Mato Belt Cleaner Catalogue

7/27/2019 Mato Belt Cleaner Catalogue

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Conveyor Belt Cleaner Products



MATO Australia Pty Ltd was ormed

in 1990 as a joint venture between

the Australian Managing Director

and MATO Germany to service the

Australasian, South Pacic and

South East Asian regions.

MATO Australia is predominately a

provider o conveyor belt astening

and maintenance systems into the

mining industries.

The product range includes:

• Belt Lacing Systems

• Belt Cleaner Systems

• Ultrasonics & Control Units• Belt Tracking Products

• Skirts & Guards

• Belt Clamps

Oigin

MATO GmbH was ounded in Germany

in 1906, starting lie as a manuacturero metalware and hardware. In the years

since then, however, it has signicantly

diversied its product base and

advanced to become an acknowledged

leader in a variety o dierent elds,

supplying technically advanced

products to the world’s leading

companies. By consistently improving

and updating its product ranges, MATO

has become a leading player in what is

a very tough international marketplace.

Wold Wid Nwok

Recognising the need to have global

presence through a strong internationalsales network, MATO established

specialised subsidiaries in France,

Switzerland, the UK, USA, Spain,

South Arica and Australia, oering

local customers excellent service and

ull technical back up. Each o these

subsidiaries sell international customers

directly or through agents in their

regions o the world.

Company Profle

2







5 www.mato.com.au

MUP2 PolyUrethane

Belt Cleaner

The MATO MUP2 Polyurethane Primary

Belt Cleaner is designed to be an

aggressive but riendly to the conveyor

belts surace head drum belt cleaner,

returning the bulk o the carry back

material to the main stream production

fow being conveyed.

The MUP2 Primary Polyurethane Head

Cleaner has two standard types o

tensioning devices available, 1st is our

all in one Tension Spring Assembly

& 2nd is our New Air Operated End

Assembly or the most reliable and

eective tensioning method available in

today’s market.

The air operated end assembly oers

a constant blade pressure to the

conveyors belts surace or the entire lie

o the polyurethane’s blade, eliminating

continuous blade adjustment and

maintenance. Note, i air is not available

the air bag end assembly can also be

tensioned by using water pressure rom

a main supply line, See your local MATO

representative or more details.

Features:

• Easy blade replacement

• Outstanding perormance on

sticky material

• Clog ree operation• Various polyurethane blade options

• Multi-bladed

• Suitable or use with mechanical

asteners

• Full Width Blades available by

request.

POlYureTHane blades

The MUP2 Cleaner has a multiple

o polyurethane grades available to

choose rom. They can be used in

Underground Coal Mines with stringentre resistant, antistatic requirements,

as well as surace applications with

aggressive products being conveyed,

to high temperature or even ood grade

applications.

MATO has also recently incorporated

a Polyurethane Blade suitable or dry

applications with the Polyurethane

Blade being used having it’s own in

built lubrication element to reduce the

chances o chattering whilst running ondry conveyor belts.



6

MCS1 Belt Cleaner

The MATO MCS1 Unique Belt Cleaning

System is designed to allow the

cleaner blade to act independently to

conorm to the conveyor belt surace.

The Mounting arm arrangement

encompassing the Air bag system

allows each side o the cleaner to

act independently o each other thus

providing the even distribution o

cleaner blade pressure on the belt

while allowing the blade to ollow any

variation in the belt surace. The Unique

concept o the MATO MCS1 Belt

Cleaner is such that the cleaner bladeis ree to move on the belt, while still

maintaining relatively constant pressure

across its cleaning surace.

Features:



sticky material

• Clog-ree operation

• Various blade options

• Suitable or use with mechanical

asteners

TungsTen

Carbide blades

MATO oers dierent grades o

Tungsten Carbide to suit each

application.

E.g. Tungsten Impact where used

with mechanical asteners, Tungsten

Long Lie or high speed and abrasive

ully spliced applications.

Secondary Belt Cleaners



7 www.mato.com.au

MCS2 Belt CleanerMUS2 Belt Cleaner

The MATO MCS2 Belt Cleaning Unit

is multi-bladed in-line system. Each

blade is individually mounted with a

rubber tensioning cushion to ensure

even blade pressure, and constant tip

contact across the belt surace.

Features:

• Fits into conned spaces


sticky material

• Easy installation and maintenance


• Multi-bladed with individual cushionmounts

• Long blade lie

The MATO MUS2 Belt Cleaner is one

o our latest designed belt cleaners;

this New belt Cleaner oer’s our New

M-TRAK slide on cushion & blade or

easy installation and maintenance.

The unique M-TRAK is designed to

eliminate long maintenance down times

and insures that all blade alignments

are 100% true across the entire

conveyor belt width. When using our

New Air Tensioned End Assemblies,

blade replacement is very simple with

the design o the slide on and slide o

principle, meaning no special tools ortraining is required when maintenance

is perormed.

The unique design o our New MUS2

Cushion is bases on the principle o

a parallelogram whereby the cushion

also stay’s true to the conveyor belts

surace and ensures the attacking

angle is maintained.

Features

• Outstanding perormance• New M-TRAK design easy

replacement & maintenance.

• Easy installation.

• Constant Air bag tensioning device.

• Long blade lie.



8

MCS4 Belt Cleaner

The MATO MCS4 Belt Cleaning Unit is a multi-bladed

in-line system, each blade is individually mounted

with a rubber tensioning cushion to ensure even

blade pressure and constant tip contact across the

belt surace. The cleaner is designed to be slim-

lined so it can t into almost any position, taking up

the minimal amount o room possible. The MCS4

Secondary Cleaner is suitable or all applications and

works extremely well on high speed ully vulcanised

belts or mechanically astened belts, ensuring a

clog-ree operation. The cleaner is easy to install and

maintain, and can be virtually installed anywhere onthe belt.

Features:

• Fits into conned spaces

• Outstanding perormance on sticky material

• Easy installation and maintenance


• Multi-bladed with individual cushion mounts

• Long blade lie

• Ideally suited or mechanical asteners

MUS3 Belt Cleaner

Secondary Belt Cleaners

The MATO MUS3 Belt Cleaner is one o our latest

designed belt cleaners; this New belt Cleaner oer’s

our New M-TRAK slide on cushion & blade or easy

installation and maintenance. The unique M-TRAK

is designed to eliminate long maintenance down

times and insures that all blade alignments are 100%

true across the entire conveyor belt width. When

using our New Air Tensioned End Assemblies, blade

replacement is very simple with the design o the slide

on and slide o principle, meaning no special tools or

training is required when maintenance is perormed.

The New MUS3 cleaner is specically designed to be

installed on Conveyor Systems that have either ully

spliced or Mechanical belt asteners, the design o

our New MUS3 cleaners has Tungsten Carbide blade

inserted that can withstand the impact o mechanical

asteners which is used in most Longwall applications

in underground Coal Mining. One o the main utures

o our New MUS3 Cleaner is the minimum height

requirement required or this cleaner.

Features:

• Outstanding performance• New M-TRAK design easy replacement &

maintenance.

• Easy installation.

• Constant Air bag tensioning device.

• Long blade life.

• Also available in Polyurethane blade

material and heat treated blade.

• Can be used on reversing conveyors

and eeder belts.



9 www.mato.com.au

MCr1 Vee PloUgh

The MATO MCR1 Vee plough is an

economical ree foating returns plough

and is best suited installed prior to any

returns belt pulley, tail pulley or loop

take up installations.

The MCR1 has a robust construction,

allowing or easy installation and

recovery i needed. The MCR1 is

supported by our chain anchor points

to x to any conveyor structure, thus

allowing the unit to ree foat with

varying belt conditions.

Features:


• Economical

• Ease o installation

• Free foating

MCr2 diagonal

PloUgh

The MATO MCR2 Diagonal plough

has all the same eatures o the MCR1

Plough, however one blade assembled

to the unit is designed to cover the

entire width o the conveyor belt. This

unit allows or all the materials removed

by the plough to be deposited to the

desired side o the conveyor belt.

The MATO MCR2 diagonal Plough

is easily changed rom a right hand

side conguration, to let hand side

unit, as all the cleaner blades areinterchangeable.

Features:

• Single direction discharge

• Economical

• Ease o installation

• Free foating

MUr1 Vee PloUgh

The MATO MUR1 Plough Type Belt

Cleaner is a proven design that oers

eective cleaning o the return belt,

ease o maintenance and installation.

Features:

• Prole urethane, replaceable,

blade oers eective cleaning and

protection o return pulley.

• Unique urethane tensioning system

provides optimal tensioning o plough

against belt.• Ideally suited to use on belts with

mechanical asteners.

• Simple design o abricated items

provides ease o installation,

maintenance and blade replacement.

• High quality paint nish optimizes lie

o abricated components.

Returns Belt Cleaners



10

tenSion SPring

aSSeMBly

air Bag tenSion

aSSeMBly

The tension spring assembly allows or

constant tension to be applied on the

cleaner unit, to cater or blade wear or

greater movement or the blade surace

on the head drum. This reduces the

maintenance requency or adjustment.

The Air Bag End Assembly is one

o our latest designs in constant

perormance or Belt Cleaner

Tensioning devices. This Unique design

o the air bag system or primary and

secondary cleaners is by ar our most

successul tensioning device in today’s

market. When used on our MUP2

Primary cleaners the blade contact

remains at is original 15 degrees set up

or the entire blade ware, this improves

the cleaning eciently throughout thelie o the polyurethane blade.

Belt Cleaners Accessories



11 www.mato.com.au

in-line water

Control Unit

in-line water

Control Unit

UltraSoniC

water Control

& Belt Cleaner

Control Stationspy bod:

The In-line Water Control is a simple

system to control the use o water

sprays to operate on either belts

running or product being conveyed.

spy conol:

Our solenoid Water Maniold is an upgraded

version o our In-line Water Control Unit, to

encompass a ltration station, and a manual

by-pass connection in case o power

ailures.

ulonic conol:

An ultrasonic beam senses product being

conveyed to activate a variety o water

or air valves or dust suppression and

conveyor belt cleaner control.

The system has variable options or power

supply, and unction, based on either belts

running or products being detected.

Dust Suppression Systems



www.mao.com.au

MAtO

Ausraia Py ld

MAtO

Souh Africa

MAtO

Russia

MAtO

Singapore

MAtO

Swizerand

MAtO

Ukraine

MAtO

Unied Kingdom

MAtO

China

MAtO

Chie

MAtO

USA

MAtO

France

MAtO

Germany

MAtO

Spain

MATO Australia Pty Ltd – PO Box 448 Kurri Kurri NSW 2327

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Mato Belt Cleaner Catalogue

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