Mares Manual

AINDEXoriginal copywriter 1987revised 2001 - printed 2002

INDEX

M A R E S S E R V I C E M A N U A LC O N T E N T S

Last NoterevisionINTRODUCTION

GENERAL INTRODUCTION I 1998MARES SERVICE MANUAL I 1998

REGULATOR SERVICEGENERAL III 1998SERIALIZATION / WARRANTY III 1998ROUTINE CARE III 1998SERVICE REQUIREMENTS IV 1998SET OF TOOLS FOR REGULATORS MAINTENACE V 1998SPECIAL TOOL KIT VI 1998O-RING TABLE 1° E 2° STAGE VI.a 2002 NEWO-RING TABLE H.U.B. AIR TRIM-PNEUMATICALINFLATOR PNEUMATICAL DUMP VALVES VI.b 2002 NEWO-RING TABLE H.U.B. - HOSES/MANIFOLDS - ORAL INFLATOR - DEPTH GAUGE VI.c 2002 NEWO-RING TABLE BC - AIRLOCK VI.d 2002 NEWO-RING TABLE VALVE SETS VI.e 2002 NEWO-RING TABLE SPEARGUNS VI.f 2002 NEWO-RING TABLE LIGHTS VI.g 2002 NEW

NITROX STATEMENTCONVERSION PROCEDURES N 1-1 1998DISASSEMBLY/CLEANING/DRYING/INSPECTING N 1-2 1998LUBRIFICATION/REASSEMBLY N 1-3 1998ADJUSTMENT N 1-4 1998

CWD KIT FIRST STAGECOLD WATER DIVING KIT (CWD) K 1-1 1998RUBY-MR22-MR16-V16 K 1-2 1998MR12-V12 K 1-5 1998

MR 22 - RUBY (TITANIUM) - ABYSS - V32FIRST STAGE SERVICE

TECHNICAL BULLETIN MARES 5 BTM5 2002 NEWDISASSEMBLY F 1-1 1998RUBY DIN VERSION / DISASSEMBLY F 1-3 1998CLEANING F 1-3 1998INSPECTION F 1-4 1998REASSEMBLY F 1-5 1998RUBY DIN VERSION / REASSEMBLY F 1-7 1998ADJUSTING INTERMEDIATE PRESSURE F 1-7 1998MR22- RUBY DRAWING AND PARTS LIST F 1-8 1998RUBY SCHEMATIC AND PARTS LIST F 1-9 2000RUBY DRAWING F 1-10 2002RUBY TABLE F 1-11 2002 NEWABYSS DRAWING AND PARTS LIST F 1-12 2002ABYSS TABLE F 1-13 2002 NEWV 32 DRAWING F 1-14 2002 NEWV 32 TABLE F 1-15 2002 NEW

MR 16 - V 16 - VX 16 - TI PLANETFIRST STAGE SERVICE

DISASSEMBLY F 2-1 1998MR 16-V16 DIN VERSION / DISASSEMBLY F 2-2 1998CLEANING / INSPECTION F 2-3 1998REASSEMBLY F 2-4 1998MR 16-V16 DIN VERSION / REASSEMBLY F 2-5 1998MR 16 - V16 DRAWING AND PARTS LIST F 2-7 1998MR 16 - V16 DRAWING AND PARTS LIST F 2-8 2000V 16 TABLE F 2-9 2002 NEWTI PLANET DRAWING AND PARTS LIST F 2-10 2002TI PLANET TABLE F 2-11 2002 NEW

Last NoterevisionMR12 - MRX12 - V12 - MR12 LONG

FIRST STAGE SERVICEDISASSEMBLY F 3-1 1998MR 12-V12 DIN VERSION / DISASSEMBLY F 3-1 1998CLEANING F 3-2 1998INSPECTION F 3-3 1998REASSEMBLY F 3-4 1998MR 12-V12 DIN VERSION REASSEMBLY F 3-5 1998MR12-V12 DRAWING AND PARTS LIST F 3-6 1997MR12-MRX 12 DRAWING AND PARTS LIST F 3-7 2000MR12-MRX 12 DRAWING F 3-8 2002MR12 - TABLE F 3-9 2002 NEWMR12 LONG DRAWING F 3-10 2002 NEWMR12 LONG TABLE F 3-11 2002 NEW

MR 10 FIRST STAGE SERVICEDISASSEMBLY F 4-1 1998MR 10 DIN VERSION DISASSEMBLY F 4-1 1998CLEANING F 4-2 1998INSPECTION F 4-3 1998REASSEMBLY F 4-3 1998MR 10 DIN VERSION REASSEMBLY F 4-6 1998MR10 DRAWING AND PARTS LIST F 4-7 1991

MR 12 II FIRST STAGE SERVICEDISASSEMBLY F 5-1 1998CLEANING / INSPECTION F 5-2 1998REASSEMBLY F 5-3 1998MR 12 II DRAWING AND PARTS LIST F 5-5 1997

R1 - R2 FIRST STAGE SERVICEDISASSEMBLYDISASSEMBLY (replacing stage 6) F 6-1 1998CLEANING F 6-1 1998INSPECTION F 6-2 1998REASSEMBLY F 6-3 1998R1 - R2 DIN VERSION REASSEMBLY F 6-4 1998R1 - R2 DRAWING AND PARTS LIST F 6-5 1998R2 DRAWING AND PARTS LIST F 6-6 2000R2 TABLE F 6-7 2002 NEW

FIRST STAGE ADJUSTMENTINTERMEDIATE PRESSURE F 7-1 2002ADJUSTMENT IN DIAPHRAGM F 7-2 2002ADJUSTMENT IN PISTON F 7-3 2002

FIRST STAGE TROUBLE SHOOTING F 8-1 2002

RUBY-ABYSS-VOLTREX-ORBITERSECOND STAGE SERVICE

TECHNICAL BULLETIN BTM3 2000DISASSEMBLY S 1-1 1998CLEANING / INSPECTION S 1-2 1998REASSEMBLY S 1-3 1998RUBY/ABYSS/VOLTREXSECOND STAGE ADJUSTMENT S 1-4 1998FINAL ASSEMBLY S 1-5 1998R.A.V. DRAWING AND PARTS LIST S 1-6 1998RUBY-ORBITER DRAWING AND PARTS LIST S 1-7 2000RUBY TABLE S 1-8 2002 NEWORBITER TABLE S 1-9 2002 NEWABYSS-OCTOPUS ABYSS DRAWING AND PARTS LIST S 1-10 2002 ABYSS - OCTOPUS ABYSS TABLE S 1-11 2002 NEW

B original copywriter 1987revised 2001 - printed 2002

INDEX

INDEX


Last Noterevision

XTR-XL-AKROS-TI PLANET-EPOSSECOND STAGE SERVICE

DISASSEMBLY S 2-1 1998CLEANING S 2-2 1998INSPECTION S 2-3 1998REASSEMBLY S 2-4 1998ADJUSTMENT AND FINAL ASSEMBLY S 2-6 1998PROCEDURE A S 2-7 1998PROCEDURE B S 2-8 1998AKROS DRAWING AND PARTS LIST S 2-10 1998AKROS TABLE S 2-11 2002 NEWXTR TABLE S 2-12 2002 NEWXL TABLE S 2-13 2002 NEWTI PLANET DRAWING AND PARTS LIST S 2-14 2002TI PLANET TABLE S 2-15 2002 NEWEPOS DRAWING AND PARTS LIST S 2-16 2002EPOS TABLE S 2-17 2002 NEW

NIKOS SECOND STAGE SERVICETECHNICAL BULLETIN BTM1 2000TECHNICAL BULLETIN BTM2 2000DISASSEMBLY S 3-1 1998CLEANING S 3-2 1998INSPECTION S 3-3 1998REASSEMBLY S 3-4 1998ADJUSTMENT FINAL ASSEMBLY S 3-6 1998PROCEDURE A S 3-7 1998PROCEDURE B S 3-8 1998NIKOS DRAWING AND PARTS LIST S 3-9 1998NIKOS 2000 DRAWING AND PARTS LIST S 3-10 2000NIKOS TABLE S 3-11 2002 NEW

III - II SECOND STAGE SERVICEDISASSEMBLY S 4-1 1998CLEANING S 4-2 1998INSPECTION S 4-2 1998REASSEMBLY S 4-3 1998ADJUSTMENT FINAL ASSEMBLY S 4-4 1998III DRAWING AND PARTS LIST S 4-6 1998

NAVY SECOND STAGE SERVICEDISASSEMBLY S 5-1 1998CLEANING S 5-2 1998INSPECTION S 5-2 1998REASSEMBLY S 5-3 1998NAVY SECOND STAGE ADJUSTMENT S 5-4 1998NAVY DRAWING AND PARTS LIST S 5-6 1998

BETA - MR10 SECOND STAGE SERVICEDISASSEMBLY S 6-1 1998CLEANING S 6-2 1998INSPECTION S 6-3 1998REASSEMBLY S 6-4 1998BETA SECOND STAGE ADJUSTMENT S 6-6 1998CHANGING THE HOSE CONNECTIONFROM RIGHT TO LEFT S 6-7 1998DISASSEMBLY S 6-7 1998REASSEMBLY S 6-8 1998BETA DRAWING AND PARTS LIST S 6-10 1998MR10 DRAWING AND PARTS LIST S 6-11 1998

Last Noterevision

AXIS - OCTOPUS AXIS SECOND STAGE SERVICEDISASSEMBLY S 7-1 2002 NEWCLEANING S 7-2 2002 NEWINSPECTION S 7-3 2002 NEWREASSEMBLY S 7-4 2002 NEWFINAL ADJUSTMENTS S 7-6 2002 NEWADJUSTING THE INTERMEDIATE PRESSURE S 7-7 2002 NEWFINAL ASSEMBLY S 7-8 2002 NEWAXIS DRAWING S 7-10 2002 NEWAXIS TABLE S 7-11 2002 NEW

PROTON - PROTON XL SECOND STAGE SERVICEDISASSEMBLY S 8-1 2002 NEWCLEANING S 8-2 2002 NEWINSPECTION S 8-3 2002 NEWREASSEMBLY S 8-4 2002 NEWASSEMBLING THE DEMAND LEVER S 8-5 2002 NEWFINAL ASSEMBLY S 8-7 2002 NEWFINAL ADJUSTMENTS S 8-8 2002 NEWPROTON DRAWING S 8-10 2002 NEWPROTON TABLE S 8-11 2002 NEWPROTON XL DRAWING S 8-12 2002 NEWPROTON XL TABLE S 8-13 2002 NEW

SECOND STAGES FINAL CHECKS AND ADJUSTMENT 2002

SECOND STAGES TROUBLE SHOOTING 2002

LP INFLATOR SERVICEGENERAL VII 1998SERIALIZATION VII 1998WARRANTY VII 1998ROUTINE CARE VII 1998SERVICE REQUIREMENTS VII 1998SPECIAL TOOL ERGO VIII 1998

MULTI AIR - INTERNATIONAL INFLATORDISASSEMBLING THE SECOND STAGE B 1-1 1998DISASSEMBLING THE INFLATOR UNIT B 1-1 1998DISASSEMBLING THE QUICK COUPLING B 1-1 1998DISASSEMBLING THE DEFLATION GROUP B 1-2 1998DISASSEMBLING THE LP INFLATOR C.G. B 1-2 1998DISASSEMBLING THE R.E. VALVE B 1-2 1998DISASSEMBLING THE CORRUGATED HOSE B 1-2 1998CLEANING B 1-3 1998INSPECTION B 1-3 1998REASSEMBLY B 1-5 1998ASSEMBLING THE LP INFLATOR C.G. B 1-5 1998ASSEMBLING THE DEFLATION GROUP B 1-6 1998ASSEMBLING THE COUPLING B 1-6 1998ASSEMBLING THE R.E. VALVE GROUP B 1-7 1998ASSEMBLING THE CORRUGATED HOSE B 1-8 1998ASSEMBLING THE SECOND STAGE(Multi Air version only) B 1-8 1998ASSEMBLING THE CORR. HOSE ON THE BC B 1-8 1998FINAL CHECKS B 1-9 1998MULTI AIR - INT. INFLATOR DRAWING B 1-10 1993

CINDEXoriginal copywriter 1987revised 2001 - printed 2002

INDEX


Last NoterevisionERGO LP INFLATOR

LP INFLATOR REMOVAL B 2-1 1998DISASSEMBLY B 2-1 1998CLEANING B 2-3 1998INSPECTION B 2-3 1998REASSEMBLY B 2-4 1998LP INFLATOR INSTALLATION B 2-6 1998FINAL INSPECTION B 2-7 1998ERGO LP DRAWING AND PARTS LIST B 2-8 1998ERGO INFLATOR ASSY WITH R.E. VALVEDRAWING AND PARTS LIST B 2-9 2000ERGO LP DRAWING B 2-10 2002ERGO INFLATOR ASSY WITH R.E. VALVE TABLE B 2-11 2002 NEW

TROUBLESHOOTING

MULTI AIR - INTERNATIONAL INFLATOR B 3-1 1998ERGO INFLATOR TROUBLE SHOOTING B 4-1 1998

GENERAL INFORMATION GUN SERVICEGENERAL IX 1998SERIALIZATION IX 1998WARRANTY IX 1998ROUTINE CARE IX 1998SERVICE REQUIREMENTS X 1998SPECIAL TOOL KIT XI 1998

CYRANO/SPARK/STEN 2001 PNEUMATIC SPEARGUNSDISASSEMBLY G 1-1 1998CLEANING G 1-4 1998INSPECTION G 1-4 2002REASSEMBLY G 1-5 2002TAHITIAN SHAFT SERVICE G 1-10 1998DISASSEMBLY G 1-10 1998REASSEMBLY G 1-10 1998PRESSURIZING G 1-11 1998PRESSURIZING USING MARESGUN CHARGING YOKE G 1-11 1998PRESSURIZING USING MARES HAND PUMP G 1-12 2002INSPECTION AND ADJUSTMENT G 1-13 1998O-RING INSPECTION G 1-13 1998TRIGGER STROKE INSPECTION G 1-13 1998TRIGGER SENSITIVITY ADJUSTMENT G 1-14 1998SAFETY BAR INSPECTION G 1-14 1998POWER REGULATOR INSPECTION G 1-14 1998CYRANO DRAWING AND PARTS LIST G 1-15 1998SPARK (Pipin line) DRAWING AND PARTS LIST G 1-16 1998STEN 2001 SERIES DRAWING G 1-17 2002 NEWSTEN 2001 SERIES DRAWING G 1-18 2002 NEWSTEN 2001 SERIES TABLE G 1-19 2002 NEW

COMPETITION PNEUMATIC SPEARGUNDISASSEMBLY G 2-1 1998CLEANING G 2-4 1998INSPECTION G 2-4 1998REASSEMBLY G 2-5 1998PRESSURIZING G 2-9 1998PRESSURIZING USING MARESGUN CHARGING YOKE G 2-10 1998PRESSURIZING USING MARES HAND PUMP G 2-10 1998INSPECTION AND ADJUSTMENT G 2-11 1998O-RING INSPECTION G 2-12 1998TRIGGER STROKE INSPECTION G 2-12 1998

Last Noterevision

TRIGGER SENSITIVITY ADJUSTMENT G 2-12 1998SAFETY INSPECTION G 2-13 1998POWER REGULATOR INSPECTION G 2-13 1998SPEARGUN STEN (Pipin line) DRAWING AND PARTS LIST G 2-11 1998

SPEARGUN TROUBLESHOOTING G 3-1 2002

INTEGRATED SYSTEM H.U.B. 2000TECHNICAL BULLETIN BTM4 2002 NEWDISASSEMBLIESDISASSEMBLY OF THE 1ST STAGE FROM INTEGRATED SYSTEM H 1-1 2000DISASSEMBLY OF H.U.B. BAG H 1-1 2000DISASSEMBLY OF 4-WAY MANIFOLD H 1-1 2000DISASSEMBLY OF BACKPACK H 1-2 2000DISASSEMBLY OF 7-WAY MANIFOLD H 1-2 2000DISASSEMBLY OF TANK SUPPORT PLATE H 1-3 2000DISASSEMBLY OF MECHANICALOVERPRESSURE VALVES H 1-3 2000DISASSEMBLY OF INFLATING ORAL PIPE H 1-4 2000DISASSEMBLY OF H.U.B. PNEUMATIC SYSTEMDISASSEMBLY OF PNEUMATIC CONTROL H 1-4 2000DISASSEMBLY OF PNEUMATIC DUMP VALVES EXTERNAL BEZEL H 1-5 2000DISASSEMBLY OF PNEUMATIC SYSTEM INTERNAL SUPPORTS FROM BAG H 1-6 2000DISASSEMBLY OF BOTTOM PNEUMATIC DUMPVALVE INTERNAL SUPPORT H 1-6 2000DISASSEMBLY OF TOP PNEUMATIC DUMP VALVE INTERNAL SUPPORT H 1-7 2000DISASSEMBLY OF PNEUMATIC CONTROLINTERNAL SUPPORT H 1-7 2000DISASSEMBLY OF PNEUMATIC SYSTEM INTERNAL SHEATHING H 1-7 2000CLEANING H 1-8 2000INSPECTION H 1-8 2000PNEUMATIC CONTROL H 1-8 2000PNEUMATIC VALVES H 1-9 20007-WAY MANIFOLD/HOSES H 1-10 20004-WAY MANIFOLD H 1-10 2000ORAL PIPE H 1-11 2000OVERPRESSURE VALVE H 1-11 2000REASSEMBLY H 1-11 2000PNEUMATIC SYSTEM REASSEMBLY H 1-12 2000REASSEMBLY OF INTERNAL SHEATHING OF INTEGRATED SYSTEM H 1-12 2000REASSEMBLY OF INTERNAL SUPPORT OF PNEUMATIC CONTROL H 1-12 2000REASSEMBLY OF INTERNAL SUPPORT OF TOPPNEUMATIC DUMP VALVE H 1-12 2000REASSEMBLY OF INTERNAL SUPPORT OF BOTTOM PNEUMATIC DUMP VALVE H 1-13 2000REASSEMBLY OF PNEUMATIC DUMP VALVESEXTERNAL BEZEL H 1-14 2000REASSEMBLY OF PNEUMATIC CONTROL BODY H 1-14 2000REASSEMBLY OF PNEUMATIC CONTROL H 1-16 2000REASSEMBLY OF BAG H 1-16 2000REASSEMBLY OF INFLATION PIPE H 1-16 2000REASSEMBLY OF MECHANIC OVERPRESSURE VALVES H 1-17 2000

D original copywriter 1987revised 2001 - printed 2002

INDEX

INDEX


Last Noterevision

REASSEMBLY OF TANK PLATE SUPPORT H 1-18 2000REASSEMBLY OF 7-WAY MANIFOLD SYSTEM H 1-19 2000REASSEMBLY OF TANK PLATE SUPPORT + 7-WAYMANIFOLD ON INTEGRATED SYSTEM H 1-20 2000REASSEMBLY OF BACK PACK H 1-20 2000REASSEMBLY 4-WAY MANIFOLD AND SECONDS STAGES H 1-21 2000REASSEMBLY OF 1ST STAGE H 1-22 2000TESTS H 1-22 2000TEST OF PNEUMATIC SYSTEM H 1-22 2000A) PNEUMATIC CONTROL BODY H 1-22 2000B) PNEUMATIC DUMP VALVES H 1-23 2000TEST OF BAG H 1-23 2000C) MECHANICAL OVERPRESSURE VALVES H 1-23 2000D) BAG H 1-24 2000TEST OF INTEGRATED SYSTEM ASSEMBLY H 1-24 2000TEST OF DISTRIBUTORS / HOSES H 1-25 2000F) DISASSEMBLY H 1-25 2000G) REASSEMBLY H 1-26 2000H.U.B. MARES DRAWING AND PARTS LIST H 1-27 2000H.U.B. MARES TABLE H 1-28 2002H.U.B. MARES TABLE H 1-29 2002 NEWPNEUMATIC DISCHARGE VALVE H.U.B. DRAWING AND PARTS LIST H 1-30 2002PNEUMATIC DISCHARGE VALVE H.U.B. TABLE H 1-31 2002 NEWPNEUMATIC CONTROL H.U.B. DRAWING ANDPARTS LIST H 1-32 2002PNEUMATIC CONTROL H.U.B. TABLE H 1-33 2002 NEWH.U.B. CENTURY DRAWING H 1-34 2002 NEWH.U.B. CENTURY TABLE H 1-35 2002 NEWH.U.B. AVANTGARDE DRAWING H 1-36 2002 NEWH.U.B. AVANTGARDE TABLE H 1-37 2002 NEWH.U.B AVANTGARDE PNEUMATICCONTROL DRAWING H 1-38 2002 NEWH.U.B AVANTGARDE PNEUMATICCONTROL TABLE H 1-39 2002 NEW

Last Noterevision

ACCESSORIES

AIRLOCKDISASSEMBLY I 1-1 2002 NEWDISASSEMBLING THE AIRLOCK SYSTEM I 1-1 2002 NEWDISASSEMBLING THE QUICK COUPLINGCHECK VALVE I 1-4 2002 NEWCLEANING I 1-4 2002 NEWINSPECTION I 1-5 2002 NEWREASSEMBLY I 1-6 2002 NEWASSEMBLING THE QUICK COUPLINGCHECK VALVE I 1-6 2002 NEWASSEMBLING THE AIRLOCK SYSTEM I 1-7 2002 NEWCHECKS AND INSPECTIONS I 1-10 2002 NEWAIRLOCK DRAWING I 1-12 2002 NEWAIRLOCK TABLE I 1-13 2002 NEW

VI.aO-RING REFERENCE CHARToriginal copywriter 1987revised 2001 - printed 2002

FIRST STAGES

SECOND STAGES

O-RING TYPE - REFERENCE

2012 - 46110101

2018 - 46110203

106 - 46110106

115 - 46110117

2100 - 46110224


2031 - 46110107

108 - 46110108

2050 - 46110211

3118 - 46110176


106 - 46110106

7x2 - 46200154

2068 - 46110225

2062 - 46110220

2037 - 46110110


2025 - 46110205

2043 - 46110215

2050 - 46110211

2075 - 46110243

VI.b original copywriter 1987revised 2001 - printed 2002

O-RING REFERENCE CHART

H.U.B. AIR TRIM - PNEUMATICAL INFLATOR

H.U.B. AIR TRIM - PNEUMATICAL DUMP VALVES


2007 - 46110213

3x1 - 46200154

2015 - 46110102

2062 - 46110220

2050 - 46110211


3156 - 47110270

3231 - 46110265


3x1 - 47110272

2015 - 46110102

2037 - 46110110


3231 - 46110265

VI.cO-RING REFERENCE CHARToriginal copywriter 1987revised 2001 - printed 2002

H.U.B. - HOSES / MANIFOLDS

DEPTH GAUGE

H.U.B. - ORAL INFLATOR


2-003 - 46110242

2025 - 46110205

2031 - 46110107

2043 - 46110215


3100 - 47110271


108 - 46110108


106 - 46110106

108 - 46110108

114 - 46110114


2056 - 46110210


2-003 - 46110242

VI.d original copywriter 1987revised 2001 - printed 2002


BUOYANCY COMPENSATORS

AIRLOCK


106 - 46110106

2-109 - 46110241

2081 - 46110221


106 - 46110106

2068 - 46110225


2031 - 46110107

115 - 46110117

2056 - 46110210


2010 - 46110210

2025 - 46110205

VI.eO-RING REFERENCE CHARToriginal copywriter 1987revised 2001 - printed 2002

VALVE SETS


3050 - 46110119

2056 - 46110210

4100 - 46110216

4106 - 46110216


2031 - 46110107

2025 - 46110205

2050 - 46110211

2043 - 46110211

117 - 46110300

2012 - 46110101

VI.f original copywriter 1987revised 2001 - printed 2002


SPEARGUNS


2-003 - 46110242

R/1 - 46110201

2007 - 46110213

2015 - 46110102

106 - 46110106

2031 - 46110107

2062 - 46110220

122 BIS - 46110206


2037 - 46110110

3062 - 46110228

3056 - 46110227

2106 - 46110245

SPECIAL - 46110208

VI.gO-RING REFERENCE CHARToriginal copywriter 1987revised 2001 - printed 2002

LIGHTS

O-RING TYPE - REFERENCE O-RING TYPE - REFERENCE

2025 - 46110205

2-109 - 46110241

2031 - 46110107

3243 - 45200064

4400 - 46110117

4387 - 46110170

3162 - 46110219

4087 - 46110172

200-212-8854 - 46110173

2-153 - 46110240

MR22-RUBY

TIT.ABYSS - V32FIR

ST STAGE

MR22 -RUBY(TITANIUM) -ABYSS -V32 FIRST STAGE

CARRY OUT THE FOLLOWING OPERATIONS BEFORETHE PROCEDURE DESCRIBED IN STEP 16 OF THECORRESPONDING SERVICE MANUAL.

�� D I S A S S E M B LY

1. REMOVE THE RING (SMALLER DIAMETER) OF THERUBBER BOTTOM CASING (177) FROM ITS SEAT IN THE1ST STAGE BODY (FIG. 1).

2. PULL THE RUBBER BOTTOM CASING (177) AWAY FROMTHE THREADED PINS OF THE PLASTIC TOP CASING(178).

�� CAUTION

DURING THE OPERATIONS DESCRIBED IN STEP 2) DO NOTBEND THE RUBBER BOTTOM CASING EXCESSIVELY TO AVOIDDEFORMING OR BREAKING IT.

3. REMOVE THE RING (LARGER DIAMETER) OF THERUBBER LOWER CASING (177) FROM ITS SEAT IN THE1ST STAGE BODY (FIG. 2) RELEASING THE PLASTIC TOPCASING (178).

NOTE

BTM5 5-1TECHNICAL BULLETINoriginal copywriter 1987revised 03.13.02 - printed 2002

Fig. 1 Fig. 2

SUBJECT: ASSEMBLING - DISASSEMBLING THE V32 1ST STAGE CAP (ref. Tab. n. 21of 14/03/02) BTM5

�� A S S E M B LY

CARRY OUT THE FOLLOWING OPERATIONS BEFORETHE PROCEDURE DESCRIBED IN STEP 1 OF THECORRESPONDING SERVICE MANUAL.

1. CORRECTLY FIT THE PLASTIC TOP CASING (178) ON THE1ST STAGE BODY.

2. CORRECTLY POSITION THE RING (LARGER DIAMETER) OFTHE RUBBER BOTTOM CASING (177) ON THECONNECTORS OF THE PLASTIC TOP CASING (178) (Fig. 2).

3. MATCH UP THE SEATS ON THE BOTTOM CASING (177)WITH THE THREADED PINS ON THE TOP CASING (178)

�� CAUTION

MAKE SURE THE THREADED PINS OF THE TOP CASING (178)HAVE BEEN CORRECTLY INSERTED INTO THEIR SEATS ON THEBOTTOM CASING (177).

4. CORRECTLY POSITION THE RING (SMALLER DIAMETER)OF THE RUBBER BOTTOM CASING (177) ON THECONNECTORS OF THE PLASTIC TOP CASING (178) (Fig. 1).

�� CAUTION

MAKE SURE THAT THE FIRST STAGE CAP IS CORRECTLY INPLACE.

NOTE

BTM5 5-2 original copywriter 1987revised 03.13.02 - printed 2002

TECHNICAL BULLETIN

SUBJECT: ASSEMBLING - DISASSEMBLING THE V32 1ST STAGE CAP BTM5

REGULATORSF 1-10 original copywriter 1987revised 2001 - printed 2002

1 ST STAGE MR 22 - RUBY (TITANIUM) - ABYSS -V32

FIRST STAGE RUBY Reference drawing No.: E 3 - Table NO. 2Updated to 03-04-2000

DRAWING CONTINUED FROM PREVIOUS TABLE

.N.feR edoC noitpircseD .N.feR edoC noitpircseD

1 A 1 TS tropCFDhtiwydoBegatS 16 31058164 gnirpsretliF

2 51058164 31.D.tnIgnirpanS 26 31038164 pactsudrotcennocNID

3 11258164 ekoY 86 25038164 21.DrotcennocNIDrofgnirpslanogatneP

4 D rebmahcPH 96 81268164 gnirkcohS

5 83058164 gnirpukcaB 17 31401164 7079-410notiV0502RO

6 10401164 7079-600notiV2102RO 47 30401164 7079-110notiV1302RO

7 50268164 tunreniaterekoY 57 94268164 )YBUR(taesteppopSCS

8 60368164 gnirpsteppopYBUR 67 01268164 gnirpsrebmahcPH

9 05268164 1YBUR TS teppoPegatS 97 F gnihsubrecapsrotcennocNID

21 41268164 nipteppoP 08 60268164 daehgard-itnA

31 31268164 nottubteppoP 18 80268164 gulP

41 22058164 mgarhpaiD 98 90348164 rekcitSYBUR

51 43058164 etalpesabgnirpS 841 51348164 rekcitS"rab002-052NE"

61 32058164 gnirpsmgarhpaiD 941 61348164 rekcitS"SERAM"

71 91268164 tungniniateR

81 82058164 tungnitsujdagnirpS SEILBMESSA

91 20401164 7079-016notiV601RO

02 40258164 gulptroPFNU"8/3 A 40100264 ylbmessAegatSts1YBURetelpmoC

22 20268164 retlifderetnisderepaT D 95268164 )6-5-4(ylbmessarebmahCPH

32 60401164 7079-416notiV511RO F008614XN002

ylbmessarotcennocNIDRAB002

42 01058164 pactsuD )97-17-86-26-65-94-84-32(

52 97048164 bonkekoY F008614XN003

ylbmessarotcennocNIDRAB003

84 F ydobrotcennoc)NID(RAB002 )97-17-86-26-65-94-84-32(

84 F ydobrotcennoc)NID(RAB003 I 158614 TIK.D.W.C

94 F gnirgnikcoldedaerhtRAB002)NID( *** 76158164)gniR-ONOTIV(egatSts1.TNIYBUR

tiKecivreS

94 F gnirgnikcoldedaerhtRAB003)NID( )47-17-25-22-91-6-5-2(

25 40401164 4579-116notiV801RO *** 86158164)gniR-ONOTIV(egatSts1NIDYBUR

tiKecivreS

35 50258164 gulptropPH"61/7 )47-17-86-65-25-32-91-6-5(

65 35038164 9.DretlifrotcennocNID

75 I ydob.D.W.C SEIROSSECCA

85 10358164 mgarhpaiD.D.W.C 89 70268164 gulptroPFNU2/1

95 I gnirgnikcoL.D.W.C 79 51401164 V3402RO

F 1-111 ST STAGE MR22 - RUBY (TITANIUM) - ABYSS - V32 original copywriter 1987revised 2001 - printed 2002

TableNo. 2

Drawing reference No.: E 3Table updated on

30/10/2001RUBY FIRST STAGE

REGULATORS


1 ST STAGE MR 22 - RUBY (TITANIUM) - ABYSS - V32

FIRST STAGE ABYSS Reference drawing No.: E 2 - Table NO. 5Updated to 03-04-2000

Ref.No. Code Description 1 46186203 1st stage body, DFC2 46185015 Retaining ring D. int. 13 3 46185211 Yoke4 46185209 HP housing5 46185038 Back up ring6 46110101 OR 20126 46110401 OR 2012 Viton 006-97077 46186205 Nut, yoke retainer 8 46185011 Spring poppet9 46185002 Poppet, 1st stage 12 46186214 Pin, poppet13 46186213 Button, poppet14 46185022 Diaphragm15 46185034 Plate, spring base16 46185023 Spring, diaphragm17 46186219 Retaining ring18 46185028 Regulating nut, spring19 46110106 OR 10619 46110402 OR 106 Viton 610-970720 46185204 Plug, 3/8" UNF22 46186202 Conical sintered filter 23 46110117 OR 11523 46110406 OR 115 Viton 614-970724 46185010 Dust cap25 46184079 Knob assembly48 46183050 DIN connector body 200 BAR48 46183049 DIN connector body 300 BAR49 46183006 DIN connector wheel 200 BAR49 46183001 DIN connector wheel 300 BAR52 46110108 OR 10852 46110404 OR 108 Viton 611-975453 46185205 Plug, HP 7/16"56 46183053 Filter, DIN connector D. 957 46185300 Body, CWD58 46185301 Diaphragm, CWD59 46185302 Bezel, CWD61 46185013 Spring, filter62 46183013 Dust cap, DIN connector68 46183052 Spring, DIN connector D. 1269 46186218 Shockproof ring71 46110211 OR 205071 46110413 OR 2050 Viton 014-970774 46110107 OR 203174 46110403 OR 2031 Viton 011-9707

Ref.No. Code Description 75 46186216 1st stage poppet seat76 46186210 Spring, HP housing79 46183051 Spacer ring, DIN connector80 46186206 Anti-trail head81 46186208 1st stage plug89 46184324 Label ABYSS148 46184315 Label "EN 250 - 200 bar"149 46184316 Label "MARES"

ASSEMBLIESA 46200106 1st stage assembly ABYSS 2000A 46200107 1st stage assembly ABYSS JA 46185988 1st stage assembly ABYSS DINA 46200108 1st stage assembly ABYSS CWDD 46185210 HP housing assy (4-5-6)F 416802 200 DIN connector assy 200 BAR

(23-48-49-56-62-68-71-79)F 416802 300 DIN connector assy DIN 300 BAR

(23-48-49-56-62-68-71-79)I 416850 CWD kit ABYSS

*** 46186152 Maintenance kit, 1st stage ABYSS INT(2-5-6-19-22-52-71-74)

*** 46186151 Maintenance kit ABYSS DIN(5-6-19-23-52-56-68-71-74)

ACCESSORIES46186207 Plug, 1/2” UNF46110215 OR 2043


1 A 1 TS tropCFDhtiwydobegatS 86 25038164 21.DrotcennocNIDrofgnirpslanogatneP

2 51058164 31.D.tnIgnirpanS 96 81268164 gnirkcohS

3 11258164 ekoY 17 11201164 0502RO

4 D rebmahcPH 17 31401164 7079-410notiV0502RO

5 83058164 gnirpukcaB 47 70101164 1302RO

6 10101164 2102RO 47 30401164 7079-110notiV1302RO

6 10401164 7079-600notiV2102RO 57 61268164 taesteppopegatSts1

7 50268164 tunreniaterekoY 67 01268164 gnirpsrebmahcPH

8 11058164 gnirpsteppoP 97 F gnihsubrecapsrotcennocNID

9 67200264 1 TS teppopegatS 08 60268164 daehgard-itnA

21 41268164 nipteppoP 18 80268164 1 TS gulptropegatS

31 31268164 nottubteppoP 98 42348164 rekcitSSSYBA

41 22058164 mgarhpaiD 841 51348164 rekcitS"rab002-052NE"

51 43058164 etalpesabgnirpS 941 61348164 rekcitS"SERAM"

61 32058164 gnirpsmgarhpaiD

71 91268164 tungniniateR SEILBMESSA

81 82058164 tungnitsujdagnirpS

91 60101164 601RO A 60100264 ylbmessaegatSts1SSYBAetelpmoC

91 20401164 7079-016notiV601RO A < 88958164 > ylbmessAegatSts1NIDSSYBAetelpmoC

02 40258164 gulptroPFNU"8/3 D 01258164 )6-5-4(.ylbmessarebmahCPH

22 20268164 retlifderetnisderepaT F002008614

XNylbmessarotcennocNIDRAB002

32 71101164 511RO )97-17-86-26-65-94-84-32(

32 60401164 7079-416notiV511RO F003008614

XNylbmessarotcennocNIDRAB003

42 01058164 pactsuD )97-17-86-26-65-94-84-32(

52 97048164 bonkekoY I 158614 TIK.D.W.C

84 F ydobrotcennocNIDRAB002 *** 25168164 1.TNISSYBA TS tiKecivreSegatS

84 F ydobrotcennocNIDRAB003 )47-17-25-22-91-6-5-2(

94 F gnirgnikcoldedaerhtRAB002NID *** 15168164 tiKecivreSNIDSSYBA

94 F gnirgnikcoldedaerhtRAB003NID )47-17-86-65-25-32-91-6-5(

25 80101164 801RO *** 761581641XORTIN.TNISSYBA TS .tiKecivreSegatS

)gniR-ONOTIV(

25 40401164 4579-116notiV801RO )47-17-25-22-91-6-5-2(

35 50258164 gulptropPH"61/7 *** 861581641NIDXORTINSSYBA TS tiKecivreSegatS

)gniR-ONOTIV(

65 35038164 9.DretlifrotcennocNID )47-17-86-65-25-32-91-6-5(

75 I ydob.D.W.C

85 10358164 .D.W.C mgarhpaiD SEIROSSECCA

95 I .D.W.C gnirgnikcoL

16 31058164 gnirpsretliF 89 70268164 gulptroPFNU2/1

26 31038164 pactsudrotcennocNID 79 51201164 3402RO

F 1-131 ST STAGE MR22 - RUBY (TITANIUM) - ABYSS - V32original copywriter 1987revised 2001 - printed 2002

TableNo.19

Drawing reference No.: E 2table updated on

30/10/2001ABYSS FIRST STAGE

REGULATORS

F 1-14 original copywriter 1987revised 2001 - printed 2002

1 ST STAGE MR22 - RUBY (TITANIUM) - ABYSS - V32

DrawingNo E 12

Drawing updated onal 05/12/2001V 32 FIRST STAGE

REGULATORS


1 A tropCFDhtiwydoBegatSts123V 86 25038164 21.DrotcennocNIDrofgnirpslanogatneP

2 51058164 31.D.tnIgnirpanS 17 11201164 0502RO

3 07268164 ekoydetsalbdnaS 17 31401164 7079-410notiV0502RO

4 D rebmahcPH 47 70101164 1302RO


6 10101164 2102RO 67 01268164 gnirpsrebmahcPH

6 10401164 7079-600notiV2102RO 97 F gnihsubrecapsrotcennocNID

7 50268164 tunreniaterekoY 08 60268164 daehgard-itnA

8 60368164 gnirpsteppoP 18 80268164 .gulptropegatSts1

9 57100264 teppopegatSts1SCS 411 H taesteppopSCS

21 41268164 nipteppoP 511 H rehsawgniniatertaesteppoP

31 31268164 nottubteppoP 611 50401164 1X4RO

41 22058164 mgarhpaiD 841 51348164 rekcitsekoY"052NE"

51 43058164 etalpesabgnirpS 671 15300264 rekcitSlavO

61 32058164 gnirpsmgarhpaiD 771 86300264 gnisacmottob23V

71 86268164 tungniniaterdetsalbdnaS 871 76300264 gnisacpot23V

81 82058164 tungnitsujdagnirpS

91 60101164 601RO SEILBMESSA

91 20401164 7079-016notiV601RO

02 40258164 gulptroPFNU"8/3 A 50400264 ylbmessaegatSts123V

22 20268164 retlifderetnisderepaT D 01258164 )6-5-4(.ylbmessarebmahCPH

32 71101164 511RO H 94268164 taesteppopSCS

32 60401164 7079-416notiV511RO *** 25168164 tiKecivreSPT/61/22/23egatSts1TNI

42 01058164 pactsuD )47-17-25-22-91-6-5-2(

52 97048164 bonkekoY *** 15168164 tiKecivreSPT/61/22/23egatSts1NID

84 F ydobrotcennocNIDRAB002 )47-17-86-65-25-32-91-6-5(

94 F gnirgnikcoldedaerhtRAB002NID *** 7615816461/22/23/ybuRegatSts1NOTIVTNI

tiKecivreS

25 80101164 801RO )47-17-25-22-91-6-5-2(

25 40401164 4579-116notiV801RO *** 8615816461/22/23/ybuRegatSts1NOTIVNID

tiKecivreS

35 50258164 gulptropPH"61/7 )47-17-86-65-25-32-91-6-5(

65 35038164 9.DretlifrotcennocNID

75 I ydob.D.W.C SEIROSSECCA

85 10358164 mgarhpaiD.D.W.C

95 I gnirgnikcoL.D.W.C 89 70268164 gulptroPFNU2/1

16 31058164 gnirpsretliF 79 51201164 3402RO

26 31038164 pactsudrotcennocNID

F 1-151 ST STAGE MR22 - RUBY (TITANIUM) - ABYSS - V32original copywriter 1987revised 2001 - printed 2002

TableNo 21

Drawing reference No.: E 12Table updated on

02/04/2002V 32 FIRST STAGE

REGULATORS

.feR .N edoC noitpircseD .feR .N edoC noitpircseD

1 A 61VCFDydobegatsts1 16 31058164 gnirpsretliF

2 51058164 31.D.tnIgnirpanS 26 31038164 pactsudrotcennocNID

3 11258164 ekoy61V 86 25038164 9.DrotcennocNIDrofgnirpslanogatneP

4 D rebmahc.P.H 17 11201164 0502RO


6 10101164 2102RO 47 70101164 1302RO

6 10401164 7079-600notiV2102RO 47 30401164 7079-110notiV1302RO

7 14268164 tunreniaterekoY 67 01268164 gnirpsrebmahc.P.H

8 60368164 gnirpSevlaV61V 97 F gnihsubrecapsrotcennocNID

9 40368164 61VmuinatiTevlavegatsTS1 08 60268164 daehgard-itnA

21 41268164 nipteppoP 18 80268164 gulptroP

31 23058164 nottubteppoP 801 66258164 pactsud.D.W.C

41 22058164 mgarhpaiD 901 93268164 noitcetorpydobcihpargopmatSCS61V

51 43058164 etalpesabgnirpS 011 54268164 pactsudcihpargopmaT

61 32058164 gnirpsmgarhpaiD 511 94268164 )61V(taesteppopSCS

71 91268164 tungniniateR 841 51348164 rekcitS"rab002-052NE"

81 82058164 tunretsujdagnirpS 941 61348164 rekcitS"SERAM"

91 60101164 601RO

91 20401164 7079-016notiV601RO SEILBMESSA

02 40258164 gulptroPFNU"8/3

22 20268164 retlifderetnisderepaT A 90100264 61VylbmessaegatSts1

32 71101164 511RO D 01258164 )6-5-4(ylbmessarebmahc.P.H

32 60401164 7079-416notiV511RO D 95268164 )6-5-4(ylbmessarebmahc.P.HxortiN

42 01058164 pactsud61V F308614XN002

xortiNRAB002NIDylbmessArotcennoC

52 97048164 tunekoy61V )97-17-86-26-65-94-84-32(

84 F ydobrotcennocNIDRAB002 F308614XN003

xortiNRAB003NIDylbmessArotcennoC

84 F ydobrotcennocNIDRAB003 )97-17-86-26-65-94-84-32(

94 F RAB002)NID(tungnirgnikcolB I 158614 TIKREA

94 F RAB003)NID(tungnirgnikcolB *** 25168164 PT/61/22/23DTS°1TNI.tik.vreS

25 80101164 801RO )47-17-25-22-91-6-5-2(

25 40401164 7079-116notiV801RO *** 15168164 PT/61/22/23DTS°1NID.tik.vreS

35 50258164 gulptropFNU"61/7.P.H )47-17-86-65-25-32-91-6-5(

65 35038164 9.DretlifrotcennocNID *** 76158164 61/22/23/ybuRGTSts1NOTIVTNI.tik.vreS

75 I ydob.D.W.C )47-17-86-65-25-32-22-91-6-5-2(

85 10358164 mgarhpaid.D.W.C *** 86158164 61/22/23/ybuRGTSts1NOTIVNID.tik.vreS

95 I tungnir.D.W.C )47-17-86-65-25-32-91-6-5(

F 2-91 ST STAGE MR 16 - V 16 - VX 16 - TI PLANEToriginal copywriter 1987revised 2001 - printed 2002

TableNo. 8

Drawing reference No.: E 6Table updated

on 30/10/2001FIRST STAGE V 16 2000 - V 16 2000 NITROX - VX 16

REGULATORS


1 ST STAGE MR 16 - V 16 - VX 16 - TI PLANET

Reference drawing No. : E 1 - Table No. 1FIRST STAGE TI PLANET Update to: 03-04-2000

Rif. N. Codice Descrizione1 46186240 Corpo 1° st. DFC V 16 2 46185015 Seeger D. int. 133 46185211 Brida V 16 4 46185209 Camera H.P.5 46185038 Anello antiestrusione6 46110101 OR 20126 46110401 OR 2012 Viton 006-97077 46186241 Esagono Trattenuta brida8 46186306 Molla Valvola V 169 46186304 Valvola 1° st. Titanio V16 12 46186214 Spillo valvola13 46185032 Disco spinta14 46185022 Membrana 15 46185034 Piattello appoggio molla16 46185023 Molla premi membrana17 46186219 Dado di bloccaggio18 46185028 Dado regolazione molla19 46110106 OR 10619 46110402 OR 106 Viton 610-9707 20 46185204 Tappo chiusura 3/8" UNF22 46186202 Filtro sinterizzato conico23 46110117 OR 11523 46110406 OR 115 Viton 614-970724 46185010 Tappo protezione V 1625 46184079 Manopola tiraggio brida V 1648 46183036 Corpo attacco (DIN) 200 BAR48 46183035 Corpo attacco (DIN) 300 BAR49 46183006 Ghiera di blocc. (DIN) 200 BAR49 46183001 Ghiera di blocc. (DIN) 300 BAR52 46110108 OR 10852 46110404 OR 108 Viton 611-9707 53 46185205 Tappo chiusura H.P. 7/16" UNF

Rif. N. Codice Descrizione56 46183053 Filtro x attacco DIN D.957 46185300 Corpo C.W.D.58 46185301 Membrana C.W.D.59 46185302 Ghiera C.W.D.61 46185013 Molla premi filtro62 46183013 Tappo protezione attacco DIN68 46183052 Molla pentag. x attacco DIN D. 971 46110211 OR 205071 46110413 OR 2050 Viton 014-9707 74 46110107 OR 203174 46110403 OR 2031 Viton 011-970775 46186249 Sede valvola SCS (V 16)76 46186210 Molla premi camera H.P.79 46183034 Boccola distanziale attacco DIN80 46186206 Testa antitrascinamento81 46186208 Tappo chiusura 108 46185266 Calotta di protezione C.W.D.109 46186239 Protezione corpo V 16 SCS tampografata110 46186245 Calotta di protezione tampografata148 46184315 Etichetta "EN 250 - 200 bar"149 46184316 Etichetta "MARES"

COMPLETIA 46200109 1° Stadio CPL. V 16 2000A 46200110 1° Stadio CPL. V 16 2000 JA 46200111 1° Stadio CPL. V 16 DIN 2000D 46185210 Camera H.P. compl. (4-5-6)D 46186259 Camera H.P. compl. (4-5-6) NitroxF 416803 200 NR Attacco completo DIN 200 BAR

(23-48-49-56-62-68-71-79)F 416803 300 NR Attacco completo DIN 300 BAR

(23-48-49-56-62-68-71-79)F 416803 200 NX Attacco Compl. DIN 200 BAR Nitrox

(23-48-49-56-62-68-71-79)F 416803 300 NX Attacco Compl. DIN 300 BAR Nitrox

(23-48-49-56-62-68-71-79)I 416851 KIT CWD V 16

*** 46186152 Kit manutenzione 1° st. V 16 INT.( 2-5-6-19-22-52-71-74 )

*** 46186151 Kit manutenzione 1° st. V 16 - V 16 DIN(5-6-19-23-52-56-68-71-74)

*** 46185167 Kit manutenzione 1° st. V 16 INT. Viton( 2-5-6-19-22-23-52-56-68-71-74)

*** 46185168 Kit manut. 1° st. V 16 - V 16 DIN Viton(5-6-19-23-52-56-68-71-74)

NOTENel Kit (cod. 186151 e 186152) l'OR (74) della sede valvola è anche in Viton


1 A ydobegatsts1tenalPiT 95 I tungnir.D.W.C

2 51058164 3.D.TNIgnirpanS 16 31058164 gnirpsretliF

3 00568164 ekoy89muinatiT 26 31038164 pactsudrotcennocNID

4 D )IT(rebmahCPH 86 25038164 9.DrotcennocNIDrofgnirpslanogatneP

5 83058164 gnirpukcaB 17 11201164 0502RO

6 10101164 2102RO 47 70101164 1302RO

7 40568164 tunreniaterekoY 67 01268164 gnirpsrebmahc.P.H

8 60368164 gnirpsteppoP 97 F gnihsubrecapsrotcennocNID

9 40368164 teppopegatSts1muinatiT 08 60268164 daehgard-itnA

21 50568164 nipteppoP 18 51568164 gulptroP

31 60568164 nottubteppoP 511 95568164 taesteppopegatsts1muinatiT

41 22058164 mgarhpaiD 841 51348164 rekcitS"rab002-052NE"

51 43058164 etalpesabgnirpS 941 61348164 rekcitS"SERAM"

61 32058164 gnirpsmgarhpaiD 351 67101164 8113RO

71 70568164 tungniniateR 451 61078164 elddascitsalP

81 80568164 tunretsujdagnirpS 751 92568164 gnirnoitcetorP

91 60101164 601RO

02 90568164 gulptroPFNU"8/3 SEILBMESSA

22 20268164 retlifderetnisderepaT

32 71101164 511RO A 00100264 TENALPITylbmessaegatSts1

42 01058164 pactsuD D 65568164 )6-5-4(ylbmessarebmahc.P.H

52 82568164 )IT(tunekoy F 30100264 ylbmessarotcennocNIDRAB003

84 F )IT(ydobrotcennocNIDRAB003 )97-17-86-26-65-94-84-32(

94 F )IT(RAB003)NID(tungnirgnikcolB I 458614 TENALPITDWCTIK

25 80101164 801RO *** 25168164 PT/61/22/23DTS°1TNI.tik.vreS

35 21568164 )IT(FNUgulptropPH"61/7 )47-17-25-22-91-6-5-2(

65 35038164 9.DretlifrotcennocNID *** 15168164 PT/61/22/23DTS°1NID.tik.vreS

75 I ydob.D.W.C )47-17-86-65-25-32-91-6-5(

85 10358164 mgarhpaid.D.W.C

F 2-111 ST STAGE MR 16 - V 16 - VX 16 - TI PLANEToriginal copywriter 1987revised 2001 - printed 2002

TableNo. 1


on 30/10/2001FIRST STAGE TI PLANET

REGULATORS

MR12 - MRX12 - V12 -MR12 LONG FIRST STAGE

MR12 - M

RX12 -V12 - M

R12 LONGFIRST

STAGE


1 ST STAGE MR12 - MRX12 - V12 - MR12 LONG


FIRST STAGE MR12 DFC 2000FIRST STAGE MR12 NITROX Reference drawing No. : E8 - Table No. 12-13

FIRST STAGE MRX12 DFC Updated to 03-04-2000


1 A ydoBCFD21RM 85 10358164 mgarhpaiD.D.W.C

2 51058164 31.D.TNIgnirpanS 95 I gnirgnikcoL.D.W.C

3 11258164 ekoy21RM 26 31038164 pactsudrotcennocNID

4 D rebmahc.P.H 07 25448164 pac21RM

5 83058164 gnirpukcaB 841 51348164 rekcitS"rab002-052NE"

6 10101164 2102RO 941 61348164 rekcitS"SERAM"

6 10401164 7079-600notiV2102RO

7 21258164 tunreniaterekoY SEILBMESSA

8 11058164 gnirpsevlav21RM

9 20058164 evlavegatstsrif21RM A 68268164 21RMylbmessaegatSts1

21 60258164 erocevlav21RM D 01258164 )6-5-4(ylbmessarebmahc.P.H

31 23058164 nottubteppoP D 95268164 )6-5-4(ylbmessarebmahc.P.HxortiN

41 22058164 mgarhpaiD F408614XN002

ylbmessarotcennocNIDRAB002xortiN

51 43058164 etalpesabgnirpS )26-15-05-94-84-32(

61 32058164 gnirpsmgarhpaiD F408614XN003


71 01548164 tungniniateR )26-15-05-94-84-32(

81 11548164 tuntnemtsujdagnirpS I 158614 tiKDWC

81 82058164 ).D.W.C(tuntnemtsujdagnirpS *** 05168164 GNOL/21GTSts1NID/TNI.tik.vreS

91 60101164 601RO )47-25-05-32-22-91-6-5-2(

91 20401164 7079-016notiV601RO *** 45168164 GNOL/21GTSts1NOTIVNID/TNI.tik.vreS

02 40258164 gulptroPFNU"8/3 )47-25-05-32-22-91-6-5-2(

22 41058164 retlifderetniS

32 71101164 511RO SEIROSSECCA

32 60401164 7079-416notiV511RO

42 01058164 pacnoitcetorp21RM ---- 168514 )RAB002(ylbmessarotcennocekoyNID/TNI

52 97048164 tunekoy21RM --- 85297164 ylbmessarotcennoctunNID/TNI

84 F RAB002)NID(ydobrotcennoC --- daerhtNIDlanretxegulptroP

84 F RAB003)NID(ydobrotcennoC

94 F gnirgnikcoldedaerhtRAB002NID SEIROSSECCATSRIFEFAS

94 F gnirgnikcoldedaerhtRAB003NID

05 30201164 8102RO ---- 08100264 )tsrifefaS(esohegatsts1artxE

05 90401164 7079-800notiV8102RO ---- 14200264 wolleYpacegatsts1

15 F RAB002)NID(gnilpuocrotcennoC ---- 77100264 trapdexifrotcennocleviwS

15 F RAB003)NID(gnilpuocrotcennoC ---- 51201164 3402RO

25 80101164 801RO ---- 50201164 501RO

25 40401164 7079-116notiV801RO ---- 87100264 trapelibomrotcennocleviwS

35 50258164 gulptropPH"61/7 ---- 67100264 pacrotcennocleviwS

75 I ydob.D.W.C

F 3-91 ST STAGE MR12 - MRX12 - V12 - MR12 LONGoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 12

Drawing reference No: E 8Table updated

on 30/10/2001

MR 12 DFC FIRST STAGEMR 12 NITROX

REGULATORS


1 ST STAGE MR12 - MRX12 - V12 - MR12 LONG

DrawingNo. E 13

Drawing updatedon 21/12/2001MR 12 LONG FIRST STAGE

REGULATORS


1 A ydoB21V 25 80101164 801RO

2 51058164 31.D.TNIgnirpanS 25 40401164 7079-116notiV801RO

3 11258164 ekoy21RM 35 50258164 gulptropPH"61/7

4 D rebmahc.P.H 75 I ydob.D.W.C

5 83058164 gnirpukcaB 85 10358164 mgarhpaiD.D.W.C

6 10101164 2102RO 95 I gnirgnikcoL.D.W.C

6 10401164 7079-600notiV2102RO 26 31038164 pactsudrotcennocNID

7 21258164 tunreniaterekoY 07 53200264 pacegatsts1notorP

8 11058164 gnirpsevlav21RM 47 70101164 1302RO

9 67200264 teppopegatSts1xabeP 47 30401164 7079-110notiV1302RO

21 30368164 nipteppop21V 57 61268164 taesteppopegatsts1

31 23058164 nottubteppoP 841 51348164 rekcitS"rab002-052NE"

41 22058164 mgarhpaiD 941 61348164 rekcitS"SERAM"

51 43058164 etalpesabgnirpS

61 32058164 gnirpsmgarhpaiD SEILBMESSA

71 01548164 tungniniateR

81 11548164 tunretsujdagnirpS A 60400264 gnoL21RMylbmessaegatSts1

81 82058164 ).D.W.C(tunretsujdagnirpS D 01258164 )6-5-4(ylbmessarebmahc.P.H

91 60101164 601RO D 95268164 )6-5-4(ylbmessarebmahc.P.HxortiN

91 20401164 7079-016notiV601RO F408614XN002


02 40258164 gulptroPFNU"8/3 )26-15-05-94-84-32(

22 41058164 retlifderetniS F408614XN003


32 71101164 511RO )26-15-05-94-84-32(

32 60401164 7079-416notiV511RO I 158614 tiKDWC

42 01058164 pactsud21RM *** 05168164 GNOL/21DTSts1NID/TNI.tik.vreS

52 97048164 tunekoy21RM )47-25-05-32-22-91-6-5-2(

84 F RAB002)NID(ydobrotcennoC *** 45168164 GNOL/21GTSts1NOTIVNID/TNI.tik.vreS

84 F RAB003)NID(ydobrotcennoC )47-25-05-32-22-91-6-5-2(

94 F gnirgnikcoldedaerhtRAB002NID

94 F gnirgnikcoldedaerhtRAB003NID SEIROSSECCA

05 30201164 8102RO

05 90401164 7079-800notiV8102RO ---- 168514 )RAB002(ylbmessarotcennocekoyNID/TNI

15 F RAB002)NID(gnilpuocrotcennoC ---- 85297164 ylbmessarotcennoctunNID/TNI

15 F RAB003)NID(gnilpuocrotcennoC ---- daerhtNIDlanretxegulptroP

F 3-111 ST STAGE MR12 - MRX12 - V12 - MR12 LONGoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 22


on 04/02/2002MR 12 LONG FIRST STAGE

REGULATORS

F 6-7FIRST STAGE R1-R2original copywriter 1987revised 2001 - printed 2002

TableNo. 16


on 30/10/2001

FIRST STAGE R2 DFC -FIRST STAGE R2 NITROX


1 A ydobegatsts1 16 31058164 gnirpsretliF

2 51058164 31.DgnirpanS 26 31038164 pactsudrotcennocNID

3 11258164 ekoY 28 12268164 rehsawgnirpS

7 21258164 tunreniaterekoY 48 82268164 notsiP

8 02268164 gnirpsnotsiP 58 52268164 pacgnisolC

91 60101164 601RO 68 42201164 0012RO

91 20401164 7079-016notiV601RO 68 91401164 7079-220notiV0012RO

02 40258164 gulptroPFNU"8/3 88 32268164 taesnotsiP

22 41058164 retlifderetniS 98 45348164 2Rlebalegatsts1

32 71101164 511RO 841 51348164 rekcitS"rab002-052NE"

32 60401164 7079-416notiV511RO 941 61348164 rekcitS"SERAM"

42 01058164 pactsuD

52 97048164 bonkekoY SEILBMESSA

84 F RAB002)NID(ydobrotcennoC

84 F RAB003)NID(ydobrotcennoC A 21100264 2RegatSts1LPC

94 F gnirgnikcoldedaerhtRAB002NID F408614XN002


94 F gnirgnikcoldedaerhtRAB003NID )26-15-05-94-84-32(

05 30201164 8102RO F408614XN003


05 90401164 7079-800notiV8102RO )26-15-05-94-84-32(

15 F RAB002)NID(gnilpuocrotcennoC *** 32358164 tikecivresegatsts1NID/TNI

15 F RAB003)NID(gnilpuocrotcennoC )88-68-25-05-32-22-91-2(

25 80101164 801RO *** 55168164egatsts1NID/TNI)gniR-ONOTIV(xortiN

tikecivres

25 40401164 7079-116notiV801RO )88-68-25-05-32-22-91-2(

35 50258164 gulpgnisolcFNU"61/7.P.H

REGULATORS

F 7-1FIRST STAGESADJUSTMENTSoriginal copywriter 1987revised 2001 - printed 2002

ADJUSTING AND CHECKING THE INTERMEDIATE PRESSURE

�� WARNING !

DO NOT SUBMERGE THE INTERMEDIATE PRESSURE MEASURING GAUGE.

TIK.D.W.CHTIWERUSSERPETAIDEMRETNIEGATSTSRIFFOELBATLEDOM .I.S.P RAB

YBUR 631-031 4,9-923V 631-031 4,9-9

22RM 631-031 4,9-961RM 631-031 4,9-9

TENALPIT 631-031 4,9-961V 631-031 4,9-9

21RM 631-031 4,9-921V 631-031 4,9-9

°II21RM 631-031 4,9-9

SERUSSERPETAIDEMRETNIEGATSTSRIFFOELBATLEDOM .I.S.P RAB

YBUR 841-241 2,01-8,923V 841-241 2,01-8,9

22RM 841-241 2,01-8,961RM 841-241 2,01-8,9

TENALPIT 841-241 2,01-8,961V 841-241 2,01-8,9

21RM 841-241 2,01-8,921V 841-241 2,01-8,9

°II21RM 241-731 8,9-5,9)rab002/.i.s.p0092taknathtiw(2R 251-241 5,01-8,9

)rab002/.i.s.p0092taknathtiw(01RM 031-321 0,9-5,8

Fig. 1

�� P R O C E D U R E F O R A D J U S T I N G T H E I N T E R M E D I AT E P R E S S U R E I ND I A P H R A G M F I R S T S TA G E S

1. Screw the intermediate pressure measuring gauge (cod.106252) into one of the 3/8" low pressure ports, using thespecial wrench (B-18).

2. Using the wrench (B-18 or B-19), apply the hose with thepartially assembled second stage to the port marked D.F.C.

3. Mount the regulator group on the control valve (of a tankor Test Bench).

(Only for MR 10 version)It is important for the pressure (of the tank or Test Bench) to beapproximately 200 bar.

4. Holding down the second stage demand lever, slowly openthe tank valve and, almost simultaneously, release thedemand lever.

5. Read the value of the first stage adjustment on the pres-sure gauge, and proceed as follows (Fig. 1):a. If the first stage pressure is greater than the required

value (see table), use the wrench (B-13) to slowly backoff the adjusting nut (16) until the required value isobtained.

WHENEVER THE INTERMEDIATE PRESSURE ISREDUCED, IT IS NECESSARY TO VENT THE EXCESS AIRIN ORDER TO OBTAIN A CORRECT READOUT OF THENEW VALUE.

b. If the first stage pressure is lower than the requiredvalue (see table), slowly lock down the adjusting nutuntil the specified value is obtained.

6. Operate the second stage demand lever a few times, andcheck that the first stage pressure remains constant.

7. After completing the second stage adjustments, removethe pressure gauge and screw on the corresponding portplug.

NOTE


FIRST STAGES ADJUSTMENTS

�� P R O C E D U R E F O R A D J U S T I N G T H E I N T E R M E D I AT E P R E S S U R E I NP I S T O N F I R S T S TA G E S ( R 1 - R 2 )

1. Screw the intermediate pressure measuring gauge (cod.106252) into one of the 3/8" low pressure ports, using thespecial wrench (B-18).

2. Using the wrench (B-18), apply the hose with the partiallyassembled second stage to the port marked D.F.C.


4. Holding down the second stage demand lever, slowly openthe tank valve and, almost simultaneously, release thedemand lever.

5. Read the value of the first stage adjustment on the pres-sure gauge, and proceed as follows (Fig. 1):

A. If the pressure setting is greater than the required value(see table):A. 1. Disassemble the regulator from the tank and proceed

as described in points 1 and 2 of the disassemblyoperations.

A. 2. Remove one distance washer.A. 3. Reassemble the components as described in steps 8.1

- 9 - 10 - 11 - 12 of the reassembly instructions.A. 4. Proceed as described in steps 3 and 4 of the procedure

for checking the intermediate pressure, reading out thevalue of the intermediate pressure on the gauge.If there are no distance washers in the First Stage, itis necessary to replace the spring.

B. If the first stage pressure is lower than the required value(see table): B. 1. Disassemble the regulator from the tank and proceed

as described in points 1 and 2 of the disassemblyoperations.

B. 2. Add one distance washer (up to a maximum of two)positioning it/them as described in step 8 of thereassembly operations.

B. 3. Reassemble the components as described in steps9 - 10 - 11 - 12 of the reassembly instructions.

B.4. Proceed as described in steps 3 and 4 of the procedurefor checking the intermediate pressure, reading out thevalue of the intermediate pressure on the gauge.

If there are no distance washers in the First Stage, it isnecessary to replace the spring.

6. Operate the second stage demand lever a few times, andcheck that the first stage adjustment remains constant.

7. After completing the second stage adjustments, remove thepressure gauge and screw on the corresponding port plug.

NOTE

NOTE

F 7-3FIRST STAGESoriginal copywriter 1987revised 2001 - printed 2002

ADJUSTMENTS

�� F I R S T S TA G E T R O U B L E S H O O T I N G

MELBORP LEDOM ESUACELBABORP NOITULOS

-1-MORFKAELRIA

EGATSTSRIFMGARHPAID

TUNGNINIATER

22RM-YBUR61V-61RM21V-21RM

01RM-°II21RM23V-TENALPIT

)1 esooltungniniateR )1 tunehtnwodkcoL

)2 degamadmgarhpaidegatstsriF )1 mgarhpaidehtecalpeR

)3 ecafrusgnitaesmgarhpaidegatstsriFdegamad

)1 ydobegatstsrifehtecalpeR

-2-EHTMORFKAELRIA

TROPEGATSTSRIFRO/DNASGULP

STROPESOH

-22RM-YBUR-61V-61RM

21RM-21V-21RM-01RM-°II -2R

23V-TENALPIT

)1 degamadroytridgniR-O )1 gniR-OehtecalperdnataesehtnaelC

)2 esoolgulptropro/dnaesoH )1 nwodkcoL

-3-NEEWTEBKAELRIA

EGATSTSRIFEHTTNIEHTDNAYDOBROTCENNOCNIDRO

fonoisreVNID-TNI-22RM-YBUR

-01RM61V-61RM23V-TENALPIT

)1 degamadroytridlaesgniR-O )1 gniR-OehtecalperdnataesehtnaelC

)2 ydobrotcennocNIDrognittifekoyTNIesool

)1 nwodkcoL

fonoisrevNID2R-21V-21RM

)3 roytridlaesgniR-OrotcennocNIDdegamad

)1 gniR-OehtecalperdnataesehtnaelC

)4 esoolydobrotcennocNID )1 nwodkcoL

-4-NEEWTEBKAELRIATELNIEGATSTSRIF

EVLAVKNATDNA

61RM-22RM-YBUR21V-21RM-61V

2R-01RM-°II21RM23V-TENALPIT

)1 roytridevlavknatfolaesgniR-Odegamad

)1 dnaevlavknatehtfotaesehtnaelCgniR-Oehtecalper

22RM-YBUR01RM-61V-61RM

TENALPIT-23V

)2 egatstsrifehtnoecafrusgnilaesgniR-Odegamad

)1 reniaterekoyehtecalpeR)noisrevTNI(tun

)2 ydobrotcennocehtecalper)noisrevNID(

2R-21V-21RM

)3 egatstsrifehtnoecafrusgnilaesgniR-Odegamad

)1 ydobegatstsrifehtecalpeR)noisrevTNI(

)2 gnilpuocrotcennocehtecalper)noisrevNID(

°II21RM )4 egatstsrifehtnoecafrusgnilaesgniR-Odegamad

)1 ydobegatstsrifehtecalpeR

-5-EHTMORFKAELRIAGULPREBMAHCPH

-22RM-YBUR-23V-61V-61RM

TENALPIT

)1 evitcefedgniR-O )1 ecalpeR

-6-MORFKAELRIA

TSRIFEHTNISELOHPACEGATS

2R

)1 evitcefedsgniR-OnotsiP )1 sgniR-OehtecalpeR

)2 roytridsecafrusgnilaesgniR-OnotsiPdegamad

)1 ecalperronaelC

)3 degamadroytridpacfoecafrusrennI )1 pacehtecalperronaelC

)4 roytridegatstsriffoecafrusrennIdegamad

)1 ydobegatstsrifehtecalperronaelC

F 8-1FIRST STAGESTROUBLESHOOTINGoriginal copywriter 1987revised 2001 - printed 2002

�� F I R S T S TA G E T R O U B L E S H O O T I N G


-7-)NOISREV.D.W.C(EHTMORFKAELLIO

MGARHPAID

22RM-YBUR

°II21RM-21V

TENALPIT

)1 degamadmgarhpaid.D.W.C )1 mgarhpaid.R.E.AehtecalpeR

)2 esoolgnirgniniatermgarhpaid.D.W.C )1 yltcerrocnwodkcoL

-8-RIASUOUNITNOC

MORFYREVILEDEGATSDNOCES

YBDEZIRETCARAHCNIESAERCNINA

ETAIDEMRETNIEHTERUSSERP

61RM-22RM-YBUR21V-21RM-61V-2R-01RM-°II21RM

TENALPIT-23V

)1 hgihooterusserpetaidemretnI )1 erusserpetaidemretniehttsujdA

61RM-22RM-YBUR21V-21RM-61V

23V-01RM-°II21RMTENALPIT

)2 degamadteppopegatstsriF )1 ecalpeR

2R )3 degamadgninilnoitcirfnotsiP )1 gninilnoitcirfecalpeR

2R-21RM )4 evitcefedegatstsrifnirotcennoctaeS )1 ydobegatstsrifecalperronaelC

61RM-22RM-YBUR01RM-21RM-61V

23V-°II21RMTENALPIT

)5 evitcefedrotcennoctaeS )1 taesehtecalperronaelC

)2 gniR-OehtecalpeR

22RM-YBUR21RM-61V-61RM

°II21RM-21VTENALPIT-23V

)6 rebmahcPHevitcefeD )1 sgniR-OehtecalpeR

)2 gnirpukcabehtecalpeR

)3 rebmahcPHehtecalperronaelC


FIRST STAGES TROUBLESHOOTING

REGULATORSS 1-8 original copywriter 1987revised 2001 - printed 2002

RUBY-ABYSS-VOLTREX-ORBITER SECOND STAGE


91 51401164 4579-310notiV3402RO 14 82068164 99eettsuahxE

12 >32068164< taesteppoP 14 01368164 0002eettsuahxE

62 94448164 esohwolf/repus"2/1kcalB 34 48975174 pmalceceiphtuoM

72 11401164 4579-010notiV5202RO 44 68058164 eceiphtuomkcalB

82 28248164 rotcennocylbmessaesaC 54 20997164 rotcetorpesohegatsts1kcalB

92 31401164 notiV0502RO 64 49068164 rotcetorpesohegatsdn2kcalB

03 42068164 teppopegatsdnoceS 74 26048164 taesteppoP

13 75058164 gnirpsteppoP

23 52068164 esacegatsdnoceS SEILBMESSA

33 15058164 tunreveldnameD

43 94058164 rehsaW G 54168164 ylbmessAegatSdnoceSYBUR

53 40158164 ).D.W.C(reveLdnameD G 64168164 ylbmessAegatSdnoceS.JYBUR

63 92068164 mgarhpaidkcalB 93 65268164 ylbmessarevocYBUR

73 37058164 pmalcgniR *** 66158164 notiVtiKecivreSegatSdn2YBUR

83 57058164 sselniats61x3wercspmalcgniR )74-34-04-33-92-72-91(

TableNo. 101

Drawing reference No.: E16Table updated

on 30/10/2001RUBY SECOND STAGE


91 60101164 )XERTLOV(601RO 04 60048164 evlavtsuahxE

91 20401164 4579-016notiV601RO 14 >82068164< 99eettsuahxE

12 >32068164< rotcennoctaeS 14 01368164 0002eettsuahxE

62 05448164 esohwolf/repuskcalB 34 48975174 pmalceceiphtuoM

72 50201164 5202RO 44 68058164 eceiphtuomkcalB

72 11401164 4579-010notiV5202RO 54 20997164 1kcalB TS rotcetorpesohegats

82 28248164 rotcennocylbmessaesaC 64 49068164 2kcalB DN rotcetorpesohegats

92 11201164 0502RO 74 26048164 taesteppoP

92 31401164 notiV0502RO

03 42068164 teppopegatsdnoceS SEILBMESSA

13 75058164 gnirpsteppoP

23 52068164 2 DN esacegats G 94168164 ylbmessAegatSdnoceSRETIBRO

33 15058164 tunreveldnameD 93 97248164 ylbmessarevocRETIBRO

43 94058164 rehsaW *** 06168164 tiKecivreSegatSdn2RETIBRO

53 40158164 )DWC(reveLdnameD )74-34-04-33-92-72-91(

63 92068164 mgarhpaidkcalB *** 661581642xortiNROTIBRO DN tiKecivreSegatS

)gniR-ONOTIV(

73 37058164 pmalcgniR )74-34-04-33-92-72-91(

83 57058164 sselniats61x3wercspmalcgniR

S 1-9RUBY-ABYSS-VOLTREX-ORBITER SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 103


on 30/10/2001ORBITER SECOND STAGE

REGULATORS


RUBY-ABYSS-VOLTREX-ORBITER SECOND STAGE

ABYSS 2000 SECOND STAGE Reference drawing No.:E 19 - Table No. 104

OCTOPUS ABYSS 2000 Updated to 03-04-2000

N. Rif. Codice Descrizione19 46110215 OR 2043 19 46110415 OR 2043 Viton 013-975421 46186023 Sede valvola26 46184449 Manichetta 1/2" Abyss super/flow nera26 46186093 Manichetta Octopus super/flow gialla27 46110205 OR 202527 46110411 OR 2025 Viton 010-975428 46184282 Raccordo bocchettone manichetta29 46110191 OR Parker 3-90629 46110408 OR Parker 3-906 Viton 906-975430 46186024 Valvola chiusura31 46185057 Molla valvola32 46186025 Scatola 2° stadio33 46185051 Dado fissaggio leva34 46185049 Rondella35 46185104 Leva erogazione (CWD)36 46186029 Membrana nera37 46185073 Fascetta di chiusura38 46185075 Vite fascetta 3 x 16 inox39 46186043 Coperchio cpl. Octopus ABYSS TF39 46186049 Coperchio cpl. Nero ABYSS TF40 46184006 Valvola scarico41 46186310 Condotto scarico43 47157984 Fascetta boccaglio44 46185086 Boccaglio nero45 46179904 Protezione manichetta nera 1° st.46 46186094 Coprimanichetta nera 2° st.47 46184062 Pasticca valvola54 46186090 Tappo bocc. Octopus

COMPLETI

G 46200121 Secondo Stadio cpl. ABYSS 2000G 46200122 Secondo Stadio cpl. ABYSS 2000 J*** 46186160 Kit Manutenzione 2° st. ABYSS

(19-27-29-33-40-43-47)


91 51201164 3402RO 04 60048164 evlavtsuahxE

91 51401164 4579-310notiV3402RO 14 01368164 eettsuahxE

12 >32068164< rotcennoctaeS 34 48975174 pmalceceiphtuoM

62 94448164 esohwolf/repusssybA"2/1kcalB 44 68058164 eceiphtuomkcalB

62 39068164 esohwolf/repussupotcowolleY 54 20997164 rotcetorpesohegatsts1kcalB

72 50201164 5202RO 64 49068164 rotcetorpesohegatSdn2kcalB

72 11401164 4579-010notiV5202RO 74 26048164 taesteppoP

82 28248164 rotcennocylbmessaesaC 45 09068164 gulpeceiphtuomsupotcO

92 11201164 0502RO

92 31401164 notiV0502RO SEILBMESSA

03 42068164 teppopegatsdnoceS

13 75058164 gnirpsteppoP G 12100264 ylbmessaegatSdnoceSSSYBA

23 52068164 2 DN esacegats 93 34068164 ylbmessarevocsupotcoFTSSYBA

33 15058164 tunreveldnameD 93 94068164 ylbmessarevocFTSSYBAkcalB

43 94058164 rehsaW *** 06168164 2SSYBA DN tiKecivreSegatS

53 40158164 )DWC(reveldnameD )74-34-04-33-92-72-91(

63 92068164 mgarhpaidkcalB *** 66158164tiKecivreSegatSdn2xortiNSSYBA

)gniR-ONOTIV(

73 37058164 pmalcgniR )74-34-04-33-92-72-91(

83 57058164 sselniats61x3wercspmalcgniR

S 1-11RUBY-ABYSS-VOLTREX-ORBITER SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 104

Drawing reference No.: E19Table updatedal 30/10/2001

ABYSS T.F. SECOND STAGEOCTOPUS ABYSS

REGULATORS

REGULATORS S 2-11XTR-XL-AKROS-TI PLANET-EPOS SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002


91 60101164 601RO 66 71401164 7079-610notiV2602RO

91 20401164 70579-016notiV601RO 17 11201164 0502RO

12 32068164 rotcennoctaeS 17 31401164 7079-410notiV0502RO

62 47168164 esohwolf/ihkcalB 27 51201164 3402RO

62 87168164 esohwolf/ihsupotcowolleY 27 51401164 7079-310notiV3402RO

72 50201164 5202RO 47 88248164 sorkAssapyB

72 11401164 7079-010notiV5202RO 57 45100264 2X7RO

82 28248164 rotcennocylbmessaesaC 57 99200264 notiV2X7RO

03 91248164 metsevlaV 87 42248164 gnirgniniatermgarhpaiD

13 75058164 gnirpsteppopgulP 38 52201164 8602RO

23 93248164 esacsorkAkcalB 38 02401164 7079-710notiV8602RO

33 15058164 tunreveldnameD 78 33248164 rotcennocsseccaretsujdA

43 94058164 rehsaW 09 32248164 gnirgnicapssorkA

53 40158164 DWCreveldnameD 19 18248164 rotcennoctroprevelsorkA

63 52248164 mgarhpaidraludoM 29 12248164 sorkA.ydobteppopegatsdn2

93 47248164 revocsorkAkcalb.lpC 59 63248164 niprotcelfedsorkA

93 67248164 revocsupotcosorkAwolley.lpC 69 08248164 gnirreniaterssapyB

93 87248164 revocxortiNsorkA.lpC

04 60048164 evlavtsuahxE SEILBMESSA

14 83448164 eettsuahxE

24 53248164 rotcelfedeliboM G 89248164 kcalBsorkA.ylbmessaegatsdnoceS

34 48975174 pmalceceiphtuoM G 99248164 .JkcalBsorkA.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB G 59248164 xortiNsorkA.ylbmessaegatsdnoceS

54 20997164 rotcetorpesohegatsts1kcalB G 20348164 .JxortiNsorkA.ylbmessaegatsdnoceS

64 01248164 rotcetorpesohegatsdn2 *** 25100264 esacegatsdn2.F.PSORKA

74 26048164 taesteppoP )59-24-23(

45 09068164 gulpeceiphtuomsupotcO *** 56168164 sorkAtikecivresegatSdn2

36 98248164 nipkcolrevoC )38-57-27-17-66-74-34-04-33-72-91(

46 43248164 gulptropretsujdA *** 96168164 xortiNsorkAegatsdn2tikecivreS

66 02201164 2602RO )38-57-27-17-66-74-34-04-33-72-91(

TableNo. 111


on 03/04/2000

AKROS - OCTOPUS AKROSAKROS NITROX SECOND STAGE


XTR-XL-AKROS-TI PLANET-EPOS SECOND STAGE


91 60101164 601RO 27 51201164 3402RO

91 20401164 70579-016notiV601RO 27 51401164 7079-310notiV3402RO

12 >32068164< rotcennoctaeS 47 88248164 ssapyB

62 47168164 esohwolf/ihkcalB 57 45100264 2X7RO

72 50201164 5202RO 57 99200264 notiV2X7RO

72 11401164 7079-010notiV5202RO 87 42248164 gnirreniatermgarhpaiD

82 28248164 rotcennocylbmessaesaC 38 52201164 8602RO

03 91248164 metsevlaV 38 02401164 7079-710notiV8602RO

13 75058164 gnirpsteppopgulP 78 33248164 rotcennocsseccaretsujdA

23 --- esacRTXkcalB 09 32248164 gnirgnicapS

33 15058164 tunreveldnameD 19 18248164 rotcennoctropreveL

43 94058164 rehsaW 29 12248164 ydobteppopegatsdn2

53 40158164 DWCreveldnameD 59 63248164 niprotcelfeD

63 52248164 mgarhpaidraludoM 69 08248164 gnirreniaterssapyB

04 60048164 evlavtsuahxE

14 >83448164< eettsuahxE SEILBMESSA

24 53248164 rotcelfedeliboM

34 48975174 pmalceceiphtuoM G >00348164< RTX.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB G >30348164< .JxortiNRTX.ylbmessaegatsdnoceS

54 20997164 rotcetorpesohegatsts1kcalB --- 25100264 esacegatsdn2.F.PSORKA

64 01248164 rotcetorpesohegatsdn2 )59-24-23(

74 26048164 taesteppoP 93 95248164 kcalBrevocylbmessaRTX

36 98248164 nipkcolrevoC 93 46248164 xortiNrevocylbmessaRTX

46 43248164 gulptropretsujdA *** 56168164 RTX-tikecivresegatSdn2

66 02201164 2602RO )38-57-27-17-66-74-34-04-33-72-91(

66 71401164 7079-610notiV2602RO *** 96168164 xortiNRTXegatsdn2tikecivreS

17 11201164 0502RO )38-57-27-17-66-74-34-04-33-72-91(

17 31401164 7079-410notiV0502RO

TableNo. 109


on 30/10/2001XTR - XTR NITROX SECOND STAGE


91 60101164 601RO 66 71401164 7079-610notiV2602RO

91 20401164 70579-016notiV601RO 17 11201164 0502RO

12 >32068164< rotcennoctaeS 17 31401164 7079-410notiV0502RO

62 47168164 )LX(esohwolf/ihkcalB 27 51201164 3402RO


72 50201164 5202RO 47 88248164 ssapyB

72 11401164 7079-010notiV5202RO 57 45200264 2X7RO

82 28248164 rotcennocylbmessaesaC 57 99200264 notiV2X7RO

03 91248164 metsevlaV 87 42248164 gnirreniatermgarhpaiD

13 75058164 gnirpsteppopgulP 38 52201164 8602RO

23 --- esacLXkcalB 38 02401164 7079-710notiV8602RO

33 15058164 tunreveldnameD 78 33248164 rotcennocsseccaretsujdA

43 94058164 rehsaW 09 32248164 gnirgnicapS

53 40158164 DWCreveldnameD 19 18248164 rotcennoctropreveL

63 52248164 mgarhpaidraludoM 29 12248164ydobteppopegatsdn2

93 74248164 revocylbmessaLX 59 63248164 niprotcelfeD

93 94248164 revocylbmessasupotcOLX 69 08248164 gnirreniaterssapyB


14 >83448164< eettsuahxE SEILBMESSA


34 48975174 pmalceceiphtuoM G >10348164< LX.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB G >25048164< JLX.ylbmessaegatsdnoceS

54 20997164 rotcetorpesohegatsts1kcalB --- 25100264 esacegatsdn2.F.PSORKA

64 01248164 rotcetorpesohegatsdn2 )59-24-23(

74 26048164 taesteppoP *** 56168164 LXtikecivresegatSdn2

45 09068164 paceceiphtuomsupotcO )38-57-27-17-66-74-34-04-33-72-91(

36 98248164 nipkcolrevoC *** 96168164 xortiNLXegatsdn2tikecivreS

46 43248164 gulptropretsujdA )38-57-27-17-66-74-34-04-33-72-91(

66 02201164 2602RO

S 2-13XTR-XL-AKROS-TI PLANET-EPOS SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 110


on 30/10/2001XL - OCTOPUS XL SECOND STAGE

REGULATORS



TI PLANET SECOND STAGE Table No. E 15Updated to 03-04-2000

Ref.No. Code Description19 46110106 OR 10621 46186517 Poppet seat, 2nd stage (TI) 26 46184450 Hose super/flow, black 27 46110205 OR 202528 46186518 Hose connector30 46186519 Poppet stem31 46185057 Spring, poppet 32 46186524 2nd stage case TI PLANET33 46185051 Retaining nut, lever34 46185049 Washer35 46185104 Lever CWD36 46184225 Modular diaphragm 40 46184006 Exhaust valve41 46186266 Exhaust tee42 46184235 Pivoting vane 43 47157984 Mouthpiece clamp44 46185086 Mouthpiece, black45 46179902 Hose protector, 1st stage, black46 46184210 Hose protector, 2nd stage, black47 46184062 Poppet seat 63 46184289 Safety catch, cap64 46186267 Regulating plug 66 46110220 OR 206271 46110211 OR 205072 46110215 OR 204374 46184288 By pass

Ref.No. Code Description75 46110107 OR 203178 46184224 Locking ring, diaphragm83 46110225 OR 206887 46184233 Plug seat90 46184223 Spacer ring 91 46186520 Poppet housing 92 46184221 Body, poppet 2nd stage 95 46184236 Pin, vane 96 46184280 Retaining ring, bypass102 46186032 Spring, button103 46186027 Button104 46186552 Button, plate

ASSEMBLIES

G 46184296 Second stage assy TI PLANETG 46200116 Second stage assy TI PLANET J*** 46186555 Cover assy TI PLANET

(101-102-103-104-121)*** 46200153 Second stage case TI PLANET P.F.

(32-42-95)*** 46186165 Second stage maintenance kit TI PLANET

(19-27-33-40-43-47-66-71-72-75-83)

For components 121 and 101, see cover assy code 46186555For component 106, see 2nd stage case assy code 46186524


91 60101164 601RO 57 45100264 2X7RO

12 >71568164< .)IT(taesteppopegatsdn2 87 42248164 gnirreniatermgarhpaiD

62 05448164 esohwolF/repuSkcalB 38 52201164 8602RO

72 50201164 5202RO 78 33248164 rotcennocsseccaretsujdA

82 81568164 rotcennocylbmessaesaC 09 32248164 gnirgnicapS

03 91568164 metsevlaV 19 02568164 rotcennoctropreveL

13 75058164 gnirpsteppopgulP 29 12248164 ydobteppopegatsdn2

23 --- esacegatsdn2TENALPIT 59 63248164 niprotcelfeD

33 15058164 tunreveldnameD 69 08248164 gnirreniaterssapyB

43 94058164 rehsaW 201 +++ gnirpsnottub-hsuP

53 40158164 DWCreveldnameD 301 +++ nottub-hsuP

63 52248164 mgarhpaidraludoM 401 22568164 csidnottub-hsuP


14 66268164 eettsuahxE SEILBMESSA


34 48975174 pmalceceiphtuoM G 098614 TENALPIT.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB +++ 55568164 TENALPITrevocylbmessA

54 20997164 rotcetorpesohegatsts1kcalB )121-401-301-201-101(

64 01248164 rotcetorpesohegatsdn2 --- 35100264 esactSdn2.F.PTENALPIT

74 26048164 taesteppoP )59-24-23(

36 98248164 nipkcolrevoC *** 56168164 TENALPITtikecivresegatSdn2

46 76268164 gulptropretsujdA )38-57-27-17-66-74-34-04-33-72-91(

66 02201164 2602RO

17 11201164 0502RO ETON S

27 51201164 3402RO 55568164.docrevocylbmessaees101dna121straproF42568164.docesacylbmessaegatsdnocesees601traproF47 88248164 ssapyB


TableNo. 100


on 30/10/2001TI PLANET SECOND STAGE

REGULATORS



EPOS SECOND STAGE Reference drawing No. : E 22 - Table No. 108

EPOS NITROX SECOND STAGE Updated to 01-04-98

Ref.No. Code Description19 46110106 OR 10619 46110402 OR 106 Viton 610-97507 21 46186023 Poppet seat26 46186174 Hose hi-flow, black 27 46110205 OR 202527 46110411 OR 2025 Viton 010-970728 46184282 Hose connector30 46184219 Poppet stem31 46185057 Spring, poppet32 46184230 2nd stage case Epos33 46185051 Retaining nut, lever34 46185049 Washer35 46185104 Lever CWD36 46184225 Modular diaphragm 40 46184006 Exhaust valve41 46186266 Exhaust tee42 46184235 Pivoting vane 43 47157984 Mouthpiece clamp44 46185086 Mouthpiece, black45 46179902 Hose protector, 1st stage, black46 46184210 Hose protector, 2nd stage47 46184062 Poppet seat63 46184289 Safety catch, cover64 46186267 Regulating plug66 46110220 OR 206266 46110417 OR 2062 Viton 016-970771 46110211 OR 205071 46110413 OR 2050 Viton 014-970772 46110215 OR 204372 46110415 OR 2043 Viton 013-970774 46184207 By pass, grey, varnished

Ref.No. Code Description75 46110107 OR 203175 46110403 OR 2031 Viton 011-970778 46184224 Locking ring, diaphragm83 46110225 OR 206883 46110420 OR 2068 Viton 017-970787 46184233 Plug seat90 46184223 Spacer ring91 46184281 Poppet housing, Akros92 46184221 Body, poppet 2nd stage Akros95 46184236 Pin, vane Akros96 46184280 Retaining ring, bypass102 46186032 Spring, button103 46186027 Button104 46184370 Label, button104 46184371 Label, button Nitrox

ASSEMBLIESG 46200117 Second stage assy EposG 46200118 Second stage assy Epos J.G 46200119 Second stage assy Epos NitroxG 46200120 Second stage assy Epos Nitrox J.39 46184228 Cover Epos assy

(101-102-103-104-121-122)39 46200124 Cover Epos Nitrox assy

(101-102-103-104-121-122)*** 46200151 2nd stage case EPOS-EPOS NITROX P.F.

(32-42-95)*** 46186165 Maintenance kit, 2nd stage Epos

(19-27-33-40-43-47-66-71-72-75-83)*** 46186169 Maintenance kit, 2nd stage Epos

(19-27-33-40-43-47-66-71-72-75-83)


91 60101164 601RO 47 70248164 ssapybdetniapyarG

91 20401164 70579-016notiV601RO 57 45100264 2X7RO

12 >32068164< rotcennoctaeS 57 99200264 notiV2X7RO

62 47168164 esohwolf/ihkcalB 87 42248164 gnirreniatermgarhpaiD

72 50201164 5202RO 38 52201164 8602RO

72 11401164 7079-010notiV5202RO 38 02401164 7079-710notiV8602RO

82 28248164 rotcennocylbmessaesaC 78 33248164 rotcennocsseccaretsujdA

03 91248164 metsevlaV 09 32248164 gnirrecapS

13 75058164 gnirpsteppopgulP 19 18248164 rotcennoctroprevelsorkA

23 --- esacegatsdn2sopE 29 12248164 sorkA.ydobteppopegatsdn2

33 15058164 tunreveldnameD 59 --- niprotcelfedsorkA

43 94058164 rehsaW 69 08248164 gnirreniaterssapyB

53 40158164 DWCreveldnameD 201 23068164 gnirpsnottub-hsuP

63 52248164 mgarhpaidraludoM 301 72068164 nottub-hsuP

04 60048164 evlavtsuahxE 401 07348164 lebalnottuB

14 66268164 eettsuahxE 401 17348164 lebalnottubxortiN

24 rotcelfedeliboM

34 48975174 pmalceceiphtuoM SEILBMESSA

44 68058164 eceiphtuomkcalB

54 20997164 rotcetorpesohegatsts1kcalB G 71100264 ylbmessaegatsdnocessopE

64 01248164 rotcetorpesohegatsdn2 93 82248164 revocylbmessasopE

74 26048164 taesteppoP )221-121-401-301-201-101(

36 98248164 nipkcolrevoC 93 42100264 revocylbmessaxortiNsopE

46 76268164 gulptropretsujdA )221-121-401-301-201-101(

66 02201164 2602RO --- 15100264 esacegatsdn2.F.PXORTINSOPE-SOPE

66 71401164 7079-610notiV2602RO )59-24-23(

17 11201164 0502RO *** 56168164 sopEtikecivresegatSdn2

17 31401164 7079-410notiV0502RO )38-57-27-17-66-74-34-04-33-72-91(

27 51201164 3402RO *** 96168164xortiNsopEegatsdn2tikecivreS

)gniR-ONOTIV(

27 51401164 7079-310notiV3402RO )38-57-27-17-66-74-34-04-33-72-91(


TableNo. 108


on 30/10/2001

EPOS SECOND STAGEEPOS NITROX SECOND STAGE

REGULATORS


91 60101164 601RO 66 71401164 7079-610notiV2602RO

91 20401164 7079-016notiV601RO 17 11201164 0502RO

12 >32068164< rotcennoctaeS 17 31401164 7079-410notiV0502RO

62 47168164 esohwolf/ihkcalB 27 51201164 3402RO


72 50201164 5202RO 87 42248164 gnirreniatermgarhpaiD

72 11401164 7079-010notiV5202RO 38 52201164 8602RO

82 28248164 rotcennocylbmessaesaC 38 02401164 7079-710notiV8602RO

03 91248164 metsteppopegatsdn2 78 33248164 rotcennocsseccaretsujdA

13 75058164 gnirpsteppopgulP 09 22248164 royevnocgnicapssorkA

23 13248164 esacsokiNkcalB 19 81248164 rotcennoctroprevelsokiN

33 15058164 tunreveldnameD 29 02248164 ydobteppopegatsdn2sokiN

43 94058164 rehsaW 39 51248164 recapsesohsokiNwolleY

53 40158164 DWCreveldnameD 39 71248164 recapsesohsokiNkcalB

63 52248164 mgarhpaidraludoM 49 61248164 relpuocylbmessasokiN

93 37248164 xortiNsokiNrevocylbmessA

04 60048164 evlavtsuahxE SEILBMESSA

14 66268164 eettsuahxE

34 48975174 pmalceceiphtuoM G 39248164 )21RMx(sokiN.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB G 48168164 xortiNsokiN.ylbmessaegatsdnoceS

54 20997164 rotcetorpesohegatsts1kcalB 93 >96248164< sokiNkcalBrevocylbmessA

64 01248164 rotcetorpesohegatsdn2 93 >27248164< supotcosokiNwolleYrevocylbmessA

74 26048164 taesteppoP *** 46168164 tikecivresegatSdn2sokiN

45 09068164 paceceiphtuomsupotcO )38-27-17-66-74-34-04-33-72-91(

36 98248164 nipdekcolrevoC *** 66168164)gniR-ONOTIV(xortiNsokiN

tikecivresegatsdnoces

46 >76268164< gulptropretsujda89 )38-27-17-66-74-34-04-33-72-91(

66 02201164 2602RO

S 3-11NIKOS SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 112


on 30/10/2001

NIKOS - OCTOPUS NIKOS SECOND STAGEOCTOPUS NIKOS NITROX

REGULATORS

AXIS -AXIS OCTOPUSSECOND

STAGE

AXIS - AXIS OCTOPUSSECOND STAGE

REGULATORS


1. Unscrew the hose from the first stage using the 14-mmopen end wrench (B-18).

2. Remove the clamp (43) from the mouthpiece using acutting nippers or a similar tool.

ONLY REMOVE THE CLAMP FROM THE MOUTHPIECEIF A REPLACEMENT PART IS AVAILABLE.

3. Remove the mouthpiece (44).4. Remove the exhaust tee (41).5. Shift the hose protector (46).6. Using the two 17-mm open end wrenches (B-17) unscrew

the hose from the 2nd stage.7. Remove the O-ring (27) from the seat of the swivel hose

coupling.8. Unscrew the case assembly connector (28) using a 17-mm

open end wrench (B-17).9. Remove the O-Ring (71) from the case assembly

connector (28).10. Unscrew the seat connector (21) from the case assembly

connector (28) using a 5-mm hex wrench (B-4).11. Remove the O-ring (27) from the seat connector (21).

REMOVE THE CONNECTOR BUSHING (165) ONLY INCASE OF NEED, WITH THE AID OF A SMALL FLATBLADE SCREWDRIVER NECESSARY.

12. Remove the safety clip (63).13. Unscrew the cover (101).

THE COMPLETE COVER ASSEMBLY (PURGE BUT-TON, SPRING, COVER) ONLY NEEDS TO BEREMOVED IF THE COVER IS VERY DIRTY OR CRUST-ED, OR IF THE BUTTON TENDS TO STICK WHEN IT ISPRESSED.

14. Remove the diaphragm retaining ring (78), the diaphragm(36) and the spacer ring (90) from the 2nd stage case(32).

15. Unscrew the case plug (64).16. Remove the O-Ring (72) from the case plug.17. Exerting a slight pressure, push the adjuster connector

(87) inward and remove the O-ring (83) from its seat in the2nd stage case (32).

18. Using the special wrench (B-12), back off the adjusting nut(33) from the poppet stem (30), removing the demandlever (35), the washer (34) and the spring (31) (Fig. 1).

NOTE

NOTE

NOTE

S 7-1AXIS SECOND STAGE - AXIS OCTOPUSoriginal copywriter 1987revised 2001 - printed 2002

Fig. 1

REGULATORS

�� WARNING!

TO PREVENT THE POPPET AND ITS SPRING BEING EJECTEDFROM THE SECOND STAGE, USE A FINGER TO COVER THEOPENING OF THE CASE ASSEMBLY CONNECTOR.

19. Remove the poppet seat (47), pressing slightly on thepoppet seat holder (92) in the direction of the threadedstem.

20. Pull the poppet seat holder (92) away from the 2nd stagepoppet stem (30).

21. Remove the exhaust valve (40).

ONLY REMOVE THE EXHAUST VALVE IF A REPLACE-MENT PART IS AVAILABLE.

�� C L E A N I N G

�� WARNING!

WHEN WORKING WITH ANY KIND OF ACID, WEAR ADEQUATEPROTECTIVE GEAR FOR EYES AND SKIN.

For routine cleaning of reusable rubber components, wash allparts in a mixture of hot water and mild detergent. Make sure allthe components have been thoroughly rinsed in fresh waterbefore reassembling them. Chrome plated brass and stainlesssteel parts can be cleaned with an ultrasonic cleaner in freshwater, or in a mild acid solution (for example white vinegar,diluted as necessary).

�� WARNING!

ACIDS OR OTHER SOLVENTS MAY DAMAGE PLASTIC AND RUB-BER PARTS. BEFORE CLEANING METAL COMPONENTS, MAKESURE THAT ALL SEALS AND OTHER PARTS SUBJECT TO DETE-RIORATION HAVE BEEN REMOVED.

NOTE

S 7-2 original copywriter 1987revised 2001 - printed 2002

AXIS SECOND STAGE - AXIS OCTOPUS

REGULATORS

�� I N S P E C T I O N

Certain key components of the second stage should be routinelyreplaced at each scheduled overhaul. In addition, consideringtheir relatively low cost, it is recommended to replace all theO-Rings.

If these components are not replaced, they should at least beinspected with a jeweler's magnifying glass for the followingdefects.

�� D O N O T U S E PA R T S W I T H T H E F O L L O W I N G D E F E C T S :

noitpircseD .N.feR noitcepsnIesacegatsdn2 )23( .skcarcrosehctarcsrofsecafrusgnilaesehttcepsnIrotcennoctaeS )12( .tcatnierataesgnir-OehtdnaecafrusgnilaesehttahtkcehC

mgarhpaiD )63( retuoehtfonoitamrofed,ksidlatemehtdnuoraselohniprosraetrofkcehC.ksidlatemehtmorfmgarhpaidehtfonoitarapesfosngisromir

gniR-O )38-27-17-72-91( esehtfoynafoecneserpehT.selcitrapngierofrosrrub,stucrofkcehC.egakaelnitluseryamstcefed

taesteppopegatsdn2 )74 .rebburehtfonoisarbarosrrub,stucrofkcehCredlohtaesteppoP )29( .noitamrofedrostuc,skcarcrofkcehC

reveldnameDtungnitsujda

)33( otdednemmocersitI.tsurroftcepsnidnayticapacgnikcol-flesstiyfireV.luahrevodeludehcshcaetatiecalper

eceiphtuoM )44( .raewfosngisrosraet,stucroftcepsnIeettsuahxE )14( .tcatnisititahtkcehC

esoH )62( .egamadfosngisrehtoynarogniretsilb,stilpsroftcepsnIgnirpS )13( .sliocnekorbrotilpsynarofkcehC

ytitnauQ .N.feR noitpircseD edoC2 )72( 5202gniR-O 11401164notiV.doc-50201164.doC1 )27( 3402gniR-O 51401164notiV.doc-51201164.doC1 )17( 609-3gniR-O 80401164notiV.doc-19101164.doC1 )38( 8602gniR-O 02401164notiV.doc-52201164.doC1 )91( 601gniR-O 20401164notiV.doc-60101164.doC1 )74( taesteppopegatsdn2 26048164.doC1 )33( tungnitsujdareveldnameD 15058164.doC1 )04( evlavtsuahxE 60048164.doC1 )34( pmalceceiphtuoM 48975174.doC


REGULATORS

�� R E A S S E M B LY

Before reassembling, lightly lubricate all the O-rings with sili-cone grease (type General Electric Versalube G-322 or equiva-lent). Lubrication reduces the likelihood of damage duringreassembly.

�� WARNING!

IF THE SECOND STAGE IS USED FOR DIVING WITH OXYGEN-RICH MIXTURES, IT MUST BE PERFECTLY CLEANED AND FREEOF ANY RESIDUAL SILICONE OR OTHER IMPURITIES. VITON O-RINGS MUST BE LUBRICATED WITH SPECIAL OXYGEN-COM-PATIBLE GREASE. DO NOT USE SILICONE GREASE.

1. Install a new exhaust valve (40), carefully pulling itssilicone stem through the center hole of the second stageexhaust valve support.

�� WARNING!

DO NOT PULL TOO HARD ON SILICONE STEM TO AVOID DAM-AGING THE EXHAUST VALVE.

2. Using cutting nippers, cut the silicone stem by about 7 mm.3. Reassemble the poppet seat holder (92) on the 2nd stage

poppet stem (30).4. Reassemble the poppet seat (47) on the poppet seat holder

(92).5. Place the 2nd stage poppet assembly (30-47-92) together

with its spring (31) on the special tool (B-6).6. Correctly insert the 2nd stage poppet with its spring inside

the 2nd stage case, exerting a slight pressure (Fig. 2a).

IMPORTANTROTATE THE SECOND STAGE CASE SLIGHTLY TO THE RIGHTAND LEFT TO OBTAIN CORRECT POSITIONING OF THE 2NDSTAGE POPPET STEM (Fig. 2b).

7. Correctly position the demand lever (35) in the groove ofthe 2nd stage case (32).

8. Fit the washer (34) on the poppet stem and lock down thedemand lever adjusting nut (33) using the special wrench(B-20) (Fig. 3).



Fig. 2 BFig. 2 A

Fig. 3

REGULATORS S 7-5AXIS SECOND STAGE - AXIS OCTOPUSoriginal copywriter 1987revised 2001 - printed 2002

AFTER LOCKING DOWN THE ADJUSTING NUTTHROUGH 2 OR 3 TURNS, TO FACILITATE ASSEMBLYCONTINUE LOCKING IT DOWN USING THE SPECIALWRENCH B-12.

CHECK THAT THE LEVER IS ABLE TO MOVE FREELY,BY OPERATING IT A FEW TIMES.

9. Correctly insert the spacer ring (90) in the 2nd stage case.10. Correctly install the adjuster connector (87) in the hole of

the 2nd stage case and, with the help of the special tool(B-6), fit the O-ring (83) in its seat.

11. Fit the connector bushing (165), if it was removedpreviously.

12. Fit the O-ring (27) in its seat in the case assemblyconnector (28).

13. Insert and lock down seat connector (21) into the caseassembly connector (28) using the 5-mm hex wrench (B-4), so that it protrudes from the connector by about 3 mm.

�� WARNING!

THE POPPET SEAT SHOULD NOT PROTRUDE BY MORE THAN3.8 mm FROM THE CASE ASSEMBLY CONNECTOR.

14. Fit O-Ring (71) in the seat of the case assembly connector(28)

15. Using a 17-mm open end wrench (B-17), fully lock downthe case assembly connector on the 2nd stage case.

IF A TORQUE WRENCH IS USED, USE A TORQUESETTING OF 8 - 8.5 N/M.

16. Fit the O-ring (27) in the seat on the swivel connector ofthe hose (26).

17. Screw the hose (26) onto the case assembly connector(28) with the help of two 17-mm open end wrenches(B-17).

NOTE

NOTE

NOTE



FINAL ADJUSTMENTS

To obtain a correct adjustment of the regulatorA. The repair shop should be equipped with a high and low

pressure compressed air supply.B. It is necessary to have a pressure gauge for checking the

intermediate pressure (the pressure gauge should have afull scale value MAX 30 - 40 BAR, for greater accuracy ofadjustment).

1. Screw the intermediate pressure measuring gauge into oneof the 3/8" low pressure ports on the first stage, using thewrench (B-18).

2. Using the wrench (B-18), assemble the hose with thepartially finished 2nd stage on the port marked D.F.C.


4. Depress the second stage demand lever, slowly open thetank valve and, almost simultaneously, release the demandlever.

5. Read the pressure gauge to check whether the 1st stagepressure adjustment is correct.

�� WARNING!

THE FIRST STAGE INTERMEDIATE PRESSURE MUST BE MEA-SURED WHEN THERE IS NO AIR COMING OUT OF THE 2NDSTAGE. FOR ANY NECESSARY ADJUSTMENTS OF THE 1STSTAGE, REFER TO THE SEPARATE MANUAL.


PROCEDURE FOR ADJUSTING THE INTERMEDIATE PRESSURE

�� CAUTION

DUE TO THEIR SHAPE, THE DEMAND LEVER ON AXIS SECONDSTAGES CAN BE ADJUSTED IN TWO DIFFERENT WAYS. BOTHMETHODS ARE DESCRIBED BELOW.

�� M E T H O D " A "

A. 1 Rest the ends of the gauge (code 46106230) on the edgeof the 2nd stage case (Fig. 4).

A. 2 Working through the hole in the second stage case, usethe wrench (B-12) to lock down or back off nut (33) inorder to adjust the demand lever (35).

�� WARNING!

THE DEMAND LEVER (35) IS CORRECTLY ADJUSTED WHEN ITJUST TOUCHES THE GAUGE BUT THERE IS NO AIR COMINGOUT.

A. 3 Depress and trigger the demand lever a few timesA. 4 Fit the 2nd stage diaphragm (36) in the 2nd stage case.A. 5 Fit the diaphragm retaining ring (78).A. 6 Lock down the cover.

CONTINUE LOCKING DOWN THE COVER UNTIL THETWO SEATS (ON THE CASE AND COVER) WHICHACCOMMODATE THE SAFETY CLIP ARE ALIGNED.

A. 7 Insert the safety clip (63).

�� WARNING!

CHECK THAT THE DEMAND LEVER (35) IS CORRECTLY ADJUST-ED. AIR DELIVERY SHOULD BE TRIGGERED ABOUT MIDWAYALONG THE PURGE BUTTON'S TRAVEL, AND THE SOUND OFTHE DEMAND LEVER TOUCHING THE METAL DISK OF THEDIAPHRAGM ("TAPPING") SHOULD BE AUDIBLE WHEN THESECOND STAGE IS SHAKEN UP AND DOWN.

NOTE

Fig. 4



�� M E T H O D " B "

B. 1 Fit the 2nd stage diaphragm (36) in the 2nd stage case(32).

B. 2 Insert the diaphragm retaining ring (78).B. 3 Screw on the cover.

IMPORTANTCONTINUE LOCKING DOWN THE COVER UNTIL THE TWO SEATS(ON THE CASE AND COVER) WHICH ACCOMMODATE THE SAFE-TY CLIP ARE ALIGNED.

B. 4 Insert the safety clip (63).B. 5 Working through the hole in the second stage case, use

the wrench (B-12) to lock down or back off nut (32) inorder to adjust the demand lever (35).

�� WARNING!

CHECK THAT THE DEMAND LEVER (35) IS CORRECTLY ADJUST-ED. AIR DELIVERY SHOULD BE TRIGGERED ABOUT MIDWAYALONG THE PURGE BUTTON'S TRAVEL, AND THE SOUND OFTHE DEMAND LEVER TOUCHING THE METAL DISK OF THEDIAPHRAGM ("TAPPING") SHOULD BE AUDIBLE WHEN THESECOND STAGE IS SHAKEN UP AND DOWN.

B. 6 Press the purge button a few times.

FINAL ASSEMBLY

6. Reassemble the O-ring (72) on the case plug (64)7. Using the hex wrench (B-8), screw the case plug (64) into

the threaded bushing.

IF A TORQUE WRENCH IS USED, USE A TORQUESETTING OF 90 N/ CM.

8. Reposition the hose protector (46).9. Disassemble the control valve group.

10. Disassemble the intermediate pressure measuring gaugeand screw the port plug with its O-ring seal back on.

11. Assemble the exhaust tee (41) on the support flange onthe second stage case.

NOTE


�� WARNING!

MAKE SURE THAT THE EDGE OF THE EXHAUST TEE IS COR-RECTLY FITTED IN THE FLANGE. LIGHT LUBRICATION WITH LIQ-UID SOAP OR DETERGENT FACILITATES INSTALLATION. DO NOTUSE SILICONE LUBRICANTS, AS THEY MAY DAMAGE CERTAINCOMPONENTS (DIAPHRAGMS) AND CAUSE THE EXHAUST TEETO COME OUT OF ITS SEAT DURING USE.

12. Assemble the mouthpiece (44), securing it with a newmouthpiece clamp (43).



Drawing N.ro E 23

Drawing updated on:05/10/2000

AXIS SECOND STAGE - AXIS NITROXAXIS OCTOPUS


91 60101164 601RO 38 02401164 7079-710notiV8602RO

91 20401164 70579-016notiV601RO 78 33248164 rotcennocretsujdA

12 40200264 rotcennoctaeS 09 32248164 gnirrecapS

62 47168164 esohWOLF-IHkcalB 29 12248164 redlohtaesteppoP

62 87168164 esohWOLF-IHsupotcowolleY 101 +++ revocegatSdn2sixAkcalB

72 50201164 5202RO 101 +++ revocegatSdn2sixAwolleY

72 11401164 7079-010notiV5202RO 301 +++ gnirpsnottuB

82 28248164 rotcennocylbmessaesac-esoH 301 +++ nottuB

03 91248164 metsteppoP 401 60200264 rekcitsnottuB

13 75058164 gnirpsteppoP 401 50200264 rekcitsnottubxortiN

23 --- esacsixA 461 --- rehsawpotsnoitatoR

33 15058164 tunreveldnameD 561 31200264 gnihsubrotcennoC

43 94058164 rehsawreveldnameD

53 40158164 reveldnameD SEILBMESSA

63 52248164 mgarhpaiD

04 60048164 evlavtsuahxE G 49200264 ylbmessaegatsdnocessixAetelpmoC

14 66268164 eettsuahxE G 29200264 ylbmessaegatsdnocesxortiNsixAetelpmoC

34 48975174 pmalceceiphtuoM --- 78200264 )461-23(F/PesaCsixA

44 68058164 eceiphtuoM +++ 00200264 ylbmessarevocsixA

54 20997164 rotcetorpesohegatstsriF )401-301-201-101(

64 01248164 rotcetorpesoH +++ 30200264 ylbmessarevocxortiNsixA

74 26048164 taesteppoP )401-301-201-101(

36 98248164 pilcytefasrevoC +++ 10200264 ylbmessarevocsupotcOsixA

46 43248164 gulpesaC )401-301-201-101(

17 11201164 0502RO +++ 20200264 ylbmessarevocsupotcOxortiNsixA

17 31401164 7079-410notiV0502RO )401-301-201-101(

27 51201164 3402RO *** 69200264 tikecivresegatSdn2sixA

27 51401164 7079-310notiV3402RO )38-27-17-74-34-04-33-72-91(

87 42248164 gnirgniniatermgarhpaiD *** 79200264tikecivresegatSdn2xortiNsixA

)gniR-ONOTIV(

38 52201164 8602RO )38-27-17-74-34-04-33-72-91(


TableNo. 113

Drawing reference No.: E 23Table updated on:

30/10/2001

AXIS SECOND STAGE - AXIS NITROXAXIS OCTOPUS

REGULATORS

PROTON -PROTON

XLSECOND

STAGE

PROTON - PROTON XLSECOND STAGE

REGULATORS


1. Unscrew the hose (26) from the first stage using the 14-mm open-end wrench (B-18) or the 17-mm open endwrench (B-17).

2. Remove the mouthpiece clamp (43) from the mouthpiece(44).

ONLY REMOVE THE CLAMP FROM THE MOUTHPIECEIF A REPLACEMENT PART IS AVAILABLE.

3. Remove the mouthpiece (44).4. Remove the fixing pin (174) from the cap (41) of the

exhaust tee (Fig. 1).

FOR THE OPERATION DESCRIBED IN STEP 4, IT ISRECOMMENDED TO USE A METAL PRICKER HAVINGA MAX DIAMETER OF 2MM (Fig. 1).

5. Remove the inspection cap (41).6. Shift the hose protector (46) along the hose (26).7. Using the two 17-mm open-end wrenches (B-17) unscrew

the hose (26) from the 2nd stage connector. 8. Remove the O-ring (27) and the O-ring (19) from the hose

(26).9. Unscrew the case assembly connector (28) using a 17-mm

open-end wrench (B-17).10. Remove the O-Ring (71) from the case assembly

connector (28).11. Unscrew the seat connector (21) from the case assembly

connector (28) using a 5-mm hex wrench (B-4).12. Remove the O-ring (27) from the seat connector (21).

�� CAUTION

REMOVE THE CONNECTOR BUSHING (165) ONLY IF NECESSARY,AND IN THIS CASE USING PLASTIC TOOLS.

13. Remove the safety clip (63).14. Unscrew the cover assembly.15. Remove the diaphragm retaining ring (78) and the

diaphragm (36) from the 2nd stage case (32).16. Unscrew the case plug (64) using a 6-mm hex wrench (B-8).17. Remove the O-Ring (171) from the case plug (64).18. Position the 2nd stage case (32) on the special tool (B-6).

(Fig. 2).19. Exerting a slight pressure, back off the demand lever

adjusting nut (33) using the special tool (B-12), andworking through the hole in the 2nd stage case. (Fig. 2).

NOTE

NOTE

S 8-1PROTON - PROTON XL - PROTON OCTOPUS SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

Fig. 1

Fig. 2

REGULATORS

20. Remove the demand lever adjusting nut (33), the washer(34), the 2nd stage poppet assembly and the spring (31)from the 2nd stage case (32) (Fig. 2)

�� WARNING!

DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THEROTATION STOP WASHER (164) FROM THE SECOND STAGECASE (32).

21. Remove the poppet seat (47) from the poppet seat holder(92).

22. Remove the poppet seat holder (92) from the 2nd stagepoppet stem (30).

23. Remove the exhaust valve (40).


�� CAUTION



�� CAUTION

ACIDS OR OTHER SOLVENTS MAY DAMAGE PLASTIC ANDRUBBER PARTS. BEFORE CLEANING METAL COMPONENTS,MAKE SURE THAT ALL SEALS AND OTHER PARTS, SUBJECT TODETERIORATION, HAVE BEEN REMOVED.


PROTON - PROTON XL - PROTON OCTOPUS SECOND STAGE

REGULATORS


Certain key components of the second stage should be regularlyreplaced at each scheduled overhaul. In addition, consideringtheir relatively low cost, it is recommended to replace all theO-Rings.



noitpircseD .oN.feR noitcepsnIesacegatsdn2 )23( .skcarcrosehctarcsrofsecafrusgnilaesehttcepsnIrotcennoctaeS )12( .tcatnierataesgniR-OehtdnaecafrusgnilaesehttahtkcehC

mgarhpaiD )63( retuoehtfonoitamrofed,ksidlatemehtdnuoraselohniprosraetrofkcehC.ksidlatemehtmorfmgarhpaidehtfonoitarapesfosngisromir

gniR-O )171-17-72-91( esehtfoynafoecneserpehT.selcitrapngierofrosrrub,stucrofkcehC.egakaelnitluseryamstcefed

taesteppopegatsdn2 )74 .rebburehtfonoisarbarosrrub,stucrofkcehCtaesteppopegatsdn2

redloh)29( .noitamrofedrostuc,skcarcrofkcehC

reveldnameDtungnitsujda

)33( otdednemmocersitI.tsurroftcepsnidnayticapacgnikcol-flesstiyfireV.delbmessasidsitirevenehwro/dnaluahrevodeludehcshcaetatiecalper

eceiphtuoM )44( .raewfosngisrosraet,stucroftcepsnIpaceettsuahxE )14( .tcatnisititahtkcehC

esoH )62( .egamadfosngisrehtoynarogniretsilb,stilpsroftcepsnIgnirpS )13( .sliocnepahssimronekorb,tilpsynarofkcehC

.ytQ .oN.feR noitpircseD edoC edoCgniR-OnotiV2 )72( 5202gniR-O 50201164 114011642 )17-91( 0502gniR-O 11201164 314011641 )91( 601gniR-O 60101164 204011641 )171( 7302gniR-O 01101164 892002641 )74( taesteppopegatsdn2 26048164 ---1 )33( tungnitsujdareveldnameD 15058164 ---1 )04( evlavtsuahxE 60048164 ---1 )34( pmalceceiphtuoM 48975174 ---


REGULATORS


Before reassembling, lightly lubricate all the O-rings withsilicone grease (type General Electric Versalube G-322 orequivalent). Lubrication reduces the likelihood of damage duringreassembly.

�� WARNING!

IF THE SECOND STAGE IS USED FOR DIVING WITH OXYGEN-RICH MIXTURES, IT MUST BE PERFECTLY CLEANED AND FREEOF OIL/SILICONE GREASE RESIDUES OR OTHER IMPURITIES.VITON O-RINGS MUST BE LUBRICATED WITH SPECIALOXYGEN-COMPATIBLE GREASE.DO NOT USE SILICONE GREASE !!!

1. Install a new exhaust valve (40), carefully pulling itssilicone stem through the center hole of the second stageexhaust valve support.

�� CAUTION

DO NOT PULL TOO HARD ON THE SILICONE STEM TO AVOIDDAMAGING THE EXHAUST VALVE

2. Using cutting nippers, cut the silicone stem by about 7mm.

3. Reassemble the poppet seat holder (92) on the 2nd stagepoppet stem (30).

4. Reassemble the poppet seat (47) in the poppet seat holder(92).

�� CAUTION

ASSEMBLE THE BUSHING (165) IF IT WAS PREVIOUSLYDISASSEMBLED.

�� CAUTION

ON PROTON SECOND STAGES IT IS POSSIBLE TO ASSEMBLETHE DEMAND LEVER IN TWO DIFFERENT WAYS. THE TWOASSEMBLY PROCEDURES ARE DESCRIBED BELOW.



REGULATORS S 8-5PROTON - PROTON XL - PROTON OCTOPUS SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

ASSEMBLING THE DEMAND LEVER

�� M E T H O D " A "

A.1 Place the 2nd stage poppet assembly (30-47-92) togetherwith its spring (31) on the special tool (B-6).

A.2 Insert the 2nd stage case (32) on the poppet assemblywith spring and exert a slight pressure so that the poppetprotrudes from the 2nd stage case. (Fig. 3)

�� WARNING!

PRESS AND ROTATE THE 2ND STAGE CASE (32) SLIGHTLY TOTHE RIGHT AND LEFT TO OBTAIN CORRECT POSITIONING OFTHE 2ND STAGE POPPET STEM.

A.3 Fit the washer (34) on the part of the poppet stem thatprotrudes inside the 2nd stage case and lock down theadjusting nut (33) through a few turns, using the specialwrench (B-20) (Fig. 4).

�� WARNING!

IF THERE ARE DIFFICULTIES INSERTING AND/OR POSITIONINGTHE SPECIAL WRENCH (B-20) ON THE POPPET STEM DURINGTHE OPERATION DESCRIBED IN STEP -A.3- IT ISRECOMMENDED TO REDUCE THE PRESSURE EXERTED ON THE2ND STAGE CASE SLIGHTLY UNTIL INSERTION AND/ORCORRECT ALIGNMENT IS ACHIEVED.

�� WARNING!

TO FACILITATE THE OPERATION DESCRIBED IN STEP -A.3-,AFTER LOCKING DOWN THE NUT THROUGH A FEW TURNSWITH SPECIAL WRENCH (B-20) IT IS RECOMMENDED TOFINISH LOCKING IT DOWN USING SPECIAL WRENCH (B-12).

�� CAUTION

TO FACILITATE THE SUBSEQUENT ASSEMBLY OPERATIONS,DURING STEP -A.3- IT IS ADVISABLE TO PERFORM ONLY ANAPPROXIMATE (NOT FINAL) ADJUSTMENT OF NUT (33). THERECOMMENDED APPROXIMATE ADJUSTMENT IS ACHIEVEDWHEN THE POPPET STEM PROTRUDES FROM THE ADJUSTINGNUT BY ABOUT 1 mm.

A. 4 Keeping the special tool (B-6) positioned inside the caseassembly connector of the 2nd stage (32), insert thedemand lever (35) between the washer (34) and the seat inthe 2nd stage case, proceeding as shown in (Fig. 5).

Fig. 3

Fig. 4

Fig. 5

REGULATORS

�� WARNING!

USING THE SPECIAL TOOL (B-6) AND THE SPECIAL WRENCH(B-12), IT IS RECOMMENDED TO CONTINUE LOCKING DOWNTHE NUT (33) TO ACHIEVE AN APPROXIMATE (NOT FINAL)ADJUSTMENT IN WHICH THE VALVE STEM (30) PROTRUDES BYABOUT 3 mm.

�� WARNING!

TO CHECK THAT THE 2ND STAGE POPPET IS CORRECTLYPOSITIONED, PUSH THE DEMAND LEVER A FEW TIMES,MAKING SURE IT IS ABLE TO MOVE FREELY.

�� M E T H O D " B "

�� WARNING!

IF THE CONNECTOR BUSHING (165) COMES OUT DURING THEPROCEDURE DESCRIBED IN STEP B. 3, REASSEMBLE IT USINGTHE INSTRUCTIONS OF METHOD "A".

B. 1 Position the spring (31) in the 2nd stage case assemblyconnector (Fig. 6).

B. 2 Insert the 2nd stage poppet assembly (30-47-92) in thepreviously inserted spring (31) (Fig. 6).

B. 3 Insert the special tool (B-36) (Cod. 46200383) into the 2ndstage case assembly connector until it engages thebushing (165) (Fig. 7).

�� WARNING!

PRESS AND ROTATE THE SPECIAL TOOL (B-36) SLIGHTLY TOTHE RIGHT AND LEFT TO OBTAIN CORRECT POSITIONING OFTHE 2ND STAGE POPPET STEM.

B. 4 Fit the washer (34) on the poppet stem (30).B. 5 Using the special wrench (B-12), lock down the adjusting

nut (33) on the poppet stem (30).

�� WARNING!

TO FACILITATE THE SUBSEQUENT ASSEMBLY OPERATIONS,DURING STEP -B.5- IT IS ADVISABLE TO PERFORM ONLY ANAPPROXIMATE (NOT FINAL) ADJUSTMENT OF NUT (33). THERECOMMENDED APPROXIMATE ADJUSTMENT IS ACHIEVEDWHEN THE POPPET STEM PROTRUDES FROM THE ADJUSTINGNUT BY ABOUT 1 mm.

B. 6 Insert the demand lever (35) between the washer (34) andthe seat in the 2nd stage case, proceeding as shown in theFigure. 5.



Fig. 6

Fig. 7


�� WARNING!

USING THE SPECIAL WRENCH (B-12) IT IS RECOMMENDED TOFINISH LOCKING DOWN NUT (33) TO ACHIEVE ANAPPROXIMATE (NOT FINAL) ADJUSTMENT IN WHICH THEVALVE STEM (30) PROTRUDES BY ABOUT 3 mm.

B. 7 After having positioned the demand lever (35), remove thespecial tool (B-36) from the connector bushing (165).

�� WARNING!

TO CHECK THAT THE 2ND STAGE POPPET IS POSITIONEDCORRECTLY, PUSH THE DEMAND LEVER A FEW TIMES, MAKINGSURE IT IS ABLE TO MOVE FREELY.

FINAL ASSEMBLY

5. Fit the O-ring (27) in its seat in the seat connector (21).6. Insert and lock down seat connector (21) into the case

assembly connector (28) using the 5-mm hex wrench (B-4), so that it protrudes from the connector by about 2 mm.

�� WARNING!

THE POPPET SEAT SHOULD NOT PROTRUDE BY MORE THAN3.8 mm FROM THE CASE ASSEMBLY CONNECTOR.

7. Fit the O-Ring (71) in the seat on the case assemblyconnector (28)

8. Using a 17-mm open-end wrench (B-17), lock down thecase assembly connector into the 2nd stage case (32).

IF A TORQUE WRENCH IS USED, USE A TORQUESETTING OF 8 - 8.5 N/M.

�� WARNING!

IF THE DEMAND LEVER MOVES DOWN CONSIDERABLY DURINGTHE PROCEDURE DESCRIBED IN STEP -8-, TO PREVENT ITFROM COMING OUT DURING THE SUBSEQUENT ASSEMBLYOPERATIONS, LOCK DOWN THE ADJUSTING NUT THROUGH AFEW TURNS USING THE SPECIAL WRENCH (B-12) ANDWORKING THROUGH THE HOLE IN THE SECOND STAGE CASE.

9. Fit the O-ring (27) in the seat on the swivel coupling of thehose (26).

10. Screw the hose (26) into the case assembly connector (28)with the help of two 17-mm open-end wrenches (B-17).

NOTE

REGULATORS

FINAL ADJUSTMENTS

To obtain a correct adjustment of the regulator:A. The repair shop should be equipped with a high and low

pressure compressed air supply.B. It is necessary to have a pressure gauge for checking the

intermediate pressure (the pressure gauge should have afull scale value MAX 30 - 40 BAR, for greater accuracy ofadjustment).

1. Screw the intermediate pressure measuring gauge into oneof the 3/8" low pressure ports on the first stage, using thewrench (B-18).

2. Assemble the hose with the partially finished 2nd stage onthe D.F.C. port, locking it down with the 14-mm wrench (B-18) or with the 17-mm wrench (B-17).


4. Depress the second stage demand lever, slowly open thetank valve and, almost simultaneously, release the demandlever.

5. Read the pressure gauge to check whether the 1st stagepressure adjustment is correct.

�� WARNING!

THE INTERMEDIATE PRESSURE OF THE 1st MUST BEMEASURED WHEN THERE IS NO AIR COMING OUT OF THE 2NDSTAGE. FOR ANY ADJUSTMENTS OF THE 1ST STAGE, REFER TOTHE SEPARATE MANUAL.

6. Fit the 2nd stage diaphragm (36) in the 2nd stage case(32).

7. Insert the diaphragm retaining ring (78).8. Screw on the cover.

IMPORTANTCONTINUE LOCKING DOWN THE COVER UNTIL THE TWO SEATS(ON THE CASE AND COVER), WHICH ACCOMMODATE THESAFETY CLIP, ARE ALIGNED.TO FACILITATE THIS OPERATION, USE THE GROOVE ON THECOVER AS A REFERENCE.

9. Insert the safety clip (63).10. Working through the hole in the second stage case, use

the wrench (B-12) to lock down or back off nut (33) inorder to adjust the demand lever (35).



REGULATORS

�� WARNING!

THE DEMAND LEVER (35) IS CORRECTLY ADJUSTED WHEN AIRDELIVERY IS TRIGGERED ABOUT 1mm FROM THE START OFTHE PURGE BUTTON'S TRAVEL, AND IF THE SOUND OF THEDEMAND LEVER TOUCHING THE METAL DISK OF THEDIAPHRAGM ("TAPPING") IS AUDIBLE WHEN THE SECONDSTAGE IS SHOOK UP AND DOWN.

11. Press the purge button a few times.12. Reassemble the O-ring (72) on the case plug (64).13. Using the hex wrench (B-8), screw the case plug (64) into

the threaded bushing.

�� WARNING!

IF A TORQUE WRENCH IS USED, USE A TORQUE SETTING OF 90N/cm.

14. Position the hose protector (46).15. Disassemble the control valve group.16. Disassemble the intermediate pressure measuring gauge

and screw in the port plug with its O-ring seal. 17. Assemble the mouthpiece (44), securing it with a new

mouthpiece clamp (43).18. Fit the exhaust tee cap (41) and secure it with the fixing

pin (174).




DrawingNo. E 24

Drawing updated on 14/12/2001

PROTON SECOND STAGEPROTON OCTOPUS



91 60101164 601RO 29 12248164 redlohtaesteppoP

91 20401164 70579-016notiV601RO 101 +++ gnirrevocnotorP

12 40200264 rotcennoctaeS 301 +++ nottubrevocnotorP

62 45200264 esoHtfoS8/3 401 93300264 rekcitsnottuB

62 94300264 esoHtfoSwolley8/3 461 11200264 rehsawpotsnoitatoR

72 50201164 5202RO 561 43300264 gnihsubrotcennoC

72 11401164 7079-010notiV5202RO 171 01101164 7302RO

82 28248164 rotcennocylbmessaesacesoH 171 89200264 notiV7302RO

03 91248164 metsteppoP 271 +++ revocegatsdn2notorProflaesrebbuR

13 95058164 gnirpsteppoP 271 +++egatsdn2supotconotorProflaesrebbuR

revoc

23 03300264 esacegatsdn2 371 04300264 rekcitsesacnotorP

33 15058164 tungnitsujdareveldnameD 471 16300264 nipgnixifpactsuahxE

43 94058164 rehsawreveL

53 72078164 reveLdnameD SEILBMESSA

63 11300264 mgarhpaidegatsdn2

04 60048164 evlavtsuahxE G 11400264 ylbmessaegatsdnocesnotorPetelpmoC

14 51300264 paceettsuahxenotorP G 21400264 ylbmessaegatsdnocesXNnotorPetelpmoC

34 48975174 pmalceceiphtuoM +++ 61400264 ylbmessarevoCnotorP

44 663002642K2tSdn2eceiphtuoM

)LXnotorP-notorP()271-401-301-101(

44 68058164 )supotconotorP(eceiphtuomkcalB +++ 51400264 ylbmessarevocXNnotorP

64 32300264 rotcetorpesohnotorP )271-401-301-101(

74 26048164 taesteppoP +++ 31400264 ylbmessarevocsupotcOnotorP

45 09068164 revoceceiphtuomsupotcO )271-401-301-101(

36 98248164 pilcytefasrevoC *** 90400264 tikecivresegatsdn2LXnotorP/notorP

46 22300264 gulpesacegatsdn2 )171-17-74-34-04-33-72-91(

17 11201164 0502RO *** 80400264 tikecivresegatsdn2XNLXnotorP/XNnotorP

17 31401164 7079-410notiV0502RO )171-17-74-34-04-33-72-91(

87 12300264 gnirgniniatermgarhpaiD

TableNo. 114


on 02/04/2002

PROTON SECOND STAGEPROTON OCTOPUS



DrawingNo. E 25

Drawing updated on 08/11/2001PROTON XL SECOND STAGE

REGULATORS


91 60101164 601RO 17 31401164 7079-410notiV0502RO

91 20401164 70579-016notiV601RO 87 12300264 gnirgniniatermgarhpaiD

12 40200264 rotcennoctaeS 29 12248164 redlohtaesteppoP

62 64300264 esoHtfoS2/1 101 +++ gnirrevocnotorP

72 50201164 5202RO 301 +++ nottubrevocnotorP

72 11401164 7079-010notiV5202RO 401 93300264 rekcitsnottuB

82 28248164 rotcennoCylbmessAesaCesoH 461 11200264 rehsawpotsnoitatoR

03 91248164 metsteppoP 561 43300264 gnihsubrotcennoC

13 95058164 gnirpsteppoP 171 01101164 7302RO

23 03300264 esacegatsdn2 171 89200264 notiV7302RO

33 15058164 tungnitsujdareveldnameD 271 +++ laesrebburrevoC

43 94058164 rehsawreveldnameD 371 04300264 rekcitsesacnotorP

53 72078164 reveLdnameD 471 16300264 nipgnixifrevoctsuahxE

63 11300264 mgarhpaidegatsdn2 571 02300264 nohcobaC


14 51300264 gulpesacnotorP SEILBMESSA

34 48975174 pmalceceiphtuoM

44 66300264 )LXnotorP-notorP(2K2tSdn2eceiphtuoM G 01400264 ylbmessaegatssn2LXnotorPetelpmoC

44 68058164 )supotconotorP(eceiphtuomkcalB +++ 41400264 ylbmessarevocLXnotorP

64 32300264 rotcetorpesohnotorP )271-401-301-101(

74 26048164 taesteppoP *** 90400264 tikecivresegatsdn2LXnotorP/notorP

45 09068164 revoceceiphtuomsupotcO )171-17-74-34-04-33-72-91(

36 98248164 pilcytefasrevoC *** 80400264 tikecivresegatsdn2XNLXnotorP/XNnotorP

46 97300264 gulpesacegatSdn2 )171-17-74-34-04-33-72-91(

17 11201164 0502RO


TableNo. 115


on 02/04/2002PROTON XL SECOND STAGE

FINAL CHECKS AND ADJUSTMENTS

The checks described below are designed to verify the perfectoperation of the regulator. The specified values are applicable toregulators subject to annual service.(Fig. 1)

1. Position the regulator on the air valve (of a test bench ortank).

2. Using the laboratory Test Bench (cod. 416921) or theportable Test Bench (cod. 416922), after calibrating thefirst stage, breath in through the mouthpiece and read the"cracking" pressure (value required to trigger airdelivery)on the U gauge, at the instant when the gaugedetects a dropin the intermediate pressure.

�� WARNING !

IN THE ABSENCE OF A TEST BENCH IT IS POSSIBLE TO RUN ANAPPROXIMATE CHECK ON THE CRACKING PRESSURE USING ABASIN OF WATER AND FOLLOWING THE PROCEDURE BELOW:

a. Slowly submerge the second stage in the water with themouthpiece facing up, without allowing water to go inside.

b. When the water level, measured on the mouthpiececonnector with reference to the point indicated in thediagram (Fig. 2), falls between the cracking valuesindicated in the table (Fig. 1), the air must start to flow.

3. If the cracking pressure does not fall between the valuesspecified in the table, proceed as follows:

a. If the cracking pressure is greater, it is necessary to reducethe loading on the spring.

LEDOMEGATSDNOCES ECNEREFERFOTNIOPXERTLOV-SSYBA-YBUR DNAMORFGNITRATS

PMALCGNIREHTGNIDULCNI)A()73(

-SOKIN-LX-RTX-SORKANOTORP-SIXA

DNOCESEHTMORFGNITRATS)B()23(ESACEGATS

°II-°III DNAMORFGNITRATSPMALCGNIREHTGNIDULCXE

)A()73(ATEB-YVAN DNAMORFGNITRATS

GNIRREVOCEHTGNIDULCNI)C()06(

SEGATSDNOCESROFSEULAVERUSSERPGNIKCARC

LEDOM HfohcnI 2O Hfomc 2O

EGATSDNOCESYRAMIRP 5.1-1 8.3-5.2

SUPOTCOOIDATSODNOCES 6.1-2.1 4-0.3

S 9-1SECOND STAGESCHECKSoriginal copywriter 1987revised 2001 - printed 2002

Fig. 1

C

B

A

III -

II

RUBY

- AB

YSS

- VOL

TREX

XTR

· XL

· AKR

OS ·

– N

IKOS

NAVY

– B

ETA

RUBY · ABYSS · VOLTREX – III · II

XTR · XL · AKROS – NIKOS

NAVY – BETA

H20

H20

H20

- If the second stage is equipped with the connector (28)with adjustable seat (21), reduce the projection usingAllen wrench (B-4).

- If the second stage does not permit adjustment of theloading, the spring (31) must be replaced.

b. If the cracking pressure is lower, it is necessary to increasethe loading on the spring.- If the second stage is equipped with the connector (28)

with adjustable seat (21), increase the projection (max.3.8 mm) using an Allen wrench (B-4).

- If the second stage does not permit adjustment of theloading, the spring (31) must be replaced.

�� WARNING!

AFTER CARRYING OUT THE OPERATIONS DESCRIBED IN STEP(3), ALWAYS REPEAT THE ADJUSTMENT OF THE DEMANDLEVER (35) AS DESCRIBED IN THE MANUALS.

4. Submerge the second stage in water with the mouthpiecefacing up, allowing water to enter the exhaust tee andkeeping it in the water for about 30 seconds.

5. Remove the second stage from the water and then turn themouthpiece downward.

6. Check for any traces of water.

�� WARNING!

IF MORE THAN A FEW DROPS OF WATER COME OUT OF THESECOND STAGE, CHECK WATERTIGHTNESS OF THEMOUTHPIECE CLAMP, THE EXHAUST VALVE AND THE RIM OFTHE DIAPHRAGM.

7. Press the purge button, making sure that it operatessmoothly and does not jam.

8. Completely submerge the second stage in water (allowingwater to enter the mouthpiece) and check for any air leaks.


SECOND STAGES CHECKS

�� S E C O N D S TA G E T R O U B L E S H O O T I N G


-1-ROSUOUNITNOCRIATNETTIMRETNIEHTMORFSKAEL

EGATSDNOCES

SSYBA-YBURXERTLOV

LX-RTX-SORKASOKIN

ATEB-YVAN°II-°III

NOTORP-SIXA

)1 roytridtaesteppopegatsdnoceSdegamad

)1 ecalperrotrevni,naelC

)2 roytridrotcennoctaesfoecafrusgnilaeSdegamad

)1 ecalperronaelC

)3 hgihooterusserpetaidemretnI )1 erusserpetaidemretniehttsujdA

)4 hgihoottesreveldnameD )1 yltcerroctsujdA

)5 rodenoitisopyltcerrocnignirpsteppoPdegamad

)1 ecalperroyltcerrocnoitisoP

SSYBA-YBUR-SORKA-XERTLOV

-SOKINLX-RTXNOTORP-SIXA

)6 ytridrotcennocnignir-OtaeselbatsujdAdegamadro

)1 ecalperronaelC

)7 woloottaesrotcennocelbatsujdA )1 yltcerroctsujdA

ATEB-YVAN

)8 degamadroytridgnir-OrotcennoctaeS )1 ecalperronaelC

)9 degamadrognissimgnirrecapS )1 ecalperroyltcerrocnoitisoP

-2-GNIKCARCERUSSERP

HGIHOOT

SSYBA-YBUR-XERTLOV

LX-RTX-SORKA-SOKIN

ATEB-YVAN°II-°III

NOTORP-SIXA

)1 woloottesreveldnameD )1 yltcerroctsujdA

)2 wolooterusserpetaidemretnI )1 yltcerroctsujdA

)3 dn2ehtniteppopegatsdn2rofeloHdetcurtsboesacegats

)1 ylluferacnaelC

)4 denepoylluftonevlavlortnocknaT )1 yletelpmocevlavknatehtnepO

)5 ro/dnademrofedgnirpsegatsdnoceSdegamad

)1 ecalpeR

)6 deggolcretlifegatstsriF )1 retlifehtecalperdnaegatstsrifluahrevO

LX-RTX-SORKA )7 degamadro/dnaytridenavwolfgnitoviP )1 degamadehtecalperro/dnanaelCstnenopmoc

SSYBA-YBURSORKA-XERTLOVSOKIN-LX-RTX

NOTORP-SIXA

)8 hgihootgnidaolgnirpsteppoP )1 ecalperyrassecenfidnayltcerroctsujdAgnirpseht

-°III-ATEB-YVAN°II

)9 hgihootgnidaolgnirpsteppoP )1 rehsawehtevomerrognirpsehtecalpeRtneserpfi

-3-GNIKCARCERUSSERP

WOLOOT

SSYBA-YBURXERTLOV

LX-RTX-SORKAYVAN-SOKIN

SIXAATEB-°II-°IIINOTORP-

)1 hgihooterusserpetaidemretnI )1 yltcerroctsujdA

)2 ro/dnademrofedgnirpsegatsdnoceSdegamad

)1 ecalpeR

SSYBA-YBURSORKA-XERTLOVLX-RTX-SOKIN

NOTORP-SIXA

)3 wolootgnidaolgnirpsteppoP )1 ecalperyrassecenfidnayltcerroctsujdAgnirpseht

ATEB-YVAN )4 wolootgnidaolgnirpsteppoP )1 ro)enoxam(rehsawecnatsidaddAgnirpsehtecalper

°II-°III )5 wolootgnidaolgnirpsteppoP )1 gnirpsehtecalpeR

S 10-1SECOND STAGE TROUBLESHOOTINGoriginal copywriter 1987revised 2001 - printed 2002



-4-NEEWTEBKAELRIA

ESOHLEVIWSDNAGNILPUOCEGATSDNOCES

ROTCENNOC

SSYBA-YBURXERTLOV

LX-RTX-SORKAYVAN-SOKINATEB-°II-°IIINOTORP-SIXA

)1 evitcefedgniR-OgnilpuocesohleviwS )1 sgniR-OehtecalpeR

)2 gniR-OrotcennocesohfoecafrusgnilaeSdegamadroytrid

)1 rotcennocesohehtecalperronaelC

ATEB-YVAN

)3 degamadroytridgniR-OrotcennoctaeS )1 ecalperronaelC

)4 degamadroytridrotcennoctaeS )1 ecalperronaelC

-5-FOSECART

EDISNIRETAWDNOCESEHT

EGATS

SSYBA-YBURXERTLOV

LX-RTX-SORKASOKIN - -YVAN

ATEB - °II-°IIINOTORP-SIXA

)1 denoitisopyltcerrocni,ytridevlavtsuahxEdegamadro

)1 ecalperroyltcerrocnoitisop,naelC

)2 degamadroytridtroppusevlavtsuahxE )1 esacegatsdnocesehtecalperronaelC

)3 rodenoitisopyltcerrocni,ytridmgarhpaiDdegamad

)1 ecalperroyltcerrocnoitisop,naelC

)4 degamadroesooleceiphtuoM )1 ecalperronethgitdnapmalcehtecalpeReceiphtuomeht

SSYBA-YBURXERTLOV

LX-RTX-SORKASOKIN - -YVAN

ATEB - °II-°IIINOTORP-SIXA

)5 evitcefedgniR-OrotcennoctaeS )1 ecalpeR

SSYBA-YBUR°II-°III-XERTLOV

)6 degamadroesoolpmalcgnirrevoC )1 ecalperronethgiT

-LX-RTX-SORKASIXA-SOKIN

)7 rodenoitisopyltcerrocnignirrecapSdegamad

)1 recapsehtecalperronoitisopyltcerroCgnir

)8 rodenoitisopyltcerrocnignirrecapSdegamad

)1 recapsehtecalperronoitisopyltcerroCgnir

)9 depmalcyltcerrocnirevoC )1 erucesdnarevocehtnwodkcolyltcerroCnipehthtiw

)01 ,gulpehtfosgnir-OdnasecafrusgnilaeSehtdnarotcennocdedaerhtehtneewtebesacehtneewtebdnaesacegatsdnoces

egatsdnocesehtdnarotcennocylbmessaesac

)1 ,secafrusgnilaesehtnaelcdnatcepsnIevitcefedehtdnasgniR-Oehtgnicalper

stnenopmoc

LX-RTX-SORKA11 ) neewtebstaesroslaesgniR-OevitcefeD

esacegatsdnocesehtdnassap-ybehtrotcennocylbmessa

)1 ,secafrusgnilaesehtnaelcdnatcepsnIevitcefedehtdnasgniR-Oehtgnicalper

stnenopmoc

YVAN

)21 dnassap-ybehtneewteblaesevitcefeDesacegatsdnoceseht

)1 ydaerlaesacegatsdnoceshtiwecalpeRssap-ybhtiwetelpmoc

)31 esacdnassap-ybneewteblaesgniR-Odegamadroytridrotcennocylbmessa

)1 gniR-OehtecalperdnanaelC

ATEB-YVAN

)41 esoolpmalcgnirrevoC )1 pmalcgnirehtnethgiT

)51 evitcefedgniR-OrotcennoctaeS )1 gniR-OehtecalpeR

ATEB )61 dnarotcennocylbmessaesacnisgniR-Odegamadroytridgulp

)1 sgniR-OehtecalperdnastaesehtnaelC


SECOND STAGES TROUBLESHOOTING



- 6 -EGRUPREVOC

DEMMAJNOTTUB

-SSYBA-YBUR-SORKA-XERTLOV-SOKIN-LX-RTX-°III-ATEB-YVAN

SIXA-°II

)1 ytridtaesnottubegruP )1 naelC

)2 gnirpsevitcefeD )1 gnirpsehtecalpeR

-7-SNOITARBIVEHTGNIRUDNOITALAHNI

ESAHP

-SSYBA-YBUR-SORKA-XERTLOV-SOKIN-LX-RTX-°III-ATEB-YVAN

NOTORP-SIXA-°II

)1 denoitisopyltcerrocnimgarhpaiD )1 yltcerrocnoitisoP

)2 detsujdayltcerrocnireveldnameD )1 yltcerroctsujdA

)3 rodenoitisopyltcerrocnignirpsteppoPdegamad

)1 ecalperroyltcerrocnoitisoP

S 10-3SECOND STAGES original copywriter 1987revised 2001 - printed 2002

TROUBLESHOOTING

B 2-10 original copywriter 1987revised 2000 - printed 2001

ERGO LP- INFLATOR

ERGO INFLATOR ASSY WITH R.E. VALVE Reference drawing No.: J75 - Table No. 224Updated to 03-04-2000


B 2-11 ERGO LP- INFLATORoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 224

Drawing reference No.: J 75Table updated

on 30/10/2001ERGO INFLATOR ASSY WITH R.E. VALVE


2 02095174 eltsihwenot-owT 16 50795174 eceiphtuomPLOGRE

6 07095174 mgarhpaidpmudrotalfniPL 26 11795174 reniateresohylbmessarotalfniOGRE

7 F tropmgarhpaidrotalfniPL 36 F teppopevlaV.E.R

9 60101164 601RO 46 F gnirpsnottubpmuD

31 95695174 gnilpuockciuqPL 66 F eroco/wdrockcalb57.1.D

22 64195174 retlifPL 76 33195174 laesevlaV.E.R

72 21795174 pactsudrotcennocelamogrE 96 F pacevlaV.E.R

54 18695174 ylbmessaesohPLtnI 07 22348164 99TKJroflebalcipocsoeretS

64 00795174 ydobPLogrE

74 20795174 gnihsubkoohdrocOGRE SEILBMESSA

84 11058174 gnirpsegatsts121RM

94 10795174 gnihsubROetalfedOGRE A 40585174 99esoho/wOGREylbmessarotalfniPL

05 14201164 901-2RO C 92795174 99esoho/wylbmessadetagurrocOGRE

15 51101164 511RO )26-06-95-72-2-F-A(

25 71795174 nottubetalfedGRA99OGRE C 70585174 99esho/wtrCylbmessadetagurrocOGRE

35 70795174 nipnottubetalfniOGRE )26-06-95-72-2-F-A(

45 61795174 nottubetalfniGRA99OGRE F 52795174 ydobylbmessaevlaV.E.R

55 01201164 6502RO )07-96-76-66-46-36-7-6-E(

75 51795174 teppopOGREhtiwgnihsuB *** 91795174 tiKecivresOGRE

85 12201164 1802RO )95-85-75-55-15-05-22-9(

95 36897154 32.DdetagurrocrofpartS

06 90795174 esohdetagurroc32.D

CYRANO-SPARK-STEN2001 PNEUM

ATICSPEARGUN

CYRANO - SPARK - STEN 2001PNEUMATIC SPEARGUNS

original copywriter 1987revised 2001 - printed 2002

CYRANO - SPARK AND STEN 2001 PNEUMATIC SPEARGUNSG 1-4

� C L E A N I N GThe parts used to manufacture MARES spearguns do not requirespecial cleaning. Acids or solvents should not be used to cleanany speargun parts. A clean shop rag can be used to remove anyoil or grease that remains on the parts prior to inspection.

� I N S P E C T I O NAll o-rings should be replaced during routine servicing (mainte-nance kit part # 164290). If the following parts are not replaced,they should be inspected with a jeweler's loop for the flaws listedbelow. Replace any part with these flaws.

Barrel Inspect for any scratches or foreign material inside the barrel. Then check the(26 Cyrano - Spark - Sten 2001) outer surface for scratching and/or chipping around the 0-ring sealing areas.

Barrel bushing Inspect for any signs of cracking, distortion or brittleness.(21 Cyrano - Spark - Sten 2001)

Snap ring Inspect for any signs of cracking, distortion or brittleness.(72 Cyrano - Spark - Sten 2001)

Piston (17 Cyrano - Spark) Inspect for any cracks or distortion.(N Sten 2001)

Oil wiper (19 Cyrano - Spark) Inspect for any cuts, distortion or foreign material. Any of these flaws may (N Sten 2001) cause leakage.

Shock absorber Inspect for any signs of cuts or distortion.(2 Cyrano - Spark - Sten 2001)

Shock absorber insert Inspect for any cracks or distortion.(3 Cyrano - Spark - Sten 2001)

Power regulating block Inspect for any cracks or distortion.(70 Cyrano - Spark) (D Sten 2001)

One-way seat Inspect for any signs of cuts or distortion.(68 Cyrano - Spark - Sten 2001)

Power adjustment rod Inspect the surface of the rod for scratching, distortion or cracking. Also make sure (35 Cyrano - Spark) (L Sten 2001) that the 0-Ring seat (39) is securely tightened on the power adjustment rod.

Handle Inspect for any cracks or distortion. Check all 0-ring seating surfaces for(41 Cyrano - Spark) (H Sten 2001) any signs of scratching, distortion or cracking.

Connecting plunger Inspect the surface for distortion or scratching.(45 Cyrano - Spark - Sten 2001)

Catch hook Inspect the surface of the catch hook that engages the piston for any signs of wear.(50 Cyrano - Spark - Sten 2001) Replace the catch hook if any signs of wear are present.

Inlet valve (32) Inspect the seating and sealing surfaces for cracks, scratches, distortion or(32 Cyrano - Spark) (M Sten 2001) foreign material.

47. Remove barrel (26) from the jaws.

46. Remove snap ring (72).

It is not necessary to remove the snap ring (72) dur-ing routine service, unless it or the barrel is to bereplaced.

NOTE


G 1-5CYRANO - SPARK AND STEN 2001PNEUMATIC SPEARGUNS

Before reassembly, lightly lubricate all o-rings withMARES grease (MOBIL PLEX 47 or equivalent).Lubricating o-rings before installation will minimizethe risk of damage to the o-rings during reassembly.

NOTE

Fig. 14

� R E A S S E M B LY

CAUTION !REPLACE ANY PARTS WITH DAMAGED THREADS. ALLTHREADED PARTS MUST BE CLEAN AND IN GOOD CONDITION.INSTALLING ANY PART WITH DAMAGED THREADS MAY CAUSEIT TO CROSS-THREAD RESULTING IN DAMAGE TO THESPEARGUN.

1. Place the barrel in the 16 mm. jaws (A-1) (Fig. 3) and clamp into vise (Fig. 14).

Springs Inspect for any signs of distortion.

O-Rings Inspect for any cuts, distortion or foreign material. Any of these flaws may cause leakage.

Shaft Inspect the shaft for straightness and corrosion. Check the tapered shaft sleeve,washer and line retainer for wear and replace with original Mares parts if necessary.

2. Install one barrel bushing (21) in the inner groove of the barrel with tool A-7 (Fig. 14-A). (only Cyrano version)

3. Place one o-ring (22) against the barrel bushing (21) with tool A-7 (Fig. 14-A). (only Cyrano version)

4. Place o-ring (29) on the nose cone reinforcement (23).(only Cyrano version)

G 1-8 original copywriter 1987revised 2001 - printed 2002

CYRANO - SPARK AND STEN 2001 PNEUMATIC SPEARGUNS

Fig. 18

CAUTION !USE ONLY CORROSION AND RUST PREVENTING OILS, SUCHAS MOBIL DTE OIL LIGHT OR SAE 10 W OILS SUITABLE FORUSE IN HYDROPNEUMATIC SYSTEMS. DO NOT USE GRAPHITEBASE OILS! THE USE OF OILS NOT SPECIFIED FOR USE INHYDROPNEUMATIC SYSTEMS MAY LEAD TO PREMATURE GUNDAMAGE DUE TO INTERNAL CORROSION.

33. Insert the rounded end of the connecting plunger (45) into the bushing (47) using a special tool A-13 (Ø 1.5 mm) or needle nose pliers.

34. Place o-ring (60) into groove of safety bar (59).35. Insert the safety bar (59-60) into the handle from the

opposite side that contains the power adjustment lever.36. Align the safety bar retainer (58) and press it into the safety

bar until the latch engages.37. Install trigger adjustment screw (48) into trigger body (52)

(Fig. 18-A). With a 6 mm wrench, tighten trigger adjustment screw (48) into trigger body (52), until it protrudes approximately 4 mm. (Fig. 18-B).

38. Align the hole in the trigger with the holes in the handle (41) and install trigger pin (53).

39. Position the grip (61) on the handle (41) and install grip pin (62), from the power adjustment lever side.

40. Pull trigger and remove shaft with piston (A-16) attached.41. Remove piston (A-16, part # 164209) from the shaft.42. Open the jaws and remove barrel (26).43. With a rotating motion, install tank (25) using jaws (A-3) if

necessary.44. Fill the barrel (26) with oil according to the quantities

shown in the table below.

32. Insert bushing (47), 0-ring (46) and guide bushing (51) (if any) into the handle (41). Gently tighten the bushing (47) into its housing in the handle with tool A-22 (Fig. 10).

CAUTION !TORQUE BUSHING (47) TO 140 N/CM. (12.5 lbs. in. approx.)OVER TIGHTENING THE BUSHING MAY RESULT IN DAMAGE TOTHE HANDLE CAUSING LEAKAGE.

SPEARGUN OIL QUANTITY IN CCSTEN MINIMINI 15STEN MINIMINI 20

STEN MEDI 25STEN 30

SUPER STEN 30

SPEARGUN OIL QUANTITY IN CCCYRANO 550 - SPARK 550 20CYRANO 700 - SPARK 700 25CYRANO 850 - SPARK 850 25CYRANO 970 - SPARK 970 30

CYRANO 1100 - SPARK 1100 Pipin 30



WARNING !ALWAYS PRESSURIZE THE SPEARGUN WITH THE POWER ADIUSTMENT LEVER IN THE MAXIMUM “HIGH” POWERPOSITION (FlG. 1). NEVER EXCEED THE MAXIMUM 30 BAR PRESSURE. FAILURE TO PRESSURIZE THE SPEARGUN INTHE MAXIMUM “HIGH” POWER POSITION OR OVER-PRESSURIZATION MAY CAUSE THE SPEARGUN TO RUPTUREWHICH MAY CAUSE SERIOUS INJURY OR DEATH.

� P R E S S U R I Z I N G U S I N G M A R E S H A N D P U M P ( PA R T # 6 9 1 1 0 1 )

1. Set the power adjustment lever (38) to maximum “high” power position (Fig. 2).2. By hand, thread the hand pump into the inlet valve of the speargun, until the hand pump o-ring seals against the inlet

valve body.3. The following pressure table shows the approximate number of pump strokes required to obtain the pressure

values listed.

WARNING !THE NUMBER OF PUMP STROKES LISTED IN THE PRESSURE TABLE REFER TO A COMPLETELY EMPTY SPEARGUNTANK. IF IT IS NOT POSSIBLE TO DETERMINE THE EXISTING PRESSURE IN THE SPEARGUN, ALL PRESSURE MUSTBE RELEASED FROM THE SPEARGUN PRIOR TO PRESSURIZING IT. IF THE EXISTING PRESSURE IN THE SPEARGUNIS KNOWN AND IT BECOMES NECESSARY TO ADD PRESSURE, ONLY INCREASE IT THE AMOUNT OF THE DIFFERENCE.FOR EXAMPLE, TO INCREASE THE PRESSURE OF A CYRANO 700 FROM 20 BAR TO 30 BAR, 170 PUMP STROKES AREREQUIRED. NOT THE FULL 480 PUMP STROKES SHOWN IN THE TABLE. NEVER EXCEED THE MAXIMUM 30 BAR PRES-SURE. OVER-PRESSURIZATION MAY CAUSE THE SPEARGUN TO RUPTURE WHICH MAY CAUSE SERIOUS INJURY ORDEATH. PNEUMATIC SPEARGUNS ARE HIGHLY PRESSURIZED. NEVER POINT THE SPEARGUN AT YOURSELF OR ANY-ONE ELSE. VIOLATION OF THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH.

4. Remove the hand pump from the inlet valve.

CYRANO VERSIONPRESSURE IN BAR

DESCRIPTION 10 15 20 25 30NUMBER OF PUMP STROKES (APPROX.)

CYRANO 550 125 185 250 330 410CYRANO 700 150 230 310 390 480CYRANO 850 210 330 450 580 710CYRANO 970 260 395 575 755 925

CYRANO 1100 320 510 700 870 1055

SPARK VERSIONPRESSURE IN BAR

DESCRIPTION 10 15 20 25 30NUMBER OF PUMP STROKES (APPROX.)

SPARK 550 181 268 363 479 595SPARK 700 218 334 450 566 696SPARK 850 305 479 653 841 1030SPARK 970 377 573 834 1095 1341

SPARK 1100 Pipin 464 740 1015 1262 1530

STEN 2001 VERSIONPRESSURE IN BAR

DESCRIPTION LENGTH (cm) 10 15 20 25 30NUMBER OF PUMP STROKES (APPROX.)

STEN MINIMINI 42 60 130 170 210 240STEN MINIMINI 58 140 220 340 450 550

STEN MEDI 70 200 280 440 560 700STEN 84 270 430 580 750 1000

SUPER STEN 100 370 550 750 980 1300

CYRANO - SPARK AND STEN 2001PNEUMATIC SPEARGUNSoriginal copywriter 1987revised 2001 - printed 2002

G 1-17

DrawingNo. F 206

Drawing updatedon 01/06/2001STEN 2001 SPEARGUN



DrawingNo. F 206

Drawing updatedon 01/06/2001STEN 2001 SPEARGUN


CYRANO - SPARK AND STEN 2001PNEUMATIC SPEARGUNSoriginal copywriter 1987revised 2001 - printed 2002

G 1-19


1 A ydobdaeh1002netSkcalB 84 E ercstnemtsujdareggirT

2 65836134 rebbur,rebrosbakcohS 94 24201164 etsySaenpA300-2RO

3 90436134 tresnirebrosbakcohS 05 77336134 oohhctaC

4 39000234 enocesoN 15 59000234 sapmocnotsip1002netS

5 61046134 tungnirdaeH 25 E dobreggirtonaryC

6 80046134 pacdaehkcalB 35 73336134 2x4niP

7 86936134 kcohs-gnirrebbuR 75 89000234 .32x4niP

11 12896134 3m-enilkcohS 85 73246134 otsytefaS

11 81896134 5m-enilkcohS 95 63246134 dobytefaS

21 55336134 8.DdorrofrennurenilkcohS 06 60101164 601RO

31 45336134 gnirpsdoR8.D 16 00346134 etalpleehetihW

41 50536134 rehsawdor8.D 26 33246134 nipgnixifetalpleehonaryC

71 N ydobnotsiP 56 M evlavtelni-gniraebllaB

81 01101164 7302RO 66 M evlavtelni-gnirpS

91 N notsiprepiwliO 76 M evlavtelninottubRO

02 80201164 ROlaicepS 86 53636134 evlavyaweno,taeS

12 56636134 78ROgnihsuB 96 63636134 evlavyaweno,gnisuoH

22 60201164 sib221RO 07 D kcolbrotalugerrewoP

52 96000234 knaTiniminiMnetS 17 02201164 2602RO

52 07000234 knaTiniMnetS 27 81536134 kcolb-gnircitsalE

52 17000234 knaTideMnetS 08 lebaliniminimnetS

52 27000234 knaTnetS 08 lebalinimnetS

52 37000234 knaTrepuSnetS 08 lebalidemnetS

62 46000234 doRnetsiniminiM 08 lebalnetS

62 75000234 doRnetsiniM 08 lebalrepusnetS

62 95000234 doRnetsideM 38 01706134 49daolegniH

62 36000234 doRnetS

62 16000234 doRrepuSannaC SEILBMESSA

23 M ydobevlavtelnI

33 36536134 pacevlavetihW 28 308614 rotcejniwercS

43 L tnemtsujdarewop-gnirpS A 66000234 )5-3-2-1(daehylbmessa1002netS

53 L tnemtsujdarewop-doR D 83636134 )07-96-86(ylbmessakcolbtnemtsujdA

63 L tnemtsujdarewopROsserP E 03246134 )25-84(ylbmessareggirtonaryC

73 20101164 5102RO G 79000234 1002netSeldnah.geR/S

83 L tnemtsujdarewopreveL )94-74-64-34-24-14(

93 L tnemtsujdarewoproftropRO H 69000234 1002netSeldnah.geR/C

14 H eldnahR/C1002netSseraM )94-74-64-34-24-14-83-L(

14 G eldnahR/S1002netSseraM L 73936134 )93-73-63-53-43(ylbmessatnemtsujdarewoP

24 86636134 kcalb,esaelereniL M 14936134 )76-66-56-64-23(ylbmessaevlavtelnI

34 41636134 esaelerenil-niP N 92636134 )91-81-71(ylbmessanotsiP

44 31336134 koohhctacgnirpS P 38636134 ylbmessagnihtaehsnetsiniminiM

54 28246134 notsipnoitcennoC *** 97936134 netS/1002netSseiresylbmessalaeS

64 10201164 1RO )17-06-94-64-73-22-02-91-81(

74 48246341 gnihsubnotsipnoitcennoC

TableNo. 504

Drawing reference No.: F 206Table updated

on 30/10/2001STEN 2001 SPEARGUN

�� S P E A R G U N T R O U B L E S H O O T I N G


-1-MORFKAELRIA

ELZZUMEHT

ONARYCKRAPS

NETS1002NETS

)1 degamadroevitcefed,ytridgniR-OnotsiP )1 gniR-OehtecalpeR

)2 degamadroevitcefed,ytridpacnotsiP )1 pacnotsipehtecalpeR

)3 degamadrodehctarcslerraB )1 lerrabehtecalpeR

-2-MORFKAELRIA

REWOPEHTROTALUGER

ONARYCKRAPS

NETS1002NETS

)1 evitcefed,ytridgniR-OdorlortnocrewoPdegamadro

)1 gniR-OehtecalpeR

)2 degamadrodehctarcsdorlortnocrewoP )1 dorlortnocrewopehtecalpeR

)3 roevitcefed,ytrideldnahnitaesgniR-Odegamad

)1 eldnahehtecalperronaelC

-3-MORFKAELRIA

EVLAVEGRAHCER

ONARYCKRAPS

NETS1002NETS

)1 ydobevlavegrahcerniselcitrapngieroF )1 ydobevlavegrahcerehtnaelC

)2 roevitcefed,ytridgniR-OevlavegrahceRdegamad

)1 gniR-OehtecalpeR

)3 degamadroevitcefedllabevlavegrahceR )1 llabehtecalpeR

)4 ,ytridevlavegrahcernitaesgniR-Odegamadroevitcefed

)1 ydobevlavehtecalperronaelC

-4-MORFKAELRIA

REGGIRT

ONARYCKRAPS

NETS1002NETS

)1 evitcefed,ytridgniR-OnotsipgnitcennoCdegamadro

)1 gniR-OehtecalpeR

)2 degamadrodehctarcsnotsipgnitcennoC )1 notsipgnitcennocehtecalpeR

)3 roevitcefed,ytrideldnahnitaesgniR-Odegamad

)1 eldnahehtecalperronaelC

-5-NEEWTEBKAELRIA

DNAKNATENOBHSIW

ONARYCKRAPS

NETS1002NETS

)1 degamadroevitcefed,ytridgniR-O )1 gniR-OehtecalpeR

)2 degamadknaT )1 knatehtecalpeR

)3 roevitcefedtaesgniR-OenobhsiWdegamad

)1 enobhsiwehtecalpeR

-6-NEEWTEBKAELRIA

DNAKNATEHTELDNAH

ONARYCKRAPS

NETS1002NETS

)1 degamadroevitcefed,ytridgniR-O )1 gniR-OehtecalpeR

)2 degamadknaT )1 knatehtecalpeR

)3 roevitcefedeldnahnitaesgniR-Odegamad

)1 eldnahehtecalpeR

-7-TNEICIFFUSNI

REWOP

ONARYCKRAPS

NETS1002NETS

)1 "erusserpdecuder"norotalugerrewoPgnittes

)1 gnittes"rewoplluf"otegnahC

)2 wolerusserpnugraepS )1 daolro/dnariaperdnaskaelroftcepsnInugraepseht

-8-TFAHS

YLLATNEDICCADEGRAHCSID

GNISSERPTUOHTIWREGGIRT

ONARYCKRAPS

NETS1002NETS

)1 hgihootytivitisnesreggirT )1 ytivitisnesreggirttsujdayltcerroC

G 3-1SPEARGUNSTROUBLESHOOTINGoriginal copywriter 1987revised 2001 - printed 2002

�� S P E A R G U N T R O U B L E S H O O T I N G


-9-TONTFAHS

NEHWDEGRAHCSIDSIREGGIRT

DESSERP

ONARYCKRAPS

NETS1002NETS

)1 wolytivitisnesreggirT )1 ytivitisnesreggirttsujdayltcerroC

-01-REGGIRTGNISSERP

YTEFASHTIWDEGAGNEHCTAC

EHTSESAELERNOTSIP

ONARYCKRAPS

NETS1002NETS

)1 evitcefedrodegamadhctacytefaS )1 hctacytefasehtecalpeR

)2 evitcefedrodegamadreggirT )1 reggirtehtecalpeR

-11-YTLUCIFFID

EHTGNIDAOLNUGRAEPS

ONARYCKRAPS

1002NETS

)1 dezirusserpylevissecxenugraepS )1 ezirusserp-ernugraepsehtegrahcsiDyltcerroc

)2 evitcefedrodegamadnotsiP )1 notsipehtecalpeR

)3 rodegamadgnihsubrebrosbakcohSevitcefed

)1 gnihsubrebrosbakcohsehtecalpeR

)4 tnebrodegamadtfahsraepS )1 tfahsraepsehtecalpeR

-21-SEODTFAHSRAEPSEDISNINIAMERTON

NOTSIPEHT

ONARYCKRAPS

NETS1002NETS

)1 rodegamadnotsipnignisuohtfahsraepSevitcefed

)1 notsipehtecalpeR

)2 evitcefedrodegamadeceipliattfahsraepS )1 eceipliattfahsehtecalpeR

)3 tfahsraepslanigiro-noN )1 tfahsraepslanigironahtiwecalpeR

G 3-2 original copywriter 1987revised 2001 - printed 2002

SPEARGUNS TROUBLESHOOTING

�� T O O L S :- 1 17 mm WRENCH (B-17). - 1 14 mm WRENCH (B-18). - 1 17 mm SPANNER. - 1 PHILLIPS SCREWDRIVER (USAG 327 - PH 2X150 TYPE).

�� D I S A S S E M B LY 1. REMOVE THE LP HOSE (56) FROM THE AIRLOCK QUICK

COUPLING. 2. REMOVE THE AIRLOCK SYSTEM FROM THE H.U.B. RETAINER. 3. POSITION THE OPEN H.U.B. ON A CLEAN SURFACE WITH THE

INTERNAL PART FACING UP. 4. REMOVE THE MIDDLE STRAPS. 5. UNSCREW THE FIVE SCREWS (3) AND REMOVE THE INTERNAL

PART OF THE BACKPACK (43) FROM THE TANK PAD (15). 6. REMOVE THE LP HOSE (7) FROM THE PNEUMATIC COUPLING (A). 7. UNSCREW THE PNEUMATIC LP HOSE (7) FROM THE SWIVEL

CONNECTOR PIN (72) USING TWO WRENCHES (b-17 AND B-18). 8. REMOVE THE LP HOSE (56) FROM THE RETAINER AND

UNSCREW IT FROM THE SWIVEL CONNECTOR PIN (72). 9. UNSCREW THE LP HOSE (56) FROM THE SWIVEL CONNECTOR

(72) USING THE WRENCH (B-18). 10. UNSCREW THE SWIVEL CONNECTOR PIN (72) FROM THE CONNECTOR

(8) USING A 17 mm WRENCH (B-17) (OR 17 mm SPANNER). 11. REMOVE THE SPACER BUSHING (70) AND THE SWIVEL

CONNECTOR (71) FROM THE SWIVEL CONNECTOR PIN (72). 12. REMOVE THE TWO O-RINGS (97) AND THE O-RING (55) FROM

THE SWIVEL CONNECTOR PIN (72).

�� C L E A N I N G A N D C H E C K I N G CLEAN AND CHECK THE UNIT FOLLOWING THE INSTRUCTIONSDESCRIBED IN THE MAINTENANCE MANUAL

ASSEMBLY

�� S W I V E L P R E - A S S E M B LY I N S T R U C T I O N S a. POSITION THE O-RING (55) ON THE SWIVEL CONNECTOR PIN

(72) NEXT TO THE THREADING.b. POSITION THE TWO O-RINGS (97) IN THE GROOVES OF THE

SWIVEL CONNECTOR PIN (72). c. LUBRICATE THE O-RINGS WITH SILICON GREASE. d. POSITION THE SWIVEL CONNECTOR (71) ON THE PIN (72). e. INSERT THE SPACER BUSHING (70).

BTM4 4-1TECHNICAL INFORMATION SHEET original copywriter 1987revised 01/24/02 - printed 2002

SUBJECT: H.U.B. SWIVEL MAINTENANCE FOR AIRLOCK(REF. TO TAB. N. 232 OF 30/10/2001) BTM4

BTM4 4-2 original copywriter 1987revised 01/24/02 - printed 2002

TECHNICAL INFORMATION SHEET

� ATTENTION!

INSERT THE SWIVEL CONNECTOR (71) ONTO THE PIN (72) FROM LEFTTO RIGHT LEANING TO THE LEFT (OF THE PERSON WATCHING).

�� A S S E M B LY 1. SCREW THE CPL SWIVEL CONNECTOR PIN TO THE CONNECTOR

(8) USING A 17 mm SPANNER (OR WRENCH B-17). 2. SCREW THE LP HOSE (7) TO THE SWIVEL CONNECTOR PIN (72)

USING A WRENCH (B-18), PASSING IT UNDER THE HIGHPRESSURE (HP) HOSE.

3. SCREW THE HOSE (56) TO THE SWIVEL CONNECTOR (71)USING A 14 mm WRENCH (B 18).

4. INSERT THE HOSE (56) THROUGH THE STRAP RETAINER 2.a,PASSING IT UNDER THE HIGH PRESSURE (HP) HOSE.

5. PLACE THE INTERNAL PART OF THE BACKPACK (43) INPOSITION AND, USING A PHILLIPS SCREWDRIVER, SCREW THEFIVE SCREWS (3) THAT WILL FIX IT TO THE TANK PAD (15).

6. LINK THE LP HOSE (7) TO THE PNEUMATIC CONTROL (A). 7. INSERT THE MIDDLE STRAPS (45). 8. POSITION THE AIRLOCK STRAP AS DESCRIBED IN THE

INSTRUCTIONS. 9. CONNECT THE HOSE (56) TO THE AIRLOCK LOCKING SYSTEM

CONNECTOR.

SUBJECT: SWIVEL H.U.B. MAINTENANCE FOR AIRLOCK BTM4

H 1-28 original copywriter 1987revised 2000 - printed 2001

INTEGRATED SYSTEM H.U.B.


H.U.B. MARES Drawing ref. No. J76Updated to 03-04-2000


1 60785174 rotubirtsidyaw7 63 05195164 evlavpmudriakciuQ

2 42785174 FNU"61/7rotcennoC 73 65095174 pacerusserprevO

3 61011154 02x5MwercS 83 xxx gnittifwobleleviwsrofegnalF

4 24201164 300-2gniR-O 93 01201164 6502gniR-O

5 37027144 gnilpuocleviwseguagerusserP 04 xxx gnittifwobleleviwS

6 63785174 mc55esoh.P.H 14 34785174 rekcitS

7 53785174 mc05gnilpuockciuqCB-"8/3esoh.P.L 34 42000264 kcapkcaB

7 43785174 mc54gnilpuockciuqCB-"8/3esoh.P.L 44 63195174 bonkkcalB

8 62785174 "8/3FNU2/1rotcennoC 54 92200274 )LX-Sezis(dnabgniniaterknaT

9 92785174 )leviws("2/1-"2/1esoH.P.L 74 31785174 4M370rotcennoCxepaT

01 70000264 relloR 84 00000264 rotubirtsidroftroppuS

11 71011154 621-NID3956-INU3.4.DrehsaW 94 26585174 )5601(ogolMseraMelkcuB.jdA

31 51000264 etalppirG 94 36585174 )3846(F05elkcuB.jdA

51 90000264 dapknaT 05 32785174 "61/9FNU"2/1rotcennoC

61 80000264 eldnaH 15 50785174 rotubirtsidyaw4

71 51785174 mm08x5.ddoR 25 80101164 801gniR-O

81 30200274 partsgninoitisoP 35 50258164 FNU"61/7gulP

91 60101164 601gniR-O 45 23785174 )tfosmc07("61/9-"8/3esoh.P.L

02 40258164 FNU"8/3gulP 66 22896134 droC

12 xxx ebuT 69 11395174 rotcetorpknaT

22 36897154 pmalcebuT 79 51201164 3402gniR-O

32 xxx evlavAOR037streboRyeklaH

42 71000264 revocevlav4UCA637yeklaH seilbmessA

52 81011154 A/521NID2956INU3.5.DrehsaW ylbmessatlebkcapkcabdexiFBM

62 51011154 CCT41x4MwercS B 59295174 tiKecivreSesoh/rotubirtsidroiretni.B.U.HseraM

72 30011154 174596INU5.9x9.2wercS *** 84100264 )1302RO-411RO-79-25-82-91-4(

82 50201164 5202gniR-O ylbmessarotalfnIlarO.B.U.H

92 13785174 )mc05(LX-L"61/9-"2/1esoH.P.L xxx 67300274 )04-93-83-33-13-32-22-12(

92 03785174 )mc34(M-S"61/9-"2/1esoH.P.L H )48J.grd332.n.bat(rotalfnicitamuenp.B.U.

03 12000274 )LX-SeziS(gabycnayoub.B.U.HseraM D ---- )12E.grd211elbat(supotcOSOKIN

13 80785174 81.maidgnirpanS E ---- )9E.grd81.nelbat(egatSts1.B.U.H

33 17201174 0013gniR-O F ---- )61E.grd301elbat(egatSdn2RETIBRO

43 52195174 laesevlavfeilernoisnapxe-revO G ---- )87J.grd722.n.bat(evlavegrahcsidcitamuenP

53 45095174 ksidesabgnirpS H ----

H 1-29INTEGRATED SYSTEM H.U.B.original copywriter 1987revised 2001 - printed 2002

TableNo. 225


on 30/10/2001H.U.B. MARES



PNEUMATIC DUMP VALVE H.U.B. Drawing ref. No. J 78Updated to 03-04-2000

Ref. No. Code Description23 46110102 O-Ring 201524 46110272 O-Ring 3 x 125 47158719 Air connector27 45111003 Screws 2.9 x 9.528 46200025 Protection cap32 46110265 O-Ring 323133 47158721 2-way valve shaft34 47158720 Valve plug35 47158716 Back-up ring37 46200012 Flange for pneumatic valve38 47158725 Nut, valve shaft 39 46200010 Nut, sealing plate40 47158727 Sealing plate41 46200011 Sealing plate support42 46110110 O-Ring 203743 46200026 Nut, diaphragm 44 47158728 Diaphragm45 47158737 Washer46 47158701 Spring, pneumatic valve47 46200023 Bezel, valve48 47158703 Label

ASSEMBLIES

*** 46200128 Dump valve assy H.U.B.(23-27-28-33-35-37-39-40-41-44-45-46-47-48)

*** 46200126 LP pipe assy H.U.B., long (24-25-26-36)*** 46200125 LP pipe assy H.U.B., short (24-25-26-36)*** 46200143 Maintenance kit pneumatic valve H.U.B.

(23-24-32-33-35-39-42)


32 20101164 5102gniR-O 44 82785174 mgarhpaiD

42 27201174 1x3gniR-O 54 73785174 rehsawnoitcirF

52 === rotcennocriA 64 10785174 gnirpsevlavcitamuenP

72 30011154 5.9x9.2swercS 74 32000264 gnirevlaV

82 52000264 pacnoitcetorP 84 30785174 rekcitS

23 56201164 1323gniR-O

33 12785174 tfahsevlavyaw2 seilbmessA

43 02785174 evlavrofgulP ylbmessaevlavegrahcsid.B.U.H

53 61785174 gnirpukcabhsaD H 82100264 )84-74-64-54-44-14-04-93-73-53-33-82-72-32(

73 21000264 egnalfevlavcitamuenP ylbmessaesohPLgnol.B.U.H

83 52785174 tuntfahsevlaV === 62100264 )63-62-52-42(

93 01000264 tunksidgnilaeS ylbmessaesohPLtrohs.B.U.H

04 72785174 ksidgnilaeS === 52100264 )63-62-52-42(

14 11000264 troppusksidgnilaeS tiKecivreSevlavcitamuenp.B.U.HseraM

24 01101164 7302gniR-O *** 34100264 )24-)522.bat(93-53-33-)522.bat(23-42-32(

34 62000264 tunmgarhpaiD


TableNo. 227


on 30/10/2000PNEUMATIC DISCHARGE VALVE H.U.B.



PNEUMATIC CONTROL H.U.B. Drawing ref. No. J77Updated to 03-04-2000

Ref. No. Code Description1 46200013 Control body2 47158717 Spring, pistons3 46110213 O-Ring 20074 47158740 Bushing, purge piston5 46110211 O-Ring 20506 47158745 Seat, purge piston7 46110101 O-Ring 20128 47158742 Purge piston control9 46200018 Purge button10 46200019 Inflator button11 46200022 Bezel, control12 46200020 Bottom cover13 46200021 Top cover14 45111004 Screws 2.9 x1915 46185075 Screws M 3 x 1616 47159146 Filter17 46110106 O-Ring 10618 47158718 Quick connector, male19 47158741 Inflation piston20 47158746 Inflation piston seat21 46110270 O-Ring 315622 41138960 Insert for control flange23 46110102 O-Ring 201524 46110272 O-Ring 3 x 1 25 47158719 Air connector27 45111003 Screws 2,9 x 9,528 46200025 Protection cap29 47158722 Valve shaft30 46200014 Control flange31 47158707 Retaining ring Ø 632 46110265 O-Ring 3231

ASSEMBLIES

*** 46200127 Pneumatic control assy H.U.B.*** 46200141 Internal gear assy, pneumatic control

(1-2-3-4-5-6-7-8-15-16-17-18-19-20)*** 46200126 LP pipe assy H.U.B., long (24-25-26-36)*** 46200125 LP pipe assy H.U.B., short (24-25-26-36)*** 46200146 Maintenance kit pneumatic control H.U.B. Mares

(3-5-7-17-21-23-24-32)


1 31000264 ydobrotalfnI 82 52000264 pacnoitcetorP

2 71785174 snotsiprofgnirpS 92 22785174 tfahsevlaV

3 31201164 7002gniR-O 03 41000264 egnalfrotalfnI

4 04785174 gnihsubnottubnoitalfeD 13 70785174 6.maidgnirpanslaidaR

5 11201164 0502gniR-O 23 56201164 1323gniR-O

6 54785174 taesnotsipnoitalfeD

7 10101164 2102gniR-O

8 24785174 notsipnoitalfeD seilbmessA

9 81000264 nottubnoitalfeD

01 91000264 nottubnoitalfnI $$$ 72100264 ylbmessarotalfnicitamuenp.B.U.H

11 22000264 gnirrotalfnI ### 14100264msinahcemrotalfnicitamuenplanretnI

ylbmessa

21 02000264 gnirevocrewoL )02-91-81-71-61-51-8-7-6-5-4-3-2-1(

31 12000264 gnirevocreppU === 62100264 .ylbmessaebutPLgnol.B.U.H

41 40011154 91x9.2swercS )63-62-52-42(

51 57058164 61x3MswercS === 52100264 .ylbmessaeburPLtrohs.B.U.H

61 64195174 retliF )63-62-52-42(

71 60101164 601gniR-O *** 54100264 tiKecivreSrotalfnicitamuenp.B.U.HseraM

81 81785174 gnilpuockciuqelaM )23-42-32-12-71-7-5-3(

91 14785174 notsipnoitalfnI

02 64785174 taesnotsipnoitalfnI ETON

12 07201174 6513gniR-O htiwdekramstnenopmocehtfoenoecalperotgnivahfotneveehtnIllaredrootyrassecensiti,elbatsihtno31-21-01-9srebmunecnerefer

citamuenP.B.U.Hninwohserahcihw31-21-01-9stnenopmocruof332.nelbatrotalfnI

22 06983114 odnamocaignalfrepotresnI

32 20101164 5102gniR-O

42 27201174 1x3gniR-O

52 === rotcennocriA

72 30011154 5.9x9.2swercS


TableNo. 226


on 03/04/2000PNEUMATIC CONTROL H.U.B.



DrawingNo. J 88

Drawing updatedon 08/10/2001H.U.B. MARES CENTURY


1 60785174 rotubirtsidyaw7 63 05195164 evlavpmudriakciuQ

2 42785174 FNU"61/7rotcennoC 73 65095174 pacerusserprevO

3 61011154 02x5MwercS 83 xxx gnittifwobleleviwsrofegnalF

4 24201164 300-2gniR-O 93 01201164 6502gniR-O

5 37027144 gnilpuocleviwseguagerusserP 04 xxx gnittifwobleleviwS

6 63785174 mc55esoh.P.H 14 59000274 rekcitS

7 53785174 05gnilpuockciuqCB-"8/3esoh.P.L 34 42000264 kcapkcaB

7 43785174 mc54gnilpuockciuqCB-"8/3esoh.P.L 44 63195174 bonkkcalB

8 62785174 "8/3FNU2/1rotcennoC 44 50585174 bonkyarG

9 92785174 )leviws("2/1-"2/1esoH.P.L 54 60200274 )LX-Sezis(dnabgniniaterknaT

01 70000264 relloR 74 31785174 4M370rotcennoCxepaT

11 71011154 621-NID3956-INU3.4.DrehsaW 84 00000264 rotubirtsidroftroppuS

21 02095174 eltsihwenot-owT 05 32785174 "61/9FNU2/1rotcennoC

31 51000264 etalppirG 15 50785174 rotubirtsidyaw4

51 90000264 dapknaT 25 80101164 801gniR-O

61 80000264 eldnaH 35 50258164 FNU"61/7gulP

71 51785174 mm08x5.ddoR 45 45200264 esoH8/3tfoS

91 60101164 601R-O 65 18695174 ylbmessaesohPLlartueN

02 40258164 FNU"8/3gulP 66 22896134 droC

12 xxx ebuT 69 11395174 rotcetorpknaT

22 36897154 pmalcebuT 79 51201164 3402R-O

32 xxx evlavAOR037streboRyeklaH

42 71000264 revocevlav4UCA637yeklaH SEILBMESSA

52 81011154 A/521NID2956INU3.5.DrehsaW

62 51011154 CCT41x4MwercS *** 84100264ecivreSesoh/rotubirtsidroiretni.B.U.HseraM

tiK

72 30011154 174596INU5.9x9.2wercS )1302RO-411RO-79-25-82-91-4(

82 50201164 5202gniR-O xxx 67300274 ylbmessarotalfnIlarO.B.U.H

92 13785174 )mc05(LX-L"61/9-"2/1esoH.P.L )04-93-83-33-13-32-22-12(

92 03785174 )mc34(M-S"61/9-"2/1esoH.P.L A ---- J.grd332.on.bat(rotalfnicitamuenp.B.U.H)48

03 56200274 )LX-SeziS(gabycnayoub.B.U.HyrutneC F ---- )lanoitpo(supotcONOTORP

13 80785174 81.maidgnirpanS D ---- )11E.grd02.onelbat(egatSts1.B.U.H

33 17201174 0013gniR-O E ---- )42E.grd411elbat(egatSdn2NOTORP

43 52195174 laesevlavfeilernoisnapxe-revO C ---- .grd722.n.bat(evlavegrahcsidcitamuenP)87J

53 45095174 ksidesabgnirpS B 59295174 ylbmessatlebkcapkcabdexiFBM


TableNo. 236


on 02/04/2002H.U.B. MARES CENTURY



DrawingNo. J 83

Drawing updated on 14/05/2001H.U.B. MARES AVANTGARDE


1 60785174 rotubirtsidyaw7 93 01201164 6502gniR-O

2 42785174 FNU"61/7rotcennoC 04 xxx gnittifwobleleviwS

3 61011154 02x5MwercS 14 59000274 rekcitS

4 24201164 300-2R-O 34 42000264 kcapkcaB

5 37027144 gnilpuocleviwseguagerusserP 44 63195174 bonkkcalB

6 63785174 mc55esoh.P.H 44 50585174 bonkyarG

7 53785174 05gnilpuockciuqCB-"8/3esoh.P.L 54 96200274 )LX-Sezis(dnabgniniaterknaT

7 43785174 mc54gnilpuockciuqCB-"8/3esoh.P.L 74 31785174 4M370rotcennoCxepaT

8 62785174 "8/3FNU2/1rotcennoC 84 00000264 rotubirtsidroftroppuS

9 92785174 )leviws("2/1-"2/1esoH.P.L 05 32785174 "61/9FNU2/1rotcennoC

01 70000264 relloR 15 50785174 rotubirtsidyaw4

11 71011154 621-NID3956-INU3.4.DrehsaW 25 80101164 801gniR-O

21 02095174 eltsihwenot-owT 35 50258164 FNU"61/7gulP

31 51000264 etalppirG 45 23785174 )tfosmc07("61/9-"8/3esoh.P.L

51 90000264 dapknaT 55 60101164 601R-O

61 80000264 eldnaH 65 38200274 esohPLgnilpuockciuq033L

71 51785174 mm08x5.ddoR 66 22896134 droC

91 60101164 601R-O 07 77200264 gnihsubrecapsleviwS

02 40258164 FNU"8/3gulP 17 98100264 rotcennocleviwsdetsalb-dnas02D

12 xxx ebuT 27 76200264 niprotcennocleviwS

22 36897154 pmalcebuT 69 11395174 rotcetorpknaT

32 xxx evlavAOR037streboRyeklaH 79 51201164 3402R-O

42 71000264 revocevlav4UCA637yeklaH

52 81011154 A/521NID2956INU3.5.DrehsaW SEILBMESSA

62 51011154 CCT41x4MwercS

72 30011154 174596INU5.9x9.2wercS *** 84100264esoh/rotubirtsidroiretni.B.U.HseraM

tiKecivreS

82 50201164 5202gniR-O )1302RO-411RO-79-25-82-91-4(

92 13785174 )mc05(LX-L"61/9-"2/1esoH.P.L xxx 67300274 ylbmessarotalfnIlarO.B.U.H

92 03785174 )mc34(M-S"61/9-"2/1esoH.P.L )04-93-83-33-13-32-22-12(

03 56200274gabycnayoub.B.U.HseraMedragtnavA

)LX-SeziS(A ---- rotalfnicitamuenp.B.U.H

)48J.grd332.on.bat(

13 80785174 81.maidgnirpanS E ---- )32E.grd311elbat(supotcOSIXA

33 17201174 0013gniR-O F ---- )11E.grd02.onelbat(egatSts1.B.U.H

43 52195174 laesevlavfeilernoisnapxe-revO G ---- )61E.grd301elbat(egatSdn2RETIBRO

53 45095174 ksidesabgnirpS C ---- .grd722.n.bat(evlavegrahcsidcitamuenP)87J

63 05195164 evlavpmudriakciuQ B ---- )68J.grd532.onelbat(KCOLRIA

73 65095174 pacerusserprevO M 059714 gabthgiewforiaP

83 xxx gnittifwobleleviwsrofegnalF


TableNo. 232


on 30/10/2001H.U.B. MARES AVANTGARDE



DrawingNo. J 84

Drawing updated on 08/10/2001PNEUMATIC CONTROL H.U.B. AVANTGARDE


1 31000264 ydobrotalfnI 32 20101164 5102gniR-O

2 71785174 snotsiprofgnirpS 42 27201174 1x3gniR-O

3 31201164 7002gniR-O 52 === rotcennocriA

4 04785174 gnihsubnottubnoitalfeD 72 30011154 5.9x9.2swercS

5 11201164 0502gniR-O 82 52000264 pacnoitcetorP

6 54785174 taesnotsipnoitalfeD 92 22785174 tfahsevlaV

7 10101164 2102gniR-O 03 41000264 egnalfrotalfnI

8 24785174 notsipnoitalfeD 13 70785174 6.maidgnirpanslaidaR

9 89200274 )wolley(nottubnoitalfeD 23 56201164 1323gniR-O

01 99200274 )yarg(nottubnoitalfnI

11 22000264 gnirrotalfnI SEILBMESSA

21 79200274 gnirevocrewoL

31 69200274 gnirevocreppU .B.U.HylbmessarotalfnicitamuenP

41 40011154 91x9.2swercS $$$ 72100264ylbmessamsinahcemlanretnI

rotalfnicitamuenP

51 57058164 61x3MswercS ### 14100264 )02-91-81-71-61-51-8-7-6-5-4-3-2-1(

61 64195174 retliF ylbmessaesohPLgnol.B.U.H

71 60101164 601gniR-O === 62100264 )63-62-52-42(

81 81785174 gnilpuockciuqelaM ylbmessaesohPLtrohs.B.U.H

91 14785174 notsipnoitalfnI === 52100264 )63-62-52-42(

02 64785174 taesnotsipnoitalfnI rotalfnicitamuenp.B.U.HseraMtik.vreS

12 07201174 6513gniR-O *** 54100264 )23-42-32-12-71-7-5-3(

22 06983114 odnamocaignalfrepotresnI


TableNo. 233


on 30/10/2001PNEUMATIC CONTROL H.U.B. AVANTGARDE

AIRLOCK

AIRLO

CK


�� WARNING !

BEFORE ATTEMPTING ANY MAINTENANCE ACTION ON THEAIRLOCK SYSTEM, MARES RECOMMENDS:- COMPLETELY DEFLATING THE BC.- SEPARATING THE LOW PRESSURE HOSE FROM THE MALE

COUPLING.- DISASSEMBLING THE BC FROM THE TANK.- CHECKING THAT THE AIRLOCK SYSTEM IS FULLY

DEPRESSURIZED AND THAT THE TANK RETAINING BAND ISIN THE ALL-OPEN POSITION.

�� D I S A S S E M B L I N G T H E A I R L O C K S Y S T E M

1. Pull the tank retaining band (35) completely out of thebuckle (31).

2. Remove the traction tank pad (96) and the lock buckle (ortriglide) (111) from the tank retaining band (35).

3. Disassemble the AIRLOCK system from the BC backpack.

MARES RECOMMENDS DISASSEMBLING THE TANKRETAINING BAND (35) FROM THE SHELL (32) ONLYIN CASE OF NEED.

BEFORE PROCEEDING WITH THE OPERATIONDESCRIBED IN STEP - 4 - CHECK THAT THE HOLE INBUCKLE (31) WHICH ACCOMMODATES THESTAINLESS STEEL ROD (33) IS COMPLETELY CLEAROF THE SHELL (32) SEE FIG. 1).

4. Use a metal pointed tool (or special tool B-22, with maxdiameter 2 mm) to disassemble the stainless steel rod(33), releasing the buckle (34) (SEE Fig. 1).

�� WARNING !

FOR DISASSEMBLING THE STAINLESS STEEL ROD (33) ASDESCRIBED IN STEP -4-IT IS POSSIBLE TO USE A PAIR OFPLIERS.MARES RECOMMENDS TAKING GREAT CARE TO AVOIDDEFORMING AND/OR DAMAGING THE STAINLESS STEEL ROD.(See Fig. 1).

NOTE

NOTE

I 1-1AIRLOCKoriginal copywriter 1987revised 2001 - printed 2002

Fig. 1

�� WARNING !

MARES ADVISES AGAINST DISASSEMBLING THE BUCKLE (34).IF THIS IS NECESSARY, REPLACE THE COMPLETE BUCKLEASSEMBLY (CODE: 47200378).

5. Remove the stainless steel rack (29) from the piston shell(32).

IF THERE ARE DIFFICULTIES DISASSEMBLING THERACK DURING THE OPERATION DESCRIBED IN STEP -5 -, TRY OPERATING THE RELEASE LEVER (18).

6. Using a Philips screwdriver (type "USAG 323") back off thefour screws (16) and remove the piston shell cover (15).

7. Remove the piston body (23) from the piston shell (32).8. Use the special tool B-22 to remove the release lever pin

(19).9. Disassemble the release lever (18).

10. Remove the mechanical retainer (20).

IMPORTANTDISASSEMBLE THE SPRING (21) FROM THE RETAINER (20)ONLY IF IT IS DAMAGED AND/OR DEFORMED.

�� WARNING!

MARES DOES NOT RECOMMEND DISASSEMBLING THE SPRINGPIN (112).

11. Use the special tool C-2 to fully back off the dischargevalve (56) (See Fig. 2).

�� WARNING!

MARES RECOMMENDS REPLACING THE VALVE (56) WHENEVERIT IS DISASSEMBLED OR AFTER 2 YEARS OF USE OR 200HOURS OF DIVING.

12. Using the wrench B-18 (14 mm), unscrew the quickcoupling assembly (7) from the piston body (23).

NOTE

I 1-2 original copywriter 1987revised 2001 - printed 2002

AIRLOCK

Fig. 2

�� WARNING!

TO ENSURE PERFECT FUNCTIONING OF THE AIRLOCK SYSTEM,MARES RECOMMENDS REPLACING THE QUICK COUPLINGASSEMBLY (CODE: 47200377) WHENEVER THERE ARE ANYDEFECTS IN ITS OPERATION. IF NECESSARY, IT IS POSSIBLE TO DISASSEMBLE ONLY THECHECK VALVE OF THE QUICK COUPLING, PROCEEDING ASINSTRUCTED IN THE SECTION "DISASSEMBLING THE QUICKCOUPLING CHECK VALVE".

13. Disassemble the O-ring (9) from the quick couplingassembly (7).

14. Remove the fabric filter (22) from the piston body (23).15. Use the snap ring pliers B-14 to remove the snap ring

(28).

�� WARNING!

MARES RECOMMENDS TAKING GREAT CARE TO AVOIDDEFORMING AND/OR DAMAGING THE SNAP RING.

16. Remove the piston (25) from the piston body (23) (See Fig. 3).

�� WARNING!

MARES RECOMMENDS USING A STAINLESS STEEL ROD WITH AMAX DIAMETER OF 2 mm AND LENGTH 60 mm.

�� WARNING!

DO NOT USE THE STAINLESS STEEL ROD (33) TO PERFORMTHE OPERATION DESCRIBED IN STEP - 16 -.

17. Remove the piston cap (27) from the piston (25) (SeeFig. 3).

18. Remove the O-Ring (24) from the head of the piston (25)(See Fig. 3).

19. Disassemble the outer O-ring (24) and the 2 inner O-Rings(26) from the piston cap (27). (See Fig. 3).

�� CAUTION

REPEAT THE OPERATIONS DESCRIBED IN STEPS - 15 - 16 - 17- 18 - 19 - OF THE SECTION "DISASSEMBLING THE AIRLOCKSYSTEM" TO DISASSEMBLE THE SECOND PISTON.


Fig. 3

�� D I S A S S E M B L I N G T H E Q U I C K C O U P L I N G C H E C K VA LV E

�� WARNING!

TO ENSURE PERFECT FUNCTIONING OF THE AIRLOCK SYSTEM,MARES RECOMMENDS REPLACING THE QUICK COUPLINGASSEMBLY (CODE: 47200377) WHENEVER THERE ARE ANYDEFECTS IN ITS OPERATION, OR AFTER EVERY 2 YEARS OR 200HOURS OF DIVING.ONLY IF NECESSARY, IT IS POSSIBLE TO DISASSEMBLE THECHECK VALVE FROM THE QUICK COUPLING, PROCEEDING ASINSTRUCTED IN THE SECTION "DISASSEMBLING THE QUICKCOUPLING CHECK VALVE".

1. Hold the quick coupling (7) in place using wrench B-18 (14mm), and use a 7-mm open end wrench to unscrew thecheck valve connector (13), removing the spring (12) andthe ball (11) (See Fig. 4).

2. Remove the O-ring (10) from the quick coupling assembly(7) (See Fig. 4).


�� WARNING!



�� WARNING!

ACIDS OR OTHER SOLVENTS MAY DAMAGE PLASTIC ANDRUBBER PARTS. BEFORE CLEANING METAL COMPONENTS,MAKE SURE THAT ALL SEALS AND OTHER PARTS SUBJECT TODETERIORATION HAVE BEEN REMOVED.


AIRLOCK

Fig. 4



Certain key components of the AIRLOCK system should beregularly replaced at each scheduled overhaul. In addition,considering their relatively low cost, it is recommended toreplace all the O-rings every time.

�� CAUTION

MARES RECOMMENDS REPLACING THE O-RING (CODE:46110107) INSIDE THE QUICK COUPLING OF THE LP HOSE.



noitpircseD .oN.feRelbaT noitcepsnI)spilcric(sgnirpanS 82 .segdedegamadrognikcarc,noitrotsidrofkcehC

pacnotsiP 72 .ecafrusgnilaesrotaesgnir-Oehtnostucro/dnasehctarcsrofkcehCnotsiP 52 .ecafrusgnilaesrotaesgnir-Oehtnostucro/dnasehctarcsrofkcehC

ylbmessanotsiP 32 fosngisynarofkcehC.tcatnierasecafrusgnilaesgnir-OehttahtkcehC.evlavehtrofdaerhtehtnoegamad

dorleetssselniatS 33 .noitamrofedro/dnanoitrotsid,egamadroftcepsnIylbmessaelkcuB 43 .noitamrofedrostuc,skcarcrofkcehC

ylbmessagnilpuockciuQ 7 emorhcehttahtdna,degamadtonsiecafrusretuoehttahtkcehCehtsetarepohcihwgnirehtfogninoitcnufehtkcehC.tcatnisignitalp

.gnilpuocevlaV 65 .egamadfosngisro/dnatsurfosecartrofkcehC

gniR-O 62-42-01 esehtfoynafoecneserpehT.selcitrapngierofrosrrub,stucrofkcehC.egakaelnitluseryamstcefed

sgnirpS 12-21 .sliocnekorbrodemrofed,tilpsynarofdna,tsurrofkcehCretlifcirbaF 22 .nekorbnudnanaelcsititahtkcehCstaesgniR-O --- .sehctarcsynarofkcehC

sdaerhT --- .tcatnidnanaelcyltcefreperayehttahtkcehC

ytitnauQ rebmuNecnerefeRelbaT noitpircseD edoC4 42 8602gniR-O 522011644 62 5202gniR-O 502011641 9 601gniR-O 601011641 22 retliF 641951741 7 ylbmessagnilpuockciuQ 773002741 65 evlaV 48585174


AIRLOCK


�� CAUTION

BEFORE REASSEMBLING THE SYSTEM, MARES RECOMMENDSLIGHTLY LUBRICATING ALL THE O-RINGS WITH SILICONEGREASE (TYPE GENERAL ELECTRIC VERSALUBE G-322 OREQUIVALENT).LUBRICATION REDUCES THE LIKELIHOOD OF DAMAGE DURINGREASSEMBLY.

ASSEMBLING THE QUICK COUPLING CHECK VALVE

�� WARNING!

REASSEMBLE THE QUICK COUPLING CHECK VALVE ONLY IF ITWAS PREVIOUSLY DISASSEMBLED.

1. Fit the O-ring (10) inside the quick coupling assembly (7),using the special tool (C-2) if necessary.

MARES RECOMMENDS USING THE SPECIAL TOOLC-2 TO CORRECTLY POSITION THE O-RING (10)INSIDE THE QUICK COUPLING (7).

2. Insert the spring (12) and ball (11) inside the valveconnector (13).

3. Using the 7-mm and 14-mm wrenches B-18, lock downthe valve connector (13) into the quick coupling assembly(7) (See Fig. 3).

NOTE

Fig. 5


�� A S S E M B L I N G T H E A I R L O C K S Y S T E M

1. Position the O-ring (24) on the head of the piston (25).2. Assemble the outer O-ring (24) on the piston cap (27) and

the two O-rings (26) inside the piston cap (27).3. Correctly fit the piston cap (27) on the piston (25) (See Fig. 5).

�� WARNING!

IT IS RECOMMENDED TO SLIDE THE PISTON CAP (27) ALONGUNTIL IT COMES INTO CONTACT WITH THE PISTON HEAD (25)(See Fig. 5).

4. Insert the piston (25) with the cap (27) all the way into thepiston body (23).

�� WARNING!

MAKE SURE THAT THE PISTON CAP (27) HAS BEEN FITTEDCORRECTLY.

5. Use the snap ring pliers B-14 to position the snap ring (28)in its seat in the piston body (23), on top of the piston cap(27).

IMPORTANTMAKE SURE THAT THE SNAP RING IS CORRECTLY INSERTEDAND LIGHTLY LUBRICATE THE SNAP RING (28) AND THE PIS-TON CAP (27).

�� CAUTION

REPEAT THE OPERATIONS DESCRIBED IN STEPS - 1 - 2 - 3 - 4 -5 - OF THE SECTION "ASSEMBLING THE AIRLOCK SYSTEM" TOASSEMBLE THE SECOND PISTON.

6. Use the special tool C-2 to fully lock down the newdischarge valve (56) (See Fig. 2).

�� WARNING!

IF USING A TORQUE WRENCH, SELECT A TORQUE SETTING OF80 N/cm.

7. Correctly position the mechanical retainer (20) in the slotin the piston body (23) (See Fig. 6).

8. Correctly fit the spring (21) (See Fig. 6).9. Insert the release lever (18). (See Fig. 6 and Fig. 7).

Fig. 7B

Fig. 7A

Fig. 6


AIRLOCK

�� WARNING!

MARES RECOMMENDS CHECKING WITH THE UTMOST CARETHAT THE SPRING (21) AND THE RETAINER (20) ARECORRECTLY POSITIONED IN THEIR RESPECTIVE SEATS IN THERELEASE LEVER (18) (See Fig. 6 and Fig. 7).

10. Fix the discharge lever (18) with its pin (19).

�� WARNING!

CHECK THE CORRECT POSITIONING AND OPERATION OF THEDISCHARGE SYSTEM BY OPERATING THE LEVER (18) A FEWTIMES AND ENSURING IT IS ABLE TO MOVE FREELY.

11. Insert the fabric filter (22) in the threaded seat in thepiston body (23).

12. Fit the O-ring (9) on the quick coupling (7)13. Screw the quick coupling assembly (7) into the seat in the

piston body (23) and lock down lightly using the wrenchB-18 (14 mm).

�� CAUTION

MARES RECOMMENDS CHECKING THE OPERATION AND THETIGHTNESS OF THE SEALS AS DESCRIBED IN THE SECTION"CHECKS AND INSPECTIONS" BEFORE CONTINUING WITH THESUBSEQUENT REASSEMBLY STEPS.

14. Correctly insert the piston body assembly (23) inside thepiston shell (32).

15. Correctly fit the piston shell cover (15).16. Lock down the 4 screws (16) using a Philips screwdriver

(type "USAG 4").

�� WARNING!

THE HOLES ON BOTH PISTONS (25) SHOULD BE PERFECTLYALIGNED BEFORE PROCEEDING TO REASSEMBLE THE BUCKLE(31). PERFECT ALIGNMENT IS ACHIEVED WHEN THESTAINLESS STEEL ROD (33) IS PUSHED INTO ONE OF THE TWOPISTON HOLES AND COMES OUT OF THE OTHER WITHOUTEXERTING FORCE.

17. Correctly insert the stainless steel rack (29) in its seat inthe piston body (23) (see Fig. 8).

18. Connect the buckle (31) with the tank retaining band (35)to the stems of the two pistons (23) and to the stainlesssteel rack (29), inserting the stainless steel rod (33) into itsholes (See Fig. 9).

Fig. 8

Fig. 9


�� WARNING!

BEFORE PROCEEDING WITH THE OPERATION DESCRIBED INSTEP - 21 - CHECK THAT THE HOLE IN BUCKLE (31) WHICHACCOMMODATES THE STAINLESS STEEL ROD (33) IS COM-PLETELY CLEAR OF THE SHELL (32). (SEE FIG. 9).MARES RECOMMENDS TAKING THE UTMOST CARE TO AVOIDDEFORMING AND/OR DAMAGING THE STAINLESS STEEL ROD.

19. Insert the tank retaining band (35) of the AIRLOCK systemin the BC backpack.

�� WARNING!

MARE RECOMMENDS PLACING THE AIRLOCK SYSTEM NEARTHE BC BACKPACK WITH THE QUICK COUPLING FACINGUPWARD.

20. Correctly insert the lock buckle (or triglide) (111) and thetraction tank pad (96) on the retaining band (35).

21. Correctly insert the tank retaining band (35) in the buckle(31).

�� CAUTION

INSERT THE TANK RETAINING BAND (35) IN THE BUCKLE (31),PASSING IT AROUND THE CLAMPING LEVER (30) AND MATCH-ING UP THE MALE AND FEMALE VELCRO CLOSURES.

IMPORTANTPOSITION THE BC ON THE TANK AND PROCEED TO ASSEMBLEIT ON THE TANK AS DESCRIBED IN THE BC INSTRUCTIONMANUAL.


AIRLOCK

CHECKS AND INSPECTIONS

�� WARNING

MARES RECOMMENDS CHECKING THE OPERATION OF THESYSTEM AND THE TIGHTNESS OF THE SEALS, IN THE MANNERDESCRIBED BELOW, AFTER HAVING COMPLETED STEP - 13 - OFTHE "REASSEMBLY" SECTION.

1. Connect the regulator, with its BC low pressure hose, tothe tank control valve.

2. Connect the low pressure hose of the BC to the quickcoupling (7) of the AIRLOCK system.

3. Open the tank control valve.

INSPECTIONSUBMERGE THE AIRLOCK SYSTEM IN FRESH WATER TO CHECKFOR ANY AIR LEAKS FROM THE QUICK COUPLING.

4. Operate the pneumatic locking system by pulling the ring(6).

INSPECTIONCHECK THE CORRECT AND SIMULTANEOUS MOVEMENT OFBOTH PISTONS.SUBMERGE THE PRESSURIZED AIRLOCK SYSTEM IN FRESHWATER (FOR AT LEAST 30 MINUTES) TO CHECK FOR ANY AIRLEAKS FROM THE DISCHARGE VALVE AND PISTONS.

5. Operate the release lever (18).

INSPECTIONCHECK THAT THE RELEASE LEVER (18) IS ABLE TO MOVEFREELY.CHECK THAT THE MECHANICAL RETAINER (20) IS RELEASEDSIMULTANEOUSLY WITH THE DISCHARGE OF AIR FROM THEVALVE (56).

�� WARNING!

IF THE RETAINER (20) IS RELEASED AFTER THE AIR IS DIS-CHARGED FROM THE VALVE (56), IT IS NECESSARY TO REPEATTHE MAINTENANCE AND INSPECTION OPERATIONS ON THECOMPONENTS IN QUESTION.

INSPECTIONREPEAT THE OPERATIONS DESCRIBED IN STEPS - 4 - AND - 5 -A FEW TIMES TO CHECK THE PERFECT MOVEMENT OF THEPISTONS AND THE RELEASE LEVER.

�� WARNING!

AFTER REASSEMBLING THE SYSTEM AND MOUNTING THE BCON THE TANK, MARES RECOMMENDS OPERATING THEAIRLOCK SYSTEM AS DESCRIBED IN THE INSTRUCTIONMANUAL TO CHECK THAT THE TANK IS FIRMLY SECURED.



AIRLOCK

Drawing No. J 86

Drawing updated on:07/26/2001AIRLOCK


1 ^^^ dorgninoitisoP 62 50201164 5202gniR-O

2 ^^^ I-5200gniR-O 72 18200274 pacnotsiP

3 ^^^ gnirpanS 82 94200274 gnirpanspacnotsiP

4 ^^^ rehsawgnirgnirpS 92 77200274 kcarleetssselniatS

5 ^^^ gnirpsgnidaoL 03 /// revelgnipmalC

6 ^^^ gnilpuockciuqgnitareporofgniR 13 /// dnabgniniaterknatrofelkcuB

7 ^^^ gnilpuockciuqdetalp-lekciN 23 45200274 llehsnotsiP

8 ^^^ 41x5.1nipdorgninoitisoP 33 57200274 95x2elkcubrofdorleetssselniatS

9 60101164 601gniR-O 43 /// 95x3reniaterelkcuB

01 01201164 0102gniR-O 53 35200274 dnabgniniaterknaT

11 ^^^ 61/3llaB 65 48585174 evlavegrahcsiD

21 ^^^ gnirpsevlavkcehC 69 11395174 dapknatnoitcarT

31 ^^^ rotcennocevlavkcehC 111 03137154 )edilgirt(elkcubkcoL

51 65200274 revocllehsnotsiP 211 00300274 61x2nipgnirpS

61 01011154 5.9X9.2wercS

71 28200274 ogolseraM SEILBMESSA

81 55200274 revelesaeleR

91 47200274 12x2niprevelesaeleR /// 87300274 ylbmessaelkcubkcoLriA

02 05200274 reniaterlacinahceM )43-13-03(

12 84200274 gnirpsrevelesaeleR ^^^ 77300274 ylbmessagnilpuockciuqkcoLriA

22 64195174 retlifnolyN )31-21-11-01-9-8-7-6-5-4-3-2-1(

32 93200274 ydobnotsiP 28300274 tikecivreskcoLriA

42 52201164 8602gniR-O )^^^-65-62-42-22-9(

52 87200274 notsiP


TableNo. 235

Drawing reference No.: J 86Table updated on:

12/18/2001AIRLOCK

Date post:	11-Nov-2014
Category:	Documents
Upload:	jimrazo
View:	663 times
Download:	45 times

Mares Manual

Documents