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MANUFACTURING THAT ELIMINATES RISK & IMPROVES … · 2018-12-04 · Email: [email protected] Stay...

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Delivering Quality Since 1952. MANUFACTURING THAT ELIMINATES RISK & IMPROVES RELIABILITY BATTERY PACKS FANS & MOTORS RF PRODUCT SOLUTIONS CABLE ASSEMBLIES PRINTED CIRCUIT BOARDS FLEXIBLE HEATERS FLEX & RIGID-FLEX PCBs USER INTERFACES InstantPCBQuote™
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Page 1: MANUFACTURING THAT ELIMINATES RISK & IMPROVES … · 2018-12-04 · Email: sales@epectec.com Stay Connected with Epec Engineered Technologies Join our social community and keep in

Delivering Quality Since 1952.

MANUFACTURING THATELIMINATES RISK & IMPROVES RELIABILITY

BATTERY PACKS

FANS & MOTORS

RF PRODUCT SOLUTIONS

CABLE ASSEMBLIES

PRINTED CIRCUIT BOARDS

FLEXIBLE HEATERS

FLEX & RIGID-FLEX PCBs

USER INTERFACES

InstantPCBQuote™

Page 2: MANUFACTURING THAT ELIMINATES RISK & IMPROVES … · 2018-12-04 · Email: sales@epectec.com Stay Connected with Epec Engineered Technologies Join our social community and keep in

BATTERY PACKS• Industry Leading Design Team• NiMH, NiCH & Alkaline• Li-Ion, Li-Pol & LFP• Smart Battery Technology• Custom Enclosures• IATA, DOT & UL Testing• Battery Chargers

FLEXIBLE HEATERS• Polyimide (Kapton®) Heaters• Silicone Rubber Heaters• Integrated Components• Wide Array of PSAs Available• Design Assistance & DFM• Quick Turn & Standard Delivery

PRINTED CIRCUIT BOARDS• Leader in Quick-Turn PCBs• Up to 34 Layers• Fine Lines & Spaces• Heavy Copper & EXTREME Copper• HDI & Via in Pad• Many RoHS and RF Materials• Blind & Buried Vias• Controlled Impedance

Page 3: MANUFACTURING THAT ELIMINATES RISK & IMPROVES … · 2018-12-04 · Email: sales@epectec.com Stay Connected with Epec Engineered Technologies Join our social community and keep in

Manufacturing That Eliminates Risk & Improves Reliability

FANS & MOTORS• Industry Leader in High Efficiency Low Power Fans• EC Axial (Computer) Fans• EC Refrigeration Motors• Cross Flow Blowers• Fan Pack Assemblies with Ring & Blade (Steel or Plastic)• Variable Speed EC Motors

FLEX & RIGID-FLEX PCBs• Prototype, Low-High Volume & Roll to Roll• Polyimide & Polyester Materials• IPC 2223C Constructions• Coverlay & Flexible Soldermask• Stiffeners, PSAs & Strain Reliefs• Controlled Impedance & Shielding• Design & Gerber Layout Support

RF PRODUCT SOLUTIONS• Highpass, Lowpass, Notch Filters & Diplexers• Quick Turn Proof-of-Concept• 100% First Article & Production Testing • RF/Microwave Coaxial Cable Assembly • Flex, Formable, Semi-Rigid Coax• Standard & Custom Connectors• Phase Matched Assemblies

Page 4: MANUFACTURING THAT ELIMINATES RISK & IMPROVES … · 2018-12-04 · Email: sales@epectec.com Stay Connected with Epec Engineered Technologies Join our social community and keep in

InstantPCBQuote™• Online PCB Quote & Ordering Solution• No Tooling & Test NRE Charges on ALL Orders• Up to 16 Layers• 170 Tg & 180 Tg Laminates• Multiple Surface Finish Options• 3 oz Copper & Above• Design Rule Checks on ALL Orders• Flex Circuit Quote & Ordering Up to 4 Layers

CABLE ASSEMBLIES• In-House UL Cable & Connector Manufacturing• ITAR, AS9100, ISO 13485• Custom Overmolded Cables• Braided & Foil EMI Shielding• Force Pull & Flex Testing• IP Rated Cables

HIGH RELIABILITY USER INTERFACES• Fully Integrated Embedded Systems• SMART Human-Machine Interfaces• Capacitive Touch Membrane Switches• Software & Firmware Development• Guided Backlight Films• LCD/Touch Screen Integration• Concept, Design & Production

Page 5: MANUFACTURING THAT ELIMINATES RISK & IMPROVES … · 2018-12-04 · Email: sales@epectec.com Stay Connected with Epec Engineered Technologies Join our social community and keep in

Epec Engineered Technologies has long been recognized as a market leader for customized electronic product solutions. Since 2001, Epec has developed world-class capabilities in the areas of sourcing, supply chain, manufacturing and inspection. These have enabled us to provide market-leading, independent electronic supply chain and logistics services.

With this breadth of capabilities Epec is uniquely placed to drive down your real acquisition and operating costs, reduce lead times, and provide a leading edge on technology products.

Kanban ProgramsAt our facility, we can manufacture and store inventories that can be available on a just in time (JIT) basis. We can accept releases via phone or email.

Blanket OrdersEpec can manufacture and inventory your products at our facility to fulfill your manufacturing scheduling requirements.

Consignment StockEpec can manufacture your products on a consignment basis. Inventory may be stocked at either your facility or at our warehouse.

INVENTORY STOCKING

Climate Controlled Storage Facilities

DESIGN SERVICESOur technical staff will work with you to generate material specifications, product renderings, complete documentation, prototypes and full production.

Our Engineering Department's Capabilities Include:

• PCB Design & Layout• Flex & Rigid-Flex Circuit Design• Battery Pack Design & Development• Cable Assembly Application Design• Custom Motor Programming & Configuration• Flexible Heater Design & Development• Human-Machine Interface Design• Software & Firmware Development• RF Product Design & Engineering• Electronic Design

0.669"

17.00 mm

0.079"2.00 mm

0.031"

0.78 mm

0.140"

3.56 mm

0.070"

1.78 mm

0.039"

1.00 mm

Ø 0.512"13.00 mm

0.315"

8.01 mm

0.570"14.48 mm

0.570"14.48 mm

0.570"14.48 mm

0.187"4.76 mm

Non-conforming ass’y condition

Non-conforming ass’y condition

PCBClearance limit

DRAWING NUMBER: Ni-MH 1/3 AA - 250mAh

DESCRIPTION: New fish paper design

DATE: 12/21/11 DRAWN: M.M.

Epec, LLC

174 Duchaine Blvd., New Bedford, MA 02745

P: 508-995-5171 F: 508-998-8694

www.epectec.com

0.276"

7.00 mm

ont view

Tab (9X) - front view

Clearance detail - Scale 2:1

Pack clearance - front view

Fish paper

Fish paper

Shrink wrap

Ø 0.551"14.00 mm

0.555"14.10 m

m

1.100"27.94 m

m

2.425"61.59 m

m

2.925"74.29 m

m

3.305"83.94 m

m3.425"

86.99 mm

3.805"96.64 m

m3.925"

99.69 mm

4.305"109.34 m

m

9.665"245.49 m

m9.915"251.84 m

m

9.970"253.24 m

m10.220"

259.58 mm

10.275"260.99 m

m

10.525"267.33 m

m

10.580"268.73 m

m

10.830"275.08 m

m

10.885"276.48 m

m

11.135"282.83 m

m

11.190"284.23 m

m

11.440"290.57 m

m

12.573"319.35 m

m

12.604"320.15 m

m

15.924"404.46 m

m

15.953"405.21 m

m

16.787"426.39 m

m

0.000"0.00 m

m

4.745"120.53 m

m

0.450" mm

1.300"

33.02 mm

1.500"

38.10 mm

125.78 mm

9.607"244.01 m

m

11.500"292.10 m

m

0.315"

8.00 mm

0.765"

19.43 mm

0.915"

23.24 mm

1.215"

30.87 mm

1.515"

38.48

1.665"

42.29 mm

2

0.000"

0.00 mm

R 0.125"

3.18 mm

0.224"

5.69 mm

0.343"

8.71 mm

0.381"

9.68 mm

0.531"

13.49 mm

0.573"

14.56 mm

0.644"

16.35 mm

0.616"

15.65 mm

1.394"

35.40 mm

1.442"

36.62 mm

1.831"

46.51 mm

0.000"

0.00 mm

0.564"

14.32 mm

0.944"

23.97 mm

1.064"

27.04 mm

1.444"

36.68 mm

1.564"

39.74 mm

1.944"

49.38 mm

2.064"

52.44 mm

2.444"

62.08 mm

0.000"

0.00 mm

Detail C (k

ey embossing)

scale 3:1

Detail B (L

ED window embossi

ng)

scale 3:1

See Detail A

0.010"0.25 m

m

0.020"0.51 m

m

0.010"0.25 m

m

0.020"0.51 m

m

See Detail C

Notes:- Material is compression molded silicone rubber.

- Color of material is Pantone gray 431U.

- Durometer of material is 50 (type A).

- Dimensional tolerance for molded rubber product is per the RMA “A1” standard.

- No screen printed key graphics required.

SCALE 2 : 1

A

A

B

0.0

DETAIL B (6X)

C

FRONT VIEW

BOTTOM VIEW

0.623"15.83 mm

0.438"

11.13 mm

R 0.344" Typ.

8.74 mm

R 0.281" Typ.

7.14 mm

R 0.125" Typ.

3.18 mmR 0.047" Typ.

1.19 mm

2.988"75.89 mm

0.625" Typ.

15.88 mm

0.200" Typ.

5.08 mm

0.085"2.16 mm

1.278"

32.46 mm

0.000"0.00 mm

0.840"

21.33 mm

0.505"

12.83 mm

0.528"13.41 mm

0.350"

8.89 mm

0.175"

4.45 mm

0.125"3.18 mm

R 0.315" Typ.

8.00 mm

R 0.079" Typ.

2.01 mm

R 0.015" Typ.

0.38 mm

0.040"

1.00 mm

0.114"

2.90 mm

R 0.040" Typ.

1.00 mm

3.000"76.20 mm

10.685"

271.40 mm

1.980"50.29 mm

0.750"19.05 mm

0.750"19.05 mm

1.600"40.64 mm

0.275"

6.99 mm

0.550"

13.97 mm

0.640"

16.26 mm

0.154"

3.91 mm

0.310"7.87 mm

0.390"9.91 mm

R 0.165" Typ.

1.90 mm

R 2.000" Typ.

50.80 mm

0.085" Typ.

2.16 mm

DRAWING NUMBER: n/a

DESCRIPTION: Membrane switch with graphic overlay & tactile domes

REVISION: -

Epec, LLC174 Duchaine Blvd., New Bedford, MA 02745P: 508-995-5171 F: 508-998-8694www.epectec.com

Circuit Matrix

switch

SW 1

# 2# 1 # 3 # 4 # 6# 5 # 7 # 8 # 9 # 10 # 11 # 12

SW 2

Pin 1

D1

D1

D2

D2

D3

D3 green

orange

red

D4

pinsLED

1.24

0"31

.50

mm

1.517"38.53 mm

0.78

9"20

.05

mm

Ø 0.344"8.73 mm

3X Ø 0.302"7.67 mm

1.160"29.47 mm

1.539"39.10 mm

2.288"58.12 mm

5.024"127.62 mm

5.818"147.77 mm

6.154"156.32 mm

0.32

8"8.

32 m

m

1.14

6"29

.11

mm

2.31

1"58

.71

mm

3.25

3"82

.63

mm

3.78

1"96

.03

mm

0.00

0"0.

00 m

m

4.766"121.06 mm

5.268"133.81 mm

0.000"0.00 mm

2X Ø 0.270"6.85 mm

(conductivesilver pad)

4X R 0.039"1.00 mm

EPEC date code

2X metal domes

2X vent/retainer

exposed carboncontacts (front)

dielectric coat (front)

Asia brand connector(12-pin female)

Front View Assembly

Back View Upper Circuit Layer

Total part thickness = approx. .032” (.81mm)

0.84

7"21

.52

mm

0.364"9.25 mm

4.142"105.20 mm

Custom

er C

hange

Not

es

1.

2.

3.

4.

CUSTO

MER

PROOF

APPR

OVA

L (che

ck on

e box

)

C

hanges

req

uired

(make

notes

below

)

A

pprove

d

Signa

ture:

____

____

____

____

____

____

Date: _

____

___

Pantone

PMS B

eige 7527 C

ile do

mes

40g

een, orange)

using

play areas)

4X R 0.039"

1.00 mm

2X Dome emboss

Ø 0.401"

10.18 mm

3X Flat emboss

Ø 0.200"

5.08 mm

4X R 0.172"

4.37 mm

0.544"

13.82 mm

3.819"

97.00 mm

0.000"0.00 m

m

1.489"37.81 m

m

2.654"67.41 m

m3.468"

88.09 mm

3.819"97.00 m

m

0.000"0.00 m

m

1.188"

30.17 mm

1.571"

39.91 mm

2.318"

58.88 mm

4.798"

121.86 mm

5.054"

128.38 mm

5.299"

134.60 mm

5.836"

148.25 mm

6.217"

157.90 mm

0.000"

0.00 mm

0.720"18.30 m

m

1.445"

36.70 mm

Flat emboss

Ø 0.273"

6.94 mm

Graphic Overla

y

Graphic Overla

y (detail)

0.766"19.46 m

m

5.414"

137.53 mm

Note: This d

ocument w

ill be use

d by Epec to m

anufacture your p

roduct. Y

our signed appro

val of th

is proof is

the

your require

ments. H

owever, before sig

ning this p

roof, i

t is your r

esponsib

ility to

ensure th

at there are no erro

rs

displayed on th

is docu

ment. Epec i

s not r

esponsib

le for a

dditional c

osts asso

ciated w

ith pro

duct changes t

hat you

may request

after y

ou have approved th

is docu

ment.

DRAWING NUMBER: n/a

DESCRIPTION: S

ilicon

e key

pad,

rear d

etails

REVISION: -

SCALE

: 1:1

DATE: 1

/4/12

DRAWN: M

.M.

Epec,

LLC

174 D

ucha

ine Blvd

., New

Bedfor

d, MA 02

745

P: 508

-995-5

171

F: 508

-998-8

694

www.epec

tec.co

m

0.404"

10.25 mm

0.474"

12.04 mm

13X Ø 0.118"

3.00 mm

0.482"

12.25 mm

0.548"

13.91 mm

R 0.302"

7.67 mm

R 0.184"

4.67 mm

R 0.304"

7.73 mm

R 0.183"

4.65 mm

0.337"

8.56 mm

0.259"

6.58 mm

0.363"9.21 m

m

0.278"7.07 m

m

R 0.430"

10.91 mm

R 0.107"

2.71 mm

R 0.336"

8.53 mm

R 0.082"

2.08 mm

0.355"9.01 m

m 0.270"6.86 m

m

0.26.68

R 0.320

8.13 mm

A

A

0.035"0.89 m

m

0.020"0.51 m

m

Rear view

Section A-A

(sca

le 2:1)

e 4:1)

Detail F

Detail E

Detail D

See Detail C

See Detail D

See Detail F

See Detail E

In-House Engineering and Design Services

VALUE-ADDED SERVICESEpec Engineered Technologies not only provides you with the highest quality products, we also offer a number of value-added services to make your custom built electronics buying experience as convenient as possible.

We offer comprehensive services that can give your business a competitive edge by focusing on providing solutions based upon your production requirements. These services add value to your business by reducing labor and purchasing costs, while keeping your inventory costs in check.

Page 6: MANUFACTURING THAT ELIMINATES RISK & IMPROVES … · 2018-12-04 · Email: sales@epectec.com Stay Connected with Epec Engineered Technologies Join our social community and keep in

Visit Our Website www.epectec.com

CONTACT US

CERTIFICATIONS

Our knowledgeable staff has many years of experience in the industry. We welcome the opportunity to put our skills to work for you! Please contact us with any questions or requests.

We are very proud of the high quality products we manufacture. Over the years, we have received an impressive collection of quality awards from customers both large and small.

North American Headquarters176 Samuel Barnet Boulevard New Bedford, MA 02745

Manufacturing Center2310 Tall Pines Drive, Suite 240-WLargo, FL 33771

Contact Us By Phone:Toll Free: (888) 995-5171Office: (508) 995-5171

Contact Us By Email:Email: [email protected]

Stay Connected with Epec Engineered TechnologiesJoin our social community and keep in touch with all our latest technology investments, current news, upcoming events, and promotions.

AMERICA'S OLDEST. A HISTORY OF INNOVATION.Since 1952 Epec has been connected to the development of the PCB and the electronics industry.

Epec was formed through the merger of Electralab and Printed Electronics Corp (EPEC), who were proudly two of the five founding members of the IPC, the 2,900 member trade association supporting the $1.5 trillion global electronics industry.

From pioneering innovation in the PCB industry with R&D, training and setting professional core values, the legacy of Epec has now passed to a new generation of very bright young people, and continues the great tradition of imagination.


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