MANUFACTURING LLC. - Zimmerman Elevators – – PE480Electr cDr ve-0408 Warranty The Zimmerman line...

Portable Elevator480 Series

Electric Drive

MANUFACTURING LLC.

125 King Court • New Holland, PA 17557717-354-9611 • Fax 717-355-9902

OPERATORS MANUALInstructions & Parts List

Catalog No: PE480ElectricDrive-0408Date: April 1, 2008

Revised August 15, 2008

04/01/08 –�– PE480Electr�cDr�ve-0408

COPYRIGHT2008byZimmerman Manufacturing, LLC125K�ngCourtNewHolland,PA17557U.S.A.

DISCLAIMERTHEINFORMATIONINTHISMANUALISPROVIDEDTOPROMOTETHESAFEUSEOF,ANDASSISTTHEOPERATORINACHIEVINGTHEBESTPERFORMANCEFROM,PORTABLEELEVATORDESCRIBEDHEREIN,FORTHEIRINTENDEDAPPLICATIONS.

PE480Electr�cDr�ve-0408 –��– 04/01/08

SUBJECT PAGE NO.

TABLE Of CONTENTS

TableofContents..............................................................................................................................................��Prel�m�nary.......................................................................................................................................................��

Warranty....................................................................................................................................................��Safety Precaution Definitions...................................................................................................................��GeneralInformat�on..................................................................................................................................�vPrecaut�ons................................................................................................................................................�v

Electr�calPrecaut�ons........................................................................................................................�vDecals.................................................................................................................................................vTransportPrecaut�ons.........................................................................................................................vSet-UpPrecaut�ons.............................................................................................................................vPersonnelPrecaut�ons.........................................................................................................................vOperat�ngPrecaut�ons........................................................................................................................v

L�stofIllustrat�ons...........................................................................................................................................v�Operat�on...........................................................................................................................................................1

Introduct�on................................................................................................................................................1Electr�cMotorInstallat�on..................................................................................................................1

ElevatorSet-Up.........................................................................................................................................2Operat�on...................................................................................................................................................3Transport....................................................................................................................................................3Ma�ntenance...............................................................................................................................................4

Lubr�cat�on.........................................................................................................................................4Inspect�on...........................................................................................................................................5

Notes.................................................................................................................................................................6L�stofPartsIllustrat�ons...................................................................................................................................7

04/01/08 –��– PE480Electr�cDr�ve-0408

Warranty

The Zimmerman line of elevators, manufactured by Zimmerman Manufacturing, LLC. is warranted by said corporation to be free of defects in material and workmanship at time of delivery. This warranty extends for one year from date of purchase, if the unit has been used and serviced in accordance with the recommenda-tions of manufacturer and as stated in the Operator’s Manual.

Obligation under this warranty is limited to replacement or repair of defective parts (based upon satisfactory proof of defect) that are returned freight prepaid to factory.

It is understood that, except for the implied warranty of title, Zimmerman Manufacturing, LLC makes no further warranties, express or implied, except as set forth above. Zimmerman Manufacturing, LLC shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for spe-cial or consequential damages.

Safety Precaution Definitions

Dangers, Warnings, Cautions, and Notes are used in this manual to emphasize the importance of personal safety, qualifications of operating person-nel, and proper use of the equipment in its intended application. These precautions supplement and/or complement the safety information decals affixed to the unit and include headings that are defined as follows:

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation or practice which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation or practice which, if not avoided, will result in dam-age to equipment and/or minor injury.

In addition to the safety issues above, notes are also used throughout this manual.

NOTE: Indicatesanoperatingprocedure,practice,etc.,orportionthereof,whichisessentialtohighlight.

PRELIMINARy

PE480Electr�cDr�ve-0408 –�v– 04/01/08

General Information

Thepurposeofth�smanual�stoensuresafeoperat-�ngandma�ntenanceproceduresofthemach�newhenusedfor�ts�ntendedpurpose.It�s�mportantthatthe�nformat�on�nth�smanualbeREADandUNDERSTOODbeforeoperat�ngyourelevator.Thefollow�ngaregeneralgu�del�nesthatapplytotheuseofth�smanualandthed�spos�t�onofreplacementparts.

1. Referencesmadetoleftandr�ghtdescr�bethemach�neas�fstand�ngatthebottomofelevatorlook�ngup.

2. Commonhardwarenormally�snotsuppl�edwith parts unless specifically requested and chargedaccord�ngly.Non-commonhardware�ssuppl�edand�ncluded�nthepr�ce.

3. Whenorder�ngpartspleasespec�fys�zeofelevator,partname,partnumber,left-handorr�ght-hand,andhowmanyp�ecesneeded.

4. Z�mmermanManufactur�ng,LLC�scont�nu-allystr�v�ngto�mprove�tsproducts.Wereservether�ghttomake�mprovementsorchangeswhen�tbecomespract�calandposs�bletodosow�thout�ncurr�nganyobl�gat�ontomakechangesoradd�t�onstothe equipment sold previously.

Always use genuine Zimmerman Manufacturing, LLC Parts.

Precautions

The primary responsibility for safety with the equip-mentbelongstotheoperator.It�sthesk�ll,care,commonsense,andgoodjudgementoftheoperatorthat determines how efficiently and safely the job is performed.Alwaysknowtheoperat�ngcharacter�s-tics of the equipment, including proper set-up and operation, before starting. This equipment must be v�sually�nspectedbeforestart�ng.

Never operate equipment that is not in proper working order with all safety devices in place and operating.

Modification of the equipment, including removal or modification of safety and identifica-tion decals, without the written consent of the manufacturer, is strictly prohibited.

Electrical Precautions

This machine is not insulated and does not provide protection from contact with or proxim-ity to an electrically-charged conductor.

Work�ng�nthev�c�n�tyofpowerl�nes�saveryser�-oushazardandspec�alprecaut�onsmustbetaken.

MAINTAIN SAFE DISTANCE AS

SPECIFIED

figure 1. Power Line Clearance

Anyoverheadw�reshallbecons�deredtoanener-g�zedl�neunt�ltheownerofthel�neortheelectr�calut�l�tyauthor�t�es�nd�catethat�snotanenerg�zedl�neand�thasbeenv�s�blygrounded.Contact with power lines is not required for electri-cal power to arc between the line and equipment.

Table 1. Minimum Power Line Clearance

Line Voltage Minimum Distance

0-300 volts Avoid Contact300 volts - 50 KV 10 ft. (3.1 m)

50 -200 KV 15 ft. (4.6 m)200 - 350 KV 20 ft. (6.1 m)350 - 500 KV 25 ft. (7.7 m)Over 500 KV 45 ft. (14 m)

Alwaysbeawareofthepowercarr�edbythepowerlines. Allow sufficient time and distance to react tosway�ngorsagg�ngpowerl�nes.Thefollow�ngtableprov�desthem�n�mumd�stanceswh�chshouldbema�nta�ned.

PRELIMINARy

04/01/08 –v– PE480Electr�cDr�ve-0408

Decals

Decalsarestrateg�callyplacedonthemach�ne�nareaswhereusersofthemach�nemayneedwarn-�ngsorrem�ndersofoperat�onal�ssues.Ifthedecalsareremovedorbecome�lleg�ble,theymustbereplaced.RefertothePartssect�onforthepartnum-beranddescr�pt�onofeachdecalwhenre-order�ng.

Transport Precautions

Neverallowr�dersontheelevatordur�ngoperat�onortransport.Always use a tow vehicle with sufficient weight to supporttheelevator.Iftransport�ngalongpubl�croads,theveh�clemusthaveaGVWRgreaterthanthatoftheelevator.Theh�tchmustalsobeofsufficient capacity to support the tongue weight of theelevator.Alwaysusesafetycha�nswhentransport�ngtheequipment along public roads. It is recommended thatcha�nsalsobeusedwhentransport�ngd�stancesgreaterthanone(1)m�leonnon-publ�croads.Alwayssecuretheh�tchp�nw�thanappropr�atecl�pwhentransport�ng.Alwayslowertheelevatorfullybeforetransport�ng.Theelevatormustberest�ngonthestopswhentransport�ng.Alwaysremovetheopt�onald�rect�onaltroughfromundertheCornD�schargeChutebeforetransport-�ng.Alwayssecuretheelectr�calcordtotheelevatorbeforetransport�ng.

Set-Up Precautions

Nevermaneuvertheelevator�ntotherestr�ctedzonesaroundelectr�calpowerl�nes.Allow sufficient clearance above the elevator for mater�al,suchasbales,toclear.Allowsomeclearancearoundtheelevatorformovementcausedbyv�brat�ons.Alwayschockbothwheelsonboths�desaftertheelevator�spos�t�onandbeforebeg�nn�ngoperat�on.Sw�ngh�tchbackundertheelevatortopreventveh�clesfromcrush�ngtheh�tchclev�s.

Keep hands and fingers clear of the winch and w�nchcablewhenra�s�ngorlower�ngtheelevator.

Personnel Precautions

Neverallowr�dersontheelevatordur�ngoperat�onortransport.Neveroperatetheelevatorw�thsh�eldsorguardsremoved.Donotallowpersonneltostandunderthetopoftheelevatorortheelevatord�schargechutewhenoperat�ng.

Operating Precautions

Neverallowr�dersontheelevatordur�ngoperat�onortransport.Neveroverloadtheelevator.Besurepersonnelareclearofthed�schargeareabeforestart�ngtheelevator.Neveroperateadamagedmach�ne.Removeorreplaceanybentorloosepaddlesbeforecont�nu�ng.

PRELIMINARy

PE480Electr�cDr�ve-0408 –v�– 04/01/08

LIST Of ILLUSTRATIONS

F�gure1.PowerL�neClearance......................................................................................................................�vF�gure2.Electr�cMotorSh�eld.......................................................................................................................2F�gure3.Electr�cMotorInstallat�on................................................................................................................2F�gure4.Dr�veSheaveandBeltInstallat�on...................................................................................................2F�gure5.BrakeW�nch.....................................................................................................................................3F�gure6.H�tchComponents............................................................................................................................4F�gure7.W�nchCha�nLubr�cat�on.................................................................................................................4F�gure8.Dr�veCha�nLubr�cat�on...................................................................................................................5F�gure9.ElevatorBeltTens�on.......................................................................................................................5

SUBJECT PAGE NO.

04/01/08 –1– PE480Electr�cDr�ve-0408

Introduction

TheZ�mmermanModel480usesarubberbelttotransportandelevatemater�alsuchasgra�n,sawdust, fertilizer, firewood, and many other types oflooseorgranularmater�al�ntoastoragefac�l�tyortruck.The2-plyrubberbelt�sembossedw�thchevrontreadto"carry"themater�alupan�ncl�ne.Theelevator�sconstructedofgalvan�zedsteelforprotect�onaga�nsttheelementsandmanyofthemater�alshandledontheelevator.Forespec�allycorros�vemater�als,suchasfert�l�zerormanure,theelevatorcanbeconstructedfromsta�nlesssteel.Th�smanual�selectr�callypoweredun�tsonly.

Electric Motor Installation

Anelectr�cmotor�susedtopowertheelevator.Amount�ngplate�slocatedundertheelevatorontheundercarr�age.Mountedonslottedra�ls,thepos�t�onofthemotorsetsthedr�vebelttens�on.Ifnot�nstalledatthefactory,selectthecorrectmotors�zefortheelevatorlength(refertoTable1).Factory-�nstalledmotorsare230VACs�ngle-phaseandoperateat1725rpm.

Motors that operate at speeds other than 1725 rpm will cause the elevator to operate too fast.

Table 2. Electric Motor and Conductor Sizes

Elevator Length

Minimum Motor Size

Typical Current Draw*

Output Shaft Size

28-40 ft5 hp

(3.73 kW)23 A 1-1/8 in.

* Typical full load current draw. Refer to the specific motor for more detail.

Electrical Connections

Thefollow�ng�sal�stofgoodpract�cesthatshouldbefollowedwhen�nstall�ngandconnect�ngtheelectr�calmotor:

• Theelectr�calmotormustbegroundedthroughtheelectr�cconnect�on.

• Alwayshaveasw�tch�nthepowerl�ne,e�ther�nthecordorplugged�ntoasw�tchedc�rcu�t,�.e.,donotrelyonplugg�ngandunplugg�ngthecordtoact�vatethec�rcu�t.Thesw�tchmustberatedforthecurrentdrawatfullload.

• Them�n�mumacceptablegroundconductormustbethesamegaugeandhavethesamecon-duct�ngab�l�tyasthel�veandneutralw�re(s).

NOTE: That these are general guidelines based on a typical brand. When possible, always look at the specifications for the specific motor being used as the current draw may be different, requiring different conduc-tor sizes. The conductors in the cord must be of sufficient size for the current draw in the motor. Also, the conductor rating may vary depending upon the conductor rating (30°C, 45°C, 65°C) of the cable.

Insufficient conductor/cables may result in overheating which can cause fire.

Wire sizes must be sufficient for the full load currentdrawofthemotor.Besurethew�reused�srated for the full load current draw of the specific motorbe�ngused.

Always follow local, regional and federal regula-tions when connecting electrical circuits. If necessary, consult a local electrical contractor for assistance.

Do not use wire nuts unless the connection is inside a weather-tight enclosure.

OPERATION

PE480Electr�cDr�ve-0408 –2– 04/01/08

Electr�cMotorMount�ng

Tomounttheelectr�cmotor;1. Removetheboltsecur�ngthemotorsh�eld

andsw�ngupoutoftheway.

Shield

SecuringHardware

MotorMounting

Plate

figure 2. Electric Motor Shield

2. Pos�t�onthemotoronthemount�ngplate.Sl�dethemotortowardtheupperendofthemount�ngplate.

ElectricMotor

MountingHardware

figure 3. Electric Motor Installation

3. Insert3/8x1-1/4�n.bolts,nutsandlockwashersthroughthemotorbaseandmount-�ngplate.Donott�ghten.

Belt

Motor

Sheave

figure 4. Drive Sheave and Belt Installation

4. Placethedr�vesheaveontheoutputshaft,ensur�ngthekey�sproperlyal�gned.Al�gnthedr�vesheaveonthemotorw�ththedr�vensheaveandsecurew�thsetscrew.

5. Placedr�vebeltoverbothsheaves.Ifneces-sary,loosenorremovethesh�eldoverthedr�vensheave.

6. T�ghtenthedr�vebeltbyadjust�ngtheelectr�cmotoronthemount�ngplate.Adjustthebelttoallowapprox�mately1�nchofbeltmovementw�th10lbs.force.Securetheelectr�cmotor�nth�spos�t�onus�ngthe3/8�nchhardwareprev�ously�nstalled.

7. Ifprev�ouslyremoved,re-�nstallsh�eldoverdr�vensheave.

8. Re-install shield over electric motor.

Elevator Set-Up

Properset-upoftheelevatorshouldbecompletedafter any optional equipment, such as the corn chute,�s�nstalled.

Always move and position the elevator in the lowest position. Raising the elevator changes the center of gravity, increasing the possibility of tipover.

OPERATION

04/01/08 –3– PE480Electr�cDr�ve-0408

Maneuvertheelevatorascloseasposs�bletothedes�redpos�t�onw�ththeelevatorfullylowered.Th�s�styp�callydoneus�ngatractorbutcanbeaccompl�shedbyhandorw�thadolly.

Maintain sufficient distance from all electrical lines and devices, including light bulbs and fixtures.

Winch

figure 5. Brake Winch

Us�ngthew�nch,ra�setheelevatortothedes�redhe�ght.Maneuvertheelevator�ntopos�t�on.Ensurethew�nch�shold�ng,foldtheh�tchundertheeleva-tortoprotect�t,andchockthewheelstopreventtheelevatorfromroll�ng.

Do not allow the elevator to “rest” on structural beams. Maintain sufficient clearance above the elevator for the required material.

Ins�tuat�onswheretheelevatormaybecometopheavy,suchaswhenthewheelsarebelowthebottomoftheelevatororloadsplacedontheeleva-torarel�kelytobelocatedatthetopw�thoutmuchwe�ghtatthebottom,thetopoftheelevatorcanbesupported using a prop. The prop must be sufficient tosupporttheexpectedload,secured�ntopos�t�on,andclearofanymov�ngpartssuchascha�nsorbelts.

Operation

Connecttheelectr�calpowercordfromthemotortoanappropr�ateelectr�caloutlet.Ifnecessarytouseanextens�oncord,ensuretheextens�oncord�sratedforthefullloadcurrentdrawofthemotor.

Before activating the electric motor, always verify that personnel are clear of the elevator and the discharge area.

Operat�onoftheelevator�sstra�ght-forwardonce�t�sproperlypos�t�oned.Whenallpersonnelareclear,act�vatetheelectr�calmotorus�ngthesw�tch.Tostopoperat�on,de-act�vatethesw�tch.

Do not exceed the capacity of the elevator.

Transport

Never transport the elevator after dark or in bad weather with poor visibility. The Model 480 elevator is designed as a farm equipment, is not equipped with lights, and is not manufactured to meet trailer requirements.

Due to the length of the elevator, do not exceed 55 mph when towing. In many conditions, speed must be reduced further for safe travel.

Theelevator�sportableands�mpletotransferfroms�tetos�te.Theelevatorcanbetransportedus�ngatractororp�ckuptruck.Ine�thercase,securetheh�tchp�n�nthedrawbarus�ngaha�rp�ncl�porothersu�tabledev�cetopreventtheh�tchp�nfromcom�ngoutdur�ngtransport.

If the tow vehicle cannot travel faster than 30 mph, a Slow Moving Vehicle (SMV) sign must be placed at the back of the elevator.

OPERATION

PE480Electr�cDr�ve-0408 –4– 04/01/08

Iftransport�ngtheelevatoralongpubl�croadsw�thaslowerfarmveh�cle,alwaysplaceanSMVattherearoftheelevatortoalertotherveh�clesoftheslowertravelspeed.Totransporttheelevator:

1. Fullylowertheelevatoraga�nstthestopsus�ngthew�nch.

2. Ra�setheelevatoroffthestopsbyturn�ngthew�nchhandletwo(2)turns.Th�sallowsthecabletoabsorbanyshocksfromtheroad.

Drawbar

Hitch

Chain Loop

figure 6. Hitch Components

An�ntegralh�tchsw�ngsundertheelevatorwhennot�nuse.Topos�t�ontheh�tch,ra�sethebottomendoftheelevatorandsw�ngtheh�tcharound.

Always use breakaway chains when towing along public roads.

Twoloopsareprov�dedonthelowerendoftheelevatortoattachbreakawaycha�nsbetweentheelevatorandtowveh�cle.Whentransport�ngalongpubl�croadsthesebreakawaycha�nsw�llkeepthetowveh�cleandelevatortogether�ntheeventofah�tchp�nfa�lure.Whenus�ngaregular,l�censedveh�clethecomb�na-tion may require licensing and lighting. Check with thelocalauthor�t�esforadeterm�nat�onofrespon-s�b�l�ty�nth�sarea.Itmaybenecessaryto�nstalllighting on the elevator to meet local requirements.

Maintenance

Disengage all power drives when making adjust-ments, lubricating or repairing this equipment.

Elevator should be in lowered position with wheels chocked when making repairs or adjust-ments. If necessary to work on the winch, sup-port the top end to prevent it from dropping.

Elevator is not to be used to support people.

Always replace shields after completing service procedure. Keep hands, feet and clothing away from moving parts.

Lubrication

figure 7. Winch Chain Lubrication

W�nchCha�n

Do not apply oil under the brake winch cover. If oil contacts the brake pads, they must be replaced.

Too�lthew�nchcha�n,turnthew�nchhandleseveralrevolut�onstoensureaccesstothecompletecha�n.

OPERATION

04/01/08 –5– PE480Electr�cDr�ve-0408

Shield

figure 8. Drive Chain Lubrication

Dr�veCha�n

Toaccessthedr�vecha�natthetopoftheelevator,fullylowertheelevatorandremovethesh�eld.Theelevatorcanthenbestartedando�lpouredonthecha�n.

Inspection

Aftereveryoperat�ngseason,thoroughlycleanand�nspecttheelevator.When�nspect�ngtheelevatorcheckforthefollow�ng:

Looseorworndr�vebelt.Looseorworndr�vecha�n.Secur�tyofthew�nchlock/brake.Secur�tyofw�nchcableattachment.Shaftbear�ngwear(bear�ngsaresealedand

require no maintenance).Attachmentoftheelevatortroughtotheunder-

carr�age.Bentandbrokenundercarr�ageandrunn�nggear

supports.Bentordamagedwheelsoraxle.Wheelbear�ngs(repack,�fnecessary).

NOTE: Thewinchanddrivechainsaredesignedtothepointthattheywillnotstretchandshould never require adjustment.

ElevatorBeltAdjustment

Astheelevator�soperated,theelevatorbeltw�lleventuallystretch.Thebeltcanbet�ghtenedus�ngthebear�ngadjustersatthebottomoftheelevator.Boths�desofthebeltmustbeadjustedtogethertoensureevenpullandpreventoverload�ngones�de.Ifthebeltcanbera�sed8�nches,thebear�ngsmustbeadjustedtot�ghtenthebelt.

Dr�veBeltAdjustment

The drive belt will occasionally require adjustment asthebeltstretches.Adjustment�smadebyrepos�-t�on�ngtheelectr�cmotor.Toadjusttheelectr�cmotor:

1. Loosenthefour(4)nuts,washers,andboltssecur�ngthemotortothemount�ngplate.

2. Sl�dethemotortowardthebottomoftheelevatorunt�lthebeltappearst�ght.T�ghtenthenuts,washers,andbolts.

Force

Span Length, t

Deflection1/64” per

inch of span

figure 9. Elevator Belt Tension

3. Checkbelttens�onbyapply�ngapprox�-mately10lbs.pressure.Beltshouldonlymoveabout1�n.If�tmovesmore,repeatsteps1and2.

OPERATION

PE480Electr�cDr�ve-0408 –6– 04/01/08

NOTES

04/01/08 –7– PE480Electr�cDr�ve-0408

LIST Of PARTS ILLUSTRATIONS

F�gure10.Trough&RelatedParts..................................................................................................................8F�gure11.BeltSk�rt&RelatedParts............................................................................................................10F�gure12.Hopper&RelatedParts................................................................................................................12F�gure13.BeltSl�des&RelatedParts..........................................................................................................14F�gure14.Cha�nDr�ve&RelatedParts........................................................................................................16F�gure15.Electr�cMotor&RelatedParts....................................................................................................18F�gure16.LowerEndAssembly...................................................................................................................20F�gure17.Undercarr�age&RelatedParts.....................................................................................................22F�gure18.Runn�ngGear&RelatedParts.....................................................................................................24F�gure19.BrakeW�nch.................................................................................................................................26F�gure20.Decals...........................................................................................................................................28

SUBJECT PAGE NO.

PE480Electr�cDr�ve-0408–8– 04/01/08

figure 10. Trough & Related Parts

2625

2625

2023

19

2418

1

4

6

25 26

25Si

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Typi

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aste

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Floo

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late

s&

Con

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late

sTy

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uppo

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Side

Sect

ions

Floo

rSe

ctio

ns

26

Side

Sect

ions

2526

2

2

24

21

5

6

2625

227

8

15

10

8

2524

13

13

12

17

Floo

rSe

ctio

ns

23

235

1611

1410

13

7

3

9

9

13

13

13

23

23

24

2526

ILLUSTRATIONS & PARTS LISTS

Item No.

Part No. Description

Quantity per Unit 28' 32' 36' 40' 44' 48'

04/01/08 –9– PE480Electr�cDr�ve-0408

figure 10. Trough & Related Parts

1 3708033 Floor, Bottom Section 8' 1 1 1 1 2 3708030 Floor, Bottom Section 8' 1 2 2 3 3 3708034 Floor Bottom Section 4' 1 0 1 0 4 3708032 Floor, Top Section 1 1 1 1 5 3708018 Side, Bottom, Right 1 1 1 1 6 3708019 Side, Bottom, Left 1 1 1 1 7 3708024 Side, Scraper, Right 1 1 1 1 8 3708026 Side, Scraper, Left 1 1 1 1 9 3704001 Side, Section 4' 2 2 2 0 10 3708001 Side, Section 8' 0 2 2 2 11 3708020 Side, Top, Right 1 1 1 1 12 3708022 Side, Top, Left 1 1 1 1 13 3700003 Plate, Side Connector 6 4 6 6 14 3700002 Plate, Long Connector, Right 0 1 1 1 15 3700007 Plate, Long Connector, Left 0 1 1 1 16 3708020 Plate, Top Side, Right 1 1 1 1 17 3708022 Plate, Top Side, Left 1 1 1 1 18 3708038 Connector, Floor 3 3 4 4 19 3700004 Support, Floor 3 3 3 3 20 3708029 Brace, Floor Support 6 6 6 6 21 3708027 Fin, Cleanout 1 1 1 1 22 3137214 Blade, Belt Scraper 1 1 1 1 23 0653105 Bolt, Truss Head, 5/16"-18UNC x 3/4" Long 40 44 50 50 24 0653108 Bolt, Hex Head, 5/16"-18UNC x 3/4" Long 85 95 107 117 25 0703703 Washer, Lock, 5/16" 156 172 198 210 26 0603102 Nut, Hex, 5/16"-18UNC 156 172 198 210

AR-As Required


PE480Electr�cDr�ve-0408–10– 04/01/08

figure 11. Belt Skirt & Related Parts

Typi

cal F

aste

ning

Skir

t Par

tsLe

ft Si

de S

how

n

Rig

ht S

ide

Sect

ions

Left

Side

Sect

ions

Skir

tTo

p Su

ppor

t

Skir

t

Skir

tBo

ttom

Sup

port Be

lt

7

6

8

2

4

2

2

23

5

3

3

1

3


Item No.



04/01/08 –11– PE480Electr�cDr�ve-0408

figure 11. Belt Skirt & Related Parts

1 3137540 Skirt, Rubber, Black AR AR AR AR 2 3137544 Support, Bottom, Skirt, 8' 6 8 8 8 3 3137542 Support, Top, Skirt, 8' 6 8 8 8 4 3137545 Support, Bottom, Skirt, 4' 2 2 2 2 5 3137543 Support, Top, Skirt, 4' 2 2 2 2 6 0653105 Bolt, Truss Head, 5/16"-18UNC x 3/4" Long 58 74 74 74 7 0703703 Washer, Lock, 5/16" 58 74 74 74 8 0603102 Nut, Hex, 5/16"-18UNC 58 74 74 74

AR-As Required


PE480Electr�cDr�ve-0408–12– 04/01/08

figure 12. Hopper & Related Parts

3

4

5

6

Right Side

Large Hopper

Small Hopper

Left Side

Floor

2

910

8

109

6

8

7

8910

1

3

4

5

6

Right Side

Left Side

Floor

2

910

7

8

6

910

1


Item No.

Part No. Description Quantity

04/01/08 –13– PE480Electr�cDr�ve-0408

Large Hopper 1 3055022 Side, Hopper, Right 1 2 3055021 Side, Hopper, Left 1 3 3055020 End, Hopper 1 4 3120005 Plate, Baffle 1 5 3120003 Rod, Baffle Plate 1 6 LP Pin, Cotter 2 7 3055023 Support, Hopper 1 8 0653105 Bolt, Truss Head, 5/16"-18UNC x 3/4" Long 30 9 0703703 Washer, Lock, 5/16" 30 10 0603102 Nut, Hex, 5/16"-18UNC 30

Small Hopper 1 3050000 Side, Hopper, Right 1 2 3050002 Side, Hopper, Left 1 3 3050003 End, Hopper 1 4 3120005 Plate, Baffle 1 5 3120003 Rod, Baffle Plate 1 6 LP Pin, Cotter 2 7 0653106 Bolt, Hex Head, 5/16"-18UNC x 3/4" Long 6 8 0653105 Bolt, Truss Head, 5/16"-18UNC x 3/4" Long 4 9 0703703 Washer, Lock, 5/16" 10 10 0603102 Nut, Hex, 5/16"-18UNC 10

LP-Local Purchase

figure 12. Hopper & Related Parts


PE480Electr�cDr�ve-0408–14– 04/01/08

figure 13. Belt Slides & Related Parts

61

245

Left Side3

87


Item No.


04/01/08 –15– PE480Electr�cDr�ve-0408

1 3801605 Slide, Belt 12' AR 2 3317224 Bracket, Belt Return AR 3 0653104 Bolt, Truss Locking, 5/16"-18UNC x 3/4" Long AR 4 0703102 Washer, Lock, 5/16" AR 5 0603102 Nut, Hex, 5/16"-18UNC AR 6 0653116 Bolt, Carriage, 5/16"-18UNC x 1-1/2" Long AR 7 0703102 Washer, Lock, 5/16" AR 8 0603102 Nut, Hex, 5/16"-18UNC AR

AR-As Required

figure 13. Belt Slides & Related Parts


PE480Electr�cDr�ve-0408–16– 04/01/08

figure 14. Chain Drive & Related Parts

10 9

11

4

12 5910

6

20

7

1

85

22

9

10

18

15

16

17

19

3

4 13

14

10

5

3

5

3

4109

8

Left Side

Right Side

8

9

21

8

2

2

109


Item No.



04/01/08 –17– PE480Electr�cDr�ve-0408

figure 14. Chain Drive & Related Parts

1 3255500 Pulley, Drive, 6" Dia. x 20" Long 1 1 1 1 2 3451032 Shaft, Top 1 1 1 1 3 3450004 Shaft, Jack 1 1 1 1 4 0500002 Key, Woodruff 5 5 5 5 5 3391005 Bearing, 1", Includes Item 6 & 7 4 4 4 4 6 LP Fitting, Grease 1 1 1 1 7 LP Screw, Set, 1/4"-20UNC x 1/2" Long 1 1 1 1 8 0653109 Bolt, Truss, 5/16"-18UNC x 3/4" Long 12 12 12 12 9 0703102 Washer, Lock, 5/16" 14 14 14 14 10 0603102 Nut, Hex, 5/16"-18UNC 14 14 14 14 11 3240006 Sprocket, 50B48 x 1, Includes Item 11 1 1 1 1 12 LP Screw, Set, 5/16"-18UNC x 1/2" Long 1 1 1 1 13 3240003 Sprocket, 50B13 x 1, Includes Item 13 1 1 1 1 14 LP Screw, Set, 5/16"-18UNC x 1/2" Long 1 1 1 1 15 3135001 Chain, Roller, #50 x 174 1 1 1 1 16 3135003 Link, Chain Connector, #50 1 1 1 1 17 3460001 Spacer 1 1 1 1 18 3290001 Shield 1 1 1 1 19 0653128 Bolt, Hex Head, 5/16"-18UNC x 4" Long 1 1 1 1 20 0653102 Bolt, Hex Head, 5/16"-18UNC x 3/4" Long 1 1 1 1 21 0653104 Bolt, Truss, 5/16"-18UNC x 3/4" Long 1 1 1 1 22 3137510 Belt, Rubber 1 1 1 1

LP-Local Purchase


PE480Electr�cDr�ve-0408–18– 04/01/08

figure 15. Electric Motor & Related PartsILLUSTRATIONS & PARTS LISTS

11

56

15

16

13

12

56

14

1816

68

65 2

910

1756

34

1

7 19 20

17

Item No.



04/01/08 –19– PE480Electr�cDr�ve-0408

1 3355001 Motor, Electric, 5 HP, Includes Item 2 1 1 1 1 2 0500002 Key 1 1 1 1 3 0703702 Washer, Flat, 3/8" 4 4 4 4 4 0653111 Bolt, Hex Head, 3/8"-16UNC x 1-1/4" Long 4 4 4 4 5 0703703 Washer, Lock, 3/8" AR AR AR AR 6 0603702 Nut, Hex, 3/8"-16UNC AR AR AR AR 7 0653121 Bolt, Hex Head, 5/16"-18UNC x 2-1/2" Long 1 1 1 1 8 3290011 Bracket 1 1 1 1 9 3253001 V-Pulley, BK30, Includes Item 10 1 1 1 1 10 LP Screw, Set, 5/16"-18UNC x 1/2" Long 1 1 1 1 11 3301801 V-Belt, B180 1 0 1 0 3302101 V-Belt, B210 0 1 0 0 3302551 V-Belt, B255 0 0 0 1 12 3251601 V-Pulley, 16 x 1, Includes Item 13 1 1 1 1 13 LP Screw, Set, 5/16"-18UNC x 1/2" Long 1 1 1 1 14 3290003 Shield, Motor Pulley 1 1 1 1 15 3290002 Shield, Jack Shaft Pulley 1 1 1 1 16 0653105 Bolt, Truss Head, 5/16"-18UNC x 3/4" Long 4 4 4 4 17 0652505 Bolt, Hex Head, 1/4"-20UNC x 3/4" Long 2 2 2 2 18 0602504 Nut, Wing, 1/4"-20UNC 1 1 1 1 19 0702501 Washer, Lock, 1/4" 1 1 1 1 20 0602502 Nut, Hex, 1/4"-20UNC 1 1 1 1

AR-As Required LP-Local Purchase

figure 15. Electric Motor & Related Parts


PE480Electr�cDr�ve-0408–20– 04/01/08

figure 16. Lower End Assembly

2

3

1

3

4

6

15

5

19

161711

10

7

8

9

121320 18

18

14


Item No.


04/01/08 –21– PE480Electr�cDr�ve-0408

1 3500002 Bottom Weldment 1 2 3070002 Hitch 1 3 3450003 Shaft, Hitch 1 4 3081801 Pin, Lynch, 3/16" 1 5 3255501 Pulley, Wing, 6" Dia. x 19" Long 2 6 3391037 Take Up Assembly, Bearing, Includes Items 7 thru 12 1 7 3391035 Take-Up Weldment 2 8 0603702 Nut, Hex, 5/8"-11UNC 2 9 0653704 Bolt, Hex Head, Take-up, 5/8"-11UNC x 6" Long 2 10 3391036 Bearing, Take-Up, 1-1/4", Includes Item 11 2 11 LP Fitting, Grease 1 12 0606202 Nut, Hex, Lock, 5/8"-11UNC 2 13 0530007 Pin, Lock 2 14 0653104 Bolt, Truss Locking, 5/16"-18UNC x 3/4" Long 8 15 0703101 Washer, Flat, 5/16" 8 16 0703102 Washer, Lock, 5/16" 8 17 0603102 Nut, Hex, 5/16"-18UNC 8 18 3137510 Belt, Rubber 1 19 3137508 Staple, Belt, #187 20" Wide 1 Set 20 3137507 Pin, Lacing, Belt 1

LP-Local Purchase

figure 16. Lower End Assembly


PE480Electr�cDr�ve-0408–22– 04/01/08

figure 17. Undercarriage & Related Parts

8

7

21

16

3

1916 19

9

2

1

17 1811

13

1718

12

4

22 23

2223

20

16

1520

10

20

5

23 22 23 22

2322

23 2221

232222 23

22

1423

22 23

21

6

20

20

21

17

17

18

1817

18


Item No.



04/01/08 –23– PE480Electr�cDr�ve-0408

figure 17. Undercarriage & Related Parts

1 3310001 Brace, Pivot 1 1 0 0 3310007 Brace, Pivot 0 0 1 1 3310024 Brace, Pivot 0 0 0 0 2 3310002 Angle, Brace, Left 0 0 1 1 3310006 Angle, Brace, Left 0 0 1 1 3310026 Angle, Brace, Left 0 0 0 0 3 3310008 Angle, Brace, Right 1 1 0 0 3310009 Angle, Brace, Right 0 0 1 1 3310025 Angle, Brace, Right 0 0 0 0 4 3140001 Frame, Side, Left 1 1 0 0 3140002 Frame, Side, Left 0 0 1 1 3140007 Frame, Side, Left 0 0 0 0 5 3140000 Frame, Side, Right 1 1 0 0 3140003 Frame, Side, Right 0 0 1 1 3140006 Frame, Side, Right 0 0 0 0 6 3310004 U-Brace 1 1 1 2 7 3140015 Frame, Motor Base, Bottom 1 1 1 1 8 3140016 Frame, Motor Base, Top 1 1 1 1 9 3140026 Bar, Motor Base 3 3 3 3 10 3310003 X-Brace 2 2 0 0 3310005 X-Brace 0 0 2 2 11 0655005 Bolt, Hex Head, 1/2"-13UNC x 2" Long 2 2 2 2 0656503 Bolt, Hex Head, 5/8"-11UNC x 2-1/2" Long 0 0 0 0 12 0705002 Washer, Lock, 1/2" 2 2 2 2 0706202 Washer, Lock, 5/8" 0 0 0 0 13 0605002 Nut, Hex, 1/2"-13UNC 2 2 2 2 0606202 Nut, Hex, 5/8"11UNC 0 0 0 0 14 0653102 Bolt, Flat Head Socket, 5/16"-18UNC x 3/4" Long 2 2 2 2 15 3610001 Clamp, Cable, 1/4" 4 4 4 4 16 0653702 Bolt, Hex Head, 3/8"-16UNC x 1" Long 4 4 4 4 17 0703703 Washer, Lock, 3/8" 8 8 16 16 18 0603702 Nut, Hex, 3/8"-16UNC 8 8 16 16 19 0653703 Bolt, Truss Head, 3/8"-16UNC x 1" Long 4 4 12 12 20 0653108 Bolt, Hex Head, 5/16"-18UNC x 3/4" Long 20 22 24 30 21 0653109 Bolt, Truss Head, 5/16"18UNC x 3/4" Long 12 10 18 24 22 0703102 Washer, Lock, 5/16" 34 34 44 56 23 0603102 Nut, Hex, 5/16"-18UNC 34 34 44 56


PE480Electr�cDr�ve-0408–24– 04/01/08

figure 18. Running Gear & Related Parts

27

129

2724

2526

27

2726

27

25

24

55

20

18

28

2

27

27

3

98

7

1011

12

1514

13

16

17

6

17 16

1

3433

19

4

4

28

23

18

29

29 28

29 2829 28

29 28

32 31

32 31 28

21

20 19

23

22

2930

30


Item No.



04/01/08 –25– PE480Electr�cDr�ve-0408

figure 18. Running Gear & Related Parts

1 3950001 Axle 1 1 0 0 3950002 Axle 0 0 1 1 2 3880005 Pipe, Connector, Left 1 1 0 0 3880008 Pipe, Connector, Left 0 0 1 1 3 3880002 Pipe, Connector, Right 1 1 0 0 3880004 Pipe, Connector, Right 0 0 1 1 4 3880006 Pipe, Undercarriage, Left 1 1 0 0 3880003 Pipe, Undercarriage, Left 0 0 1 1 5 3880001 Pipe, Undercarriage, Right 1 1 0 0 3880007 Pipe, Undercarriage, Right 0 0 1 1 6 3950010 Hub, W669, Includes Items 7 thru 12 2 2 2 2 7 2390011 Cup, Inner, LM67010 2 2 2 2 8 2390012 Bearing, Inner, LM67048 2 2 2 2 9 3390008 Seal, Grease, CR13711 2 2 2 2 10 3390006 Cup, Outer, LM11910 2 2 2 2 11 3390005 Bearing, Outer, LM11949 2 2 2 2 12 3990001 Cap, Hub 2 2 2 2 13 3950102 Washer, Spindle 2 2 2 2 14 3950103 Nut, Spindle 2 2 2 2 15 0530002 Pin, Cotter 2 2 2 2 16 3901403 Wheel/Tire, 15 x 5KB 2 2 2 2 17 3650001 Bolt, Wheel 8 8 8 8 18 3310010 X-Brace Ext. 0 0 1 1 19 3080002 Pin, Clevis, 3/8" 2 2 2 2 20 3254501 Pulley, Cable 2 2 2 2 21 3160001 Retainer, Sheave, RH 1 1 1 1 22 3160002 Retainer, Sheave, LH 1 1 1 1 23 0530002 Pin, Cotter 2 2 2 2 24 0655006 Bolt, Hex Head, 1/2"-13UNC x 2-1/4" Long 2 2 2 2 25 0705002 Washer, Lock, 1/2" 2 2 2 2 26 0605002 Nut, Hex, 1/2"-13UNC 2 2 2 2 27 0653702 Bolt, Hex Head, 3/8"16UNC x 1" Long 6 6 8 8 28 0703703 Washer, Lock, 3/8" 6 6 8 8 29 0603702 Nut, Hex, 3/8"-16UNC 6 6 8 8 30 0653108 Bolt, Hex Head, 5/16"-18UNC x 3/4" Long 0 0 4 4 31 0703102 Washer, Lock, 5/16" 0 0 4 4 32 0603102 Nut, Hex, 5/16"-18UNC 0 0 4 4 33 3600002 Cable, 1/4" Dia. x 19'-6" Long 2 2 0 0 3600003 Cable, 1/4" Dia. x 24'-6"' Long 0 0 2 2 34 3610001 Clamp, Cable, 1/4" 2 2 2 2


PE480Electr�cDr�ve-0408–26– 04/01/08


3

28

2931

30

32

34

35

12

21

20

33

23

1819

15

1314

27

14

2

1

27

8

9

1011

78

4

56

17

1522

16

16

2426 25

24


Item No.


04/01/08 –27– PE480Electr�cDr�ve-0408

1 3611006 Base Weldment 1 2 3090004 Bushing, Flanged, 1-1/4" ID, FF1505-05 2 3 3450005 Shaft, Wind-Up 1 4 0502501 Key, Woodruff, No. 15 1 5 3240007 Sprocket, 50B32 x 11/4 1 6 LP Screw, Set, 5/16"-18UNC x 5/16" Long 2 7 0700102 Washer, 1-1/4" ID x 18 Gauge 2 8 3080003 Pin, Roll, 3/16" Dia. x 1-1/8" Long 2 9 3440001 Spring, Ratchet 1 10 3260001 Pawl, Ratchet 1 11 0555040 Bolt, Hex Head, 1/2"-13UNC x 2" Long 1 12 0655002 Nut, Hex, 1/2"-13UNC 1 13 0601002 Nut, Speed, #10-24UNC 1 14 0550800 Screw, Thread Forming, #8-32UNC x 1/4" Long 3 15 3090003 Bushing, Flanged, 7/8" ID, FF1001-01 2 16 3450006 Shaft, Drive 1 17 0500002 Key, Woodruff, No. 13 1 18 3240005 Sprocket, 50B10 x 7/8" 1 19 LP Screw, Set, 1/4"-20UNC x 1/4" Long 2 20 3135002 Chain, #50 x 44 1 21 3135003 Link, Chain Corrector, #50 1 22 0708701 Washer, 7/8" ID x 18 Gauge 1 23 3081802 Pin, Roll, 1/8" Dia. x 1-3/4" Long 1 24 3910001 Pad, Brake, DL-205123 2 25 3240004 Sprocket, Includes Item 26 1 26 3090002 Bushing, Brass, 7/8" ID x 1" OD x 5/16" Long 21 27 3290004 Cover, Gear 1 28 3611001 Handle, DL-304176 1 29 3440002 Spring, Compression 1 30 3090005 Bushing, Handle 1 31 0703106 Washer, Retainer, 5/16" ID 1 32 0553121 Bolt, Hex Head, 5/16"-18UNC x 1-1/4" Long 1 33 2673703 U-Bolt, 3/8"-16UNC x 2-1/2" x 4" Long 4 34 0703703 Washer, Lock, 3/8" 8 35 0603702 Nut, Hex, 3/8"-16UNC 8

LP-Local Purchase



PE480Electr�cDr�ve-0408–28– 04/01/08

figure 20. Decals

23

1

4

76

5


Item No.


04/01/08 –29– PE480Electr�cDr�ve-0408

1 3041007 Decal, Zimmerman Manufacturing, LLC 2 2 3041001 Decal, Electrical Hazard 2 3 3041002 Decal, Warning, Do not Operate 2 4 3041003 Decal, Warning, Do Not Lift 1 5 3041004 Decal, Warning, For Highway 1 6 3041005 Decal, Caution, Make Certain a Clicking 1 7 3041006 Decal, Warning, Climbing, Sitting 2

figure 20. Decals


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