Marking lasers:
Charactersof
light
Machine Tools / Power Tools
Laser Technology / Electronics
Medical Technology
ContentsPage 4 The TruMark difference.
Page 6 TruServices: We are at your service.
Page 8 Designed in fine detail.
Page 10 Fast, flexible and integration-friendly.
Page 11 Explore your options.
Page 14 TruMark Series 6000
Page 18 TruMark Series 6000 Dual Head System
Page 22 TruMark Series 5000
Page 26 TruMark Series 3000
Page 30 TruMark Station 7000
Page 34 TruMark Station 5000
Page 38 TruMark Station 1000
Page 42 Options for flexible application.
Page 44 TruTops Mark Software
Page 46 Environmentally friendly and sustainable.
The most
in the world.tool
versatile
2
Marking at the speed of light.
More than a decade ago, we were the first to introduce
industrial diode-end-pumped marking lasers to the market.
This made laser marking fast, economical and reliable. Day by
day, TRUMPF lasers are marking countless ICs, pacemakers,
apples, bathroom fittings, cell phones, solar cells, watches,
perfume bottles and sunglasses in thousands of install bases on
all continents. Not to forget all the components for automobile
and aircraft manufacture that need to be uniquely marked for
traceability. TruMark lasers produce functional, technical
marking here and delicate creative patterns on the most noble
of surfaces there. Do you know of any other tool using light to
make such marks?
Our head start is your head start.
TRUMPF is a high-tech company focusing on production and
medical technology. For many years we have been recognized
as the technological market leader for industrial lasers and laser
systems on a global scale. Our products set the standards.
Highest demands on quality and reliable customer support
characterize our basic tenets. Our hallmarks are highly efficient
processes, outstanding products and innovative solutions. This
is why we are prepared to continuously examine our products
and processes, to question and develop further. Unless we
ourselves are fully convinced, none of our products leaves
the production line. Herein lies our competitive advantage
– and yours.
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Made by TRUMPF.In laser production, quality assurance is not a trivial task since
the products are complex and tolerances are tight. In this area
we have a competitive edge because the majority of TruMark
manufacturing is performed in-house. Therefore, potential areas
for improvement are visible and attainable. With the combination
of comprehensive testing and long-term supplier relationships,
for the very few externally supplied assemblies, we are in a
position to offer a product that is reliable down to the smallest
detail. This ensure that your production processes extremely
reliable.
Standard configuration: Quality.To TRUMPF, quality stands for satisfied customers whose
expectations are met completely. This is based on firmly
rooted quality awareness of our staff and on a healthy,
creative work environment. Optics, electronics, system and
software engineers work side by side, to make TruMark
products synonymous with perfectly balanced laser marking
instruments. Each component complements the next.
Hardware and software are part of the same entity. Using
comprehensive, time-consuming tests, each piece of
equipment is put through its paces and accurately calibrated
in the configuration for which it has been designed. TRUMPF
quality is certified to DIN EN ISO 9001 and VDA 6.4.
The
difference.TruMark
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Perfect marking.Perfection is our standard. Our service starts even before
you decide on a TruMark laser. Our application laboratories
around the world are staffed by highly qualified engineers
and are fully equipped with our complete product portfolio.
All you need to do is send us a sample of your material, give
us your requirements and your process timeframe.
We immediately get down to business and present you with
a range of options, including associated processing times. You
can then compare all of the options at your leisure and select
the best combination that meets your requirements. As soon
as you are satisfied, we will offer you a marking
solution tailor-made to your needs.
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70/50/30 – Quality expressed in percentages.We are convinced that we are selling you our best – and invite
you to see for yourself. TRUMPF reduces your risk even after
the regular warranty period ends with the 70/50/30 exchange
concept. With this program we replace our main laser
system components at reduced prices after the regular
warranty period ended. This applies to the most important
parts including, laser head scanning optics, the industrial
PC or the cooling system. Your part cost discount is 70 %,
50 % and 30 % in the first, second and third year respectively,
after your guarantee period has expired. This is standard with
all laser marking systems, without a surcharge. And, of
course, material warranty is renewed on replacement parts.
All-around support.We support you with customized service over the complete
life cycle of your machine. We ensure that your new marking
laser is ready for operation in the shortest time possible. We
service the machine and retrofit new options as required.
We offer training to you and your staff to empower you to
use your marking laser to its full potential. Our technicians will
optimize machine parameters on site and help you to reduce
part cost as well as increase production speed and quality.
TruServices:
at yourservice.
We are
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No matter where. Or when.TRUMPF offers you a global service network, including
time-saving remote diagnosis. All of our lasers can be serviced
remotely. At your request, our customer service experts can
log into your system and address your questions or problems.
This reduces downtime and saves service costs. And, if you
should at any time need a spare part, we are at your service 24/7.
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Designed
detail.
Modular
Our entire TruMark product range is characterized by a
modular design. The supply units of all TruMark series
reflect that in both, the outer (hardware) and inner system
architecture (control and firmware). In order to offer the ideal
laser solution for your project, we have designed standard
modules for fundamental functionalities as required in
every marking system, as well as modules with special features
for exceptional tasks. This concept enables us to offer you
cost-efficient and service-friendly marking lasers that can be
upgraded at any time. Our extensive range of models and
accessories makes TruMark lasers appear as though they
were tailor-made for your specific marking purposes.
in fine
Air cooling
Although water cooling is effective, it requires considerable
space. When designing the TruMark Series 3000 our
philosophy was to build a compact laser with the same or
better performance as its predecessor. By relocating the main
heat source, the pump module, from the laser head to the
supply unit and by developing a new, space-saving air cooling
system, we succeeded in reducing the size of the laser head
and scanner to one quarter of the original and its weight to
a third. The laser head is now cooled by a radial fan module
which pumps ambient air through its symmetrical longitudinal
bores. Therefore, the laser head and scanner can be mounted
facing in any direction.
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1
2
4
5
3
Focal point adjustment
Do you want to mark work pieces of different heights quickly
and with high quality in one process? To do this, the work
piece surface must always be in the correct position, either
exactly in focus or for some applications selectively defocused.
For this reason, TruMark lasers are equipped with an internal
focal point adjustment, capable of moving the focus position
vertically by up to +/- 2.4 inches. At every stage of marking,
this highly dynamic optical component ensures optimal energy
input in any marking position, to produce homogenous laser
marking.
Internal focal point adjustment mechanism.
The optical focal point adjustment [1] enables marking of different height levels
on the work piece without physically moving the laser head or the work piece.
The laser beam passes the focal point adjustment mechanism and is adjusted to
the work piece surface. Behind it, the two movable mirrors [2, 3] deflect the
beam in the X and Y directions. The lens [4] focuses the beam on the work piece
[5] for processing.
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Fast, flexible
friendly.
and
Plug-and-Play
Transporting power and water, and respectively power and
laser light, using a single cable requires a great deal of
knowledge. As the first manufacturer of industrial laser
systems, we use hybrid cables with plug connections to supply
the laser head and scanner of our marking lasers. Integration,
start-up and maintenance are idle times - which we keep to
a minimum. The plug connections lock in place and your laser
is ready-to-use. For you, the integration of a TruMark laser is
simply a matter of a few minutes.
Our TruMark Series 5000 fiber lasers are unique. They excel
thanks to MOFPA (Master Oscillator Fiber Power Amplifier)
technology which enables the adjustment of the form and
duration of the laser pulses in order to optimize the laser
light for your application, down to the smallest detail. The
laser light is guided from the beam source to the processing
head by a separate optical cable protected by a sheath. As with
the other TruMark series this fiber protection tube is easily
plugged or unplugged. An intelligent connector system
makes calibration at the installation site superfluous. All you
have to do is to line up the markings on the plug-in coupling
and your fiber laser is ready-to-go.
integration-
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Explore your Options.
NAVIGATOR test marking for simple and fast setup finding.
NAVIGATORA deep understanding of laser technology is required to
create good laser markings. With our NAVIGATOR software
module, since we have eliminated this requirement by
integrating our experience in application development into
our lasers. The NAVIGATOR guides you to quality marking in
only three steps.
Even operators with no prior experience are able to make the
necessary laser adjustments for diverse materials, quickly and
easily. The entire process takes less than two minutes and even
laser marking novices have no problem.
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2009 2014
SegmentationThanks to the wide range of available lenses TruMark lasers
allow you to use marking areas of various sizes. Using long
focal distances, areas of up to 11.4 in. x 11.4 in. can be
marked in a single step. Even bigger work pieces can be easily
marked by dividing a large marking area into several smaller
areas for sequential laser marking. The segmentation function
also enables work piece series marking. Many individual parts
can be marked simultaneously in a single marking process.
You decide whether they should all be identical or if you want
to utilize the flexibility of vector marking for customization
or serial numbering. In combination with a rotary axis,
segmentation assists you with circumferential marking as well.
Laser Power CalibrationTruMark lasers come with a pump reserve that can be
used to compensate for possible degeneration of the pump
diodes. During this procedure, the actual laser performance
is compared to the target performance (each at 100% laser
power) set at production time. If the two values differ by
more than 3%, the diode current is increased and the laser
power is restored to the original value. Individual laser power
settings you have chosen for your applications will remain
unaffected. Even years later your markings will appear as they
did on day one.
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The marking laser applies markings by overlaying the scanner deflection with the robotic movement.
Batch production labels are marked whilst on the move.
Marking On The FlyFast production means: keeping the products moving –
whenever possible. With TruMark, you have the power to
mark your products on the fly. The transport speed of
continuous work pieces, such as cables and tubes or of
conveyors with individual work pieces, is detected and
processed by the marking laser to enable distortion-free
marking on the fly. Thanks to the robust design of the TruMark
Series 3000, we adapted the principle of marking on the fly for
robotic applications as well. Such a system allows you to mark
large free-forms functionally and decoratively.
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TruMark TruMark TruMark TruMark 6020 6130 6230 6330
Wavelength 1064 nm 1064 nm 532 nm 355 nmPulse repetition frequency cw, 1 – 120 kHz cw, 1 – 120 kHz 1 – 120 kHz 1 – 120 kHzMax. marking field size1 11.4 x 11.4 in 11.4 x 11.4 in 9 x 9 in 6.7 x 6.7 in f = 420 mm f = 420 mm f = 330 mm f = 254 mmMin. focus diameter! 25 µm 28 µm 13 µm 16 µmMax. focal point adjustment ± 2 in ± 2 in ± 1.2 in ± 0.7 inLaser medium Nd:YAG Nd:YVO4 Nd:YVO4 Nd:YVO4
Beam quality M2 | Intensity allocation <1.2 | TEM00 <1.2 | TEM00 <1.2 | TEM00 <1.2 | TEM00
Calibration accuracy: scanner ± 50 !m ± 50 !m ± 50 !m ± 50 !m
Connection and installationWeight: laser head/scanner 70.5 lbs 50.5 lbs 73 lbs 75 lbsMax. power consumption 1.8 kW 1.8 kW 1.7 kW 1.7 kWAverage power consumption 1.4 kW 1.4 kW 1.4 kW 1.4 kW
Generalinformation
Connection and installationElectrical connection 230 | 115 V 50 | 60 Hz 16 AProtection type: laser head/scanner and power supply unit IP 54
Dimensions: laser head/scanner: Length 26.5 inWidth 8 inHeight 12 in
Weight: power supply unit 229 lbs
Dimensions: power supply unit: Length 31 inWidth 17.5 inHeight 25.5 in.Permitted ambient 59 – 104 °F3 |temperature 59 – 113 °F4
1 other lenses and marking field sizes available.2 with F100 lens3 air-cooled 4 water-cooled
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Performance and quality.The TruMark Series 6000 is comprised of four different laser
specialists with one thing in common: High power and
outstanding beam quality merge into a laser light with
unique brilliance. Our TruMark Series 6000 offers you
models with all relevant wavelengths, ensuring that you will
find the ideal laser unit for any task. These lasers are high
performance tools for extremely short processing times and
maximum marking precision. Even in continuous operation
in the toughest production environments and at temperatures
up to 113°F, they impress with their constant marking quality
and outstanding pulse-to-pulse power stability. And, using
Telepresence, our technicians can inspect your laser’s health
– in real time and without interrupting your processes.
Integration of the TruMark Series 6000 is very simple thanks
to the open interface architecture and the plug connections
between the processing and power supply units. The scanner
lens is rotatable in 90 degree increments and gives you all of
the options when designing your system. You can choose
between a closed water-air cooling system or water-water
cooling, depending on whether you or your customers already
have circulating cooling water. The externally water-cooled
system can also be used in dirty environments and in clean
rooms.
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TruMark 6230The frequency-doubled TruMark 6230, with 532 nm wave-
length, is often used for marking plastics and silicon as well
as modern SMD technology electronic components. The
laser produces green laser light for material processing and
guarantees lasting process stability.
TruMark 6330The TruMark 6330, with a wavelength of 355 nm, operates
in the UV range. It opens up new opportunities for marking
plastics. Compared to infrared and green laser light, it
achieves clearly better marking results on many substrates
without requiring expensive laser-sensitive additives and
often yields higher processing speeds. The TruMark 6330
offers you all of the opportunities for personalization and
mass production. This is precisely where the TruMark 6330
can convincingly prove its advantages: Process stability and
high marking quality.
TruMark 6020The TruMark 6020 emits infrared laser light (1064 nm) and is
particularly suited for marking metal components used in the
automotive industry, aviation industry or medical technology,
for example. The legal requirements for product traceability are
particularly high in these industries. As a high precision marking
tool, the TruMark 6020 guarantees that barcodes and data
matrix codes are clearly legible regardless of the process.
TruMark 6130The TruMark 6130 also works in the infrared range (1064 nm)
and features high peak pulse power in top frequency ranges.
Due to its particularly short pulse durations, the material to be
marked is not subjected to high thermal stress. This makes the
TruMark 6130 ideal for marking plastics and semi-conductors as
well as sensitive metals. The specific properties of Vanadate
laser light, such as high pulse-to-pulse stability, contribute to
the special characteristics of the TruMark 6130, making it the
first choice for numerous applications.
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Dual Head System ABS Dual Head System SBS Dual Head System ABX Dual Head System ABX 90°
Marking speed Up to 2800 characters/s Up to 2800 characters/sBinning option yes no no noWavelength 1064 nm
532 nm1064 nm532 nm
1064 nm532 nm355 nm
1064 nm532 nm355 nm
Available lasers TruMark 6130 TruMark 6230
TruMark 6130 TruMark 6230
TruMark 6020TruMark 6130TruMark 6230TruMark 6330
TruMark 6020TruMark 6130TruMark 6230TruMark 6330
Marking field size1 13 x 7 in (1064 nm), f = 254 mm 12.4 x 6.7 in (532 nm),f = 250 mm
13 x 7 in (1064 nm), f = 254 mm12.4 x 6.7 in (532 nm),f = 250 mm
depending on the lens used
max. each 11.4 x 11.4 in(1064 nm),f = 420 mm
Dimensions: laser head/scannerincl. Dual Head SystemLength 29 in 29 in 29 in depending on
configurationWidth 13 in 13 in 13 inHeight 12 in 12 in 12 in
1 other lenses or marking field sizes available on request.
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Performance and quality, for two. Thanks to the outstanding features of the TruMark Series
6000, two scanner optics can be used per laser head. You
have the option of marking at twice the speed or from two
sides. With up to 2800 characters per second (with one mm
high letters and single-line print) the dual head systems set
the standard for super-fast marking. And, you can choose
whether both scanners should mark the same or different
content. Plus, you have the option of using software
controlled focal point adjustment to mark work pieces of
different heights and to defocus the laser beam as required.
The dual head system technology offers special advantages for
applications requiring high throughput and large series. Due to
the extended marking field size, it is no longer necessary to
move the laser head or the components. This saves setup
time and increases system capacity. With their high positioning
accuracy and precisely adjustable power distribution, our dual
head systems guarantee identical results in the marking fields of
both scanners.
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Dual Head System ABS
With the ABS version, as with the SBS version, the laser output
is distributed evenly, 50/50, to both marking fields. In addition
to the conventional SBS functionality, the ABS version can also
mark asynchronously. One laser is capable of sequentially
marking different content. This provides the flexibility to
exclude individual components from marking (binning) or to
mark completely individually (personalization).
Dual Head System ABX and ABX 90°The ABX (asynchronous beam switch) system enables dual
head technology for applications with high power
requirements. Here, the power is not split, but the full laser
power is alternately guided to each of the two scanner
systems by switching the beam. As in the ABS system, the
marking content may be identical or different.
The ABX system is also available with scanner optics arranged
at 90 degrees to each other (ABX 90° dual head system).
Using this system, you can mark work pieces from two sides,
in a single marking process.
Dual Head System SBSUsing our SBS (synchronous beam splitter) dual head system,
your work pieces are marked synchronously using both scanner
optics, each with identical content. A beam splitter supplies
both marking fields, each with half of the total laser output. If
you require only 50 percent of the beam power per marking
field for your application, you can double the system
capacity by cutting the marking time in half with this system.
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TruMark 5020
Wavelength 1062Pulse repetition frequency cw, cwm, 1 – 1000 kHzAdjustable pulse duration yesMax. marking field size1 11.4 x 11.4 in f = 420 mmMin. focus diameter2 41 µmMax. focal point adjustment ± 2.5 inLaser medium Yb:fiberBeam quality M2 | Intensity allocation 2.0 | Low-Order-ModeCalibration accuracy: scanner ± 50 !m
Connection and installationElectrical connection 85 .. 264 V 47 .. 63 Hz 10 AMax. power consumption 0.6 kWAverage power consumption 0.3 kWProtection type: processing head/scanner and power supply unit IP 54
1 other lenses or marking field sizes available.2 with f = 4 in
TruMark 5020
Weight: laser head/scanner 24 lbsDimensions: laser head/scanner Length 16 inWidth 5 inHeight 6 in
Weight: power supply unit 104 lbsDimensions: power supply unit Length 16.5 inWidth 17.5 inHeight 22 inPermitted ambient temperature 59 – 104 °F
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Thanks to MOFPA (Master Oscillator Fiber Power Amplifier)
technology, an operator can set the TruMark 5020 pulse
duration to precisely match the laser process and application.
There is no inter-relationship between frequency and pulse
duration with the TruMark 5020 - therefore, also ideal for
marking heat-sensitive components.
The monolithic system structure ensures that there is no break
in the fiber. The fiber is protected against destruction by a
built-in optical isolator, in case of laser beam reflection.
The pulse of progress.The TruMark 5020 fiber laser is the latest addition to the
TRUMPF marking laser family. Its specializes in particularly
high pulse frequencies – a key factor for high processing
speeds. Highly dynamic scanner modules are a prerequisite
for accelerated marking. This is a standard feature on our
TruMark 5020. The TruMark 5020 also has integrated
software controlled focal point adjustment. Thanks to this
optical component, work pieces with areas of different
heights can be marked in a single step, without requiring
physical movement.
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Good will remain good.As with all the TruMark lasers, the new TruMark 5020 has a
strictly modular architecture. Scanner optics, laser head and
supply unit are connected by plug connections, allowing you
to easily fit the laser into your production system or plant. Its
small size and many interface options considerably reduce your
integration tasks. The fiber laser is suited for temperatures up to
40°C and also defies dirty production environments, thanks to
its IP protection class 54.
The integrated power measurement and calibration, which
have already proven themselves in the marking lasers of the
TruMark Series 3000 and 6000, are also available for the
TruMark 5020. This enables you – and our service technicians
to securely exchange data through out Telepresence system
– to check the laser for consistent output. You can also get a
comprehensive overview of all of the laser functions in real-time,
if required.
Maximum laser safety.Laser safety was our top priority when we developed the new
fiber laser. In addition to a particularly robust fiber protection
sleeve, the TruMark 5020 also has a mechanical locking
mechanism. This prevents laser light from escaping between
two marking processes.
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1 other lenses or marking field sizes available.2 with f = 100 mm
TruMark TruMark TruMark TruMark 3010 3020 3130 3230
Wavelength 1064 nm 1064 nm 1064 nm 532 nmPulse repetition frequency cw, 1 – 100 kHz cw, 1 – 100 kHz cw, 1 – 100 kHz 25 – 100 kHzMax. marking field size1 11.4 x 11.4 in 11.4 x 11.4 in 11.4 x 11.4 in 9 x 9 in f = 420 mm f = 420 mm f = 420 mm f = 330 mmMin. focus diameter 2 45 µm 30 µm 28 µm 14 µmMax. focal point adjustment ± 2 in ± 2 in ± 1.5 inLaser medium Nd:YAG Nd:YAG Nd:YVO4 Nd:YVO4
Beam quality M2 | Intensity allocation 1.5 | TEM00 1.5 | TEM00 1.2 | TEM0 1.2 | TEM00
Calibration accuracy: scanner ± 50 !m ± 50 !m ± 50 !m ± 50 !m
Connection and installationWeight: laser head/scanner 18.5 lbs 22 lbs 22 lbs 22 lbsMax. power consumption 0.6 kW 0.6 kW 0.6 kW 0.6 kWAverage power consumption 0.3 kW 0.3 kW 0.3 kW 0.3 kW
Dimensions: laser head/scanner Length 15 in 15 in 15 in 15 inWidth 5.5 in 5.5 in 5.5 in 5.5 inHeight 4.5 in 5.5 in 5.5 in 5.5 inPermitted ambient temperature 59 – 95 °F 59 – 104 °F 59 – 104 °F 59 – 95 °F
General information
Connection and installationElectrical connection 85 .. 264 V 47 .. 63 Hz 10 AProtection type: laser head, scanner and power supply unit IP 54Weight: power supply unit 75 lbsDimensions: power supply unit: Length 16.5 inWidth 17.5 inHeight 18 in
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Compact and efficient.With the TruMark Series 3000, TRUMPF offers you everything
a marking laser needs for integration: extremely compact
dimensions, high cost effectiveness and complete expertise.
Unequalled modular structure: scanner optics, laser head,
connecting cable with laser supply and control are
interconnected with easy to remove plugs. Despite the
TruMark Series 3000 being extremely compact, the
software controlled focal point adjustment, pilot laser and
mechanical shutter are also integrated.
The TruMark Series 3000 excels through its peak pulse power
of up to 100 kW, its diffraction-limited beam quality, the open
interface architecture and the easily accessible control
components.
The power supply unit, in a 19” chassis, complies with standard
industrial dimensions and can therefore, be easily integrated
into your control cabinet. You have a choice of supply unit
with front or rear panel controls.
The TruMark Series 3000 is ideally equipped for worldwide
application. The wide range mains input can be connected to
AC grids anywhere on earth and, with active air cooling, the
laser operates reliably at ambient temperatures of up to 104° F.
With our Telepresence service, we support you and the TruMark
Series 3000 worldwide.
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TruMark 3010Entry into TRUMPF TruMark technology requires only a modest
investment. The TruMark 3010 is a marking laser with only
the essentials. Its Nd:YAG laser features solid performance over
its entire life-cycle with minimal maintenance. The TruMark
3010 represents what is needed for day to day marking
applications; and does not include special options not required
by many users although, technically, TRUMPF could provide
them. It is a cost-effective marking laser with a technology
core based on experience gained from laser development
over decades.
TruMark 3020Cost-effective processing of metallic surfaces and plastics
is the hallmark discipline of the TruMark 3020. The immediate
successor to the VectorMark compact 1 and used worldwide
by the thousands, the TruMark 3020 impresses with its unique
energy efficiency, due to an approximately 80 percent
reduction in power consumption.
TruMark 3130In the TruMark 3130, Vanadate laser properties merge with
those of the TruMark Series 3000, to produce a versatile
marking tool. The TruMark 3130 handles various processes
such as annealing, engraving, ablation or color change on
different material surfaces. Regardless of whether you want
to apply graphics, lettering or data matrix codes, or if the
material to be marked changes at times – the flexibility of the
TruMark 3130 meets the most diverse demands
TruMark 3230The TruMark 3230 combines extraordinary green laser light
(532 nm) power capability with a compact footprint and
low maintenance air cooling. The TruMark 3230 produces
convincing marking results in processing silicon, plastics and
special plastics as well as delicate markings on precious metals.
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1 with mobile Y-axis: 55 lbs2 according to different axis configurations3 wide range with lasers in the TruMark Series 3000 4 excl. swivel arm for monitor, keyboard and mouse 5 without laser head, scanner and power supply unit6 on request
TruMark Station 7000
Work piece specificationsMax. work piece dimensions Width 39 inHeight 16 inDepth 20 inMax. work piece weight 220 lbs
Available motor-driven axesTravel path Z-axis 15.7 inTravel path X-axis 25.5 inTravel path Y-axis 14.8 inTravel speeds Z 27.5 in/minTravel speeds X 590 in/minTravel speeds Y 590 in/minSpeed of rotary axis A 14 | 25 | 100 2 U/min
TruMark Station 7000
ConnectionElectrical connection3 400 | 200 V 50 | 60 Hz 12.5 | 25 AMax. power consumption < 5.0 kW
InstallationDimensions4:Width 47 inHeight 78 inDepth 47 inWeight 1349 lbs
Laser protection class Laser protection class 1 according to DIN EN 60825-1
Extraction external | optional integration
Available laser systems TruMark Series 3000 TruMark Series 50006
TruMark Series 6000
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Top class for top jobs. With its liberal inside dimensions, the TruMark Station 7000
laser workstation offers ample space for virtually any
application. It doesn’t matter if you want to reliably laser mark
large, heavy components or many small parts side by side. The
entire work area is easily accessible and the outstanding
ergonomics make for pleasant operation. The large motorized
door is a safety feature and increases productivity through fast
full or partial opening. And, the fast axes keep cycle time
down to a minimum. Various smoke and particle extraction
systems, adapted to our TruMark lasers, ensure an emission-
free work environment even with high laser outputs which
contributes to healthy working conditions.
Keeping it simple. You can mark different work pieces sizes almost anywhere
inside the TruMark Station 7000. This is because the laser
can be maneuvered around the X and Z axes and the work
piece moves in the Y direction, offering a working area to
satisfy most requirements. In only a few steps, you will be able
to write workflow programs for your serial production. Using
TruTops Mark marking software, all axes’ movements and many
machine functions are easy to define and store in work piece
programs. The open interface architecture enables easy
integration into your IT systems.
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Featuring all of the advantages.The top model features all of the advantages of the TRUMPF
marking workstations. This includes the sturdy, industry-
standard steel design and the integration of the laser supply
unit into the machine frame. Various rotary axes can be
integrated to mark the circumferences of your components.
The easy-to-use, flexible programmable TruTops Mark
software controls all axes, the motorized door and the
peripheral devices. Axes, laser parameters and external
communication are conveniently controlled with a single user
interface. The system functions can also be monitored
remotely – once you give the go-ahead, our service experts
can offer quick support.
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TruMark TruMark Station 5000 Station 5000 with rotary table
2-station rotary index table ø 26.5 in
Work piece specificationsMax. work piece dimensions Width 26.71 in 7.8 inHeight 19.7 in 7.5 inDepth 27.5 in 7.8 inMax. work piece weight 110 lbs 22 lbs(with X or XY-axis) 66 lbs
Available motor-driven axesTravel path Z-axis 19.6 in 10.4 inTravel path X-axis 11.8 inTravel path Y-axis 11.8 inTravel speeds Z 59 in/min 1 m/minTravel speeds X 235 in/minTravel speeds Y 235 in/minSpeed of rotary axis A on request 22.5 U/min
ConnectionElectrical connection 230 | 200 | 115 V 230 | 115 V 50 | 60 Hz 50 | 60 Hz 10 | 13 | 15 | 16 | 20 A 10 | 16 AMax. power consumption < 3.1 kW < 2.0 kW
TruMark TruMark Station 5000 Station 5000 with rotary table
Installation Dimensions 2
Width 34 in 32 inHeight 79 in 70 inDepth 52 in 44 inWeight 9043 lbs 5733 lbs
Laser protection class Laser protection class 1 Laser protection class 1 according to DIN EN according to DIN EN 60825-1 60825-1 Extraction external | external | integration optional integration optional
Available laser systems TruMark Series 3000 TruMark Series 3000 TruMark Series 5000 TruMark Series 50004
TruMark Series 6000 TruMark Series 6000
1 with closed side aperture2 excl. swivel arm for monitor, keyboard and mouse3 without laser head, scanner and power supply unit, including axes and extraction4 on request
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Even better.The first generation of the TruMark Station 5000 has proven
itself in more than a thousand installations worldwide. This
is exactly why TRUMPF decided to improve it even more.
Allow us to introduce, the TruMark Station 5000, second
generation. Now boasting a Z-axis travel path of 19.6 inches,
our new laser workstation offers increased flexibility for
marking large components that may have a variety of
dimensions. The new linear axes are available as complete
modules and can also be retrofitted easily. The travel speed
along the X- and Y-axes is six times faster, reducing the time
between two marking cycles and as an option, the axes can
be moved into position at the press of a button.
Even faster. Apart from the technical enhancements, you also benefit
from the ergonomic design of the new TruMark Station 5000.
Based on intelligent construction, it can be used as a standing
or seated work station and, to facilitate set up and loading, we
have significantly improved access to the larger working area.
You can also decide how wide the door should open. This
function, successfully used with the TruMark Station 7000,
minimizes the time between loading and unloading.
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Even safer.We have also enhanced the fume extraction system of the new
TruMark Station 5000. With many components, emissions are
produced by the material ablation during marking. Faster laser
processing produces greater particle emission. The stronger
extraction covers the enhanced laser power of the TruMark
Series 3000, 5000 and 6000 marking lasers which can all be
integrated in the workstation contributing to a healthy work
environment.
Plus everything you have come to appreciate.Despite the increased work area, the TruMark Station 5000,
thanks to its compact design, offers flexibility when choosing
the installation site. For incorporation into a flow line, it
provides you with the option of conveying work pieces
through the side enclosure openings. At reduced cycle times,
our TruMark Station 5000 with rotary table allows you to
load or unload one side of the rotary table while the laser is
processing your work pieces on the other side. And, so we
can support you at any time, you could allow our service
specialists access to the complete laser and workstation
system through the secure TRUMPF Telepresence portal.
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TruMark Station 1000
Work piece specificationsMax. work piece dimensions Width 9.8 inHeight 6 inDepth 11.8 inMax. work piece weight 11 lbs
Available manual axesTravel path Z-axis 6 in
InstallationDimensions1:Width 16 in Height 20.5 | 302 inDepth 33 in
1 without monitor, keyboard and mouse 2 with door completely open3 without connecting cable and power supply unit
TruMark Station 1000
Weight with integrated laser 3 88 lbsWeight: power supply unit 75 lbsDimensions: power supply unit:Width 926 inHeight 981 inDepth 1025 in
Laser protection class Laser protection class 1 according to DIN EN 60825-1
Extraction external
Available laser system TruMark 3010 TruMark 3020 TruMark 3130
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High-tech for manufacturing.Minimal investment and incredibly compact – these are
the assets of our smallest laser workstation, the TruMark
Station 1000. It is often the right choice even when
questioning the feasibility of laser technology because of the
typically related space and cost requirements. The system is
comprised of a table station accessible from three sides, a
protective laser door monitored for safety, and a supply unit
which, with its long supply cables, allows plenty of space for
installation.
The integrated PC and our comprehensive TruTops Mark
software complement the TruMark Station 1000 to create
a reliable stand-alone unit. By eliminating automation and
motor drives, the TruMark Station 1000 finds its niche where
reliable reproducible high quality laser marking is required at
a reasonable cost, even if throughput is low.
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Complex technology – easy to operate.A work table with manual adjustment of up to 150 mm can be
used to bring the focus to the height of your work piece. Just
after that you can start marking. And if laser marking is a new
technology to you, the optional laser parameter assistant
NAVIGATOR will assist you in finding the optimal settings.
Laser on, noise off.The TruMark 3010 marking laser is standard equipment for the
TruMark Station 1000. The laser head was designed to ensure
that the outer shape alone would suffice to cool the laser head
via the cooling fins. This is why the convection air cooling is
completely silent. Using the adjustable and flexible exhaust
hose, you can preserve the newfound silence by positioning the
extraction apparatus independently. The compact dimensions
and low weight, together with the ability to plug all of the
connections, enable you to transport the table workstation in
the boot of your car and use it as a mobile marking laser.
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Superior materials.
Every laser project is as unique as a fingerprint. This is where
the modular design of the TruMark products pays off. You can
configure your laser system to match your requirements like a
customized design, using the modular components. As
opposed to a special order, your project costs will remain
transparent and manageable. Over and above the extensive
basic features of our marking lasers, we offer a variety of
options and supplementary equipment, all of which coordinate
perfectly with the lasers and workstations. Your TRUMPF
representative will be happy to introduce you to our full line of
accessories.
Pilot laser
! Simulation of the marking process using visible, harmless red
light (Laser protection class 2)
! Easy positioning of the work piece in the marking area
Profibus ! Profibus DP-Slave PCI CIF 50-DPS
! Simple integration of the laser into a Profibus infrastructure
Input/Output Extension ! Additional 16 inputs and 16 outputs (digital)
! 8 of which are high speed ports
! Real time input and output for fast list processing
(up to 15 different addressable lists)
! Encoder and proximity switch input for marking on the fly
Options
application.for flexible
The pilot laser simulates the marking process on the work piece
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Filter equipment
! Application-specific extraction systems
! Completely integrable
! Laser-independent set-up
External heat exchanger ! For marking lasers with water/water cooling
! Air-cooled model for installation in frost-free interiors
! Tested and functional unit, ready to connect
! Ready for immediate operation
Rotary axes
! For clamping round parts
! For marking on the circumference
! Available with different clamping and swiveling devices
Foil module
! Manually operated module for marking labels and foils
! Flexible Installation in X- and Y-direction
! Integrated knife for cutting to required length
Marking of options.Paragraphs marked with a plus sign before the heading describe optional
accessories that complement the standard scope of the TRUMPF equipment or
software.
Rotary axis for marking on circumferences
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Exploit experience.
Laser parameters optimized for a particular material can be
used time and again, either as a reference or as a modifiable
template. This enables you to quickly create a database of your
laser parameters. Collect all of the existing settings in a
separate dialogue – categorized and clearly displayed. If you do
not want to be bothered with the details of laser marking, our
new laser parameter assistant, NAVIGATOR, will do it for you.
It will bring the knowledge of our application development to
your company.
Complete control.
The TruTops Mark software empowers you to easily control
laser technology. It is Windows® based and available in several
languages. TruTops Mark combines marking software, CAD
editor, management of laser parameters and interfaces, flow
programming using QuickFlow, and a proven diagnostics tool.
This software is the only thing you need to completely
control the laser.
Make it simple.
The CAD editor offers you all of the options for drawing and
designing. You can even import vector and pixel formats. A
great variety of laser optimized standard fonts are automatically
included – and you can import true type fonts if you wish.
Variable data can be included in every marking file and are
generated as clear text or in coded format (e.g. data matrix,
barcode).
MarkTruTops
Software
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Seamless integration.
You may use the many interfaces to read variable data into your
marking program. TruTops Mark offers many options for
incorporating the marking laser and its controls into existing
production lines.
Just program.
Basic processes are programmed with Quickflow pick-and-drop,
an object-oriented programming environment. This enables you
to control complete marking cycles from start to finish.
For example, you can respond to measured production values
with variable marking. We include various program structures
to make programming easy.
Reliable reports and remedies.
The diagnostics tool displays and analyzes the laser operation
data. It shows a complete list of monitoring reports and the
current status data record. Should there be a problem
somewhere along the line, you or our service experts can
quickly trace and diagnose the cause and remedy the problem.
Laser power monitor
! Internal module to measure the laser output
! Real time control of the pump diodes
! Control with software
ActiveX TruTops Mark component ! ActiveX software components for TruTops Mark
! Simplified integration through Active-X data exchange
! Simple, pre-configured integration of TLV commands into
your process environment
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Environmentally friendly technology.
Marking with a laser means we have a work piece and light -
no varnishes, no acids and no mechanical tool wear. The
materials are not combined with other substances during laser
marking, making them much simpler to recycle. This is of
tremendous advantage to our environment, especially with
plastics.
We produce laser light based on state-of-the-art laser
developments. For the same output, the TruMark Series 3000,
for example, requires only 20 percent of the power consumed
by our first diode-pumped VectorMark compact 1 marking
laser. The power is used five times as effectively. This saves
energy, reduces costs and protects the environment.
Sustainability for our environment.
Protection of the environment and health is close to our
hearts. For this reason, we use the best available technology
to avoid any detrimental effects that our commercial activities
might have. Process efficiency throughout the company,
especially in production, is of equal importance. We call our
internal process environment SYNCHRO - a systematic
procedure to detect and eliminate waste. We apply it
worldwide, thereby avoiding overproduction, and we develop
safe processes for flawless manufacturing quality.
Environmentallyfriendly
sustainable.and
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Comparison of different marking processes.
Lasermarking
Embossing Printing Inkjet Mechanicalengraving
Etching
high + average average average average low
high + average high + average high + high +
high + high + average average high + average
low + high low + low + high average
high + average low average low low
low + high high high high low +
Environmental compatibility
Quality
Durability
Material stress
Flexibility
Maintenance/ Wear
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TRUMPF is certified according to DIN EN ISO 9001 and VDA 6.4
TRUMPF Inc. · Farmington Industrial Park · Farmington, CT 06032 Phone 877 232 9334 · Fax 860 255 6681E-Mail [email protected] · Homepage www.us.trumpf.com
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