SMEC Co., Ltd.667-1, Gasul-ri, Daesan-myeon, Changwon-si Gyeongsangnam-do, Korea 641-921
Tel +82 55 250 4832(4800) Fax +82 55 250 4901(4902)
http://www.esmec.com
Ⓔ SMEC 2013.04-NO.1
www.esmec.com
▒ NC Unit Specifications / FANUC Series
Item Specification 0i-TD
Controlled axis
Max. feed axes 4 AXIS
Feed axes X/Z/(Cs)
Max. simultaneosly controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar cordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation ◯
Rigid tapping ◯
Tool functions
Tool number command T4-Digt / T2-Digt ◯
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs 400EA
Setting and
display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i ◯
SAMSUNG
CNC TURNING CENTER
Machine ToolsPL 20M/25 / 25M / 30
· Cast iron structure for superior dampening characteristics and thermal displacement
· Rigid 30 degree slant bed design for heavy-duty machining· Torque tube design to minimize bending and twisting· Integrated box ways for long-term rigidity and heavy-duty machining
SAMSUNG'S Advanced Engineering and Machine Design
Spindle Speed
4,000 rpm (PL 20LM)
3,500 rpm (PL 25)
2,500 rpm (PL 30)
Spindle Motor(30min/cont.)
15/11 kW (PL 20LM)
22/18.5 kW (PL 25/25LM/30)
Rapid travel(X/Z)
18/24 m/minFeed Motor(X/Z)
3/3 kW
PL 20M/25/25M/30 is a heavy duty, ultra precision Turning Center, combined with Samsung's advanced technological features.
■Highly Reliable and Rigid Structural Design · One piece Meehanite casting with heavily ribbed torque tube design ·Rigid bed supports for powerful cutting ·Excellent vibration dampening and thermal displacement design
Max. Turning Diameter
Ø380 mm (PL 25)
Ø365 mm (PL 20LM/25LM)
Ø400 mm (PL 30)
Max. Turning Length
530 mm (PL 25)
520 mm (PL 25LM)
1,030 mm (PL 25L/30L)
1,020 mm (PL 25LM)
SAMSUNG MACHINE TOOLS 32
Variety of FunctionsPL 20M/25/25M/30SAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 54
High Accuracy, High Rigidity Spindle■ Pin Tube Rib Design for
Minimal Axis Heat Transfer Radiator fan-l ike pin tube r ib design
d i s s i pa tes hea t gene ra t ed by ax i s
movements, maintaining minimal thermal
expansion.
Precision double row cylindrical roller
bearings and angular contact ball
bearings are located at the front of
the spindle, and a double row of
cylindrical roller bearings is located
in the rear to ensure heavy cutting
capabilities with precision.
■ SPINDLE & HEADSTOCKThe Spindle and Headstock are machined and ground in temperature controlled environment and assembled in a clean room.
PL 25LM
■ C-Axis With C-axis control, users get synchronized
control on 3axes which enables integrated
processing, such as milling, drilling & rigid
tapping.
▒ Spindle Power & Torque Diagram
PL 25 (10"/ 3,500rpm) PL 25M (10"/ 3,500rpm) PL 30 (12"/ 2,500rpm)
2
345
10
20
30
40
10 30 50 100 300 500 1000 2000
246 1479
2500
Torque
=628
.7 ft.lb
s
Torque
=528
.7 ft.lb
s
25hp
30hp
14.7hp11hp
SPINDLE SPEED[rpm]
PO
WE
R [
hp
]
Bore [PL 25 /25M/30: Ø86 Big bore :Ø105]
▒ Machine Structure
Indexing time
0.25 sec.Number of tool positions
12 stations
PL 25 PL 30
Indexing time
0.25 sec.Number of tool positions
12 stations
PL 25LM is equipped with standard 12-station BMT turret
capable of accepting rotary tools at any station, providing
flexible machining thru various machining operations in just
one set-up. Each BMT holder is securely tightened by 4
screws, allowing the turret to perform heavy-duty cutting,
milling and drilling operations. Turret indexing is non-stop,
bi-directional with a fast 0.2 second next station index time.
■High Speed Servo Turret (BMT Milling Turret)
■High Speed, Heavy Duty Hyd. Index TurretDriven by a high torque hydraulic index motor, the 12-station heavy-duty turret can accept tools on both the left and right side
of each station. Turret indexing (repeatability ± 0.0002") is non-stop, bi-directional with a fast 0.25 second next station index
time. A large diameter (Ø8.27") Curvic coupling with 6,404 lbs clamping force enables precision as well as heavy-duty cutting.
■Turret Torque Diagram
PL 20M / 25M
Indexing time
0.2 sec.Number of tool positions
12 stationsSPINDLE SPEED[rpm]
PO
WE
R [
KW
]
40
30
20
10
54
3
2
3500
2515
419
10 100 1000300 500 500030 50
Torque
=51.1k
gf.m
Torq
ue=4
3kgf.m
18.5kW
22kW
SPINDLE SPEED[rpm]
PO
WE
R [
KW
]
20
18
13
12
11
10
0 100 500 1000 3500 10000
18.5kW
22kW
SPINDLE SPEED[rpm]
POW
ER [k
W]
TORQ
UE [l
bs.ft
]4
2
0
3.7 kW
2.2 kWCONTINUOUS
15 Min, S3 -60%
30001500
40001000 2000
6
1
3
5
2
5000
1
3
2.40kgf.m
1.43kgf.m
Variety of FunctionsPL 20M/25/25M/30SAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 76
▒ Machine Structure
■ Programmable Tailstock [PL 20M/25M:Std.] (carriage direct-coupled)
The programmable tailstock body mounted is on wide
guide ways to ensure rigid work piece support.
■ Hexahedral Slide Way Frame Wide integral way is machined from the casting, induction
hardened and precision ground to ensure long-term
rigidity, machining accuracy and heavy-duty machining.
■ Swivel Operation Panel Swivel operation panel of 10.4 inch color TFT LCD monitor
can turn to 90 degree, providing operators with easy
access to the control panel while working on the machine.
■ Rigid 45 degree Slant Bed 45 degree slant torque tube design bed and wide
guide sl ide way ensure long term rigidity and
machining accuracy.
Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.
90deg
Cross-Section of the Bed
110mm
MT5
Ø110mm
■ Pre-tensioned and Double Anchored Ballscrews
All axes bal lscrews are pre-
tensioned, heat treated, and
fixed by double anchors on both
ends, providing ultimate rigidity
and minimal thermal growth.
▒ Standard Accessories
Automatic LubricatorTool Presetter
▒ Processing Speed
Spindle speed
940 rpmCutting speed
130 m/min (426 fpm)Depth of cut
7 mm <Spindle Load 50%>Feedrate 0.3 mm/rev (0.08 ipr)
Heavy-duty cutting (O.D) <1 inch×1inch qualified tool>
■ Turning Performance (material:SM45C) PL 30
▒ Optional Accessories
Part CatcherChip ConveyorAuto Door
7 mm
▒ High Precision
■ Surface Roughness <O.D. cutting> ■ Roundness
10㎛
0.35㎛(actual result)
●Model : PL 30
1.73㎛ R y12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
Cutting condition
ToolDiamond tool <nose radius 0.020 inch>
Material AL150<Aluminum>
Cutting speed 230 m/min
Feedrate 0.05 mm/rev
Depth of cut 0.1 mm
Outer diameter Ø200 mm
Filter 1-50
Programmable Tailstock
Zaxis
SAMSUNG MACHINE TOOLS 98
Variety of FunctionsPL 20M/25/25M/30SAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 98
▒ Tooling System
Boring Bar
Boring Bar
Ø60(Ø1 12 ")
Drill
Center Work Holder
BITE PLATE
(10)
(12)
Boring Holder
(4)
Face Holder
(2)
U-Drill Holder
(2)
U-Drill
25(1 ") Tool
Boring Bar SleevesØ 8-D40Ø10-D40Ø12-D40Ø16-D40Ø20-D40Ø25-D40Ø32-D40
-D1½"-D1½"-D1½"-D1½"-D1½"
""
""
Ø38
Ø12
"58Ø
Ø34
"14
Ø1 Ø1 -D1½"
(1)
Drill SocketsMT#2-D40MT#3-D40
MT#2- D1½"MT#3- D1½"
(1)
U-Drill SleeveØ20-D40Ø25-D40Ø32-D40
-D1½" -D1½"
""
Ø34
"14
Ø1 Ø1 -D1½"
(1)
PL 25
PL 30
Boring Bar
Boring Bar
Ø50(Ø2")
Drill
U-Drill
25(1 ") Tool
12-station Turret(BMT65)
Face Holder
O.D Holder
Boring Holder
Axial Driven Holder
Radial Driven Holder
Milling ColletsER32(Ø3-Ø20)
(3)
(1)
(4)
(2)
(2)
U-Drill Holder
Drill SocketsMT#2-D50MT#3-D50
MT#3- D2 "MT#4- D2 "
(1)
Boring Bar SleevesØ10-D50Ø12-D50Ø16-D50Ø20-D50Ø25-D50Ø32-D50
-D2 "-D2 "-D2 "-D2 "-D2 "
""
""
Ø38
Ø12
"58Ø
Ø34
"14
Ø1 Ø1 -D2 "
Ø40-D50 "12Ø1 -D2 "
(1)
(1)
PL 20MPL 25M
( ) : Standard Set Numbers
▒ Machine DimensionsUnit : mm
▒ Work RangeUnit : mm
3,023[3,305](3,043){3,023}
78{53}1,328[1,155] 680[705] [Door Open]
1,237.7[953.1](1208.1)
1,670[1,681](1,722){1,722}
1,7
66[1
,750](1
,750){1,7
50}
1,0
00
1,0
32[9
75]
(1,0
21){1,0
21}
1,9
46[1
,935](1
,935){1,8
90}
PL 20M PL 25/25L
1,000[102.3]
1,021[975] 1,900
1,202[1,192]3,605[3,615]
1,755[1,750]
1,740[1,537](1,675)
PL 30/25/25M/20M
PL 25L/30L/25LM
12-Station Turret
PL 25
A2-6
MT5
177.5
X-a
xis
Zero
Retu
rn42.5 2
5
225
X-a
xis
str
oke
195
X-a
xis
Zero
Retu
rn
255
X-a
xis
str
oke
70
95
126.5
260 8"
CH
UC
K
100
Tailstock spindlestroke
490 Tailstock stroke
560 Z-axis stroke 7
5
182.5
40
182.5
62.5
490 Z-axis Zero Return 100
5
41
40
A2-8
MT5177.5
X-a
xis
Zero
Retu
rn30 3
0
220
X-a
xis
Str
oke
177.5
X-a
xis
Zero
Retu
rn
220 X
-axis
Str
oke
60 93
125
150 [130]
254
10"
CH
UC
K
80 [100]
Tailstock SpindleStroke
490 [990] Tailstock Stroke
590 [1090] Z-axis Stroke
12.5
12.5
750540 [1040] Z-axis Zero Return
40
210
210
40
Variety of FunctionsPL 20M/25/25M/30SAMSUNG Machine ToolsCNC TURNING CENTER
SAMSUNG MACHINE TOOLS 1110
▒ Major Specifications
▒ Optional Accessories
•HARD JAWS 1 SET
•CHIP CONVEYOR
•PARTS CATCHER
•AUTO DOOR
•AIR BLOW UNIT
•AUTO MEASURING SYSTEM
•PROGRAMMABLE TAILSTOCK (PL 25, PL 30)
•TOOL PRESETTER
DESCRIPTION PL20M PL25 PL25L PL25M PL25LM PL30 PL30L
CAPACITY
Swing over the bed mm Ø650 Ø520 Ø650
Swing over the cross slide mm 480 350 480
Max. machining diameter mm Ø365 Ø380 Ø365 Ø400
Max. machining length mm 520 530 1,030 520 1,020 550 1,050
MAIN SPINDLE
Chuck size inch 10 10
Speed rpm 4,000 3,500 3,500 (Big Bore:2,500)
Spindle nose ASA A2-6 A2-8
Bore diameter mm Ø78 Ø86 Ø86 (Big Bore:Ø105)
Draw tube I.D. mm 66 77 77 (Big Bore:91)
Motor(30min/cont.) kW 15/11 22/18.5
TRAVEL
X/Z axis travel mm 225/540 220/590 220/1,090 225/540 225/1,040 230/600 230/1,100
X/Z rapid traverse rate m/min 18/24 18/24
X/Z feed motor kW 3/3 3/3
TURRET
Number of tool positions st. 12 10(12) 12 10(12)
Indexing time sec 0.20 0.25 0.2 0.25
Shank size for square tool mm □25 □25
Shank diameter for boring bar mm Ø50 Ø50
Live tool speed rpm 4,500 - 4,500 -
Milling motor mm 3.7 / 2.2 - 3.7 / 2.2 -
TAILSTOCKTailstock quill travel mm 100 80(100) 100 100 80(100) 100
Tailstock quill diameter mm 110 85(110) 110 110 85(110) 110
ELECTRIC POWER SUPPLY kVA/V 39 / 220 39 / 220
REQUIRED FLOOR SPACE mm 3,190×1,675 3,305×1,681 3,880×1,681 3,300×1,722 3,800×1,722 3,305×1,740 3,880×1,740
MACHINE WEIGHT kg 5,100 5,000 6,200 5,300 6,600 5,100 6,500
CONTROLLER Fanuc Oi-TD
▒ Standard Accessories
•COOLANT SYSTEM
•BUILT-IN WORK LIGHT
•SPLASH GUARD
•HAND TOOLS
•TOOL HOLDER
•8˝HYDRAULIC CHUCK (PL 20M)
•10˝HYDRAULIC CHUCK (PL 25)
•12˝HYDRAULIC CHUCK (PL 30)
•Figures in inches are converted from metric measurements.•Design and specifications subject to change without notice.
•SOFT JAWS 3 SETS
•LEVELING BLOCK
•PROGRAMMABLE TAILSTOCK (PL 20M, PL 25M)
▒ Turret Head InterferenceUnit : mm
▒ Work RangeUnit : mm
PL 30 PL 25M10-Station Turret
10-Station Turret
12-Station Turret
12-Station Turret
PL 25 PL 20M
PL 25M/25LM PL 30/30L
A2-8
MT5177.5
X-a
xis
Zero
Retu
rn42.5 2
5
225
X-a
xis
str
oke
195
X-a
xis
Zero
Retu
rn
225
X-a
xis
str
oke
70 67[47]
130 [100]
254 10"
CH
UC
K
100Tailstock spindle
stroke
490 [1,020]Tailstock stroke
540 [1,040] Z-axis stroke 7
5
182.5
40
40
182.5
62.5
440 [940] Z-axis Zero Return 1005
Z-axis strokeZ-axis Zero Return
Tailstock strokeTailstock spindlestroke
X-a
xis
stro
ke
X-ax
is Z
ero
Ret
urn
40210 190 30
250 220 [X-axis Stroke]
470
∅380
[Max. Machining Dia.]
40
40
106
25
∅279
.4
4040
106
∅28
5
∅294
∅594 [Max. Turning Dia.]
507
106
40
262.5
∅63
1[M
ax. T
urning
Dia.]
25
40
182.5 42.5
∅21
4.9
225 [X-axis Stroke]
182.5
95
∅222.7
∅21
2.6
∅36
5
[Max. Mach
ining D
ia.]
487.5
62.540
7
96
94Ø20
∅50
96
82.5
11.2
1.6
10
1
15.7
9.8
7.9 7.9
9.1
1.6 1.9
∅631
∅20
65
∅525
∅50
∅490
32
62.5
182.5
262.5 225
182.540 40 42.5
∅365
25