+ All Categories
Home > Documents > MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top...

MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top...

Date post: 16-Mar-2021
Category:
Upload: others
View: 0 times
Download: 0 times
Share this document with a friend
33
JAGUAR LAND ROVER MathWorks Expo October 2014 Andy Richardson JLR Head of Simulation
Transcript
Page 1: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

JAGUAR LAND ROVER

MathWorks Expo October 2014

Andy Richardson – JLR Head of Simulation

Page 2: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

2

Loud and Proud

Page 3: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

3

Jaguar Land RoverCompany Overview

11 vehicle lines – with ambitious expansion plans to extend product offerings

Jaguar F-TYPE, XF Sportbrake & XE announced as the 9th, 10th & 11th vehicle lines

4 UK assembly plants, with 2 UK product development facilities

New £1.1bn engine investment - plant under construction

Employs 30,000 people globally - increase of 11,000 over last 3 years

Employs 7000 engineers and designers - up 1,000 on the prior year

Global sales reach, worldwide network covering 178 countries

Page 4: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

4

Ground-breaking Days at Jaguar Land Rover

Page 5: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

5

New 2014 Successes So far …….

Launch of Special Vehicles

USA Superbowl Advertisement Queen’s Award for Enterprise Jaguar Best Brand in What Car & 2nd

J.D. Power US Quality

XE Launch – New Medium

Segment Jaguar

250 New Jobs at Halewood new

home of Discovery Sport

Page 6: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

6

BEST COMPACT SUV

Auto Express UK Award

2013

MOST BEAUTIFUL SUV

Auto Motor Und Sport

Magazine 2013

Jaguar Land Rover Corporate Presentation Presenter Name

Jaguar Land RoverRecent Awards

Page 7: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

Global Retail Sales Growth Up 16%

Jaguar Up 22k 38% growth rate

Land Rover Up 38k 12% growth rate

208,197 240,905

305,859

374,636

434,311

0

50,000

100,000

150,000

200,000

250,000

300,000

350,000

400,000

450,000

500,000

2009/10 2010/11 2011/12 2012/13 2013/14

Jaguar Land Rover Total

+ 22%

+ 16%

+ 27%

+ 16%

CHINA

REGION

23%

EUROPE

20%

UK

18%

USA

17%

ROW

17%

ASIA

5%

Page 8: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

17% Overseas

17% North America

18% United Kingdom

20% Europe

23% China

5% Asia Pacific

Geographic Mix 2013

Emerging markets now account for nearly 50% of our total sales creating an

improved balance to the geographical sales mix

Jaguar Land RoverGlobal Sales Mix Development

29%North

America

27%UK

31%Europe

1%China

1%Asia Pacific

11%Overseas

Geographic Mix 2005

Page 9: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

9

Challenging ConditionsPeriod of Opportunity through Innovation

Mature Industry Experiencing a New Age of Innovation

Increase oil prices, exchange rate volatility & changing tax regimes

European capacity

Engine downsizing, focus on emissions & fuel efficiency

Competitor overseas manufacturing & consumers offers

Regulatory change

Automotive 9 of the 20 Top Innovative Companies[Boston Consulting Group]

Page 10: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

10

The Challenge for Engineering

10,000 Requirements

> 100,000 Test Cases

18 Customer attributes:

e.g. Ride & Handling,

Performance & Economy

Massively increased

Systems Complexity

100 ECUs

>100 Millions of lines of code

100s New Leading Edge

Technologies

1000s New Parts

55 Major Systems

1,200 features

6 Functions:

Body, Chassis, Powertrain,

Electrical, Hybrids, Vehicle

4500 Data Signals

Refreshed 100*/Sec

178 Global Markets “More Great Product Faster”

50 product actions in 5 years

Page 11: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

11

Delivering the Next Generation of Jaguar and Land Rovers

Page 12: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

12

Systems Engineering ‘W’Delivering New Product

Page 13: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

13

Requirements & the Customer Experience

DNA

Engineering

TargetsProduct DeliveryPALS

Standards

Customer Quality Data

NCBS / CQI / J.D.Power

DNA: This is the excitement character of what makes a

vehicle into Jaguar Land Rover vehicle. It defines the

aspects that tie our products together, and make them a

unique proposition in the market place.

Standards: Are used to generate the basic hygiene level

of performance for all our products – reused and assessed

on all vehicles, they cover aspects of durability, material

performance etc…

PALS: For each of the Attributes (characteristics of the

vehicle which can be perceived directly or indirectly by the

customer) a relative positioning of performance against

the identified competition.

Page 14: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

14

Brand DNA

Hearts Minds

Performance & Economy

Usability

Perceived

Quality

Safety & Security

Seductive Design

Vehicle NVH & Powertrain Sound

Vehicle Dynamics

Driveability

Iconic

Design

Definitive

Capability

Inner

Strength

World’s

SUV

Brand of

Choice

Page 15: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

15

How Does Virtual Engineering Help?

• Develop New Design Concepts

• Integrate New Technology

• Assess Alternative Designs

• Develop and Verify Targets

• Confirm Design Compatibility

• Develop Systems Architectures

• Confirm Performance Targets

• Develop Engineering Solutions

• Assess Potential Failure Modes

• Assess Design Sensitivity

• Develop Countermeasures

• Assess Derivatives and Options

• Optimise Design and Performance

• Test design through range of customer usage

• Manufacturability and tooling

• Sign Off Customer Requirements

• Evaluate post test Failure Modes

• Develop and verify countermeasures

• Final Baseline Correlation

Page 16: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

16

Brake SquealAerodynamics

Stability Control Systems Thermal management

Virtual Engineering

At Jaguar Land Rover

Page 17: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

17

Wiper Noise Analysis

Climate Control Systems

Vehicle DynamicsBody Crash Analysis and

Optimisation

Virtual EngineeringAt Jaguar Land Rover

Page 18: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

18

Delivering the Virtual Car

To date to deliver all variants of

Jaguar XE

1200 TB of data

generated

36 Million HPC CPU

Hours

1.8 MillionSimulations

Page 19: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

19

Technology and Complexity Growth

Climate

Increasing Feature

Complexity and

Attribute Impact

Nu

mb

er

of S

yste

m/A

ttrib

ute

s

2008 201420122010

EMSSCS

GSM

eDIFF

CVD

TCM

Body

Air Sus

Restraints

CMbB

PED Ride/Handling

HVAC

VoiceNAV

DAB

DVD

HMI

USB

Displays

Safety & Security

ISGElec Drive

line

Hybrid

Torque

Vectoring

New Concepts

New Capabilities

Telematics

ADAS

Page 20: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

20

Impact of New Technology and Complexity Advanced Driver Assistance Technologies

Enhanced Park Assist functions

with Perpendicular Park

Blind Spot Monitoring

with Close Vehicle

Sensing

Lane Departure

Warning

Surround Camera

System

Enhanced Adaptive

Cruise Control &

Queue Assist

Adjustable Speed

Limiter

Adaptive Xenon

headlamps

Torque Vectoring Emergency Brake

Assist

Page 21: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

21

Body

Structure

Braking

Systems

Steering

Wheels

Tyres

Suspension

Frames

Mountings

Air Intake

System

Cooling

System

Springs

Dampers

Anti Roll

Levelling

Exhaust

System

Transmissi

on and

Driveline

Engine &

Powertrain

Controls

Chassis

Electronics

Cabin and

Safety

Systems

Mechanisms

and Glass

Seating

Systems

Cockpit &

Climate

Control

Infotainment

Advanced

Driver

Assistance

Body

Electronics

Exterior

Trim

Body

Complete

Fuel

Systems

Electrical

Distribution

Power

Supply

System

Advanced Driver Assist TechnologiesImpact on Systems

Page 22: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

22

Advanced Driver Assist TechnologiesImpact on Attributes

Autonomous Driving

Page 23: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

23

Model Based Design Process

Model in the loop

Software in the loop

Component Hardware

in the loop

System Hardware in the

loop

Full Vehicle HiL in the

loop

Contin

uous V

&V

Functional

Requirements Vehicle the loop

Virtual

Virtual Integration Framework

Semi Virtual Semi Physical Physical

Driver

in t

he L

oop

Page 24: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

24

Model Based Design Process

Model in the

loop

Software in

the loop

Component

Hardware in

the loop

System

Hardware in

the loop

Full Vehicle

HiL in the loop

Contin

uous V

&V

Functional

RequirementsVehicle the

loop

• Requirements

• Functional Definition in Doors

• Abstract Detail/Targets/Test Case

Definition to Simulink Stateflow

Virtual

Virtual Integration Framework

Semi

Virtual

Semi

PhysicalPhysical

Page 25: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

25

Model Based Design Process

Model in the

loop

Software in

the loop

Component

Hardware in

the loop

System

Hardware in

the loop

Full Vehicle

HiL in the loop

Contin

uous V

&V

Functional

RequirementsVehicle the

loop

• Detailed Integration & Simulation Coupling

• High Detail Modelling & Accuracy

• Continuous HPC Scheduling

• Scenario Verification

Virtual

Virtual Integration Framework

Semi

Virtual

Semi

PhysicalPhysical

Page 26: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

26

Model Based Design Process

Model in the

loop

Software in

the loop

Component

Hardware in

the loop

System

Hardware in

the loop

Full Vehicle

HiL in the loop

Contin

uous V

&V

Functional

RequirementsVehicle the

loop

Virtual

Virtual Integration Framework

Semi

Virtual

Semi

PhysicalPhysical

• Execution on Host Computer

• Verify the Behaviour of Production intent code

• Evaluate Metrics prior Software Release

Page 27: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

27

Model Based Design Process

Model in the

loop

Software in

the loop

Component

Hardware in

the loop

System

Hardware in

the loop

Full Vehicle

HiL in the loop

Contin

uous V

&V

Functional

RequirementsVehicle the

loop

• Component/Systems/Vehicle Hardware in the Loop

• Integration with Real Time Physical Models

• Automated Test Case’s aligned to Requirements

• Systems Robustness

Virtual

Virtual Integration Framework

Semi

Virtual

Semi

PhysicalPhysical

System Models

Other Virtual Controller

Coup

led

Code

Page 28: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

28

Model Based Design Process

Model in the

loop

Software in

the loop

Component

Hardware in

the loop

System

Hardware in

the loop

Full Vehicle

HiL in the loop

Contin

uous V

&V

Functional

RequirementsVehicle the

loop

Virtual

Virtual Integration Framework

Semi

Virtual

Semi

PhysicalPhysical

• Real Vehicle as System Under Test

• Late Failure Mode Find & Fix

• Automated Verification

• Static End of Line Testing

Real

Sign

als

Co

ntin

uo

us

V&

V

Co

ntin

uo

us

V&

V

Page 29: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

29

Model Based Design Process

Model in the

loop

Software in

the loop

Component

Hardware in

the loop

System

Hardware in

the loop

Full Vehicle

HiL in the loop

Contin

uous V

&V

Functional

RequirementsVehicle the

loop

Virtual

Virtual Integration Framework

Semi

Virtual

Semi

PhysicalPhysical

• Driver in the Loop

• Integration of the Real Driver

• Continuous and Rapid Design

• Evaluate Complex Features

System Model

(Hydro/Mech/Elect…

Page 30: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

30

Model Based Design ProcessSummary

Left Shift

Increased Virtual

Earlier

Challenges

• Parametric Data

• Complexity Embedded Systems

• Representing Mechanical Systems

• Legacy Software Versions

• Compatibility of Simulation Codes

• Real World Use Cases

Metrics

• Model Detail

• Accuracy

• Speed

• Latency

• Scenarios

• Reduction in Error States

• Total Cost

Drivers

• Handling Complexity

• Handling Real World Variation

• Speed

• Sensitivity and Robustness

• Reducing Late Error States

• Overall Efficiency

• Design Cost / Product Cost

Enablers

• Increased Upfront Modelling

• Mathworks Support

• Tier 1 Support

• Automation

• Software and Modelling Standards

• Parallelisation and HPC

• Driver in the Loop Integration

Page 31: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

31

Virtual Realisation Experiencing the Virtual Car

Page 32: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes
Page 33: MathWorks Expo October 2014 Andy Richardson JLR Head of … · Automotive 9 of the 20 Top Innovative Companies [Boston Consulting Group] 10 ... • Assess Potential Failure Modes

Thank you


Recommended