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MANURE PUMPS - Cornell Pump Company

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EFFICIENT BY DESIGN IMAGE COURTESY OF PUCK ENTERPRISES IMAGE COURTESY OF BAMBAUER EQUIPMENT MANURE PUMPS CORNELL PUMP COMPANY
Transcript
Page 1: MANURE PUMPS - Cornell Pump Company

EFFICIENT BY DESIGN

IMAGE COURTESY OF PUCK ENTERPRISES

IMAGE COURTESY OF BAMBAUER EQUIPMENT

MANURE PUMPSCORNELL PUMP COMPANY

Page 2: MANURE PUMPS - Cornell Pump Company

CORNELL MP SERIES PUMPS

Cornell Pump Company’s MP Pump Series combines 70 years of innovative pump manufacturing and design, with our highly-regarded patented Cycloseal® technology. Offering high operating pressures, the MP pumps are specifically designed for coarse abrasive slurry applications such as sand, gravel, and manure.

• Run-Dry™ and Redi-Prime® compatible • High-chrome white iron or heat-treated ductile iron pump-end • Thick cross-sections for abrasive wear and high operating pressures• Front adjustable wear plate to regain lost efficiency while in service• Replaceable suction liner and wear plates at point of maximum wear• Heavy duty construction for aggressive applications with 17-4PH Stainless shaft• Hardness rating > 600 BHN provides better wear properties compared to standard cast or ductile iron• Heavy duty bearing frame with double angular contact thrust bearing. Oil or grease lubricated

MP SERIESDISCHARGE SIZE RANGE 2”, 3”, 4”, 6”, 8”, 10”

MAX SOLIDS HANDLING UP TO 4”

MAX FLOW 9,000 GPM

MAX HEAD 625’

SEAL TYPE MECHANICAL SEAL WITH CYCLOSEAL®

IMPELLER ENCLOSED

CONFIGURATIONS HORIZONTAL FRAME AND SAE MOUNT

MP SERIES PUMPS ARE DESIGNED FOR COARSE ABRASIVES The MP series offers exceptional wear resistance for reduced maintenance and long life in harsh environments.

IMAGE COURTESY OF PHIL’S PUMPING

Page 3: MANURE PUMPS - Cornell Pump Company

CORNELLMP SERIES PUMPSBENEFITS:

GPM

M3/HR

FEET

CAPACITY

200

300

400

500

600

800

2000

3000

4000

5000

6000

8000

20000

100

1000

10000

TOTA

L D

YNAM

IC H

EAD

0

50

100

150

200

250

300

350

400

450

500

550

600

650

700

30 40 50 60 80 200

300

400

500

600

800

2000

3000

4000

100

1000

0

25

50

75

100

125

150

175

200MET

ERS

2315MP

4517MP

61017MP/W

6819MP

6819MPC

81022MPL

4817MP

101219MP

PRELIMINARY

3622MP

8102

2MP

101219MPW

LONGER WEAR LIFE THAN STANDARD CORNELL

SOLIDS HANDLING PUMPS

HANDLES SOLIDS UP TO 4”

WORKS IN TOUGH ENVIRONMENTS

CORNELL’S PATENTED CYCLOSEAL®,

RUN-DRY®, AND REDI-PRIME® OPTIONS

ARE AVAILABLE

0 100 200 300 400 500 600 700 800 900 1000

50

75

100

125

150

175

200

TOTA

L D

YNA

MIC

HE

AD

100

150

200

250

300

350

400

450

500

550

600

650

700

CAPACITY0 500 1000 1500 2000 2500 3000 3500 4000 4500

Speed Impeller Dia. Style Solids Dia. Ns Suction Discharge No. Vanes

19.50"VARIOUS ENCLOSED 3.00" 1080 8" 6" 2

TYPE :SOLIDS HANDLINGCornell Pump Company • Clackamas, Oregon

Performances shown are for S.G. 1.0 60°F water, frame mounted configurationwith Cycloseal. Other mounting styles orS.G. may require curve adjustments.

GPM

M3/HR

FEE

T

MET

ERS

Volute

SINGLE

0406/07/1601/22/16

CTG MODEL : 6819MPC CURVE NO:

AE

77%

6819MPCVA

2100 RPM

500 HP

1800 RPM

1500 RPM

70%65%

60%55%

60%

70%

65%

2000 RPM

1900 RPM

1700 RPM

1600 RPM

400 HP450 HP

350 HP300 HP

250 HP

600 HP

05

25 FT. (7.6 M) NPSHR

9 FT. (2.7 M)12 FT. (3.7 M)

15 FT. (4.6 M)20 FT. (6.1 M)

75%76%

76%75%

77%

NEW

0 100 200 300 400 500 600 700 800 900 1000

0

20

40

60

80

100

120

140

160

TOTA

L D

YNAM

IC H

EAD

-50

0

50

100

150

200

250

300

350

400

450

500

550

CAPACITY0 500 1000 1500 2000 2500 3000 3500 4000 4500

0 25 50 75 100 125 150 175 200 225 250 275

Speed Impeller Dia. Style Solids Dia. Ns Suction Discharge No. Vanes

17.5" VARIOUS ENCLOSED 3.00" 1181 8" 4" 2

TYPE : SOLIDS HANDLINGCornell Pump Company • Clackamas, Oregon

Performances shown are for S.G. 1.0 60°F water, frame mounted configuration.Other mounting styles or S.G. may require curve adjustments.

GPM

M3/HR

FEET

MET

ERS

Volute

SINGLE

0001 12/21/19

09/06/19FM/SJ MODEL : 4817MP CURVE NO:

FM

55%

4817MPVA

11FT. (3.4 M)

1200 RPM

60 HP

L/Sec

60%65%

68%

68%

65%1600 RPM

2000 RPM 9FT. (2.8 M)7FT. (2.1 M)

15FT. (4.6 M) NPSHR

75 HP

100 HP125 HP

150 HP

200 HP

250 HP

300 HP

1400 RPM

1800 RPM

600 RPM

800 RPM

1000 RPM

50 HP40 HP30 HP20 HP

10 HP

NEW

0 250 500 750 1000 1250 1500 1750 2000

25

50

75

100

125

150

175

TOTA

L D

YNA

MIC

HE

AD

50

100

150

200

250

300

350

400

450

500

550

600

650

CAPACITY0 1000 2000 3000 4000 5000 6000 7000 8000 9000

Speed Impeller Dia. Style Solids Dia. Ns Suction Discharge No. Vanes

21.95"VARIOUS ENCLOSED 4.00" 1700 10" 8" 2

TYPE :SOLIDS HANDLINGCornell Pump Company • Clackamas, Oregon

Performances shown are for S.G. 1.0 60°F water, frame mounted configurationwith Cycloseal. Other mounting styles orS.G. may require curve adjustments.

GPM

M3/HR

FEE

T

MET

ERS

Volute

DOUBLE

0002 06/24/15

06/21/13CTG MODEL : 81022MP CURVE NO:

60%

81022MPVA

28 FT. (8.5 M) NPSHR

1800 RPM

800 HP

1600 RPM

1400 RPM

1200 RPM

1000 RPM

800 RPM

65%70%

75%80%

82%83%

83%82%

80%

20 FT. (6.1 M)

12 FT. (3.7 M)

600 HP

400 HP

200 HP

100 HP

300 HP

700 HP

500 HP

250 HP

150 HP

NEW

0 200 400 600 800 1000 1200 1400 1600 1800 2000

50

75

100

125

150

175

200

TOTA

L D

YNAM

IC H

EAD

100

150

200

250

300

350

400

450

500

550

600

650

700

CAPACITY0 1000 2000 3000 4000 5000 6000 7000 8000 9000

0 50 100 150 200 250 300 350 400 450 500 550

Speed Impeller Dia. Style Solids Dia. Ns Suction Discharge No. Vanes

21.95"VARIOUS ENCLOSED 3.50" 1460 10" 8" 2

TYPE : SOLIDS HANDLINGCornell Pump Company • Clackamas, Oregon

Performances shown are for S.G. 1.0 60°F water, frame mounted configuration.Other mounting styles or S.G. may require curve adjustments.

GPM

M3/HR

FEET

MET

ERS

Volute

DOUBLE

AA00 07/18/19

12/28/18FM MODEL : 81022MPL CURVE NO:

MO

60%

81022MPLVA

1800 RPM

L/Sec

65%55%

75%

78%

20 FT. (6.1 M) NPSHR

12 FT. (3.7 M)

10 FT. (3.0 M)

1500 RPM

1200 RPM

300 HP

600 HP

400 HP

500 HP

700 HP

800 HP

70%

78%

1400 RPM

1300 RPM

1600 RPM

1700 RPM 73%

83%

75%

80%

14 FT. (4.3 M)

16 FT. (4.9 M)

81%83%

81% 80%200 HP

NEW

Page 4: MANURE PUMPS - Cornell Pump Company

CORNELL LEGACY MANURE PUMPS

MANURE SLURRY PUMPS FOR TRANSFER, INJECTION & IRRIGATIONCornell offers over 60 models of heavy duty Solids Handling Pumps for the toughest slurry applications.

Cornell Manure Slurry pumps are iron or ductile iron construction with hard face mechanical seals for extended seal life. Optional materials are available for abrasive applications. � High hydraulic efficiency � Cycloseal® design � Rigid, heavy walled construction � Back pullout design � Large bearings and shaft � Impeller backvanes reduce axial thrust � Replaceable wear rings and shaft sleeves � Dynamically balanced impeller

LEGACY MANURE PUMPSDISCHARGE SIZE RANGE 3” - 30”

MAX SOLIDS HANDLING 3”

MAX FLOW 38,000 GPM

MAX HEAD 470’

SEAL TYPE MECHANICAL SEAL WITH CYCLOSEAL®

IMPELLER ENCLOSED, SEMI-OPEN, OR DELTA

CONFIGURATIONS VARIED

LIP SEALS (FOR BEARING PROTECTION; DOUBLE SEALS ON OIL-LUBE UNITS)

OVERSIZED BEARINGS

CLEAN-OUT PORT

DOUBLE VOLUTE (ON SOME MODELS)

REPLACEABLE SHAFT SLEEVE

REPLACEABLE WEAR RING

HIGH-EFFICIENCY, DYNAMICALLY-BALANCEDIMPELLER

CYCLOSEAL® WITH MECHANICAL SEAL

MODULAR BEARING FRAME(OPTIONAL OIL LUBRICATIONFOR EXTREME TEMPERATURESOR WASH-DOWN ENVIRONMENTS)

AVAILABLE IN FRAME MOUNT OR SAE ENGINE MOUNT

HEAVY-DUTY SHAFT

BACK PULL-OUT DESIGN FOR EASE OF MAINTENANCE

� Low maintenance, long life � Low power costs � No seal venting or flushing required � Ease of maintenance � Smooth operating � Solids handling capability � Run-Dry®, Redi-Prime®, and cutter blades available � Versatile mounting configurations

IMAGE COURTESY OF BAZOOKA FARMSTAR

Page 5: MANURE PUMPS - Cornell Pump Company

CORNELLLEGACY MANURE PUMPS

GPM

M3/HR

FEET

CAPACITY200

300

400

500

600

800

2000

3000

4000

5000

6000

8000

100

1000

TOTA

L D

YNAM

IC H

EAD

0

50

100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

30 40 50 60 80 200

300

400

500

600

800

2000

100

1000

0

25

50

75

100

125

150

175

200

225

7 8 9 20 30 40 50 60 70 80 90 200

300

400

500

10 100

MET

ERS

L/s

4NNT

4414T

4NHTB

6NNT

6NHTB

6NHTB19

8NNT

4817T

6NHTC19

4514T 10NNT

8NHG19

Note: Wear resistance directly correlates to the hardness of the material.

MATERIAL OPTIONS FOR SOLIDS HANDLING PUMPSVARIOUS PROCESSES CAN BE MOST EFFECTIVELY ACCOMPLISHED WITH DIFFERENT METAL HARDNESSES. CORNELL IS PROUD TO PRODUCE

OUR SOLIDS HANDLING PUMPS IN FOUR DIFFERENT HARDNESS LEVELS.

MATERIALSTANDARD MATERIAL HARDNESS HARDER HARDEST

Cast Iron Ductile IronHeat Treated Ductile Iron White Iron

TECHNICAL NAME(s) ASTM A48, CL30ASTM A536100-70-03

ASTM A536 100-70-03 quench

and temper

ASTM A532, CL III; Type A 25% CR

level 1

CORNELL MATERIAL CODE CI CV ZY CAC

RELATIVE COST $ $ $$ $$$

HARDNESS 190-240 BHN 230-300 BHN 400-450 BHN >600 BHN

COMMON SOLIDS HANDLING PUMPS FOR MANURE APPLICATIONS

Page 6: MANURE PUMPS - Cornell Pump Company

CORNELL SOLIDS HANDLING IMPELLERS

DELTA STYLE STRAW AND STRINGY MATERIALSTrailing edges on impeller vanes reduce low pressure areas. Vortices are created which pass solids through the impeller. No “hair pinning” or hang-up of stringy materials. Larger solids are broken up. � For difficult solids

� 3” to 10” discharge size

� Flows to 5000 GPM and heads to 400’

ENCLOSED TWO, THREE, AND FOUR PORTSPHERICAL SOLIDS Large spherical solids pass through the pump while offering optimal head and efficiency. � 2” or larger solids

� 3” to 30” discharge sizes

� Flows to 40,000 GPM and heads to 450’

THREE OR FOUR BLADED, SEMI-OPEN SLURRYCutting action allows the semi-open impeller to handle the worst slurries at high heads. � 1” or larger soft solids

� 1.25” to 10” discharge size

BLADE CUTTERCLOGGING MATERIALS Rotating and stationary cutter blades mounted on the suction end break up clogs and stringy material before they reach the impeller while keeping efficiencies as high as possible. � Minimal energy consumption (4% or less)

� Hardened, adjustable cutter blades

� Minimize flow restrictions

WASTE WARRIOR CUTTERSEVERE CLOGGING

A more aggressive solution to help eliminate troublesome clogs caused by stringy material. A scythe-like edge sweeps the area where the suction pipe meets the volute to keep materials from clogging in the impeller area. � Limited energy consmption (around 8%) � Hardened cutter blades � Insignificant flow restrictions

WASTE WARRIOR

Page 7: MANURE PUMPS - Cornell Pump Company

CORNELLMORE FROM CORNELLCYCLOSEAL® SYSTEM FOR GRIT REMOVALCycloseal is a patented system with a self-contained single mechanical seal with a dished line. The Cycloseal pattern cast into the pump backplate in conjunction with contoured impeller back vanes and a dished backplate creates pressure gradients that move solids and entrained vapor away from the seal faces. The Cylcoseal system is only available on Cornell pumps.

� Removes grit from pump seal compartment � Extends pump seal life three times standard mechanical � No drips/mess at application site � Reduced maintenance costs � Increased uptime and reliability

Impeller Back Vanes

Specifically-Calibrated Impeller

Quality Mechanical Seal

Backplate Deflector Vanes

Dished Backplate

Voluminous SpaceBehind Impeller

RUN-DRY™ SEAL PROTECTION SYSTEMCornell’s Run-Dry system consists of an auxiliary gland and oil reservoir that keeps the seal faces lubricated and prevents dry running of the seal faces during priming, re-priming, or standby operation.

� Run dry for hours without damaging the seal � Cools and lubricates seal faces � Ideal for applications that could operate in a dry condition � Useable in conjunction with Cycloseal® and Redi-Prime®

HYDRAULIC SUBMERSIBLE PUMPSMany of Cornell’s solids handling models can be configured as hydraulic submersible pumps. The modular design couples a Cornell high-efficiency pump end with a heavy-duty bearing frame and reliable hydraulic motor.

� Heavy duty shaft / bearing frame assembly and wet end construction � Premium wet end efficiencies reduce horsepower requirements � Solids handling >3” � Heads up to 360’ / Flows up to 7000 GPM

STX/H/L SELF-PRIMING PUMPSSTX/STL/STH Series of popular self-primers to have the best efficiencies in the industry. Using Combined with our patented-Cycloseal® back plate technology, the pumps are durable, powerful, and energy efficient. Heads up to 253’ and efficiencies to 68%. Simple to operate, Cornell Self Priming series are wet-primed (fluid in the pump cavity at initial operation), then self-priming as long as there is water above the eye of the impeller.

Page 8: MANURE PUMPS - Cornell Pump Company

Cycloseal® and Redi-Prime® are Registered Trademarks of Cornell Pump Company.

Cornell pumps and products are the subject of one or more of the following U.S. and foreign patents: 6,074,554; 6,036,434; 6,079,958; 6,309,169.

CORNELLPUMP.COM©2019 CORNELL PUMP COMPANY

AUTHORIZED CORNELL PUMP DISTRIBUTOR

Cornell Pump CompanyClackamas, Oregon, USA

P: +1 (503) 653-0330F: +1 (503) 653-0338

MARKET AND PRODUCT LINE

EFFICIENT BY DESIGN

AGRICULTURECORNELL PUMP COMPANY

IRRIGATION AND MANURE PUMPS

EFFICIENT BY DESIGN

FOOD INDUSTRYCORNELL PUMP COMPANY

PUMPS FOR TRANSPORT AND PROCESSING INDUSTRIAL

CORNELL PUMP COMPANY

EFFICIENT BY DESIGN

MINING

EFFICIENT BY DESIGN

CORNELL PUMP COMPANY

MUNICIPALITIESCORNELL PUMP COMPANY

EFFICIENT BY DESIGN EFFICIENT BY DESIGN

WATER TRANSFERCORNELL PUMP COMPANY

HYDRAULIC FRACTURING / FOR OIL & GAS APPLICATIONS

EFFICIENT BY DESIGN

REFRIGERATIONCORNELL PUMP COMPANY

HT & CB SERIES

THREE-YEARWARRANTY

EFFICIENT BY DESIGN

DURAPRIME PUMPSCORNELL PUMP COMPANY

FOR GENERAL APPLICATIONS

AGRICULTURE FOOD PROCESS INDUSTRIAL MINING MUNICIPAL WATER TRANSFER

REFRIGERATION CONSTRUCTION

SLURRY PUMPSCORNELL PUMP COMPANY

EFFICIENT BY DESIGN

SLURRY PUMPSHEAVY DUTY SM SERIES

CORNELL PUMP COMPANY

EFFICIENT BY DESIGN

MANURE PUMPSCORNELL PUMP COMPANY

EFFICIENT BY DESIGN

IMAGE COURTESY OF PUCK CUSTOM ENTERPRISES

EFFICIENT BY DESIGNEFFICIENT BY DESIGN

CUTTER PUMPSSOLUTIONS TO PLUGGING PROBLEMS

CORNELL PUMP COMPANY

EFFICIENT BY DESIGN

SELF-PRIMING PUMPSCORNELL PUMP COMPANY

STX, STL & STH SERIES

INDUSTRY LEADING EFFICIENCY WITH CYCLOSEAL® SYSTEM

FIVE-YEARWARRANTY

HIGH FLOW/LOW HEAD PUMPSCORNELL PUMP COMPANY

EFFICIENT BY DESIGN

MX SERIESCORNELL PUMP COMPANY

HIGH HEAD PUMPS

EFFICIENT BY DESIGN

N SERIES PUMPSFOR SOLIDS HANDLING

CORNELL PUMP COMPANY

EFFICIENT BY DESIGN

SLURRY SLURRY SM MANURE CUTTERS SELF PRIMING HIGH FLOW MX SERIES N SERIES

EFFICIENT BY DESIGN

VT SERIESCORNELL PUMP COMPANY

VERTICAL TURBINE PUMPS END GUNBOOSTER PUMP

CORNELL PUMP COMPANY

EFFICIENT BY DESIGN

FOR CENTER PIVOT IRRIGATION

HYDRAULIC SUBSCORNELL PUMP COMPANY

• Models Available - 4NNT, 6NNT, 8NNT, etc.• Discharge Sizes Available - 4 to 8 inch• Standard Construction - Cast Iron, Class 30• Optional Construction - 316SS, CD4MCU, Ductile Iron• Permco hydraulic drive

• Various adaptor plates available for hydraulic motor fit• Heavy duty shaft / bearing frame assembly• Heavy duty “wet end” construction• Manufactured in the United States

• Premium Hydraulic Efficiencies, 76 to 80% BEP• 3 inch or larger solid handling capability• Total Dynamic Head: 50 to 360 feet• Capacity: 200 to 7000 GPM

• General Agriculture, Industrial and Municipal Applications• Rental Applications• Mining Applications• Flood Control Applications• Construction / Dewatering Applications

STANDARD SPECIFICATIONS

FEATURES BENEFITS

PERFORMANCE CHARACTERISTICS

TYPICAL MARKETS

EFFICIENT BY DESIGN

Immersible motors are designed to be used in dry-pit applications where there is a possibility of flooding. Why take a submersible motor that was designed to run submerged 100% of the time and modify it to run in air 99% (or most of the time) and submerged 1% of the time (in case of a flood)? This seems backwards. The correct approach is to take a TEFC motor that is designed to run in air 100% of the time and adapt it to run submerged 1% of the time (in case of a flood).

IMMERSIBLE MOTOR BASIC DESIGN:The basic design of the immersible pump/motor incorporates a premium efficient, inverter duty, P-Base or C-Face TEBC motor (totally enclosed, blower cooled). The motor, as the name implies, is totally enclosed and cooled by a blower on top of the motor. If the motor becomes submerged, the blower motor fan shuts down without affecting the main motor. While the motor is temporarily submerged, the media cools the motor just like a true submersible. A special conduit box is used to prevent water leakage into the motor. The motor is designed to prevent infiltration of water along the shaft and into the motor by utilizing a triple redundant sealing system, including a patented hydroseal design. The motor-end bell housing incorporates the ‘inverted cup’ principle, which traps an air bubble under the motor as water rises, thus keeping water away from the shaft seal. The shaft is fitted with a hydroseal, which expells water and further reduces the chance of water reaching the shaft seals.

The Immersible motor can withstand up to 30 feet of submergence depth for a two-week period. This exceeds the requirements of Immersible motors that is described in the industry standard “Index of

Protection” IP67. Competitive designs only allow immersion of the motor for a period of time not exceeding 30 minutes at a submergence level of 3 ‘. Hardly enough time to deal with any kind of flooding emergency!

THE IMMERSIBLE MOTOR CONCEPT:

CORNELL PUMP COMPANY // 16261 SE 130th AVE CLACKAMAS, OR2013 © ALL RIGHTS RESERVED

IMMERSIBLECORNELL PUMP COMPANY

CD4MCu

CORNELL PUMP COMPANY

EFFICIENT BY DESIGN

FOR CORROSIVE & ABRASIVE APPLICATIONS

CD4MCu PUMPS

IN STOCKAND READY

TO SHIP

EFFICIENT BY DESIGN

RUN-DRY™CORNELL PUMP COMPANY

EFFICIENT BY DESIGN

PRIMING SYSTEMSCORNELL PUMP COMPANY

REDI-PRIME® AND VENTURI PRIMECYCLOSEAL®

CORNELL PUMP COMPANY

PATENTED LONG LASTING, LEAK-FREE FLUSHLESS SEALING SYSTEM

EFFICIENT BY DESIGN

Celebrating

20YEARS

1994-2014SYSTEMSYSTEM

CYCLOSEALCYCLOSEAL

CYCLONE™ EDGE™ HYDRAULIC SUBS

IMMERSIBLE CD4MCU RUN-DRY™ PRIMING SYSTEMS

CYCLOSEAL®


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