MATCH DCS Operator Training V3

8/22/2019 MATCH DCS Operator Training V3

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EVONIK Degussa Specialty Chemicals (Shanghai) Co. Ltd.

MATCH Plant Engineering

MATCH DCS Operator Training

Emerson DeltaV System Overview


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Objective of this Training

This training just supply a simple introduction for Emerson DeltaV

System based on the MATCH project.

Base on the Degussa DCHI standard, include the basic knowledge ofDeltaV system and related operation of MATCH control system.

At the end of training, customer shall be able to operate the DeltaV

operator interface


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System Overview

DeltaV Simple System Architecture


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System Overview

System Network Overview

Introduce a basic DeltaV control system Control Network components.

DeltaV Workstation A personal computer, running the Windows XP

operating system, connected to the DeltaV Control Network. Used for

engineering control strategies, operating the process and diagnostics of the

DeltaV system on-line.

DeltaV Controller The DeltaV system computer running the programwhich controls the process equipment. It also communicates the process data

to the operator.

Input/Output Subsystem Consist of the I/O cards and terminal blocks used

to interface to the field devices such as motors, valves, transmitters, etc.


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System Overview DeltaV System Workstation

The DeltaV software, installed on each workstation, has variousinstallation options that define the workstations functionality. The

workstation will be one of the following types: Operator StationProvides operator interface capabilities.

Professional PLUS StationUsed to configure, operate and diagnosethe system and contains the system database. Only one workstation

will bea Professional PLUS.

Application StationIntegrates the DeltaV system into the plantLAN. Also used to support the Continuous Historian, Batch Historian,

andBatch Executive products. The DeltaV Workstation uses Microsoft Windows XP as its

operating system software.


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MATCH Control System Overview MATCH Control System is a big system. In this system have following

element:

1 Professional PLUS.

2 application stations. AMS,Historian/AS01, PIMS/AS02

3 operator stations/BPHT, 3 controllers/BPH, 2 controllers/TF, 1 SIS/TF.

3 operator stations/PMMA, 2 controllers/PMMA,2 controllers/TMR,1

SIS/PMMA.6operator stations/MMA, 5 controllers/MMA,2 controllers/MTBE,

1 controller/INFRA.

2 operator stations/MUSC, 1 controller/MUSC.


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DeltaV Operation

Alarm

Banner

WorkingArea

Button

Toolbar


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DeltaV Operation Operation Overview

Toolbar Contains buttons for quick access to frequently used applications

or additional functionality within DeltaV Operate. Working Area A graphic representation of the plant and its current

operating data. The data is automatically updated to show current process

values

Alarm Banner Displaying, from left to right, the five highest ranked alarms.

It dynamically changes as new alarms become active or as existing alarmschange state.


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Toolbar Description


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Alarm Banner Description


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DeltaV Operation Dynamos

As you develop a system of operator pictures, you may need to use

an object (such as a pipe, pump, or valve) in more than one picture. You

can save such custom built objects as reusable graphics.

Pop-up windows

Pop-up windows provide additional operating information and detailedparameters. The pop-up windows shown above are:

Faceplate Provides you with the operating parameters for a control module.Depending on the type of control module the operating parameters displayedwill vary.

Detail Window Provides you with the parameters for a control modulewhich may be tuned, including alarm trip points, control loop gain, reset and

rate. These parameters may be changed based on your assigned security level.

MATCH DCSFaceplate and Detail Windows introductions


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DCHI - AI Dynamos

IO-Failure

Alarm inactive and not

acknowledge

Active critical

Active warning

Normal State

Blinking State 2Blinking State 1Static DisplayModule state

Engineering Unit

Tag name

Process Value


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DCHI - DI Dynamos

IO-Failure

Alarm inactive and not

acknowledge

Active critical

Normal State


Tag name

Alarm Text Indication


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DCHI - ON/OFF Valve Dynamos

Undefined state: close andopen feedback of valve

are wrong, so displaying

Valve Failure

IO-Failure

Valve in AUTO mode,Interlock active

Valve in MAN mode,Interlock not active

Valve Opened

Valve Closed


FC valve FO valve


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DCHI - PID Controller DynamosPID controlleroutput indication

PID controllermode indication

PID controllerset point indication

PID controllerPV indication

EngineeringUnit

Mode typeSelected window

Data Entry window


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DCHI - PID Controller Dynamos

PID controller inIMAN mode

Active Critical

alarm

IO-Failure

PID controller

Interlock active

PID controller in

CAS mode

PID controller in

AUTO mode

PID controller in

MAN mode



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DCHI - Control Valve Dynamos

IO-Failure

Valve in AUTO mode,Interlock not active

Valve Opened, in MANmode, Interlock not

active

Valve Closed, in MANmode ,Interlock active


FC valve FO valve


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DCHI - SIMOCODE Dynamos

Electrical Failure

Motor in AUTOmode, Interlock active.

State not acknowledge

Motor permitted

IO-Failure

Motor local OFF

Motor in MAN mode,

Interlock not active

Motor ON

Motor OFF



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DCHI - VFD Dynamos

Electrical Failure

IO-Failure

Motor in AUTOmode, Interlock active,

State not acknowledge

Motor local OFF

Motor in MAN mode,Interlock not active

Motor ON

Motor permitted

Motor OFF



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DCHI SIS Dynamos

Related to SIS Dynamos

This pressure transmitter first go to SIS system, then display on

DCS. Alarm not active.

This level switch first go to SIS system, then display on DCS.alarm active.

This ON/OFF is related to SIS system, when SIS instrumentalarm active, valve will be cut instrument air..

This ON/OFF is related to SIS system, when SIS instrumentalarm not active again. Click Reset button, like thisoperator can open valve again.

Reset button SIS symbol


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General Elements on Faceplate

Push pin: Fix this faceplate at current position on the monitor

Position button: Display this faceplate in other monitor

Close the faceplate

Open detail window

Open Primary control pictureOpen Interlock module

Open control module

Open process history view

Display activated Interlock status

Acknowledge Alarm


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Alarm state on Faceplate

Low Switch PointCRITICAL active High Switch PointCRITICAL not active

Low AlarmWARNING

active

High AlarmWARNINGnot active

InterlockCRITICALactive

Inactive Switch &Alarm

and not acknowledge

InterlockCRITICALnot active

High AlarmCurrently beingdisable

Deviation Alarm

Currently beingdisable


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AI Faceplate with 4 Alarm

Tag nameTag Description

Engineering Unit

Process Value

Alarm or Trip Point

Enable High AlarmDisable Low Switch Value

PV bar

Range High Scale

Range Low Scale

Push Pin: This window does not close if you open another window of the same type.

IO-Failure


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AI Detail with 4 Alarm

Alarm or Trip value

Enable simulate

Enable Alarm or Trip

DiagnosticsinformationIO-Failure


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AI Faceplate and Detail with 8 Alarm


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ON/OFF Valve Faceplate

Open ButtonClose Button

Mode Buttons

Reset FA Button,Supervisor have right .

Device Status

Fail Alarm Alarm Indication

Device State: Records the current state of the DC_STATE parameter in the Device Control block .

Fail Alarm :Records the current state of the FAIL parameter in the Device Control block.

Valve default statewhen in auto mode


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ON/OFF Valve Detail

Interlock descriptionInterlock not active

Reset First out Arrow

First out ArrowBypassInterlock


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DI Faceplate and Detail

Normal state

Active Alarm

IO-Failure

Inactive Alarm


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Other Type Faceplate and Detail


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PID Faceplate

PV bar

PV

SP barMode buttons

Actual Mode

Output slew keys

SP slew keys

High SP limit

Low SP limit SP slider

SP entry

Output entry

Low Output limitHigh Output limit

Output bar

Output slider

FO valve Indication

FC valve Indication


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PID Detail

DeltaV Tune button

P.I.D parameter


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SIMOC Motor Faceplate Motor CurrentIndicationPermit

button

Reset FA Failure (usernames that are higher than supervisor have operation right to this button)

OFF

button

Start

button


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SIMOCODE Motor Detail

Reset SIMOCODEFailure button

SIMOCODE communicationAddress mapping

Note: Operator have operation right to Reset SIMOCODE Button. Please donthigh frequency click this button, otherwise will make some trouble to you.


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VFD Faceplate

Communication break


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VFD Detail

Reset VFDFail button

VFD communication

Address mapping


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Totalizer Faceplate

Set point valueFor Target

PV Indication

AccumulatedValue

Actual status

Reset Accumulatedvalue button Pause Accumulating

button

Start to accumulatebutton


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Totalizer Detail

Dosing control Curve

Ramp OFF button

Ramp mode ON


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Normally Open ON/OFF Valve

Ensure have no active interlock conditions;

Ensure instrument air is ok;

Ensure FA Alarm clear and Reset button disappear on

Faceplate;

Ensure operating mode in MAN, so operator can open valve

from DCS Faceplate.


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Normally Start SIMOCODE and VFD

Ensure have no active interlock conditions;

Ensure device already powered on;

Ensure have no profibus failure;

Ensure have no SIMOCODE &VFD failure;

Ensure local switch in Release position;

Ensure FA alarm clear and Reset button disappear on

Faceplate;

Ensure operating mode in MAN, so operator can start pump

from DCS Faceplate.


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View Process Alarms

TheAlarm List picture, displayed by clicking theAlarm Listbutton ,

lists up to 250 alarms. This allows you to view alarms that are not visible on

the alarm banner.

Alarm List button

Inactive critical alarm


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Alarms List

Alarms are ranked in order based on the following four criteria:

Unacknowledged alarms More important than acknowledged alarms.

Alarm with equal acknowledgment status Active alarms are moreimportant than inactive alarms.

Alarms with equal acknowledgement status and active status Alarms

with higher priority have the greatest importance.

Alarms with equal acknowledgement status, active status and priority

Newer alarms (i.e., alarms with more recent time stamps) are moreimportant.

Note: Alarms are displayed on the Alarm Banner left to right based on the

same criteria.

DeltaV Alarm Priority: Critical Warning Advisory Log

Most

Important

LeastImportant


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Alarm Filtering

Alarms on the list may be filtered by plant area using the Area Filter button

on the Main toolbar.

Plant Area Alarm Disable

Alarm List Access button

Area Filter button


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Alarm Filtering

The Area Filter picture displays a summary of active, unacknowledged and

suppressed alarms by plant area. By selecting a plant area the alarms for that

particular plant area are listed in the lower portion of the window.

The Area Filter picture also provides the ability to disable alarms by plantarea for personnel with the appropriate security privilege.


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Alarm Sorting

In addition to filtering, the Alarm List can be sorted by module, time of

occurrence, or time of last state change by clicking the appropriate button as

shown below. By default, alarms are sorted in the same ranked order as the

Alarm Banner.

Sort by Time of occurrence

Sort by Time of Last State Change

Sort by Alarm ID

Sort like Alarm Banner


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Process History View

Process History View allows you to view process data trends and events in

the same application.

Chart

Events


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Launching Process History View

Launching Process History View from on the DeltaV Operates Toolbar

or faceplate will initially display only Events by default.


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Event Filter Setting


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Charts Configuration


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Setting Time Scale of Configure Chart


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Add Trend

Additional trends can be added by pressing the Add Trend button shown

above. These added trends can not be saved if the chart was opened from a

faceplate.


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Creating a Custom Chart

With the variety of viewing preferences you may want to customize your

own chart. This would also allow you to define what trends will be grouped

together for a specific piece of equipment, such as Tank-201. Charts are then

named and saved with the standard file buttons.

Create a new chart

Open an existing chart

Save the open chart


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X Axis Scroll Buttons

The X axis represents time. With historical data it may be necessary to move

forward and back in time. Commonly used buttons are shown below.

Scrolls back in time by 10% of the window.

Scrolls back in time by 90% of the window.

Scrolls forward in time by 90% of the window.

Scrolls forward in time by 10% of the window.

Scrolls to the current time.


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X Axis Scroll Buttons

The time span of the window can also be increased and decreased by

selecting the buttons shown below.

Increases the time span to show more data.

Decreases the time span to show less data.

S i C i i h D


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Setting Connection with Data servers

D l V S f I d S


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DeltaV Safety Instrumented Systems

SIS (Safety instrumented systems) are applied to a process to reduce the

risk from costly or dangerous failures in industrial processes.Based on process safety and Degussa standard, We shall pay more attention for

following items:

1.Everybody doesnt bypass and force any parameters to start-up related

equipments under normal operation.

2.If having request to change the SIS function, must be proved by HAZOP.Plant manager must agree and sign the related MOC.

3. Operator shall know the difference between SIS and DCS from dailyoperation. Operator can confirm if SIS interlock is active from looking at the

interlock display and checking related dynamos.

Q ti f T i i


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Question for Training

1. How to use different username logon deltav under normal operation, and getdifferent right?

2. How many ways operators can viewplants process pictures?

3. What do symbols mean?

4. How many records do contained in the Alarm List?Alarm List

5. If control loop is cascade control loop, on the master controller actual mode isdisplaying the IMAN. What cause IMAN ?IMAN?

6. How to use Area Filter to just get alarm for related plant?Area FilterAlarm List

7. If valve and pump having SIS interlock, and SIS interlock already inactive, how toreopen this valve and restart pump again?SISSIS

Q ti f T i i


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Question for Training

8. How to confirm that valve can open or not?

9. How to use Alarm&Event and history view to track reason of instruments interlockthat lead to valve or pump stop!

Alarm&Event10. How to use Alarm&Event filter to Filter events based on related instruments status?Alarm&Event

11. How to get the ideal history trend?

12. How to add a temporary line in history view?

13. What does Inactive alarm mean? What is the symbol in the Alarm List?

Inactive AlarmAlarm List14. What happened to the module history picture if you open one faceplate?

module history picture15. How to directly access to faceplate and primary control picture from alarm list or

alarm banner??

16. How to do if operator open few faceplates at same time?

Date post:	08-Aug-2018
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MATCH DCS Operator Training V3

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