The Complete Solution to Washing

MATERIALSPROCESSINGSOLUTIONS

New Bruce WashPod

With over 55 years experience in the Materials Handling Industry Bruce can provide a bespoke turnkey Washing System to produce high quality products with maximum efficiency and minimum water usage

Disclaimer: The information in this document is for reference only and can be changed without notice at any time. Please note, any performance information is for guidance only and is not guaranteed.

The Clearer Solution to Washing

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Minimising Waste; Maximising Profits

Complete Self-Contained Wash Plant with only the footprint of a Container. Thought you didn’t have room to wash - well now you do!

FEATURES & BENEFITS– Smallest working footprint of any complete washplant– Fastest on-site set up time– Easily transportable with no need for specialist transport– Aggregate Scrubbing, Trash Removal, Aggregate Rinsing/Sizing & Sand Production in one neat package taking up less space than a parked articulated truck– Compliments Any Make of Mobile Screen/Crusher– 3-4 Products: 2 Aggregates, 1-2 Sand– Compliments Bruce Mobile Lamella Silt Settlement System– No planning permission required– Fold-up Walkways– Branded Components Throughout– Optional Conveyors or works with Radial Stacking Conveyors

APPLICATIONS– Sand & Gravel– Aggregate– Road Sweepings– C&D– Crushed Rock– Utilities Waste– Railway Ballast– Drainage Medium– Contaminated Soils

TPH– Aggregate Product up to 80tph– Sand up to 40tph

NEWBRUCEWashPod

Easily transportable with fastest on-site set-up

Smallest working footprint of any wash plant

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BWR300WASHINGSYSTEM

Consisting of a double deck or triple deck washing screen and filter (trash screen). The unique BWR300 washing system increases the proportion of re-usable products that are produced, and is fully mobile allowing customers to process on site and maneuver easily to various locations.

FEATURES & BENEFITS– Fully Mounted Washing System - consisting of Washing Screen, Log Washer & Filter (Trash) Screen– Mobile or Semi Mobile skid frame - can be mounted on back of 45’ trailer for ease of transportation– Multifunctional - suitable for a multiple of applications including Recycled Aggregate and Materials handling as part of a modular washing system– Compact Unique design - easily transportable from site to site with a minimum set-up time– Highly productive and efficient screens with high frequency motors– Complete with control panel for connection direct to generator or wired to full system control panel– Easy to operate in confined areas (minimal footprint)– Hardox Wearparts as standard - to ensure longer wear life

OPTIONS– Double or Triple Deck Washing Screen– This plant can also be supplied with a Sand Plant, Lamella/Thickener System and Silt Recovery System for complete turnkey solution– Plant can be adapted to suit or compliment an existing system

APPLICATIONS– Recycled Aggregate– Sand & Gravel– Primary Aggregate– Railway Ballast

– Foundry & Metals– Secondary Aggregate– Asphalt– Reclaimed Aggregate

The BWS Bruce Sand Recovery Plant maximises fines recovery and produces high quality sand products. The system consists of a lined cyclone, centrifugal slurry pump, dewatering screen andcollection tank all skid mounted.

FEATURES & BENEFITS– Maximises sand recovery increasing saleable products– Eliminates loss of quality fines to ponds/lagoons– Reduction of moisture content of sand product– Underflow lined slurry pump & lined hydro cyclone(s)– High frequency dewatering screen– Self regulating cyclone collection tank with built-in float system– Weir discharge system– Cyclone and support frame foldable for shipping– Can produce one or two grades of material– Adjustable chute under cyclones for allocation of coarse/fines product– Heavy duty robust build ideal for rugged operating environment– Low maintenance– All wear parts are rubber lined

APPLICATIONS– Sand and Gravel– Silt– Clay– Crushed Rock– Iron Ore

OPTIONS– Available in 60 / 100 / 120 / 150 / 200TPH– Available with integrated bucket wheel

BWSSAND RECOVERYPLANT

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Bruce BWS60 Sand Recovery Unit

Did you know?Bruce only use Hardox® for all their wearparts

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BWSRBSAND RECOVERYUNIT

The BWSRB unit is an extremely efficientsand recovery machine consisting of adouble bucket wheel, centrifugal slurrypump, two hydro cyclones, collectiontank and dewatering screens all onone chassis.

FEATURES & BENEFITS– Twin Bucket wheel with variable speed control– Weir discharge system– Underflow rubber lined slurry pump– Rubber lined hydro cyclones– High frequency split deck dewatering screen– Self regulating cyclone collection tank with built in float system– Recovers 96/98% of all material above 75 microns– Removes silt, slimes and clays below 75 microns– Removes water following dewatering operation to 12-15% of residual water content– Can produce one or two grades of material– Adjustable chute under cyclones can allocate recoverd fines to either the course or fine product– Processing of sand or similar materials near point of extraction– Heavy duty robust build ideal for rugged operating environment– Low Maintenance– All wear parts are rubber lined

APPLICATIONS– Sand and Gravel– Silt– Clay– Crushed Rock– Iron ore

OPTIONS– Available in 120 / 200TPH

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Did you know?Bruce are up and running over 55 years

Bruce single or twin heavy duty logwashers / coarse material washers are ideal for cleaning and scrubbing materials to produce high specification products including aggregate, crushed stone, clay, iron ore and recycled or reclaimed materials.

APPLICATIONS– Recycled Aggregate– Sand & Gravel– Primary Aggregate– Railway Ballast– Foundry & Metals– Secondary Aggregate– Asphalt– Reclaimed Aggregate

OPTIONS– Single or Twin Shaft Machine available– Can be supplied as separate unit or as a complete turnkey washing system

BWL/C LOGWASHER /COARSE MATERIAL WASHER

FEATURES & BENEFITS– Robust build for heavy duty applications– Extended machine life due to Hardox Wear parts & nozzle plates– Interchangeable Hardox screw flights and paddles as standard– Adjustable water discharge weir system– Controlled input water flow using valve– Bespoke design can be adapted to suit or compliment an existing system

Bruce BWL/C Logwasher

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BWDDEWATERER RANGE

The BWD Dewaterers are the most cost effective and efficient way to remove water from sand, clay and silt. The range isavailable in 90, 120 & 150tph capacity.

FEATURES & BENEFITS– Long settling tank & recovery spiral for increased fines– High capacity variable speed bucket wheel– High capacity vacuum bucket wheel fitted with interchangeable drain plates– Overflow weirs to increase fines recovery– Slurry intake boxes are rubber lined– Can produce one to two grades of material– Adjustable weir discharge– 4 No 4” valves on sump– Standard bucket plates are 10 x 5 aperture oras customer requirements– Hydraulic Motor & Gearbox– Robust & Durable Build Quality

OPTIONS– Hydraulic Powerpack– Pump & Diesel Engine also available

APPLICATIONS– Sand & Gravel– Clay– Silt– Limestone– Recycled Aggregate– Marine dredged Aggregate

Bruce BWD Dewaterer

BWD Dimensions:

Working length Working width Working height No. Buckets Spiral diameter Bucket diameter Weight (dry) Tank Capacity

BWD90 4.5m (14.75) 3.3m (10.8ft) 2.8m (9.18ft) 24 2.5m (8.2ft) 2.4m (7.8ft) 3.5 Tonne 6000 litres

BWD120 8.5m (27.8ft) 2.2m (7.2ft) 3.74m (12.27ft) 48 1.6m (5.2ft) 3.4m (11.15ft) 7.5 Tonne 14175 litres

BWD150 11.2m (36.75ft) 2.2m (7.2ft) 4.62m (15.15ft) 56 1.6m (5.2ft) 4.5m (14.8ft) 11 Tonne 20000 litres

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HEAVY DUTY WASHING SCREENSBRUCE Heavy Duty Washing Screens aredesigned to have a high screening efficiencywith an added advantage of requiring minimum maintenance.

FEATURES & BENEFITS– High acceleration rate to ensure optimum screening– Low maintenance as vibrating motors provide the driving force, eliminating the need for complicated shaft assembly & belt drives– Heavy duty single motor base, using a fabricated and machined construction– Heavy duty double motor base using a high tensile steel tube with machined motor bases the tubular construction allows high resistance to forces applied from any direction (Machined to ensure prolonged motor life.)

APPLICATIONS– Quarry– Sand Stone– Mineral Processing– Sand & Gravel– Recycling

OPTIONS– Single or Double Deck Screens available– In house design for non standard application service

DEWATERING SCREENSBRUCE De-watering Screens are designed to handle a maximum throughput of material to deliver minimum moisture content allowing easy conveying, drying or processing.

FEATURES & BENEFITS– High output with low maintenance– Modular decks - changes can be achieved with minimum downtime– Designed for incorporation in existing plants, e.g. bucket dewaterer, cyclones, screw dewaterer etc.– Rubber lined sump– High frequency low amplitude vibration, creates an ideal relationship for effective dewatering of fine solids– Screen can be equipped with special slotted polyurethane modular screen decks which enhances de-watering Underside deck stiffening allowing for “g” force de-watering action High acceleration conveying motion minimizing material adhering to the conveying deck

APPLICATIONS– Sand– Lime– Gravel– Silt

OPTIONS– Stainless steel or polyurethane decks available

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TYPICALWASHING LAYOUT

10Typical Washing layout: alternative view

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BWT THICKENER TANK

The New BWT Thickener is designed with added features to eliminate dead spots & maximise efficiency

FEATURES & BENEFITS– Central Troughs to eliminate deadspots– Reduces water usage through recycling water and pumping back to washing plant– Environmental Friendly with less water waste– Reduction in footprint required for complete washing plant due to previous area to accommodate ponds– Backwash Facility– Fully galvanised stairs, walkway & fixed bridge– Sludge pump– Designed & built to customer requirements– Multiple Flocculent Dosing

APPLICATIONS– Sand & Gravel– Iron Ore– Aggregate– Crushed Rock

Model nominal feed capacity:

BWT8 230-510m3 per hr

BWT10 384-793m3 per hr

BWT12 560-1125m3 per hr

OPTIONS– Cabin with Flocculent Dosing Station– Clean Water Ballast Tank

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Did you know?Bruce’s first wash plant was installed in 1974 and is still running today…

The Bruce BWLT Lamella Trailer is a mobile fines settlement system to recycle water and eliminate ponds. This unique design involves no on-site building or setup time.

FEATURES & BENEFITS– Eliminates any build or setup time required– Easily maneuverable from site to site– Semi Mobile skid frame can be mounted on back of 45’ trailer for ease of transportation.– Unique design to market– Highly productive and efficient with Minimal water usage– Modular screen system– 2 x Silt Screw Conveyors– Clean water tank agitator– Pump for clean water

APPLICATIONS– Sand & Gravel– Iron Ore– Aggregate– Crushed Rock

OPTIONS– Skid mounted (Demountable)– Mobile: Tri-axle skelly trailer

BWLTLAMELLA TRAILER

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BWB120RECYCLING WATERBATH

Light-waste flotation system for construction and demolition waste streams,to maximize recovery of recyclable materials and your return on investment.

FEATURES & BENEFITSThis unit is an operator friendly, mobile and cost-effective package designed to separate floating contamination from aggregate products.

APPLICATIONS– Construction waste – Trommel Fines clean-up– Demolition waste – Particle size from 4mm - 150mm

cleanmaterial

floatedmaterial

New BWB120 Recycling Waterbath

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Did you know?Bruce where the first company to manufacture an Electro-Magnetic Feeder

BRUCE Hoppers & Belt Feeders are designed for feeding large quantities of bulk material evenly and consistently into crushing, washing or screening plants. The Belt Feeder is equipped with closelyspaced idlers or impact modules for minimum spillage. Rugged variable speed drive unit provides a large variation of feed rates to meet the toughest applications.

APPLICATIONS– Coal– Lime/Limestone– Pellets– Rocky Material– Metal Concentrates– C&D

HOPPERS& BELTFEEDERS

FEATURES & BENEFITS– Large capacity heavy duty hoppers and belt feeders– Meets ISO safety requirements with safety guards and side skirting fitted as standard– Fixed variable speed drives– Fully automatic belt scraper with replacement wiper blade– Discharge conveyors up to 1500mm wide

OPTIONS– Hopper lined with Hardox®, HD polyurethane or rubber sheeting– Electric or hydraulic drive

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LATTICE CONVEYORSBRUCE Belt Conveyors are of a heavy-duty lattice design. Belt tensioning is achieved by either screw tensioners or by gravity take-up units. The conveyors meet the ISO safety requirements and can be fitted with single or double walkways. Belts can be covered with folded galvanized steel covers and polyurethane belt-scrapers can be fitted if required.

FEATURES & BENEFITS– Lowers labour & energy costs as an alternative means of transportation– Flexible loading and discharging of materials– Environmental friendly with less noise and air pollution– Conveyors meet ISO safety requirements

APPLICATIONS– Aggregate– Recycling– Mining– Food– Agricultural– Chemicals

OPTIONS– Bespoke sizes to meet customer needs– A variable range of lengths and widths to achieve maximum tph– Dust encapsulation

MOBILECONVEYORSFEATURES & BENEFITS– Stockpile heights to meet customer requirements– Remote control for ease of movement on site– Meets ISO safety standards

APPLICATIONS– Aggregate– Recycling– Mining

OPTIONS– Bespoke design to meet customer requirements– Chevron belt preventing rollback of material– Dust enscapulation– Hopper vibrators– Belt scale– Electric or hydraulic drives

Bruce Radial Mobile Conveyor

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BRUCE FEEDINGELECTRO - MAGNETIC FEEDERS

Vibrating feeder’s are designed with a single drive unit and have variable control to ensure a steady feed to the plant.

BRUCESCREENING

ELECTRO - MECHANICAL FEEDERS

BRUCE range of Mechanical Vibrating pan feeders are designed with maximum feeding efficiency and include feeders for light to heavy duty material within the quarrying, cement and materials handling industries. The feeders are driven by twin electric motors with an option of variable feed control.

VIBRATING GRIZZLIES

BRUCE Grizzlies have an extremely robust fabricated design double or triple stepped decks. Power is supplied by heavy duty vibrating motors eliminating separate shafts, bearings, drive belts etc.

VIBRATING SCREENS

BRUCE Vibrating Screens are designed to have a high screeningefficiency with the additional advantage of requiring a minimum of maintenance. Screens are driven by either a single or double motor drive depending on the application and the nature of the material to be screened.

HEAVY - DUTY ELECTRO MECHANICALVIBRATING FEEDER

BRUCE range of heavy duty mechanical vibrating pan feeders are designed to give maximum feeding efficiency. Drive power is provided by twin electro vibrating motors mounted on a tube type bridge. Vibration can be controlled by a variable speed.

BRUCERECYCLING

BRUCEENGINEERING

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FROM INITIAL SITE SURVEY TO TURNKEY RECYCLING PACKAGE

Picking Stations: 1 - 20 Man/Conveying: Bespoke waste design/Feeding: Belt, Electro-Magnetic, Vibrating/Screening: Trommel, Flip Flow, Vibrating/Water Density Separation/Air Density Separation/Ferrous & Non Ferrous Separation

COMPLETE PLANTS

BRUCE manufacture processing plants from design stage through to installation & commissioning.

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Keeping youup and running

WHEN TIME = MONEYHARDOX IS YOUR ANSWER

Services:

• Welding• Cutting• Folding• Drilling• Bending• Machining

Industries:

• Quarry & Mining• Recycling• Agriculture• General Wear Parts & Cutting Edges

web: www.hardoxireland.com

Bruce Engineering Services (NI) Ltd.33 Lindesayville RoadCookstownCo. TyroneBT80 8UH

tel: +44 (0) 28 8676 3684email: sales@bruce-eng.co.ukweb: www.bruce-eng.co.uk www.hardoxireland.com

Providing Materials Processing Solutions all over the world…