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etc. The most common conveyor used in agricultural and food processing engineering are belt
conveyor, bucket conveyor and pneumatic conveyor. *1+
s for the belt conveyor, it is either flat or troughed and are often used for transporting materials
over long distances. lat conveyors are usually used to move bulky packages or bo"ed goods,and on the other hand, troughed conveyors usually transport loose items such as aggregates or
solid fuel. Belt conveyors are generally consisting of a metal frame with rollers at either end of a
flat metal bed. The belt is looped around each of the rollers and when one of the rollers is
powered by an electrical motor/. The powered pulley is called the drive pulley while the
unpowered pulley is called the idler pulley. conveyer belt can be a slide and be controlled by
the force of gravity.
There are a few parameters that that can be used to check on the performance of the beltconveyor such as the peripheral force, material discharge rate, and material efficiency. *#+ The
ob0ectives of this e"periment are to study the operation of belt conveyors by the mean of
measuring the parameters involved.
2. MATERIALS AND METHODS
2.1. Apparatus
The apparatus that have been used in this e"periment are conveyor machine set,
measuring tape, tachometer, balance and stopwatch.
2.2. Metho s
irstly, a #$$g of the mung beans is weighed by using weighing scale. The sprocket pitch
diameter, belt width and belt length of conveyor machine is measured and the data is
recorded. Then, the conveyor machine set is turned on with #$ 2 of fre%uency. fter a
few minutes, the speed of conveyor machine is measured in revolution per minutes rpm/
by using tachometer and the data is recorded. 3e"t, the mung beans is placed at the
starting point of conveyor machine and released at the same speed. The time taken is
recorded when the mung beans arrived at the end point of conveyor machine. 4astly, the
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output weight of mung beans is weighed and the data is recorded. The same steps are
repeated for 5$ 2, 6$ 2 and $ 2 of fre%uency.
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!. RESULT AND DISCUSSION
7nce of the primary elements in understanding the reactions that take place in a flat belt
drive, as well as being a crucial factor in the calculation of the tensile forces therein, is the
peripheral force. or the calculation of the peripheral force u/, if the power to be transmitted8 in k!/ is known'
If the peripheral force u/ is known, the tensile force occurring within the belt can be
calculated for conveyor applications.
!hen the belt is operating there will be an elongation proportional to ma" traction load. It
can be calculated by'
By this e"periment, the material efficiency shows are from the input and output material,
which can be calculated material efficiency using'
ccording to the result in Table 1, the material efficiency obtained at the end of the
e"periment shows that the valid result since the average percentage in the range of 9 : -
;$:. or conveyor speed # ;.5 rpm at #$ 2 of fre%uency, the material efficiency is <5:.
!hile material efficiency <#.5: when the speed at 5;9 rpm. !hen the conveyor speed
increase to # .6 rpm for 6$ 2 the material efficiency drops to 9;.5 :. There is no a huge
difference in the material efficiency. =ince there is an increase in speed, the material
efficiency decreases. This is due to the value of the output of mung beans obtained was
slightly drop from the input which is $.# kg. or the fre%uency of $ 2, the speed of
conveyor increases to > 5.9 rpm. The material efficiency also increases to <9.;:. This is due
to the error in the e"periment where the container used to collect mung beans at the end of the
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conveyor has been replaced with other container that increases in width. =o, the losses can be
reduced, but should the same container be used until the end of the e"periment.
Table 1' values obtained from the e"periment
re%uency, 2 8eripheral force,
3
Material discharge rate, g?s Material efficiency,
:#$ 2 95>.>$ 3 #>.95 g?s <5.$$ :5$ 2 6<1.11 3 6#.#1 g?s <#.5$ :6$ 2 5>5. 5 3 #.$5 g?s 9;.5 :
$ 2 #;#.1< 3 ><.16 g?s <9.;$ :
Based on the conveyor speed and the material efficiency result, it shows an increasing value
as shown in igure 1. Theoretically, the graph should show decreasing value, since the speedof conveyor will affect the material efficiency.
igure 1' graph of conveyor speed against material efficiency.
Based on the results, the error occur due to the e"perimental error include human
error, systematic error and random error or error caused by environmental conditions or other unpredictable factors. 7ther than that, the machine used also a little bit old where some
defects were detected such as the conveyor belt taking a little longer to stop making the
outcome of the e"periment to be affected. 7ther than that, there were some mung bean that
stuck at the side of the belting conveyor that reduce the output of the conveyor. Tus, the
e"periment design and apparatus should be performing at its optimum condition so that the
e"periment could seeks to minimi2e e"perimental error, in order to produce the
most accurate data possible.
". CONCLUSION
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Belting conveyer is one of the simplest conveyer in transporting the bulk materials but not
very suitable for the grains which is in granular si2e. This is because of the loss during the
transportation of the grains looks higher. owever, that loss can be overcome with
improvement on the belt conveyer because from the e"periment, the grains loss only to the
side of conveyer. Besides that, the e"periment shows that higher speed of belt conveyer
giving better result since the loss is reducing. =o, with improvement, this conveyer could give
better results.
#. RE$ERENCES*1+$ON%&N N%A' B '%&N()B '%&N( *O+ A(+O &ND!S%+ . 15 5, #$1>/. @etrieved
from www.conveyorbeltworld.com' http'??www.conveyorbeltworld.com?belting-agro-industry.html
*#+ nanth, &. 3., @akesh, A., Aisweswarao, 8. &. #$ 6, #$11/. D S&(N ANDS ' $%&N( %- #+O# + $ON O+)B '%. @etrieved fromwww.technical0ournalsonline.com' http'??www.technical0ournalsonline.com?i0eat?A74:#$IA?IC DT:#$A74:#$IA:#$I==ED:#$II:#$ 8@I4:#$CE3D:#$#$15?Aol:#$IA:#$Issue:#$II:#$ rticle:#$1#.pdf
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%. A&&ENDI'
F T = DDT
Belt width ' #$.;cm Frive power ' 1. k!
Belt length ' 5;1.9cm " # d 1 ' 1 cm 0unction at fre%uency
bo"/
Input weight ' #$$g ' .5cm
3o.
fre%uency/
)onveyor speed rpm/ Time
taken s/
Input
weight
g/
7utput
weight
g/1 # 5 verage
#$ 2 #65.9 #>9.> #>>.> # ;.5 >.#1 #$$ 1>>.$5$ 2 5;5.6 5;<. 5;;.# 5;9.$ 5.;$ #$$ 1>6.>6$ 2 #>.9 #1.$ #<. # .6 5.$ #$$ 1 <.9
$ 2 >6;. > <.6 > 5.5 > 5.9 #. < #$$ 19 .<
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Ma" traction load ' 15> $ 3
Fepend on type of belt ' &evlar
Fepend on width of belt ' #$; mm
Ma" traction load F
P
2 J E . ) = /
#$ 215> $
736.6
2 J 95>.> "
1.6 /
15> $ 15;;. 6 3
5$ 215> $
481.11
2 J 6<1.11 "
1.6 /
15> $ ;16.11 3
6$ 215> $
363.53
2 J 5>5. 5 "
1.6 /
15> $ ;>$.9 3
$ 215> $
292.18
2 J #;#.1< "
1.6 /
15> $ .16 3
)alculation for elongation proportional to ma". traction load'
K Gԑ
F U
. 4
max .traction load
re%uency, 2 )alculation K ԑ
#$ 2K Gԑ
736.60 x 4
13650 $.##
5$ 2 K ԑ G481.11 x 4
13650 $.16
6$ 2 K ԑ G363.53 x 4
13650 $.11
$ 2 K ԑ G292.18 x 4
13650 $.$;
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Material discharge rate
Material discharge rate G Material dischargeweight
Time taken
re%uency, 2 )alculation Material discharge rate, g?s#$ 2
G1.66
6.01 #>.95 g?s
5$ 2G
164.6
3.9 6#.#1 g?s
6$ 2G
158.7
3.05 #.$5 g?s
$ 2G
175.8
2.58 ><.16 g?s
Material efficiency
Lmaterial Goutput input " 1$$
re%uency, 2 )alculation Material efficiency, :
#$ 2 Lmaterial G166.0
200 " 1$$ <5.$$ :
5$ 2 Lmaterial G164.6
200 " 1$$ <#.5$ :
6$ 2 Lmaterial G158.7
200 " 1$$ 9;.5 :
$ 2 Lmaterial G175.8
200 " 1$$ <9.;$ :