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National University of Singapore
Faculty of Engineering
Department of Mechanical Engineering
SEMESTER 6
ME3281 Term Paper
MEMS ENERGY HARVESTERS
CHOO HAN LIN
A0086988Y
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Introduction
MEMS energy harvesters cover a broad spectrum of inventions designed specifically for the
usage of collecting ambient waste energy from the surroundings and converting them into
useful (primarily electrical) energy. The power output of these harvesters may vary greatly
and as such, harvesters continue to be a field of research with significant room for
development.
The waste energy collected by these
energy harvesters may vary greatly in
source, such as residual heat, kinetic
energy by vibration, solar power, etc.
The purpose of use tends to be the feedback
of the generated electrical power into
powering components of the source system,
and is accomplished through several designs
which will be discussed.
Figure 1: d33 piezoelectric energy harvester
(Park, Park, & Lee, 2010)
Figure 2: Pyroelectric energy harvester
(Hunter, et al., 2011)
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Operation Principles
The following section covers the operational principles of two selected energy harvesters,
namely the d33-Mode vibration energy harvester as well as the Oak Ridge thermal energy
harvester concept.
Vibration Energy Harvester (Piezoelectricity)
Vibration energy has considerable potential for micropower energy
harvesting, because it provides a higher power density than other
systems, has an infinite lifetime, requires no physical connection to the
outside of the system, and is reliable in harsh environments.
(Park, Park, & Lee, 2010)
The vibration energy harvester makes use of the bending of micro cantilever beams when
experiencing vibrations as well as the piezoelectric effect to cause an overall change in
capacitance and hence a generation of current.
Figure 3a) and 3b) comparing the d31 and d33 designs
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The d33-Mode harvester makes use of a modified version of the existing d31 energy harvester,
and operates on a principle of a sequence of interdigital shaped electrodes in Figure 3b),
rather than the parallel plates seen in Figure 3a) to generate a voltage, and thus power through
the bending of a cantilever beam. This design can be seen in Figure 1 in the previous page.
The displacement is expressed as y(t) and is a function as
Because of the interdigital fingers, Park considers the design to be superior to that of the d31
mode harvester due to its ability to generate a larger voltage with lower displacements of the
cantilever. The stress experienced by the d33-mode is given by
( )
( )
Where g is the gap of the interdigital shaped electrode, I is the effective inertia, h is the
thickness of the silicon cantilever, w is the width of the comb electrode and m is the weight of
proof mass.
( )
( )
Park considers his design superior to that of the d31 because the harvester stress is
independent of the l, the length of the cantilever beam or x, the distance from the fixed area,
which allows a homogeneous distribution of stress between the electrodes and thus a more
stable current which is less prone to current crowding losses.
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Thermal Energy Harvesters (Pyroelectric)
In the U.S. around 55% of the energy generated from all sources in 2009 was lost
as waste heat. A technology to recover or convert this low-grade waste heat to
usable electricity could save industrial sectors tens of billions of dollars annually
through increased process efficiencies
(Hunter, et al., 2011)
In contrast to the piezoelectric effect seen in the vibration energy harvester, the pyroelectric
harvesters, while also making use of the bending of cantilever beams as seen in figure 4
below, draw their name from the use of material thermal properties to harvest energy.
The basic principles of thermal energy harvesters are founded in the fact that materials such
as triglycine sulphate (TGS) demonstrate a pyroelectric effect whereby it exhibits a
spontaneous temperature-dependent polarization (Webster, 1998).
This effect leads to the temporary
generation of a current but would not
otherwise generate electrical power if
temperatures remain constant.
Figure 4: Beam bending in pyroelectric harvester
Figure 5: Charge/field relationship of
pyroelectric capcitor
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The harvester makes use of a bimorph metal plate to trigger the bending of the harvester.
The cantilever structure is heated through the anchor as an initial stage, bending towards the
heat sink cold surface as demonstrated in Figure 4, where it loses heat through contact of the
proof mass with the surface and bends back towards the hot surface.
Subsequent continual transfers between the proof masses and the surfaces allow the
pyroelectric material to undergo a constantly fluctuating temperature environment.
This triggers an indefinitely repeating process
which would produce power through the
pyroelectric material as long as the heat source
surface temperature maintains a steady
difference from that of the heat sink.
Figure 6: Schematic layout of thermal energy harvester
Figure 7: Temperature and power graph
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Fabrication
The fabrication processes of the discussed MEMS energy harvesters are discussed in the
following sections.
Fabrication of Vibration Energy Harvester
Parks d33-Mode harvester is
fabricated using the following
process, and is also detailed by
Figure 8 on the right.
The harvester makes use of simple
manufacturing techniques and is
straightforward and simple.
Firstly, thermal oxidation of the polycrystalline silicon as well as layering of the PZT,
platinium and zirconium oxide through electrode deposition results in the structure of figure
8a. Park uses electrode patterning to obtain the interdigital structure of his design on the
platinium in 8b) before etching the pattern into the PZT in 8c).
The silicon beam and inertial mass was then obtained in 8d) and 8e) through the use of deep
reactive-ion etching (RIE) before finally releasing the SiO2 oxide via etching to obtain the
product in 8f)
Figure 8: Fabrication sequence of d33
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Fabrication of Thermal Energy Harvester
Due to the lack of literature on the fabrication of pyroelectric harvesters, the following section
is largely theoretical and does not reflect that of actual fabrication techniques.
Figure 9 on the left shows the
cantilever used in the pyroelectric
energy harvester. It is assumed that
the anchors, heat sinks, heat sources
and proof masses used are of
materials with low thermal
resistance but not electrically
conductive.
This leads to the assumption that with the exception of the main cantilever body, the rest of
the cantilever body is made of polycrystalline un-doped silicon to reduce electrical short
circuiting. The body of the cantilever is described as a thin metal layer of approximately 10-
50 nm, while the pyroelectric P(VDF-TrFE) and Ti bimorph metal layers are 2-10 m thick.
It can then be deduced that based on the structural shape, a similar process to that of Parks
vibration harvester is used. Figure 10 on the next page shows a possible fabrication process.
Figure 9. Pyroelectric Capacitative Cantilever
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Theoretical Fabrication of Pyroelectric Harvester
The silicon layers in blue are first set in place
with the yellow anchor piece first deposited. A
layer of silicon dioxide in red is then set to
separate the contact from the base silicon layer.
Selective photolithography through a mask transfers the pattern of the lower red portion while
deposition of the proof mass fills the remaining portion.
Thin layers are then deposited through electrodeposition to form the main cantilever, and the
electrical components are machined.
More photoresist is added to successfully add the upper contact of the beam before finally
adding the last portion of silicon. The photoresist and silicon dioxide would then be released
anisotropically to form the final structure.
Benefits of Fabrication
Based on Parks fabrication technique as well as the theoretical fabrication technique of the
pyroelectric harvester lead to the conclusion that both products are easily mass produced in a
large 2D array should the need call for it, which is ideal for both authors recommendations as
they recommend the devices be used in bulk.
Figure 10: Assumed fabrication process
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Applications of Devices
d33-Mode Energy Harvester
Parks design for the d33-Mode harvester is stated to vary from that of previous designs by
being able to successfully scavenge power from a much lower frequency and amplitude of
vibration, and also be able to produce a higher output voltage that its predecessor the d31 by
virtue of the changes in design. The design was tested and compared to Parks numerical
modelling and it was found that the maximum power was maximized at 528Hz and has a
power density of 7.3 mW.cm-3
.g-2
.
Park theorizes that the output is high enough to be useable in practical applications, especially
if connected in an array with more vibration harvesters. However, it is likely that the resonant
frequency can be adjusted by adjusting the weight of the proof mass as well as the length of
the cantilever beam in order to tune the harvester for a variety of applications.
Pyroelectric Harvester
While Hunters team also found success in the testing of their energy harvester, little
recommended use of the pyroelectric harvester is mentioned. The introduction mentions
possible opportunities for such active cooling and power generation for sensor systems, such
as that of on-chip active heat sinks in standalone computers and data processing sensors, as
the harvester has successful applications in environments where a sharp temperature gradient
is observed and the resultant power used to reduce the power consumption of the system.
However, there has been little research done on the heat dissipation efficiency of such
harvesters. Impeding the heat dissipation of these electrical systems may result in a lower
equipment lifespan and lead to an overall low rate of return on the harvesters instead.
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Conclusion
In this paper, two forms of energy harvesters meant to reduce the wastage of energy have
been discussed thoroughly through a description of the principles of operation as well as
actual and theoretical fabrication methods. The applications of each harvester have been
mentioned as well.
This term paper helps to further the knowledge of additional MEMS devices not covered in
the lecture as well as enhancing the information already covered, and is a meaningful way to
conclude the module.
Works Cited
Hunter, S. R., Lavrik, N. V., Bannuru, T., Mostafa, S., Rajic, S., & Datskos, P. G. (2011).
Development of MEMS based pyroelectric thermal energy harvesters. SPIE.
Park, J. C., Park, J. Y., & Lee, Y.-P. (2010). Modelling and Characterization of Piezoelectric
d33-Mode MEMS energy harvester. JOURNAL OF MICROELECTROMECHANICAL
SYSTEMS.
Webster, J. G. (1998). The Measurement, Instrumentation and Sensors Handbook. CRC
Press.