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Mecklenburg Initiatives for LNG_Anatoli Beifert

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    Klaipeda LNG Forum

    16.09.2010

    Mecklenburg Initiatives forLNG Technologies

    andCryo Tank Systems

    Anatoli BeifertEU Project Manager

    [email protected]

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    2Klaipeda LNG Forum

    Mecklenburg LNG stakeholders / players (1)

    Nordic Yards

    Products portfolio:

    Ice-breaking and Ice-going Tonnage

    (former Aker Yards Wismar, Wadan Yard

    Offshore constructions Specialized tankers

    Passenger vessels projects RoRo and RoPax projectsContainer Ships

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    Mecklenburg LNG stakeholders / players (1)

    Nordic Yards

    Production capacities

    Rostock

    Location

    Substantial space available for transportation andinterim storage (850,000 sq. m. total shipyard area,thereof 85,000 sq. m. roofed)

    High steel throughput (up to 55,000 t/p.a.)Large space available at the final assembly

    Large offshore projects can be built by specialassembly procedures at the dry dock

    Long water edge, close to the open sea

    Wismar

    Location

    Manufacturing and production completelyindependent from weather conditions

    * High steel throughput (up to approx.

    60,000 t/p.a.)Crane capacity (up to 1,000 t)

    Large vessel and offshore projects can be builtwith standard assembly procedures at the drydock

    (dry dock surface: 340 x 67 x 13.2 m.,

    completely roofed)

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    Research and Development

    During the past 10 years extensive investments in

    research and development have been made at the yards.

    Products innovations / optimization

    Arctic ships / LNG tankers

    Offshore WEA Jack-ups

    LNG containment systems

    E.g. ADBT Aluminium Double Barrier Tank

    Procedures

    Numerical simulation

    Holistic optimization

    Risk-based design

    Welding and manufacturing techniques

    Page 4

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    Products portfolio

    - Concept development for new shipyards / terminals

    - Development and production of technical equipment for

    shipbuilding yards- Specialized mechanical engineering, incl. ship and oversize

    transport systems

    - Feasibility studies

    - Logistics and software solutions

    - Installation, maintenance and after-sale service

    Mecklenburg LNG stakeholders / players (2)

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    Products portfolio

    Mecklenburg LNG stakeholders / players (3)

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    cooperative project of 8 companies and 2 researchcooperative project of 8 companies and 2 research

    institutionsinstitutions

    duration 3 years (2007duration 3 years (2007 -- 2009)2009)

    CTS goals:CTS goals:

    development of a new LNGdevelopment of a new LNG--containment system withcontainment system with

    low production costs and timelow production costs and time

    low boil off ratelow boil off rate

    high operating safety (sloshing, grounding)high operating safety (sloshing, grounding)

    CTS results:CTS results:

    development of adevelopment of a new membranenew membrane typetype LNG containment systemLNG containment system-- approval in principle (LR)approval in principle (LR)

    -- mock up builtmock up built

    development of adevelopment of a prismatic LNG containment system (ADBT)prismatic LNG containment system (ADBT)

    -- approval in principle (ABS, BV, DNV, LR)approval in principle (ABS, BV, DNV, LR)

    -- general/design approval (BV, DNV)general/design approval (BV, DNV)-- mock up builtmock up built

    CTS financing:CTS financing:

    co financiered by German governmentco financiered by German government

    total project costs ca. 15,5 Miototal project costs ca. 15,5 Mio

    Mecklenburg LNG relevant Projects (1)

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    cooperative project of 11 companies and 3 researchcooperative project of 11 companies and 3 research

    institutionsinstitutions

    duration 3 years (2010duration 3 years (2010 -- 2013)2013)

    POLAR goals:POLAR goals:

    System Solutions for Harsh and Arctic EnvironmentSystem Solutions for Harsh and Arctic Environment

    -- development of:development of:

    -- ice going/breaking LNG Carrier, FPSO and Platforms (ARC 7ice going/breaking LNG Carrier, FPSO and Platforms (ARC 7--8)8)

    -- living quarters for arctic regionsliving quarters for arctic regions

    -- high lifetime corrosion protectionhigh lifetime corrosion protection-- anti icing systemsanti icing systems

    -- maintenance, access and rescue devicesmaintenance, access and rescue devices

    -- optimization of:optimization of:

    -- production processesproduction processes

    -- transportation equipmenttransportation equipment-- topside LNGtopside LNG--equipmentequipment

    -- LNG pipe systemsLNG pipe systems

    POLAR financing:POLAR financing:

    co financiered by German governmentco financiered by German government

    total project costs ca. 21,5 Miototal project costs ca. 21,5 Mio

    Mecklenburg LNG relevant Projects (2)

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    ADBT

    General information:

    Double wall LNG tank for

    marine application

    GBS tank and barges

    Self carrying structure

    Tank top

    Tank walls

    Tank bottom

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    layouts for LNG containment fabricationlayouts for LNG containment fabrication

    Moss spherical, Mark III, NO 96 System:Moss spherical, Mark III, NO 96 System:

    -- different general layouts for prefabrication shopsdifferent general layouts for prefabrication shops

    -- specification of main equipmentspecification of main equipment

    -- estimation of investment costsestimation of investment costs

    ADBT System:ADBT System: -- general layouts of stand alone andgeneral layouts of stand alone andyard integrated fabrication sitesyard integrated fabrication sites

    -- estimation of investment costsestimation of investment costs

    -- specification of main equipmentspecification of main equipment

    -- basic design for friction steerbasic design for friction steer

    welding equipmentwelding equipment

    -- evaluation of transportationevaluation of transportation

    operations and workflowoperations and workflow

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    Mock up / Prototype

    Carrier FPSO Platform

    1111

    Conceptual Design

    Material Tests

    Development Tank system

    arctic LNG

    todaytoday

    GroGrotanksystemetanksysteme**

    * planned* plannedDIFFERENT PILOT PROJECTSDIFFERENT PILOT PROJECTS

    Proje

    ct

    Proje

    ctsprogress

    sprogres

    s

    Prod

    uctmaturity

    Prod

    uctmaturity

    first conceptsfirst concepts

    ready to start productionready to start production

    of LNG containmentof LNG containment

    systemsystem

    ready to start productionready to start production

    of arctic LNG systemsof arctic LNG systems

    If reality doesn't fit the theory, change the reality.Albert Eistein

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    Contacts

    Nordic YardsWismar GmbH

    Wendorfer Weg 5D-23966 Wismar

    Tel.: +49 3841 77-0Fax: +49 3841 76 36 24

    Nordic YardsWarnemnde GmbHWerftallee 10D-18119 Rostock-WarnemndeTel.: +49 381 510-0Fax: +49 381 5 25 74

    IMG - Ingenieurtechnik undMaschinenbau GmbHIndustriestrae 8D-18069 Rostock

    Reinhart KnyTel.: +49 3841 77-0Fax: +49 3841 76 36 24

    E-Mail: [email protected]

    Hochschule Wismar

    University of Applied SciencesPhilipp-Mller StraeD-23966 Wismar

    Anatoli BeifertTel.: +49 3841 753 634Fax: +49 3841 753 131

    E-Mail: [email protected]


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