Manufacturing Productivity Solutions

Management Metrics for Lean ManufacturinManagement Metrics for Lean Manufacturing Companiesg Companies

Total Productive Maintenance (T.P.M.)

Overall Equipment Effectivity (O.E.E.)

Why Use Provideam?Why Use Provideam?

Provideam helps companies: Reduce Losses Increase Productivity Accelerate Innovation

& Drive Profits.

Companies who use Provideam get significantly more from their production equipment !

Who Uses Provideam?Who Uses Provideam?

Leading companies in: Electronics Medical Devices Food and Drinks General Manufacture

have realised high impact results through their use of Provideam !

How Does Provideam Work?How Does Provideam Work?

Provideam is a software application which: Connects to all types of production equipment Collects data automatically (and manually if required) Stores the data in an enterprise-class database Provides sophisticated report creation/query

generation wizards Generates a powerful array of customisable OEE /

Downtime Reports.

How Does Provideam Work?How Does Provideam Work?

What are the Key Benefits?What are the Key Benefits?

Provideam: Provides instant visibility of OEE, Yield, Downtime

etc. Motivates Production Teams to Exceed Targets Enables Comparison of Production Parameters –

Part, Shift, Machine, Material etc. Highlights the Effect of Changes in Material, Part,

Operation on Machine Performance Guides Machine Improvements & Investment Reduces Administration Costs

What are the Key Benefits?What are the Key Benefits?

How is Provideam Used?How is Provideam Used?

Current Status Enables Operators to Track Production in Real-time

Real-time Production Visibility Motivates Operators to Exceed Targets

How is Provideam Used?How is Provideam Used?

Downtime Log Allows Technicians to Analyze Machine Failure Modes

How is Provideam Used?How is Provideam Used?

Trend Reports Allow Production to be Monitored over any Time Period

Planners can Monitor if Targets are being Achieved

How is Provideam Used?How is Provideam Used?

OEE Loss Reports Spotlight Main Causes of Loss by Level (Drilldown to Level3)

Lean Teams Analyse Losses, Implement Improvements and Monitor Results

Provideam ModulesProvideam Modules

Main Components: Provideam Live Provideam Reporting Provideam Data Entry Provideam Administration Provideam HardHat Middleware

Provideam LiveProvideam Live

Provideam Live is a Powerful Realtime Analysis Engine

It Enables Users to Monitor

The Status of Production Areas, Lines & Machines etc.

Key Performance Indicators

Downtime & Defect Issues as they Occur

All in Real-time

Provideam ReportingProvideam ReportingThe Provideam Report Wizard Enables the User to;

Create Quickly and Easily, a Comprehensive Array of Customised Reports.

Query by Hour, Day, Week, Month or any Customised Period

Filter By Production Area, Line, Machine, Shift, Operator, Material etc.

Report on all the Popular Key Performance Indicators, KPI’s

Provideam ReportingProvideam Reporting

Report Wizard

Provideam ReportingProvideam Reporting

Tabular Reports

Graphical Reports

Provideam ReportingProvideam Reporting

Provideam Data EntryProvideam Data EntryThe Provideam Data Entry Module Enables the User to;

Input Production/Downtime Data Manually for Unconnected Machines

Adjust/Comment on Data Collected Automatically

Consolidate Production Records with Lots/Work Orders – by Manual Entry or Bar Code

Provideam AdministrationProvideam Administration

The Provideam Administration Module Enables the User to;

Configure Provideam to Model Users Manufacturing Environment.

Add/Modify Machines, Downtime Codes, Defect Codes etc.

Configure User Security Rights

Provideam AdministrationProvideam Administration

Provideam AdministrationProvideam Administration

Provideam HardHat Provideam HardHat MiddlewareMiddleware

Provideam HardHat Middleware is a Highly Efficient Windows Service which;

Connects to All Types of Production Equipment PLC’s Moulding Machines CNC Machines PC Controlled Machines

Collects Data Automatically and Stores in Provideam Database

* HardHat can be installed on Several Servers to Distribute the Communications Processing Load.

Provideam Data CaptureProvideam Data CaptureSometimes it is not possible to communicate directly

with a machine.

E.g.:

Manual Machine

Old Machine

Machine where comms would be too expensive

In this situation Provideam recommend using the ProvDAQ which allows the user to monitor electrical signals on the machine to determine the state of the machine.

If the machine stops and the reason for the stop cannot be determined from these signals it is possible for the operator to indicate a reason via the illuminated pushbuttons. (For example if the machine is stopped because the material quality is poor.)

Advanced ProvDAQAdvanced ProvDAQ

The Advanced ProvDAQ is a more sophisticated alternative.

During normal running the HMI screen is green.

When the Machine Stops the screen colour changes to red.

If the stop reason is not known, then ‘Not Logged’ is displayed as the stop reason.

The operator can then enter a reason by selecting the appropriate reason on the HMI

Advanced IntegrationAdvanced IntegrationEven with machines which are highly automated it is sometimes

necessary to allow for some manual stop reason assignment.

For example if the machine is stopped for a planned reason, such as Operator Training.

This can be facilitated in several ways.

Pushbuttons at machine – such as ProvDAQ

MMI at machine – for example Advanced ProvDAQ

SCADA at machine – eg modify existing SCADA at machine.

It is best to choose a method which suits best the individual machine and it’s environment rather then using one blanket approach.

Provideam Integration PartnersProvideam Integration PartnersProvideam is developed and distributed by DTL Systems

Production Monitoring Consultancy Data Collection Network Design Network Installation Provideam Integration Provideam Training Program Service Level Agreements (Maintenance Support) 3rd Party Integration (ERP, etc.)

Recap on Provideam BenefitsRecap on Provideam Benefits

Provideam’s Key Benefits:

Collects Data Automatically Easy to Configure and Use Realtime Production Visibility Powerful Reporting Engine Web Application

Leading companies realised high impact results through their use of Provideam !

Provideam Contact DetailsProvideam Contact DetailsIf you would like further information on Provideam please

contact Paul Mitchell at:

Email paul.mitchell@dtlsystems.ie

Tel + 353 1 4924560

Fax + 353 1 4924322

Or visit or website at:

Web www.dtlsystems.ie