ME575 NONTRADITIONAL PRODUCTION PROCESSES 575_0-Course_Policy_2016-2… · Advanced Machining...

Course Policy

Course Policy

ME 575 NONTRADITIONAL

PRODUCTION PROCESSES

www.me.metu.edu.tr/COURSES/me575

Course Policy ME 575 Nontraditional Production Processes 2

Course Staff

COURSE INSTRUCTOR

Prof. Dr. M. A. Sahir ARIKAN

COURSE ASSISTANT

Akif HACINECİPOĞLU (Office: G-133)

[email protected]


Course Schedule

COURSE SCHEDULE

Tuesday 13:40 - 16:30, Lectures are at ME G203.


• Learn non-traditional manufacturing processes,

related tools, machine tools, equipment, ...

• Gain the ability to identify and to compare the non-

traditional manufacturing processes.

• Gain the ability to decide on the most appropriate

non-traditional manufacturing process(es) for a

specific task.

• Make literature survey on the state-of-the-art

non-traditional manufacturing applications, prepare a

review report (paper) and present the information to

the class; thus be aware of recent developments.

Objectives


• Project (50 %)

• Literature survey on the state-of-the-art non-traditional manufacturing applications, process modeling, etc.

• Report (paper) writing,

• Presentation to the class.

• Final Examination (50 %)

• Multiple-choice and text type questions, problem solving.

• Closed book and notes.

• If attendance is over 70 % Bonus up to 5% maximum (70% gets 0, 100% gets 5% bonus)

105 % TOTAL

Grading


FINAL EXAMINATION

Examination date, hours, and places will be announced

by the Mechanical Engineering Department.

MAKE-UP EXAMINATION

Make-up examination may be given to those with valid

excuses (i.e. medical report, ...) approved by the

Mechanical Engineering Department.

If you are eligible to take the make-up examination,

you must contact the course instructor or the course

assistant.

Examinations


• Students who want to take the course should

attend the first lecture of the semester.

• Class attendance will be taken starting from the first

lecture.

If your class attendance is less than 65.0 %,

regardless of your other grades, NA will be given as

your COURSE GRADE at the end of the semester.

If your course grade is NA, you will not be able to

take the FINAL examination.

Lecture Attendance


Since I am sure about that, there is no

need to say:

“Attend your friends’ presentations.”

Lecture Attendance


• Your class attendance percentage will be determined by dividing the number of lecture hours you have attended, by the total number of attendances taken throughout the semester.

• Class attendance will be taken for every lecture hour.

• In case a lecture is not given for any reason, attendance is not taken.

• Therefore, attend classes starting from the first lecture of the semester, and don’t try to reach 65.0 % attendance requirement within the last month of the semester.

• By doing so you may not be able to reach 65.0 % attendance.

65.0 % Attendance


• Why 65.0 %, but not 100 % ?

The remaining 35.0 % is for the lecture days in which you ...

● have medical report,

● are officially participating in an University activity,

● have to do something personal,

● ..., etc.

65.0 % Attendance


• You should attend at least 65.0 % of the

lectures, regardless of whatever your

excuse is; including medical reports.

• The remaining 35.0 % is for your whatever

excuses.

• Medical reports will not be considered

during calculation of the class attendance

percentage.

65.0 % Attendance


• If you have long term medical issues, so

that you won’t be able to attend 65.0 % of

the lectures, you are recommended to

apply for a leave-of-absence.

• A student who wishes to take a leave-of-absence for

a semester due to health issues, attaches the

medical report to the petition for leave-of-absence

and presents these to the chair of the concerned

Department .

• The medical report must cover 1/3rd of the semester

for the request to be taken into consideration.

65.0 % Attendance


• Advanced Machining Processes

NONTRADITIONAL and

HYBRID MACHINING PROCESSES

• Hassan Abdel-Gawad El-Hofy

• ISBN-10: 0-07-145334-2

©2005 McGraw Hill MECHANICAL ENGINEERING SERIES

• eBook ISBN-10: 0-07-146694-0

Text Book


Available at METU Library

ML Reserve Collection (A)

TJ1185. E44 2005

Text Book


• Advanced Machining Processes

Vijay K. Jain, Allied Publishers Ltd., 2007.

ISBN 81-7764-294-4

• Advanced Methods of Machining

J. A. McGeough, 1988.

ISBN-13: 978-0412319709

ISBN-10: 0412319705

• Nontraditional Manufacturing Processes

Gary F. Benedict; M. Dekker,1987.

NCC TS183 .B46 1987.

• Modern Machining Processes

P. C. Pandey, H. S. Shan; McGraw-Hill, 1980.

TJ1191 .P35.

Reference Books


• Nontraditional Machining Processes

R. K. Springborn (Editor),

Dearborn MI, American Society of Tool and

Manufacturing Engineers (ASTME), 1967.

Reference Books


For very brief/basic information:

• Fundamentals of Machining Processes:

Conventional and Nonconventional Processes

Hassan Abdel-Gawad El-Hofy.

TJ1185 .E448 2014, TJ1185 .E448 2007.

• MANUFACTURING Engineering and Technology,

S. Kalpakjian, S. R. Schmid

• DeGarmo’s Materials and Processes in Manufacturing

• Fundamentals of Modern manufacturing - Materials,

Processes and Systems, Mikell P. Groover

Reference Books


Introduction 1 week

Mechanical Processes 2 weeks

Ultrasonic machining

JET machining

Chemical machining 1 week

Electrochemical machining 1 week

Course Outline


Thermal Processes 2 weeks

Electrodischarge machining

Laser beam machining

Electron beam machining

Plasma arc machining and cutting

Ion beam machining

Comparison of Nontraditional Machining Processes 1 week

Project Presentations 6 weeks

Course Outline


• Project topics can be selected among the following.

• Project presentations will also be made according to the

following order.

• Project topics will be chosen/assigned within the first three

weeks of the semester.

Mechanical Processes

Ultrasonic machining

JET machining

(water jet, abrasive jet, abrasive water jet, etc.)

Chemical machining

Electrochemical machining

Project Topics/Presentations


Thermal Processes

Electrodischarge machining

Laser beam machining

Electron beam machining

Plasma arc machining and cutting

Ion beam machining

Hybrid electrochemical processes

Hybrid thermal processes

Determination of the most suitable non-traditional

machining process(es)

Project Topics/Presentations

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