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STAINLESS STEEL DIVISION MARCEGAGLIA SPECIALTIES
STAINLESS STEEL DIVISION
MARCEGAGLIA SPECIALTIES
MARCEGAGLIA GROUP
GLOBAL PLAYERIN STEEL
MARCEGAGLIA IS THE ITALIAN INDUSTRIAL GROUP LEADING THE EUROPEAN AND WORLDWIDE STEEL MARKET. A UNIQUE COMBINATION OF THE DYNAMIC ITALIAN FAMILY BUSINESS MODEL WITH THE GREAT OPERATING CAPACITY AND PRESENCE IN THE INTERNATIONAL MARKETS, TYPICAL OF THE LARGE CORPORATIONS.
1st INDEPENDENT PLAYER IN STEEL PROCESSING SECTOR IN THE WORLD
1st PRODUCER OF STAINLESS STEEL WELDED TUBES IN THE WORLD
1st PRODUCER OF CARBON STEEL WELDED TUBES IN EUROPE
1st SERVICE CENTER IN ITALY
5.3 BILLION EURO SALES MARCEGAGLIA HOLDING
OF WHICH 5.1 BILLION EURO SALES MARCEGAGLIA STEEL
5.8 MILLION TONS PROCESSED YEARLY
6,500 EMPLOYEES25 STEEL PLANTS
60 SALES OFFICES
CORPORATE CULTURE
INDEPENDENCE, DYNAMISM, RESILIENCE, COMPETENCE, VERSATILITY, REACTIVITY: IN 60 YEARS OF HISTORY, THESE DISTINCTIVE VALUES MADE MARCEGAGLIA THE PRIVILEGED PARTNER IN THE STEEL PROCESSING INDUSTRY.
THE COMPANY CULTURE IS BASED ON PEOPLE CENTRICITY AND SHARING OF THE SAME KEY VALUES WHICH ARE SHAPING MARCEGAGLIA UNIQUE BUSINESS MODEL.
STEEL CORE
CORE BUSINESS ACTIVITIES, CONTROLLED BY MARCEGAGLIA STEEL (HOLDING COMPANY, WHICH REPRESENTS 95% OF TOTAL ACTIVITIES), ARE ORGANIZED THROUGH THREE DIFFERENT OPERATING COMPANIES: MARCEGAGLIA CARBON STEEL AND MARCEGAGLIA RAVENNA WITH THE FLAT PRODUCTS AND WELDED TUBES DIVISIONS, MARCEGAGLIA SPECIALTIES AND MARCEGAGLIA GAZOLDO INOX WITH THE STAINLESS PRODUCTS AND COLD DRAWN BARS DIVISIONS, MARCEGAGLIA PLATES FOR THE HEAVY PLATES PRODUCTION.
MARCEGAGLIA INVESTMENTS IS THE HOLDING FOR THE DIVERSIFIED ACTIVITIES (5% OF TOTAL ACTIVITIES).
HEADQUARTERSGAZOLDO DEGLI
IPPOLITI
HEAVY PLATES
1 PLANT ITALY
Mariven
MARCEGAGLIA RU 1 PLANT
PLANTS & SALES OFFICES
3 WAREHOUSES ITALY
5 PLANTS ITALY
CARBON STEELWELDED TUBES
HEADQUARTERS AND PLANTGAZOLDO DEGLI IPPOLITI
MARCEGAGLIA DO BRASIL1 PLANT
PLANTS & SALES OFFICES
MARCEGAGLIA POLAND2 PLANTS
MARCEGAGLIA NOVERO1 PLANT
MARCEGAGLIA UK2 PLANTS
MARCEGAGLIA TURKEY 1 PLANT
MARCEGAGLIA USA 1 SALES OFFICEOTHER
PARTICIPATIONS
FIN. MAR. MARFIN Staff Corporate
Other particip.
Other particip.
Other particip.
Pugnochiuso
Other particip.
BUILDING
HOME PRODUCTS
ENERGY
Oskar Imat
CO.GE.AM
ENGINEERING
Elet.Ca Made HSE
Gaia Turismo
HOSPITALITY ACTIVITIES & REAL ESTATEAlbarella
Palazzo Agricoltura
Gabetti Property Solutions
OTHER PARTICIPATIONS
EuroEnergy
Marcegaglia Buildtech
M. Gulf Qatar
SALES OFFICES
MARCEGAGLIADEUTSCHLAND
MARCEGAGLIA FRANCE
MARCEGAGLIA IBERICA
MARCEGAGLIA INDIA
MARCEGAGLIANORTH EUROPE
MARCEGAGLIA ROMANIA
1 PLANT ITALY 1 PLANT ITALY
CARBON STEELFLAT PRODUCTS
CARBON STEELFLAT PRODUCTS
Fontana
SIM
ConsorzioABSolute
MetalInterconnector
STAINLESS STEELFLAT PRODUCTS
1 PLANT ITALY1 PLANT ITALY
COLD-DRAWNBARS
HEADQUARTERSGAZOLDO DEGLI IPPOLITI
STAINLESS STEELPRODUCTS
1 PLANT ITALY
MARCEGAGLIA COLOMBIA1 PLANT
MARCEGAGLIA CENTRAL AMERICA
MARCEGAGLIA MEXICO1 PLANT
E T (M/€) P (KT/y)
1,100 250 50
E T (M/€) P (KT/y)
100 250 400
E T (M/€) P (KT/y)
1,000
1,350 TOTAL 700 TOTAL
1,200
STAINLESS STEEL
PRODUCTS
150
COLD-DRAWN
BARS
500
STAINLESS STEEL
PRODUCTS
200
COLD-DRAWN
BARS
EMPLOYEES TURNOVER (M/€) PRODUCTION (KT/y)
4,300
3,450 TOTAL 4,650 TOTAL
2,300
FLAT PRODUCTS
1,150
WELDED TUBES
3,100
FLAT PRODUCTS
1,550
WELDED TUBES
STEEL IN THE WORLD
brco
mxit
fruk lu
ro
in
tr
rues
pl
Dusino San Michele
Corsico
Casalmaggiore
Forlì
Contino
San Giorgio di Nogaro
Tezze sul Brenta
Osteria Grande
Ravenna
Gazoldo degli Ippoliti
Boltiere
Lomagna
Lainate
Rivoli
de
Ravenna, ITA
Gazoldo degli Ippoliti HQBoltiere, ITACasalmaggiore, ITACorsico, ITADusino San Michele, ITALainate, ITALomagna, ITAOsteria Grande, ITARivoli, ITATezze sul Brenta, ITADudley, UKRotherham, UKFunza, ColombiaGaruva, BrazilKluczbork, PolandPraszka, PolandQuerétaro, Mexico
SALES OFFICESBarcelona, Spain Cluj, RomaniaDüsseldorf, GermanyLuxembourg, LuxembourgLyon, FrancePune, India
Gazoldo degli Ippoliti HQ Contino, ITAForlì, ITAIstanbul, Turkey Vladimir, Russia
SALES OFFICESMunhall, USA
Gazoldo degli Ippoliti HQSan Giorgio di Nogaro, ITA
Gazoldo degli Ippoliti, ITA
HARBOURS AND RAIL TERMINALSRavenna, ITASan Giorgio di Nogaro, ITA
OUR MAIN LOGISTIC HUBSKolding, Gdansk, Newport, Antwerpen, Hagen, Siegen, Karlsruhe, Lyon, Constanta, Gemlik, Tarragona
IRON MAKING
STEEL MAKING
CASTING
HOT ROLLING
GALVANISED,PICKLED,COLD ROLLEDAND PRE-PAINTED COILS
STAINLESS STEEL HR/CRCOILS
TUBES, SHEETS
TUBES, STRIPS,STAINLESS SHEETS,DRAWN BARS
ALL PRODUCTS
ALL PRODUCTS
PICKLING COLD ROLLINGGALVANIZINGPRE-PAINTING
PICKLING COLD ROLLING
TUBE FORMING, SLITTINGAND CUTTING TO LENGTH
TUBE FORMING, SLITTINGAND CUTTING TO LENGTH,DRAWING
FINISHINGDISTRIBUTION
FINISHINGDISTRIBUTION
STEEL PRODUCTION
ARE CHEMICALLY AND/ORMECHANICALLY PROCESSEDTO MAKE THEM SUITABLEFOR SPECIFIC INDUSTRIALPURPOSES
1st TRANSFORMATION
ADVANCED PROCESSINGTO CUSTOMISE STEELPRODUCTS ON CLIENTSSPECIFIC REQUESTS
2nd TRANSFORMATION
DIRECT SELLINGAND/OR RETAILINGTO INDUSTRIAL CLIENTSOR FURTHER PROCESSINGUNDER REQUEST
DISTRIBUTION
OUTPUTACTIVITIES
STEEL UNIQUE
Marcegaglia is covering the whole downstream and distribution steel value chain, both horizontally and vertically, thanks to its unique strategic position.
Marcegaglia is the first steel processor with a range of products that varies from carbon to stainless, from long to flat products, from commodity to specialty.
Carbon steel productsStainless steel products
COILS
BARS
HEAVYPLATES
Via either blast furnace,using iron mineraland carbon, or electric furnace, using re-melted scrap steel.
PRODUCTRANGE
CARBON STEEL COILS
CARBON STEEL STRIPS
CARBON STEEL SHEETS
CARBON STEEL WELDED TUBES
COLD-DRAWN WELDED TUBES
REFRIGERATION TUBES
HOT DIP GALVANIZED COILS
STAINLESS STEEL COILS
STAINLESS STEEL STRIPS
STAINLESS STEEL SHEETS
STAINLESS STEEL WELDED TUBES
CARBON AND STAINLESS STEELCOLD-DRAWN BARS
STAINLESS STEEL FLAT BARS
STAINLESS STEEL COLD FORMED SECTIONS
HOT DIP GALVANIZED STRIPS
HOT DIP GALVANIZED SHEETS
PRE-PAINTED COILS
PRE-PAINTED STRIPS
PRE-PAINTED SHEETS
HEAVY PLATES
MARCEGAGLIASTAINLESS STEEL DIVISION
VLADIMIR
GARUVA
ISTANBUL
GAZOLDODEGLI IPPOLITI
CONTINO
FORLÌ
HEADQUARTERS
Stainless steel production in Marcegaglia Carbon Steel plant
A UNIQUE GLOBAL PLAYER IN STAINLESS STEEL WELDED TUBES
MANUFACTURING PROCESS
Annealingand
pickling
STAINLESSSTEEL BLACKCOILS
WELDEDTUBES FROM
HOT/COLDROLLED STRIP
STRAIGHTENEDAND PICKLED
WELDED TUBES
PICKLEDWELDED TUBES
ANNEALED AND
POLISHED/ MIRROR
POLISHEDWELDED TUBES
POLISHED/ MIRROR
POLISHEDWELDED TUBES
COLD FORMED SECTIONSAND FLAT BARS
HOT ROLLED COILS
ANNEALED AND PICKLED
Coldrolling
Annealingand
picklingSkinpass
Tube forming
and welding
AnnealingStraightening Pickling
Pickling
AnnealingStraightening
Marking
Polishing and
mirror polishing
Polishing and
mirror polishing
Marking
Marking
COLD ROLLEDCOILS
SKINPASSED
HOT ROLLEDCOILS
SHEETS FROM COLD
ROLLED COILS
SHEETS FROM HOT
ROLLED COILS
STRIPS FROM COLD
ROLLED COILS
STRIPS FROM HOT
ROLLED COILS
MANUFACTURING PLANTS - ITALY
FORLÌStainless steel welded tubes automotive tubes and pipes, process pipes for fluids, construction and ornamental tubes
GAZOLDO DEGLI IPPOLITIHEADQUARTERSStainless steel flat products
CONTINOStainless steel bright bars
MANUFACTURING PLANTS - WORLD
GARUVA, BRAZILStainless steel welded tubesautomotive tubes and pipes, process pipes for fluids, construction and ornamental tubes
ISTANBUL - TURKEYStainless steel welded tubespolished tubes / decoration and corrosion tube sector
VLADIMIR - RUSSIAStainless steel welded tubesautomotive tubes and pipes, process pipes for fluids,construction and ornamental tubes
Stainless steel flat products
Stainless steel production in Marcegaglia Carbon Steel plant
PRODUCT RANGE
CARBON STEELCOLD-DRAWN BARS
COLD-DRAWN BARS
FREE CUTTING STEEL COLD-DRAWN BARS
FLAT PRODUCTS
HOT ROLLED COILS
COLD ROLLED COILS
HOT ROLLED SHEETS
COLD ROLLED SHEETS
HOT ROLLED STRIPS
COLD ROLLED STRIPS
WELDED TUBESAND LONG PRODUCTS
WELDED TUBES- high-frequency- laser- TIG
LONG PRODUCTS- bright bars- flat bars- cold formed section
STAINLESS STEELCOLD-DRAWN BARS
COLD-DRAWNBARS
STAINLESS STEEL PRODUCTS COLD-DRAWN BARS
THE MARCEGAGLIA CASEMARCEGAGLIA SPECIALTY GROWTH (STAINLESS STEEL PRODUCTS)
tonnage Europetonnage Rest of the World
475,000
450,000
425,000
400,000
375,000
350,000
325,000
300,000
275,000
250,000
225,000
200,000
175,000
150,000
125,000
100,000
tonn
age
245,000
300,000
330,000
350,000
380,000
430,000
2011 2012 2013 2014 2015 2016
220,000 273,000 300,000 320,000 348,000 400,000
25,000 27,000 30,000 30,000 32,000 30,000
A UNIQUE GLOBAL PLAYER
Product range
thickness min. mm 0.7
thickness max. mm 6
diameter min. mm 10
diameter max. mm 273
SQUARE
min. mm 10x10
max. mm 120x120
ROUND
Ø min. mm 10
Ø max. mm 273
AD 2000 W2/W10
GW541
IN STAINLESS STEEL WELDED TUBES
OTHER PRODUCTSStainless steel coils and sheets 1D and 2B finish • hot rolled steel (1D finish): from 2 to 6 mm thickness yearly capacity of 500,000 tonnes
• cold rolled steel (2B finish): up to 1,500 mm length yearly capacity of 250,000 tonnes
Flat bars: from 10x2 mm up to 200x12 mm
Cold-drawn bars: from 5 mm up to 100 mm diameter
STAINLESS STEEL FLAT PRODUCTS
Moving ahead in the stainless sector.
Within a strategy of consistent investments in its production chain, Marcegaglia Specialtieshas added the manufacturing of coils and sheets 1D and 2B finish to its range of austenitic and ferritic stainless steel products.
TYPICAL APPLICATIONS
A new product range of stainless steel flats make Marcegaglia Specialties the partner of choice for manufacturers who engineer solutions in the sectors of building and construction, food and beverage, automotive and mechanical applications.
STAINLESS STEEL HOT ROLLED COILS
Thickness min. - max. (mm) 2 - 6
Width min. - max. (mm) 1,000 - 1,500
2 ANNEALING AND PICKLING LINES
500,000 T/YMANUFACTURING CAPACITY
PRODUCT: HOT ROLLED COILS 1D FINISH
THICKNESS: 2.00/6.00 MM
WIDTH: UP TO1500 MM
MAX WEIGHT: 30 T
STAINLESS STEEL COLD ROLLED COILS
Thickness min. - max. (mm) 0.8 - 4
Width min. - max. (mm) 1,000 - 1,500
2 COLD ROLLING LINES
2 SKINPASS LINES
250,000 T/YMANUFACTURING CAPACITY
PRODUCT: COLD ROLLED
COILS 2B FINISH
THICKNESS: 0.6/3.0 MM
WIDTH: UP TO 1500 MM
MAX WEIGHT: 30 T
STAINLESS STEEL HOT ROLLED SHEETS
Thickness min. - max. (mm) 2 - 6
Width min. - max. (mm) 1000x2000 - 1500x6000
1 CUT TO LENGTH LINE
100,000 T/YMANUFACTURING CAPACITY
PRODUCT: HOT ROLLED SHEETS
1D FINISH
STAINLESS STEEL COLD ROLLED SHEETS
Thickness min. - max. (mm) 0.8 - 4
Width min. - max. (mm) 1000x2000 - 1500x6000
1 CUT TO LENGTH LINE
100,000 T/YMANUFACTURING CAPACITY
PRODUCT:COLD ROLLED SHEETS
2B FINISH
STANDARD PACKAGING PALLET
RADIAL STRAPS
CIRCUMFERENTIAL STRAPS
INTERNAL METALLIC CORNER
EXTERNAL METALLIC OR CARDBOARD CORNER
POLY-COATED PAPER
PROTECTION PAPER BETWEEN EACH COIL LOOP
WOODEN PALLET
STRAPS FIXED TO PLATFORM
PLASTIC FILM PROTECTION OF EXTERNAL STEEL SURFACES
PROTECTION PAPER BETWEEN EACH SHEET
PLASTIC FILM PROTECTION ON EACH SHEETG02
G03 G04
G01
NoN staNdard packagiNg is developed accordiNg to customer request
STAINLESS STEEL HOT AND COLD ROLLED STRIPS
4 SLITTING LINE
20,000 T/YMANUFACTURING CAPACITY
Product range - Hot rolled strips 1D
thickness mm width mm
3 from 40 up to 1500
4 from 40 up to 1500
5 from 40 up to 1500
6 from 40 up to 1500
Product range - Cold rolled strips 2B
thickness mm width mm
0,8 from 35 up to 1500
1 from 35 up to 1500
1,2 from 35 up to 1500
1,5 from 35 up to 1500
2 from 35 up to 1500
2,5 from 35 up to 1500
3 from 35 up to 1500
STANDARD PACKAGING RADIAL STRAPS
VERTICAL ORIENTATION
PALLET
EXTERNAL PROTECTIVE PAPER
NoN staNdard packagiNg is developed accordiNg to customer request
S01S02S03 S04
STAINLESS STEEL WELDED TUBES
Marcegaglia stands out today as the world’s top producer of stainless steel welded tubes with top-level certified manufacturing activities worldwide and an overall capacity of 400 thousand tons per year.
AD 2000 W2/W10
GW541
TYPICALAPPLICATIONS
Marcegaglia process pipe range include certified products for applications in the food and dairy industry, drinkable water, chemical and pharmaceutical, oil and gas, heat exchangers, electrical resistances and other mechanical applications.
PROCESS PIPES FOR FLUIDS
FEEDWATER HEATER TUBES FOR POWER PLANTS
TYPICALAPPLICATIONS
Building with steel means excellence.
Mechanical properties, aesthetic valuesand durability: stainless steel is the environment-friendly material of choice for contemporary architecture.
CONSTRUCTION ANDORNAMENTAL TUBES
TYPICALAPPLICATIONS
The product range of tubes for exhaust systems, tubes for hydroforming applications and special shapes for automotive construction is engineered and manufactured in Marcegaglia stainless steel production plants worldwide: Brazil, Russia, and Italy, hosting more than 70 high-technology tube processing lines.
TUBES FOR MECHANICALAND AUTOMOTIVE
APPLICATIONS
QUALITY STRATEGY• Each plant can ensure the same quality level of product and service, thanks to Marcegaglia Specialties shared knowledge base, shared quality procedures and learning activities, and the same mills suppliers.
• Continuous process of technological upgrade and product development
• Marcegaglia Specialties in a proactive role to promote the right stainless steel grade in accordance with actual application requirements: eg. ferritic grades in substitution to austenitics for handrailing, etc.
A UNIQUE GLOBAL PLAYER IN STAINLESS STEEL WELDED TUBES
Marcegaglia Specialties today is the world’s top manufacturerof stainless steel welded tubes, with a yearly capacityof 500 thousand tonnes.
Some applications: • automotive• food and dairy, drinkable water• household appliances• chemical and petrochemical• pharmaceutical• heat exchangers (e.g. feedwater heaters)• building and construction• furniture and decoration
A UNIQUE GLOBAL PLAYER IN STAINLESS STEEL WELDED TUBES
Throughout the years, Marcegaglia Specialtieshas also developed a specific know-how in automotive stainless tubes for exhaust systems (manifold, front and center pipes, flexible joints, catalytic shells, mufflers, tail pipes) and for hydroforming applications,as well as custom-designed box sections for bus frames and other structural applicationsin the commercial vehicle industry.
THE GROWTH GUIDELINES
• FOCUS ON PROJECTS/END USERS
• AUTOMOTIVE TUBES growing presence in the automotive market in countries with high growth potential
• PROCESS PIPES - Heat Exchangers - Feedwater Heaters - Power Plant Evaporators - Boiler Tubes - Press Fitting - Thin Wall Small Tubes in Ferritic - Duplex and Exotic Grades
THE GROWTH GUIDELINES:
The first 3-4 key players in manufacturing of exhaust systems are Europe-based with global activities.
Marcegaglia Specialties aims to becomethe only global player in stainless steel welded tubes.
Marcegaglia Specialties manufacturing unitsin Italy, Russia, Turkey, Brazil - in partnership with Marcegaglia Carbon Steel plants - are strategically located to serve these key automotive districts.
(The India project is under evaluation)
MARCEGAGLIA SPECIALTIES ON THE EXHAUST SYSTEM MARKETS
THE GROWTH GUIDELINES
Marcegaglia Specialties gives the samegreat importance to the supplieras to the customer and human resources.
For this reason, we have chosen to co-operate with a limited number of selected suppliers, with focus on long-term partnerships on industrial basis.
