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Timefrequency beamforming for nondestructive evaluations of plate using ultrasonic Lamb wave Je-Heon Han, Yong-Joe Kim n Acoustics and Signal Processing Laboratory, Department of Mechanical Engineering, Texas A&M University, 3123 TAMU, College Station, TX 77843-3123, USA article info Article history: Received 10 October 2012 Received in revised form 1 August 2014 Accepted 16 September 2014 Available online 14 October 2014 Keywords: Nondestructive evaluation Timefrequency MUltiple SIgnal Classification (MUSIC) beamforming Ultrasonic Lamb wave Single Lamb wave mode excitation abstract The objective of this study is to detect structural defect locations in a plate by exciting the plate with a specific ultrasonic Lamb wave and recording reflective wave signals using a piezoelectric transducer array. For the purpose of eliminating the effects of the direct excitation signals as well as the boundary-reflected wave signals, it is proposed to improve a conventional MUSIC beamforming procedure by processing the mea- sured signals in the timefrequency domain. In addition, a normalized, damped, cylindrical 2-D steering vector is proposed to increase the spatial resolution of timefrequency MUSIC power results. A cross-shaped array is selected to further improve the spatial resolution and to avoid mirrored virtual image effects. Here, it is experimentally demonstrated that the proposed timefrequency MUSIC beamforming procedure can be used to identify structural defect locations on an aluminum plate by distinguishing the defect-induced waves from the excitation-generated and boundary-reflected waves. & 2014 Elsevier Ltd. All rights reserved. 1. Introduction Guided ultrasonic waves such as Lamb waves in shell structures can propagate long distances with small spatial dissipation rates so that they have gained significant interest for many Non-Destructive Evaluation (NDE) applications [1]. In these NDE applications, a guided wave can be generated by using a Piezoelectric Wafer Active Sensor (PWAS) [2,3] and then propagates in a shell system. When there is a structural defect in the system, the wave is then reflected from the defect. By measuring the reflective wave, the structural defect location can be identified. The latter procedure can be implemented to scan a large structural area with a relatively small number of transducers due to the long propagation distance of the guided wave. The guided Lamb wave generation characteristics of piezoelectric actuators were studied by Crawley et al. [4,5] and Giurgiutiu [2]. Giurgiutiu et al. [2,3] suggested a mode tuning technique to dominantly excite a single mode Lamb wave by selecting an appropriate excitation frequency for the given dimensions and material properties of a piezoelectric actuator and a shell structure. NDE algorithms for processing measured guided wave signals are listed in Refs. [1,6]. A pulse-echo method using a PWAS array referred to as the embedded ultrasonic structural radar was used for detecting cracks on a panel [7]. Contents lists available at ScienceDirect journal homepage: www.elsevier.com/locate/ymssp Mechanical Systems and Signal Processing http://dx.doi.org/10.1016/j.ymssp.2014.09.008 0888-3270/& 2014 Elsevier Ltd. All rights reserved. n Corresponding author. Tel.: þ1 979 845 9779; fax: þ1 979 845 3081. E-mail addresses: [email protected] (J.-H. Han), [email protected] (Y.-J. Kim). Mechanical Systems and Signal Processing 54-55 (2015) 336356
Transcript
Page 1: Mechanical Systems and Signal Processingaspl.tamu.edu/ASPL_Site/Publication_files/2015_Timefrequency_Beamforming.pdfTime–frequency MUltiple SIgnal Classification (MUSIC) beamforming

Contents lists available at ScienceDirect

Mechanical Systems and Signal Processing

Mechanical Systems and Signal Processing 54-55 (2015) 336–356

http://d0888-32

n CorrE-m

journal homepage: www.elsevier.com/locate/ymssp

Time–frequency beamforming for nondestructive evaluationsof plate using ultrasonic Lamb wave

Je-Heon Han, Yong-Joe Kim n

Acoustics and Signal Processing Laboratory, Department of Mechanical Engineering, Texas A&M University, 3123 TAMU,College Station, TX 77843-3123, USA

a r t i c l e i n f o

Article history:Received 10 October 2012Received in revised form1 August 2014Accepted 16 September 2014Available online 14 October 2014

Keywords:Nondestructive evaluationTime–frequency MUltiple SIgnalClassification (MUSIC) beamformingUltrasonic Lamb waveSingle Lamb wave mode excitation

x.doi.org/10.1016/j.ymssp.2014.09.00870/& 2014 Elsevier Ltd. All rights reserved.

esponding author. Tel.: þ1 979 845 9779; faail addresses: [email protected] (J.-H. Han

a b s t r a c t

The objective of this study is to detect structural defect locations in a plate by excitingthe plate with a specific ultrasonic Lamb wave and recording reflective wave signalsusing a piezoelectric transducer array. For the purpose of eliminating the effects of thedirect excitation signals as well as the boundary-reflected wave signals, it is proposedto improve a conventional MUSIC beamforming procedure by processing the mea-sured signals in the time–frequency domain. In addition, a normalized, damped,cylindrical 2-D steering vector is proposed to increase the spatial resolution of time–frequency MUSIC power results. A cross-shaped array is selected to further improvethe spatial resolution and to avoid mirrored virtual image effects. Here, it isexperimentally demonstrated that the proposed time–frequency MUSIC beamformingprocedure can be used to identify structural defect locations on an aluminum plate bydistinguishing the defect-induced waves from the excitation-generated andboundary-reflected waves.

& 2014 Elsevier Ltd. All rights reserved.

1. Introduction

Guided ultrasonic waves such as Lamb waves in shell structures can propagate long distances with small spatialdissipation rates so that they have gained significant interest for many Non-Destructive Evaluation (NDE) applications [1]. Inthese NDE applications, a guided wave can be generated by using a Piezoelectric Wafer Active Sensor (PWAS) [2,3] and thenpropagates in a shell system. When there is a structural defect in the system, the wave is then reflected from the defect. Bymeasuring the reflective wave, the structural defect location can be identified. The latter procedure can be implemented toscan a large structural area with a relatively small number of transducers due to the long propagation distance of theguided wave.

The guided Lamb wave generation characteristics of piezoelectric actuators were studied by Crawley et al. [4,5] andGiurgiutiu [2]. Giurgiutiu et al. [2,3] suggested a mode tuning technique to dominantly excite a single mode Lamb wave byselecting an appropriate excitation frequency for the given dimensions and material properties of a piezoelectric actuatorand a shell structure.

NDE algorithms for processing measured guided wave signals are listed in Refs. [1,6]. A pulse-echo method using aPWAS array referred to as the embedded ultrasonic structural radar was used for detecting cracks on a panel [7].

x: þ1 979 845 3081.), [email protected] (Y.-J. Kim).

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 337

Wang et al. improved the conventional pulse-echo and pitch-catch method by applying a time reversal process to suppressboundary effects and thus increase the signal to noise ratio (SNR) [8] although this method required undamaged baselinedata [9]. In Ref. [10], Ikegami et al. introduced an aircraft health monitoring system by using embedded-piezoelectrictransducers and continuously comparing measured data with undamaged data. Sohn et al. suggested a damage diagnosticprocedure that does not require undamaged data by combining a consecutive outlier analysis and a time reversal procedure [11].Giurgiutiu et al. [12] and Yan et al. [13] found structural defect locations in aluminum and composite plates from two-dimensional (2-D) beamforming power images constructed by using a Delay-And-Sum (DAS) beamforming algorithm. Inaddition, Choi and Kim modified a Multiple Signal Classification (MUSIC) beamforming algorithm to consider spherical wavefronts in estimating the locations and relative strengths of noise sources [14]. Li et al. applied a MUSIC beamforming algorithm toidentify air-filled cylindrical target locations in a water-filled tank at a high spatial resolution [15]. Gruber et al. investigated theperformance of a MUSIC algorithm by considering numerically-simulated, second-order scattering between defects with a highspatial resolution of 0.1λ where λ is the wave length [16].

The aforementioned MUSIC beamforming algorithms can be applied to identify structural defects in “ideal” and “simple”shell structures such as infinite-size and uniform-thickness shells. However, in a “real” shell structure, high-level waves arereflected from many discontinuous features such as boundaries and stiffeners. In general, the waves reflected from thestructural defects have much weaker signal strength than direct excitation waves and reflective waves from the structuralboundaries or stiffeners. Then, it is almost impossible to identify the structural defects using the aforementioned, steady-state beamforming algorithms due to the strong direct excitation and reflective wave signals. In order to overcome thisproblem, a time-gating approach removing reflection time data from boundaries is generally applied [17]. For an embeddedstructure health monitoring system installed in the middle of a structure, the latter method can be useful since themeasured time signals of boundary-reflected waves are appeared at the end of the time data and can be thus easilydistinguished from the defect-induced waves that are measured before the boundary-reflected waves. However, thisapproach is difficult to be applied when defect-induced reflective waves appear later than or at the same time withboundary-reflected waves.

In this article, experimental results obtained with a 1.22 m�0.92 m aluminum plate placed on small foam blocks aroundits edges are presented. For the purpose of simulating structural defects in this experiment, coins or washers are glued onthe aluminum plate, which is similar to the cases in Refs. [8,9] where mass blocks are glued on an aluminum plate. A cross-shaped array of 7 mm�7 mm piezoelectric transducers is also installed on the plate. One of the transducers is excited witha Lamb burst signal and the transducer array is then used to measure direct and reflective wave signals. In order to avoidmulti-mode wave generation and spatial aliasing, the excitation frequency is set to 20 kHz. Then, a single anti-symmetric A0

Lamb wave mode whose the wavelength is long enough to avoid the spatial aliasing is excited selectively at this excitationfrequency.

By applying the conventional, steady-state MUSIC beamforming algorithms to the measured array signals, it is shownthat these algorithms are unable to identify the locations of the simulated structural defects in the aluminum plate due tothe multiple wave reflections. Thus, it is proposed to improve the beamforming algorithms by exploiting the temporalinformation of the reflective wave signals from the simulated defects and boundaries and the spatial information that thedefect locations are not coincident with the boundaries. In order to realize this idea, a “time–frequency” MUSIC algorithm isproposed in this article.

Belouchrani et al. and Johnson et al. introduced the concept of a time–frequency beamforming procedure [18,19].However, its applications are limited to estimate the “direction of arrival (DOA)” of active sources. In this article, theproposed time–frequency MUSIC algorithm is applied to identify the “locations” (i.e., directions and distances) of “structuraldefects” by measuring reflected waves from the defects on a plate, which does not require any specific time filtering orgating to distinguish defect- and boundary-induced reflective wave events. The proposed algorithm is expected to be useful,in particular, when boundary-reflected waves are measured earlier than or at the same time with defect-reflected waves. Inthe latter case, it is difficult to filter out the boundary-reflected signals unless the locations of the boundaries and defects arevisualized on temporal beamforming power maps obtained by using the proposed time–frequency beamforming algorithm.For example, when the defect- and boundary-induced reflective waves are measured at the same time, the proposedalgorithms can separate these waves based on their reflection locations identified on the resulting MUSIC beamformingpower map.

One additional advantage of the proposed approach is that it does not require the information on the undamagedbaseline structure and its boundaries prior to conduct the NDE. In particular, a simple free-field steering vector can be usedin the proposed algorithm since the effects of the boundary reflections can be considered in the temporal and spatialinformation of the measured array signals. The steering vector does not need to be modeled or experimentally measuredfrom the undamaged baseline structure to accurately include the effects of the boundaries without any structural defects. Inmost NDE applications, it is difficult or impossible to model or test an undamaged baseline structure to obtain the steeringvector including the boundary effects of the structure.

Additionally, normalized, damped, 2-D cylindrical steering vector is proposed to increase the spatial resolution of time–frequency MUSIC power results to accurately pinpoint structural defect locations. A cross-shaped array is here selected tofurther improve the spatial resolution and to avoid mirrored virtual image effects.

Through the experimental results obtained by applying the proposed time–frequency MUSIC beamforming algorithm tothe measured array data, it is shown that the proposed algorithms can be used to successfully locate the simulated defects.

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0 100 200 300 400 5000

0.2

0.4

0.6

0.8

1

Frequency [kHz]

Nor

mal

ized

am

plitu

de

Analytical A0 modeAnalytical S0 modeMeasured A0 modeMeasured S0 mode

Fig. 1. Normalized amplitudes of analytical and measured S0 and A0 Lamb wave modes.

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356338

2. Background

2.1. Nondestructive evaluation based on beamforming

The basic idea of a beamforming procedure is to reconstruct a beamforming power map by comparing acoustic signals“measured” by using a transducer array with “assumed” acoustic signals radiated from a known free-field source placed at ascanning location. Here, the assumed acoustic signals can be represented as a vector that is referred to as the “steeringvector”. When a scanning location is coincident with the location of a “real” source, the beamforming power at this scanninglocation becomes a local maximum. By repeating the same procedure at all scanning points in a given space, thebeamforming power map in the space can be reconstructed. Then, the local maximum locations on the reconstructedbeamforming power map can be identified as the locations of the “real” sources. Therefore, the performance of thebeamforming procedures is strongly dependent on how well the real acoustic field of interest can be represented by anassumed acoustic field. In general, acoustic monopoles and their combinations with anechoic or semi-anechoic boundaryconditions are used to generate the assumed acoustic field.

The latter procedure can be used to detect both “active” and “passive” sources. An “active” source can generateacoustic waves actively, while a “passive” source can only reflect an incident wave. In order to detect passive sources, anexternal source should be used to generate an acoustic wave and the waves reflected from the passive sources aremeasured by using a transducer array. Since structural damages can be considered as passive sources, they can be alsodetected by exciting an acoustic wave and measuring its reflected waves from the structural damages by using atransducer array.

2.2. Single Lamb wave mode excitation

When multiple Lamb wave modes that have different wave speeds are excited, it is difficult to identify structural defectlocations from measured reflection signals. Thus, it is required to generate a single Lamb wave mode whose wave speed isknown prior to Non-Destructive Evaluations (NDEs).

In order to excite a single Lamb wave mode, two strain equations of a rectangular PWAS installed on a plate areconsidered in this section (see Ref. [2] and Appendix A). From these strain equations (i.e., Eqs. (A.8) and (A.9)), analyticalstrain responses can be found for a 7 mm PWAS glued on a 2.03 mm thick aluminum plate and plotted as a function offrequency in Fig. 1. The experimental results in Fig. 1 will be discussed further in Section 5.3. The A0 mode (i.e., the first anti-symmetric mode represented by the dotted line in Fig. 1) is dominant at low frequencies (e.g., below 50 kHz), while the S0mode (i.e., the first symmetric mode) of the solid line in Fig. 1 is dominant around 280 kHz for the given PWAS dimension,plate dimension, and plate material properties.

3. Theory

3.1. Time–frequency MUSIC beamforming

Amongst various beamforming algorithms, the MUSIC beamforming algorithm [19] is widely used due to its high spatialresolution capability. Here, the proposed time–frequency MUSIC beamforming algorithm is applied to the time-averagedspectral (i.e., frequency) data obtained by applying the Discrete Fourier Transform (DFT) to a short period temporal

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 339

(i.e., time) data at each specific time. The temporal signals including the direct excitation wave signals generated from anexcitation and the reflective wave signals from defects and boundaries are assumed to be measured using M arraytransducers with a sampling frequency of fs.

Assume that xm(t) is the measured time data at the mth transducer. For a specific time at tn, xm(tn) is defined as aninstantaneous time data vector containing the N time data points of xm(t) where tn is corresponding to the middle of the rowvector. Then, in order to perform time-averaging for minimizing noise effects, this time data vector is separated to J partialtime data vectors. Each partial data vector has the length of D and is weighted with a time window such as the Hanningwindow. Note that the length of overlapped data points between two adjacent partial time data sets is generally set to 75%(i.e., 0.75D) for the Hanning window. Define the index of j to express the jth partial time data vector among the total J partialtime data vectors. In order to improve the frequency resolution of this short partial time data, it is recommended to extendthe length of each partial time data vector to Nfft by applying zero-padding to the windowed partial time data vector. Afterapplying the DFT to the jth windowed and zero-padded partial data vector, a spectral vector Xj can be obtained as

Xjðtn; f lÞ ¼ Xj;1ðtn; f lÞ Xj;2ðtn; f lÞ Xj;3ðtn; f lÞ ⋯ Xj;Mðtn; f lÞh iT

: ð1Þ

where the subscript l represents the frequency index. Then, by applying an averaging procedure, the M�M cross-spectralmatrix R at a specific time, tn, and a specific frequency, fl can be represented as

Rðtn; f lÞ ¼1J∑J

j ¼ 1Xjðtn; f lÞUXH

j ðtn; f lÞ: ð2Þ

The Singular Value Decomposition (SVD) is applied to the cross-spectral matrix in Eq. (2): i.e.,

Rðtn; f lÞ ¼Uðtn; f lÞΣðtn; f lÞVHðtn; f lÞ: ð3Þ

The time–frequency MUSIC power is then calculated at each scanning point as

PMUSICðtn; f l; rsÞ ¼1

∑Mi ¼ pþ1jgHðrsÞUuiðtn; f lÞj2

; ð4Þ

where g is the steering vector of the acoustic signals at the transducer locations calculated by placing a free-field source atthe scanning location, rs is the scanning location vector (for example, see Fig. 2) represented as

rsðxs; ysÞ ¼ r1ðxs; ysÞ r2ðxs; ysÞ ⋯ rMðxs; ysÞh iT

; ð5Þ

ui is the ith column vector of the matrix U(tn, fl) in Eq. (3), and p is the dimension of the signal space. Thus, upþ1, upþ2, …,and uN in the denominator of Eq. (4) are the noise subspace basis vectors. The dimension of the signal space, p is determinedby counting the number of the singular values when compared to ones associated with noise floor [20–23]. When thescanning location is coincident to the source location, the inner product between the steering vector and the noise subspacespanned by the noise subspace basis vectors in the denominator of Eq. (4) becomes a small value since they are orthogonalto each other. Then, the MUSIC power is locally maximized at this scanning location.

1 2 11

12

13

20

r1 r2

r12

r13

r20

r11

Structural defect(Passive source)

Arbitrary scanninglocation (xS, yS)

617

x

y

PWAS array (total numberof PWASs for measurement, N = 20)

21

PWAS for excitation

Fig. 2. Illustration of arbitrary scanning location, (xs, ys) with respect to PWAS array (the black PWAS in the middle of the array is used for excitation andthe others, for measuring ultrasonic wave signals).

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356340

3.2. Wave propagation models for steering vectors

Since the performance of the source localization by using a MUSIC beamforming algorithm strongly depends on howwell a steering vector represents the spatial distribution of the acoustic field of interest, it is important to precisely modelwave propagation characteristics of a plate structure in the steering vector. 3-D, 2-D, and 1-D analytical steering vectors areproposed to be investigated to identify the best steering vector among these three. These steering vectors representspherical, cylindrical, and planar wave propagation models, respectively, in a reflection-free space: i.e.,

g¼ 1r1exp� ikr1 1

r2exp� ikr2 ⋯ 1

rMexp� ikrM

h iT; ð6Þ

g¼ 1ffiffiffiffir1

p exp� ikr1 1ffiffiffiffir2

p exp� ikr2 ⋯ 1ffiffiffiffirM

p exp� ikrMh iT

; ð7Þ

g¼ exp� ikr1 exp� ikr2 ⋯ exp� ikrMh iT

: ð8Þ

where ri is the distance between the ith transducer and a scanning location as shown in Fig. 2.The Lamb wave propagation and reflection characteristics in a shell structure are determined by several parameters

including the excitation wave type, the shell thickness, the array size, and the geometries of defects. For example, when theexcitationwavelength is much larger than the shell thickness, the array size, and the characteristic lengths of the defects, the1-D model may be the most appropriate to describe the Lamb wave motion. When the excitation wavelength is much largerthan the shell thickness and the characteristic lengths of the defects, as in the previous case, but comparable to the arraysize, the 2-D model may appropriate to describe the Lamb wave motion. In case that a propagating or reflected wave has asignificant spatial variation in the thickness direction of the shell structure, the 3-D model may be the most appropriate.Then, all these geometrical information combined with the structural damping induced spatial decay should be investigatedto properly detect any defects in any shell structures. Therefore, one objective of this article is to identify the propercombination of the wave propagation model and the structural damping induced spatial decay in an aluminum panel for thegiven array and excitation condition.

The proposed steering vectors behave well when the measurement surface is apart from the scanning surface where thesingularity at r¼0 can be avoided in Eqs. (6) and (7). However, since the measurement and scanning surface are coincidentin the simulation and experiment setups as described below, the assumed acoustic field represented by the steering vectorsin Eqs. (6) and (7) becomes infinity at r¼0. Then, the MUSIC power in Eq. (4) becomes zero since the denominatorcontaining the steering vector in Eq. (4) is infinity. For this reason, when a defect locates very close to the array, the resultingMUSIC power has an extremely small value at this defect location. In other words, the MUSIC power map shows themaximum value at a large r, which makes it impossible to have a local maximum MUSIC power at a defect location. In orderto avoid this abnormality, it is proposed that the steering vector is normalized as

gnormalized ¼g

jjgjj; ð9Þ

where ||g||¼(g12þg22þ…þgM

2)0.5. Regardless of this normalization, the 1-D, 2-D, or 3-D wave propagationcharacteristics remain unchanged within a normalized steering vector, g, since all of its elements are divided by thesame value.

In addition to the geometrical wave decays associated with 1/r or 1/r0.5 in Eqs. (6) and (7), there is also a spatial decayinduced by the structural damping. In this paper, a complex wave number is used in Eqs. (6)–(8) to describe the structuraldamping induced spatial decay: i.e.,

k¼ kð1� iβÞ: ð10ÞThe relation between the spatial decay rate β and the structural damping coefficient η can be obtained by assuming that

the A0 Lamb wave at a low ultrasonic frequency such as 20 kHz can be regarded as a flexural wave [24]: i.e., β¼η/4. Thedetailed derivation process of this relation is described in Appendix B. In this article, an optimal structural dampingcoefficient at ultrasonic frequencies of interest is determined by having the spatial resolution of the MUSIC power resultsmaximized. Although there is no geometrical decay with the 1-D steering vector, the structural damping induced spatialdecay is included in the proposed 1-D steering vector. Therefore, this structural damping induced decay makes it possible toidentify the locations as well as the angles of defects, while the conventional 1-D steering vector without any spatial decayscan be used to identify only angles.

4. Numerical simulations for determination of array shape

For the purpose of determining an array shape, nine numerical simulation cases with linear, circular, and cross-shapedarrays are performed. Table 1 shows the simulation conditions and Fig. 3 shows the simulation results. Since linear arrays(Refs. [2,3,12,15]) and circular arrays (Refs. [25–27]) have been widely used, they are considered in this article.

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Table 1Simulation conditions for MUSIC power result plots in Fig. 3.

Fig. 3. MUSIC power results of transient, cylindrical point source simulations with different array sizes and shapes (refer to Table 1 for the detailedsimulation conditions).

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 341

In the simulations, a point acoustic source is assumed to be placed at each of its source locations (listed in Table 1) togenerate a transient cylindrical wave field. The only 2-D, cylindrical wave field is considered in this simulation since the

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Fig. 4. Burst sinusoidal signal with center frequency of 20 kHz for numerical simulation.

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356342

experimental results below in Section 6 indicate that the 2-D steering vector results in the better NDE performance than the1-D or 3-D ones. As explained in Section 3.2, in the testing aluminum panel, the excitation wavelength is much larger thanthe defect sizes and the panel thickness and comparable to the array size, which makes the 2-D steering vector the mostsuitable to be applied in the proposed time–frequency MUSIC beamforming. The source locations are indicated by using thered “x” marks in Fig. 3. A burst sinusoidal signal with a center frequency of 20 kHz and a SNR of 10 dB is used to drive thepoint source as shown in Fig. 4. As discussed in Section 1, the center frequency is chosen to excite the A0 Lamb waveselectively. The wave speed at this excitation frequency is assumed to be 615 m/s that is corresponding to the A0 Lamb wavespeed in the 2 mm testing aluminum plate. The structural damping coefficient for this cylindrical wave is set to 0.01.

A linear, circular, or cross-shaped array of 20 sensors is then used to measure the radiated cylindrical wave field. The 20sensors are the maximum number of the sensors used in the experiments below. The linear array has the sampling space of1 cm between two adjacent sensors as shown in Table 1 except that for Fig. 3(b) where the sampling space is 0.1 cm. For thecross-shaped array, the sampling space is 1 cm except that its outer four sensors are placed 2 cm apart to increase itsmeasurement aperture (see Fig. 2). The radius of the circular array, 3.2 cm, is determined to have the sampling space of 1 cmbetween two neighboring sensors. For all simulation cases, the sampling frequency is set to 10 MHz.

The normalized, cylindrical, 2-D steering vectors for calculating the MUSIC powers in these simulations are given inEqs. (7), (9), and (10). For the cases of Fig. 3(a), (b), and (d)–(f) in Table 1, the structural damping coefficient is set to zero inthe steering vectors although a damping coefficient of 0.01 is applied to the cylindrical wave fields generated by the pointsources. The dynamic range of the MUSIC powers are fixed to be 10 dB so that the lowest MUSIC power is forced to be 10 dBlower than the maximum MUSIC power for all of the result plots in Fig. 3.

In order to investigate the effects of the linear array size, the MUSIC power results obtained by using two linear arrayswith the two different sampling spaces of 1 cm and 0.1 cm are presented in Fig. 3(a) and (b) (i.e., the measurement aperturesizes are 19 cm and 1.9 cm, respectively). As shown Fig. 3(a) and (b), the array size affects the maximum MUSIC location andthe spatial resolution of the MUSIC power maps. Through the comparison between Fig. 3(a) and (b), it can be concluded thatthe larger array results in the more accurate source location as well as the higher spatial resolution.

For the case of Fig. 3(c), the steering vectors are generated with the structural damping of 0.01 in Eq. (10) while the othersimulation parameters are same as the case of Fig. 3(a). By comparing the MUSIC results in Fig. 3(a) and (c), the spatialresolution gets improved when the structural damping is considered in the steering vectors.

In the cases of the linear arrays, there are mirrored virtual MUSIC power maxima, e.g., around (0.21, 0.14) m in Fig. 3(a)–(c) since the linear arrays cannot be used to distinguish the cylindrical waves generated from both the original and mirroredsource locations. Thus, it is difficult to identify the source location accurately with a linear array. Therefore, 2-D arrays suchas the cross-shaped and circular arrays are investigated below.

For the cases of Fig. 3(d)–(f), the source is placed at (0.21, 0.42) m on the left line extended through the linear array. Inthis source placement, the mirrored local MUSIC power maximum disappears in Fig. 3(d). However, due to the effects of thestructural damping, the linear array cannot be used to find the source location precisely in Fig. 3(d). However, the cross-shaped array and the circular array can be used to identify the source location precisely even without the structural damping inthe steering vectors as shown in Fig. 3(e) and (f), respectively. When comparing Fig. 3(e) and (f), the spatial resolution of the cross-shaped array is higher than that of the circular array since the measurement aperture size of the cross-shaped array is larger thanthe circular array: i.e., the x-direction aperture size of the cross-shaped array is 12 cm, while that of the circular array is 6.4 cm.

For the cases of Fig. 3(g)–(i), the structural damping coefficient of 0.01 is included in the steering vectors. It is shown thatall of the arrays can be used to successfully identify the source location with the high spatial resolution except that themirrored local MUSIC power maximum of the linear array at (0.21, 0.14) m. The performance of the cross-shaped array isslightly better than that of the circular array when the zoomed MUSIC power results in the upper right corners of Fig. 3(h)and (i) are compared. Therefore, it can be concluded that for a given number of sensors, the proposed cross-shaped array has

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 343

the best performance amongst the linear, circular, and cross-shaped arrays, since the cross-shaped array can have largermeasurement aperture than the circular array without mirrored virtual maxima.

5. Experimental setup and data processing procedure

5.1. Experimental setup

The cross-shaped array of 21 PWASs (APC-851 manufactured by American Piezo Ceramics Inc.) is attached on the2.03 mm thick aluminum panel using superglue (see Figs. 2, 5, and 6). The size of each PWAS is 7 mm × 7 mm and thesampling space between two adjacent PWASs is 10 mm. In order to have a bigger array aperture, the outer four PWASs areplaced 20 mm apart from the closest PWASs. Then, coins or a washer are glued on the aluminum panel to simulate structural

Preamplifier

NI UltrasonicDAQ system

Aluminumpanel

Simulateddefect

500 mm

420 mm650 mm570 mm

x

y

Fig. 5. Sketch of experimental setup.

Fig. 6. Photos of experimental setup: (a) aluminum panel with PWAS array, (b) Brüel and Kjær signal conditioning amplifier, (c) laptop with in-houseLabVIEW data acquisition program, (d) National Instruments ultrasonic data acquisition system, and (e) cross-shaped array (zoomed).

Table 2Dimensions and weights of simulated defects.

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Table 3Experimental Configurations based on geometric information of simulated defects (i.e., coins and washer) with respect to PWAS array center.

0 0.2 0.4 0.6 0.8

-1

-0.5

0

0.5

1

Time [ms]

Am

plitu

de [V

]

Fig. 7. Burst sinusoidal signal with center frequency of 20 kHz for exciting aluminum panel.

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356344

defects. The dimensions and weights of the simulated defects are shown in Table 2. Figs. 5 and 6 show an experimentalsetup to conduct the experiments listed in Table 3. In Table 3, each Experimental Configuration represents a singleexperiment: e.g., three coins are installed for Experimental Configuration I and a single coin, for Experimental ConfigurationII. A National Instruments (NI) system equipped with a PXIe-5122 ultrasonic data acquisition (DAQ) module, a PXI-5421signal generator, and an in-house LabView code is used to generate a burst sinusoidal wave and measure ultrasonic data.Fig. 7 shows the burst sinusoidal signal with the center frequency of 20 kHz to excite the panel at the center PWAS location.The excitation frequency is determined by using the criterion described in Section 5.3 to generate a single mode Lamb wave.Then, the other PWASs are used to measure the direct and reflective waves. A Brüel and Kjær Type 2693 Nexus conditioningamplifier is used to amplify the measured ultrasonic wave signals before the signals are fed to the NI DAQ system. Themeasured ultrasonic wave signals are recorded for 0.1 s at the sampling frequency of 10 MHz.

5.2. Time–frequency analysis procedure

A time data block of 20�1024 data points is chosen from the measured ultrasonic data at each time step for calculatingan instantaneous 20�20 cross-spectral matrix in Eq. (2): i.e., M¼20 and Nfft¼1024. For the given sampling frequency andthe excitation wavelength, the length of the single DFT, Nfft at a time step should be selected based on the followingconsiderations. When Nfft is too small, the MUSIC algorithm cannot be used to identify defect locations successfully since theDFT length is too short compared to the wavelength of the defect-induced reflected wave. On the other hand, if Nfft is toolarge, it will be difficult to separate the direct excitation and boundary-reflected waves. In addition, the NDE performancecan be poor when the excitation wavelength is too large compared to the plate size. Here, the DFT length is determined byusing a trial-and-error approach to result in the optimal performance. For a smoothing time transition, 95% of each timedata block (i.e., 973 time data points) is overlapped to the next time step. In order to obtain MUSIC power maps, the SVDprocedure is additionally applied to the calculated cross-spectral matrix (see Eq. (3)). At each time step, an instantaneousMUSIC power map in a scanning area is calculated at the excitation center frequency. Then, the entire procedure is repeatedat the next time step. Therefore, the resulting MUSIC beamforming power is presented as the function of time and scanninglocation.

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 345

5.3. Determination of excitation frequency

Fig. 1 shows the analytical and experimental amplitudes of the symmetric (S0) and anti-symmetric (A0) Lamb wavemodes as a function of frequency. The analytical results are discussed in Section 2.2. In order to obtain the experimentalresults in Fig. 1, a PWAS is used to excite the aluminum panel with a burst sinusoidal signal at a center frequency from20 kHz to 440 kHz. The frequency step (i.e., frequency resolution) is set to 20 kHz. The resulting waves are then measuredusing two PWASs placed 17.1 cm and 22 cm apart from the excitation point. Here, two S0 and A0 Lamb modes aredifferentiated by their arrival times to two PWASs since these two modes have different wave speeds. The measuredamplitudes are then linearly averaged by repeating the same measurement ten times. In Fig. 1, the measured amplitudes ofthe two Lamb wave modes are overlaid with the analytical ones. At high frequencies above approximately 300 kHz, theexperimental S0 and A0 results have the large differences from the analytical results. The analytical strain equations inEqs. (A.8) and (A.9) are derived under the ideal bonding condition that the bonding layer thickness is zero and the shearstress only exists at the ends of a PWAS. However, in the real experimental case, the bonding layer thickness is not zero andmay be also non-uniform. Although the shear stress distribution in Eq. (A.1) can be applied at low frequencies where thewavelength of Lamb waves is much larger than the bonding layer thickness, it cannot be used at high frequencies where thebonding layer thickness cannot be ignored when compared to the wavelength. Although no conclusion can be drawn at highfrequencies due to the discrepancy between the analytical and experimental results, it can be concluded that the A0 mode isdominant at low frequencies approximately from 20 kHz to 80 kHz.

In addition that an excitation frequency is selected where a single Lamb wave mode is dominant, the selected frequencyshould satisfy the Nyquist Sampling Theorem to avoid any spatial aliasing problems. This Nyquist requirement isrepresented as

doλ2

¼ cp2f

� �; ð11Þ

0 100 200 300 400 5000

20

40

60

80

100

Frequency [kHz]

Wav

elen

gth

[mm

]

S0 modeA0 mode

0 100 200 300 400 5000

1000

2000

3000

4000

5000

6000

Frequency [kHz]

Phas

e sp

eed

[m/s

]

A0 modeS0 mode

Fig. 8. Analytical properties of S0 and A0 Lamb wave modes: (a) phase speeds and (b) wave lengths.

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356346

where cp is the phase speed of a Lamb wave. Fig. 8(a) is the analytical phase speeds of the S0 and A0 Lamb wave modes, forthe 2.03 mm aluminum panel, which are obtained from the dispersion equations [28]: i.e.,

tan ðqhÞtan ðphÞ ¼ � 4k2pq

ðq2�k2Þ2for symmetric modes; ð12Þ

tan ðqhÞtan ðphÞ ¼ �ðq2�k2Þ2

4k2pqfor anti� symmetric modes; ð13Þ

where p and q satisfy Eq. (A.7). Then, the wavelengths of two wave modes can be calculated as shown in Fig. 8(b). Since thePWAS size is 7 mm�7 mm and the minimal sampling space between adjacent two PWASs is approximately 10 mm, thewavelength should be larger than 20 mm to avoid the spatial aliasing as shown in Eq. (11). The wavelength of the A0 mode islarger than 20 mm below 40 kHz where the A0 mode is dominant. Since the amplitude of the S0 mode can be ignored at20 kHz when compared to that of the A0 mode, 20 kHz is chosen as the excitation frequency where the wave speed andwavelength are 615 m/s and 30.75 mm, respectively.

6. Time–frequency MUSIC beamforming results

Experimental Configurations are described in Table 3. In Experimental Configuration I, three quarter coins with threedifferent distances (i.e. 10 cm, 20 cm, and 30 cm) from the array center are glued on the aluminum panel to simulate threestructural defects. The normalized, cylindrical, 2-D steering vector obtained from Eqs. (7) and (9) is used as a default steeringvector since the aluminum panel can be regarded as a 2-D surface. Fig. 9(a) shows the beamforming result calculated byapplying the conventional, frequency-domain MUSIC algorithm to the entire time records (i.e., 0.1 s data) for ExperimentalConfiguration I. As shown in Fig. 9(a), the conventional MUSIC algorithm cannot be used to identify the simulated defectlocations (represented by the circles) due to multiple wave reflections, in particular, from the panel edges (i.e., boundaries)as well as the direct excitation wave.

Fig. 9. MUSIC power results in dB scale for Experimental Configuration I (refer to Table 3 for the defect numbers): (a) conventional frequency-domainMUSIC algorithm applied to entire time data (i.e., 0.1 s data), (b) maximum instantaneous MUSIC power, (c) conventional MUSIC algorithm applied to timedata gated from t¼0.2 ms to 0.62 ms, and (d) time–frequency MUSIC algorithm at t¼0.4102 ms.

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 347

The performance of the conventional MUSIC algorithm can be improved by removing the partial time data of the directexcitationwave and the boundary-reflected waves from the entire time data. The performance of the time–frequency MUSICalgorithm is then compared to that of this time-gating beamforming approach. By applying the time–frequency MUSICalgorithm to the measured array signals, the maximum beamforming power on the scanning area (i.e., the panel surface)can be identified from the calculated beamforming map at each time. The resulting maximum MUSIC power is shown inFig. 9(b) as a function of time for Experimental Configuration I in Table 3. In this plot, the marked peaks (at t¼0.145 ms,0.2521 ms, and so on) indicate the arrival of the direct-excitation or reflective waves to the array. The first peak att¼0.145 ms represents the direct excitation wave, the next three peaks at t¼0.2521 ms, 0.4102 ms, and 0.5683 ms areinduced by the reflected waves from the three simulated defects, and the fifth peak at t¼0.7468 ms is from the bottomboundary that is the nearest boundary location from the array. In order to compare the performance of the time-gating andtime–frequency MUSIC algorithms, the measured time data is truncated before t¼0.2 ms and after 0.62 ms so that only thedefect-reflected wave signals can be used for the conventional MUSIC beamforming processing. As shown in Fig. 9(c), theconventional MUSIC result obtained from the time-gated array signals can be used to identify the nearest coin locationalthough the other two coins are hardly identified from this result due to its poor spatial resolution around these two coins.On the other hand, the time–frequency MUSIC result, for example, at t¼0.4102 ms in Fig. 9(d) has much higher spatialresolution than the result in Fig. 9(c) to accurately detect the second coin. Since the time–frequency MUSIC beamforminganalysis at each time step is conducted with a short length of the time data, the resulting MUSIC result can be focused on aspecific defect-induced reflection event that generally occurs in a short time period. Therefore, it is possible to obtain theMUSIC power maps with much higher spatial resolution by using the time–frequency MUSIC algorithm than theconventional beamforming algorithm applied to the time-gated array signals.

The time–frequency beamforming results in Figs. 10–15 are calculated by applying the time–frequency MUSIC algorithmsto the measured array data. They are represented as the function of time and space. The time–frequency MUSIC powers atthe last four peak locations in Fig. 9(b) are plotted in Fig. 10 as a function of scanning location. In Fig. 10(a)–(c), the three coinlocations can be identified at the maximumMUSIC power locations. The minimum distance differences (i.e., errors) betweenthe locations of the coins and the MUSIC power maxima range from 0 cm to 5.1 cm (see Fig. 17(a) for Defects 1–3).The bottom boundary location can be also identified from the MUSIC power plot in Fig. 10(d) at t¼0.7468 ms.

The time–frequency MUSIC power results for Experimental Configuration I are summarized in Fig. 11(a) and (b) in termsof the maximum beamforming power locations, coin locations, and �0.5 dB contour lines (i.e., 0.5 dB lower than a local

Fig. 10. Time–frequency MUSIC power results in dB scale for Experiment Configuration I (refer to Table 3 for the defect numbers): (a) t¼0.2521 ms;(b) t¼0.4102 ms; (c) t¼0.5836 ms; and (d) t¼0.7468 ms.

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0 0.2 0.4 0.6 0.8 1 1.20

0.2

0.4

0.6

0.8

x [m]

y [m

]

Maximum MUSIC power location-2 dB contour line from the maximum levelQuater coin locations

t = 0.7468 ms

t = 0.8794 ms

t = 1.027 ms t = 1.124 ms

Defect 1

Defect 2 Defect 3

Fig. 11. Time–frequency MUSIC power results for Experiment Configuration I of Table 3: (a) MUSIC power at t¼0.2521 ms, 0.4102 ms, and 0.5836 ms;(b) MUSIC power at t¼0.7468 ms, 0.8794 ms, 1.027 ms, and 1.124 ms; and (c) MUSIC power, at t¼0.2521 ms, 0.4102 ms, and 0.5836 ms, obtained byremoving outer 4 transducer data.

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356348

maximum MUISIC power level). For example, Fig. 11(a) is obtained by combining Fig. 10(a)–(c). Fig. 11(a) shows the MUSICpower result from the second to fourth peak times (in Fig. 9(b)) to identify the three coin locations, while Fig. 11(b) showsthe MUSIC power result that can be used to identify all of the four boundary reflections. By comparing the contoured areasat t¼0.2521 ms, 0.4102 ms, and 0.5836 ms in Fig. 11(a), it is shown that the spatial resolution of the proposed algorithms isgetting low as the defect distance increases.

In order to check the effects of the outer four sensors in the cross-shaped array, the data measured with outer 4transducers is removed from the total array data and the MUSIC power result of this reduced data is shown in Fig. 11(c).

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Fig. 12. Time–frequency MUSIC power results for Experiment Configuration I in Table 3 with undamped 1-D, 2-D, and 3-D steering vectors at t¼0.2521 ms,0.4102 ms, and 0.5836 ms: (a) 1-D steering vector in Eq. (8); (b) normalized 2-D steering vector in Eqs. (7) and (9); and (c) normalized 3-D steering vectorin Eqs. (6) and (9).

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 349

By comparing Fig. 11(c) to Fig. 11(a) where the total array data is applied, it can be found that the full cross-shaped arrayimprove the spatial resolution of the MUSIC power result by increasing the measurement aperture size.

Fig. 12 shows the MUSIC power results obtained by applying the planar, 1-D steering vector in Eq. (8), the normalized,cylindrical, 2-D steering vector in Eqs. (7) and (9), and the normalized, spherical, 3-D steering vector in Eqs. (6) and (9). Here,the structural damping is not considered in all of the steering vectors. One of interesting findings from this figure is that the1-D steering vector can be used to identify the defect location in the nearfield of the array although this 1-D steering vector

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Fig. 13. Time–frequency MUSIC power results for Experiment Configuration I of Table 3 with cylindrical 2-D steering vectors including structural damping:(a) η¼0; (b) η¼0.01; (c) η¼0.02; (d) η¼0.03; (e) η¼0.04; and (f) η¼0.05.

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356350

has the only phase information in the exponential function without a geometrical decaying factor such as the 1/r0.5 or 1/rterm (see Eq. (8)). From Fig. 12, it is shown that the time–frequency MUSIC result with the 2-D steering vector has thehighest spatial resolution since it has the smallest area surrounded by the �0.5 dB contour lines at t¼0.5836 ms. It is alsoshown the farther a defect locates from the array center, the more accurate wave propagation model (i.e., the cylindricalwave propagation model) for the steering vector is required to identify the defect location accurately.

Fig. 13 shows the effects of the spatial decay induced by the structural damping (see Eq. (10)) in the cylindrical, 2-Dsteering vectors. The highest spatial resolution of the time–frequency MUSIC results can be achieved at the structuraldamping coefficient of 0.03 as shown in Fig. 13 (in particular, see the �0.5 dB contour lines around Defect 3).

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Fig. 14. Time–frequency beamforming powers in dB scale for Experiment Configurations II, III, and IV at t¼0.2521 ms for different defects (refer to Table 3for the defect numbers): (a) quarter coin, (b) dime coin, and (c) washer.

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 351

Experimental Configurations II, III, and IV in Table 3 are designed to investigate the effect of the different defect sizes andweights in Table 2. The MUSIC power maximum locations in Fig. 14(a) and (b) are exactly coincident with the locations ofthe quarter coin for Experimental Configuration II (see Fig. 14(a)) and the dime coin for Experimental Configuration III (seeFig. 14(b)). For the washer in Experimental Configuration IV, the washer location (i.e., the location of Defect 6) predicted byusing the time–frequency MUSIC algorithm is a little off from the actual location due to the washer's small size and weight(see the case of Defect 6 in Fig. 17(a) and (b)) although the washer's direction with respect to the array center is accuratelyidentified by the proposed MUSIC algorithm (see the Defect 6 case in Fig. 17(c)).

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Fig. 15. Time–frequency beamforming powers in dB scale at t¼0.2521 ms for Experiment Configuration V (refer to Table 3 for the defect numbers).

Fig. 16. MUSIC power results in dB scale for Experimental Configuration VI in Table 3: (a) conventional MUSIC algorithm applied to time data gated fromt¼0.2 ms to 0.92 ms, and (b) time–frequency MUSIC algorithm at t¼0.7937 ms.

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356352

In order to validate the performance of the proposed methods with the simulated defects located at a same distance fromthe array center, the three quarter coins are placed at a 10.6 cm distance from the array center in Experimental ConfigurationV (see Table 3). As shown in Fig. 15, the MUSIC power map at t¼0.2521 ms can be used to identify all of the three coinlocations. The maximum distance differences between the actual coin locations and the local maximum MUSIC powerlocations are 0 cm, 0.9 cm, and 0.5 cm as shown in the Defects 7–9 cases of Fig. 17(a) and (b).

The proposed time–frequency MUSIC can be used to detect a structural defect that is farther away from the array thanone of the boundary edges. As shown in Experimental Configuration VI in Table 3, a quarter coin is attached on thealuminum plate at a distance of 45 cm from the array center (i.e., x¼0.84 m and y¼0.06 m). This coin location is farther thanthe bottom boundary at a distance of 40 cm and closer than the upper boundary at a 50 cm distance. Fig. 16(a) shows theconventional MUSIC power map obtained from the time data gated from t¼0.2 ms to t¼0.92 ms to exclude the direct

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 353

excitation wave and the left- and right-boundary-reflected waves. The time–frequency beamforming result associated withthe second eigenvector at t¼0.7937 ms is also presented in Fig. 16(b). Due the strong reflected waves from the edges, theconventional MUSIC result cannot be used to identify the simulated defect even after gating the time data as shown inFig. 16(a). However, the time–frequency beamforming MUSIC power map shows a local maximum power around the defect.Hence, it can be concluded that the time–frequency MUSIC algorithm can be used to identify the structural defect locatedbeyond the shortest boundary distance from the array.

As the summary of the above results, the distance and angle differences (i.e., errors) between the simulated defects andthe local MUSIC power maxima are presented in Fig. 17. Here, the distance difference is defined as the smallest lengthbetween a point within a coin or washer and the corresponding local maximum MUSIC power location. Similarly, the angledifference is defined as the minimum absolute value of the angle difference between an angle of a point within a coin orwasher and the angle of the corresponding local maximum MUSIC power location with respect to the array center.

Fig. 17(a) shows the distance errors for the cases of the undamped steering vector (i.e., η¼0). As shown in Fig. 17(a), thedistance error increases as the distance between a simulated defect and the array center increases (e.g., see the cases of

Fig. 17. Distance and angle differences (i.e., errors) between simulated defects and MUSIC power maxima (refer to Table 3 for the “defect number”):(a) distance errors when η¼0; (b) distance errors when η¼0.03; and (c) angle errors (η¼0 and η¼0.03).

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356354

Defects 1–3) when the 1-D plane-wave-type steering vector in Eq. (8) is applied. Since the 1-D steering vectors cannotaccurately represent the real ultrasonic wave propagation in the aluminum plate, the distance error becomes large as thedistance increases. When the 2-D steering vector is applied, the distance error decreases, in particular, for the farfield defectcases (e.g., the cases of Defects 2 and 3 in Fig. 16(a)). When the defects locate close to the array, the distance errors areinsensitive to the wave propagation models of the steering vectors.

Fig. 17(b) shows the distance differences when the structural damping of η¼0.03 is applied to the steering vectors. Bycomparing Fig. 17(a) and (b), it can be found that there is no error reduction resulted in from the inclusion of the structural dampingin the 2-D and 3-D steering vectors. In the 2-D and 3-D steering vectors, the structural-damping-induced spatial decay may bemuch less significant than the geometry-induced spatial decay (i.e., 1/r and 1/r0.5). However, for the case of the 1-D steering vectorin which the only phase information is considered without the geometry-induced spatial decay, the distance errors are reduced byincluding the structural-damping-induced spatial decay in the steering vector (e.g., see the cases of Defects 2 and 3 in Fig. 16(a) and(b)). This distance error increases as the size and weight of a simulated defect decrease (see the Defects 4–6 cases in Fig. 17(a) and(b)). However, for all of the simulated defects investigated in this article, the angle errors are zero (see Fig. 17(c)), which indicatesthat the proposed time–frequency beamforming procedures can be used to accurately identify the directions of structural defects.

7. Conclusions

In order to non-destructively locate structural defects in plates by using a single-mode ultrasonic Lamb wave, the time–frequency MUSIC beamforming procedure that can be used to distinguish the effects of the direct excitation and boundary-reflected waves are proposed in this paper. In the proposed procedures, a burst sinusoidal signal is used to excite a platewith a single-mode Lamb wave. Then, the resulting ultrasonic wave signals are measured using a sensor array. Then, theproposed time–frequency MUSIC beamforming algorithm is applied to the measured array data to obtain the beamformingmaps, as the functions of time and scanning location, whose local maxima at specific time instants (between the arrivaltimes of the direct excitation wave and the boundary-reflected waves) can be identified as structural defect locations.

In this article, by properly choosing the excitation center frequency of the burst sinusoidal excitation signal, it is shownanalytically and experimentally that the single anti-symmetric A0 Lamb mode can be exclusively excited in the 2.03 mmaluminum plate.

Due to the strong reflective waves generated from the boundaries of the aluminum panel, the conventional, steady-stateMUSIC beamforming algorithm cannot be used to identify the simulated defect locations. When the proposed time–frequency MUSIC beamforming algorithms are applied to process the measured array data, the simulated defect locationscan be identified from the spatial beamforming power maps at the specific times, while the effects of the direct excitationand boundary-reflected waves appear at the different times. In order to improve the spatial resolution of the time–frequency MUSIC algorithm, the structural-damping-induced spatial decay model is proposed to be considered in thesteering vectors. When the normalized, cylindrical 2-D steering vectors are applied, the distance error can be minimizedsince they represent the real wave propagation in the aluminum panel. For the case of the multiple defects at the samedistance (i.e. 10.6 cm), the proposed methods can be used to identify the multiple locations successfully within a distanceerror of 0.9 cm. It is also shown that the time–frequency MUSIC algorithm can be used to identify the structural defectlocated beyond the shortest boundary distance from the array. Finally, the proposed time–frequency MUSIC beamformingprocedure does not require undamaged state data as a baseline.

Acknowledgment

The authors would like to give special thanks to Shu Jiang of the Acoustics and Signal Processing Laboratory in Texas A&MUniversity for her invaluable editorial suggestions and comments.

Appendix A. Analytical Lamb wave generation model

For the ideal bonding case with zero bonding layer thickness, Giurgiutiu derived the strain equation of a rectangularPWAS installed on a plate as a function of excitation frequency [2]. The shear stress at this ideal bonding layer can beexpressed [2] as

τðxÞjy ¼ tb=2 ¼ aτ0½δðx�aÞ�δðxþaÞ�; ðA:1Þwhere 2a is the PWAS length, aτ0 is the shear stress amplitude at the PWAS ends, and δ is the Dirac Delta function. For thisshear stress condition, the x-direction strains resulted in from symmetric and anti-symmetric Lamb wave modes can berepresented [2] as

εxðx; tÞ��y ¼ tb=2

¼ � iaτ0G

∑kS sin ðkSaÞNSðkSÞD0SðkSÞ

e� iðkSx�ωtÞ þ∑kA sin ðkAaÞNAðkAÞD0AðkAÞ

e� iðkAx�ωtÞ" #

; ðA:2Þ

where tb is the plate thickness, G is the shear modulus of the plate,ω is the angular frequency, k is the wave number, and thesuperscripts or subscripts of S and A represent the symmetric and anti-symmetric modes, respectively. In Eqs. (A.1) and

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J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356 355

(A.2), the origins of the x- and y-axes are set to the center of the PWAS and the middle of the plate, respectively, and thePWAS is installed on the top plate surface. Additionally, NS, DS, NA, and DA in Eqs. (A.2) and (A.3) are represented as

NS ¼ kqðk2þq2Þ cos ptb2

� �cos q

tb2

� �; ðA:3Þ

NA ¼ kqðk2þq2Þ sin ptb2

� �sin q

tb2

� �; ðA:4Þ

DS ¼ ðk2�q2Þ2 cos ptb2

� �sin q

tb2

� �þ4k2pq sin p

tb2

� �cos q

tb2

� �; ðA:5Þ

and

DA ¼ ðk2�q2Þ2 sin ptb2

� �cos q

tb2

� �þ4k2pq cos p

tb2

� �sin q

tb2

� �: ðA:6Þ

In Eqs. (A.3)–(A.6), the p and q satisfy

p2 ¼ ωcL

� �2

�k2; q2 ¼ ωcT

� �2

�k2; ðA:7Þ

where cL and cT are the longitudinal and shear wave speeds, respectively, in the plate. In Eq. (A.2), kS and kA are the roots ofDS¼0 and DA¼0 in Eqs. (A.5) and (A.6), respectively, and the prime symbol represents the derivative with respect to k. Forthe x-direction strains of the S0 and A0 modes, Eq. (A.2) can be simplified as

εxðx; tÞjS0y ¼ tb=2¼ � i

aτ0G

sin ðkS0aÞNSðkS0 ÞD0SðkS0 Þ

e� iðkS0 x�ωtÞ; ðA:8Þ

and

εxðx; tÞjA0y ¼ tb=2

¼ � iaτ0G

sin ðkA0aÞNSðkA0 ÞD0SðkA0 Þ

e� iðkA0 x�ωtÞ: ðA:9Þ

Appendix B. Relation between structural damping coefficient and spatial decay rate

In order to include structural damping effects in the steering vectors, a “complex” Young's modulus [29] is defined as

E¼ Eð1þηiÞ; ðB:1Þwhere η is the structural damping coefficient and E is the Young's modulus. The A0 Lamb wave mode at a low frequency canbe assumed as a flexural wave. This can be verified by plotting the dispersion curve of the flexural wave that is in line withthat of the A0 Lamb wave mode at a low frequency [24]. Thus, the flexural wave equation can be used to derive the relationbetween the structural damping coefficient and the spatial decay rate, i.e.,

EI1�v2

ð1þ iηÞ∂4u∂x4

þρh∂2u∂t2

¼ 0: ðB:2Þ

By assuming a wave solution as u(x,t)¼Aexp(� ikxþ iωt) and substituting it into Eq. (B.2), the following complex dispersionrelation can be obtained:

k¼ ρhð1�v2ÞEIð1þηiÞω

2� �1=4

¼ k

ð1þη2Þ1=8cos

θ4

� �� i sin

θ4

� �� �: ðB:3Þ

where

tan θ¼ η; ðB:4Þ

k¼ ρhð1�v2ÞEI

ω2� �1=4

: ðB:5Þ

By comparing Eqs. (10) and (B.3), the relation between the structural damping η and the spatial decay rate β for a smallstructural damping can be obtained as

β¼ η4: ðB:6Þ

Page 21: Mechanical Systems and Signal Processingaspl.tamu.edu/ASPL_Site/Publication_files/2015_Timefrequency_Beamforming.pdfTime–frequency MUltiple SIgnal Classification (MUSIC) beamforming

J.-H. Han, Y.-J. Kim / Mechanical Systems and Signal Processing 54-55 (2015) 336–356356

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