Pradesh state of India. It

was renamed in 2012. Hapur district is a part of Meerut division. It is undergoing

changes for development into a fully realized district. Soon it will be well developed

and more administrative facilities will be available. Hapur consists of the tehsils

of Hapur, Garhmukteshwar and Dhaulana. It had been part of Ghaziabad district.

15

3.3 Project Site

The Plant site is located at Plot no. F-665 & 666, UPSIDC Industrial Area, Phase 1,

Hapur. It lies near Long: 77°34'21.65" East and Lat: 28°39'2.77" North and is at an

Altitude of about 212 m above mean sea level. The nearest railway station is

Maharauli Railway Station which is at a distance of about 8.65 km from the project

site. It is about 4.75 km from NH-24.

Figure 1 : Google Image 10 Km Buffer Map

16

Figure –2 Schemetic Diagram of proposed ETP

17

4.0 PROJECT DESCRIPTIONS

4.1 General

The Plant site is located at plot No. F 665 &666 UPSIDC Industril Area Phase 1 Hapur

(Uttar Pradesh). It lies near Long: 77°34'21.65" East and Lat: 28°39'2.77" North and

is at an Altitude of about 212 m above mean sea level. It is about 8.65 Km away from

Maharauli Railway station. It is about 4.75 km from NH-24.

M/s MGL Pharma &Chemicals Pvt. Ltd has taken 1370 m2 of land for set up of

proposed industry, in which approx 20% of the total area will be covered as Green

Belt. The total cost of the project is 294.41 Lakhs while the land cost is 37 lakhs.

The factory building shall be constructed on the above land according to the

requirement & specification of Recycling & Processing of Metals Scrap industry.

The approx. cost of the proposed building is Rs. 26 lakhs.

Table 2 : Plant and Machinery

Particulars Numbers Cost in Lac

G.L.R 04 52.0

S.S.R 07 57.15

Condenser 03 5.46

Receiver 01 1.80

Brine Plant 01 6.0

Chilling Plant 01 5.20

Cooling Tower 01 2.15

Centrifuge 02 7.10

Knutch 06 18.5

Vaccum injector 01 2.0

Dryer 01 5.4

Milliing Machine 01 1.2

Steam Boiler 01 10.4

D.G. set (100 kva) 01 7.5

Weighing balance 01 0.8

Lab equipment -- 10.0

Effluent Treatment Plant (ETP) 01 5.4

Air Pollution Control System 01 2.6

Submersible 01 0.8

Total 201.31 Lacs

18

4.2 Raw Materials Requirement

Table 3: Raw material requirement

Sr. No. Raw Material Name Product Name

1. 2-6 Dichlorophenole Dichlofenace

2. Sodium methoxide (30%)

3. Mono Methyle Chloro Acetate

4. Chloro Acetyl Chloride

5. Methanol

6. Sodium Hydroxide

7. Dichlofenace Acetofenance

8. Tertiary Butyle Chloro Acetate

9. Tetra Butyle Ammonium Bromide

10. Formic Acid

11. Acetofenance 3- Nitroacetophenone

12. Nitric Acid

13. Sulphuric acid

14. Methanol

Table 4 Plant Site and Location

S.No Particulars Details

1 Location

a Village/ Town/Plot No. F 665 & 666

b Tehsil Hapur

c District Hapur

d State Uttar Pradesh

e Latitude 28°39'2.77" N

d Longitude 77°34'21.65" E

2 Elevation 212 m

3 Land use at the project site Industrial

4 Climatic Conditions

Temperature

Rainfall

Min: 5oC, Max:40 oC

905 mm (average)

19

Relative humidity 30-100 %

5 Nearest highway NH 24

6 Nearest railhead Maharauli Railway station –8.65km

7 Nearest airport Safadarganj Airport-37 km

8 Nearest major city hapur

9 Nearest major settlement Hapur

10 Features with 10 km :

i) Defence installations Nil

ii) Archaeological important

places

Nil

iii) Wild life sanctuaries Nil

Iv) Reserved/Protected forest Nil

v) Industries Nil

vi) Rivers Nil

vii) Hill ranges Nil

viii) State Boundary Nil

20

4.3 MANUFACTURING PROCESS DESCRIPTION :

Figure 4: Manufacturing process flow chart/Diagram

21

4.4 Production details and Process of Management

4.5 Power Requirement

Total power requirement for the proposed project is 60 KW met from UPPCL.

During power failure, 100 KVA DG set will be operated to meet power demand.

4.6 Water Supply

The total raw water requirement for proposed unit will be 11 KLPD

Source: - Groundwater

S. No Category Water

Consumption

(L/Day)

Wastewater

Generation

L/Day

Remark

1. Domestic 2000 1500 To soak pit through septic tank

2. Other Uses (Gardening) (Recycled water)

1000 Nil

3. Industrial

Process 5000 3000 To treatment plant for treatment Equipment &

Reactor 1000 1000

Laboratory 500 500

Cooling Tower 500

Boiler 2000 Nil

Total Industrial 8500 4500

Total Industrial + Domestic 11000 6000

4.7 Man Power Requirment

Total manpower required for the proposed project is 23.

S.No. Categories No.

1 Manager/Accountant 2

2 Supervisor 2

3 Skilled labour 20

4 Semi Skilled Labour 16

8 Unskilled Helper 20

Total 60

5.0 SITE ANALYSIS

22

(i) Connectivity

The project unit is located at F-665 && F-666, UPSIDC, M.G. Road Industrial Area,

Distt-Hapur. The said area is notified by UPSIDC and it is adjoining with Ghaziabad,

Meerut, Hapur Moradabad and Bulandshahar. Location wise, the site is well

connected with Delhi and NCR through NH-24. There are lots of organized and un-

organized manufacturer situated in these area. The availability of raw materials and

marketing of finished goods will be no problem for proposed industry.

(ii) Rainfall and Temperature:

Hapur has a monsoon-influenced humid subtropical climate characterized by very

hot summers and cool winters. Summers last from early April to late June and are

extremely hot, with temperatures reaching 43 °C. The monsoon arrives in late June

and continues until the middle of September. Temperatures drop slightly, with

plenty of cloud cover, but with higher humidity. Temperatures rise again in

October; and the city then has a mild, dry winter season from late October to the

middle of March. Rainfall is about 80 cm to 100 cm per annum, which is suitable

for growing crops. Most of the rainfall is received during the monsoon. Humidity

varies from 30 to 100%.

(iii) Topography

The topography of the area is flat.

� Social Infrastructure available

Education: - Hapur is only 45 km from New Delhi, lying within the National Capital

Region area. It is an emerging center of higher education. In the past 5 years, the city

has developed 15 colleges in fields of Medicine, Engineering, Law, and other fields.

The Government of Uttar Pradesh has passed a proposal to establish a university in

the city, Hapur playing a significant role in the state's politics. Some of the city’s

colleges, such as the S.S.V. Degree College and A.K.P. Degree College, are well known

in the state of Uttar Pradesh. The city also has a proportional number of inter

colleges and public secondary schools, including technical institutions, including St.

Xavier's Convent School, D.A.V. Public School, V.I.P. Inter College, Shri Chandi

23

Vidyalaya Inter College, Rajputana Regiment Inter College, Sardar Patel Junior High

School, Sarvodya Inter College, Marwar Inter College, Marwar Girls Inter College,

K.M.S. Inter College, etc. Numerous schools for primary education are also

established in the city to cater to the local population.

Road and Rail-: Hapur is a major railway junction of northern India. Two lines -

Delhi-Moradabad and Meerut-Khurja - pass through the city. Every day about 85

local trains serve Hapur. Weekly, about 10 intercity express trains pass through

Hapur. Once the route is electrified, about 45 more trains of the Delhi-Agra-

Kanpur route will be able to use Hapur. The upgrading of Road infrastructure to 4

lanes from Delhi to Hapur section of NH 24 is under progress. Similarly, upgrading

of the Hapur to Moradabad section is planned as part of upgrading the highway to

the state capital o fLucknow.

In the light of its being a rail and road junction, there is a strong possibility of Hapur

developing into a potential growth centre in the NCR region.

(iv) Proposed infrastructure

(a) Industrial Area (processing area)

It is an industrial land and the location is ideal for the marketing point of view of finished goods and raw materials for manufacturing of such types of Bulk Drugs & intermediates.

(b) Residential Area (Non processing area)

Residential colony is not proposed for proposed project. The local labor will

be preferred to provide employment opportunities.

(c) Green Belt

Greenbelt will be developed in 20% of the total area of the proposed project.

(d) Social Infrastructure

Proposed project will result in growth of the surrounding areas by increased

direct and indirect employment opportunities in the region including

ancillary development and supporting infrastructure.

24

(e) Connectivity

The project is well connected with Rail and Road.

(f) Industrial Waste management

The proposed plant would be based on “ZERO EFFLUENT DISCHARGE”.

6.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

No Rehabilitation and Resettlement plan is applicable because there are no

Rehabilitation & Resettlement of the people.

7.0 Project Schedule and Cost Estimates

The project will start only after obtaining Environmental Clearance and all other

required clearance and will complete after two years of commencement.

The Capital Cost of the project is Rs is 294.41 Lakhs 8.0 WASTE MANAGEMENT

8.1 Liquid Effluent

According to the nature and quantity of generated effluent, an Effluent Treatment

Plant of 08 KLD capacity is proposed which will be enough to treat the overall

generated wastewater quantum due to the proposed manufacturing unit.

25

26

8.2 Air Pollution

Industry has proposed one wood & pet Coke fired Boiler of the capacity 1.0 TPH,

there are two types of Air Pollutants are emitted i.e. Gases and Dust. The gases

emitted from Coal Burning process are Sulphur Dioxide (SO2), Oxide of Nitrogen

(NOX) and CO and CO2. Solid pollutants will be emitted from the Coal Burning is in

27

the form of Particulate Matter (Fly Ash). Removal of fine particles from the gases is a

major task, which can be better done by using Single cyclone attached with suitable

capacity of I.D. fan and finally emitted in to the Atmosphere 5.0 meter stack height.

8.3 Solid Waste

Solid waste estimated to be generated in the proposed industry is in the form of ETP

sludge 1.0 kg/day) and Boiler Ash (approx. 20-25 kg/day). The waste generated will

be temporarily stored in the form of covered room inside factory premises at cooled

and dry place. Boiler Ash will be used for land filling purposes of Low Lying Area

whereas ETP sludge will be disposed through authorized TSDF facility from

pollution control board.

8.4 Noise Pollution Control:

There is no danger of noise pollution from plant. The green belt will (plantation of

dense trees across the boundary) help in reducing noise levels in proposed plant as

a result of attenuation of noise generated due to plant operations, and

transportation.

� Earmuffs would be used while running the equipments of the plant.

� D.G sets are provided with acoustic to control the noise level within

the prescribed limit.

� A high standard of maintenance will be practiced for plant machinery

and equipments, which helps to avert potential noise problems.

9.0 GREEN BELT DEVELOPMENT/ PLANTATION

Green belt development in and around the project site helps in to attenuate the

pollution level. About 20% land area of project will be developed as green belt and it

will be maintained in future also. Green belt will be developed as per Central

Pollution Control Board (CPCB) Norms. The Avenue plantation will give priority to

native species, and the periphery will be devoted to generation of green belt area.

10.0 CSR Activities

Proposed project will result in growth of the surrounding areas by increased direct

and indirect employment opportunities in the region including ancillary

28

development and supporting infrastructure. Special emphasis on Financial and

Social benefits will be given to the local people including tribal population, if any, in

the area. Development of social amenities will be in the form of medical facilities,

education to underprivileged and creation of self help groups.

No adverse effect on environment is envisaged as proper mitigation measures

will be taken up for the same.

-.-.-.-.-.-.