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Membranes and Membrane Transport in Industrial Biotechnology March 2016 Contact:Preben Krabben [email protected] +44 (0) 1235 438992
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Page 1: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Membranes and Membrane Transport in Industrial BiotechnologyMarch 2016Contact:Preben [email protected]

+44 (0) 1235 438992

Page 2: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

• A UK (Oxford based) Industrial Biotech

Company

• Focus on biobutanol

• Core expertise is microbial strain

development & fermentation

• Transforming conventional ABE

fermentation and driving production costs

• Developing attractive routes to global

market (chemicals & biofuels)

• GB has experienced/highly qualified team

(>100)

• Operate globally

About Green BiologicsBuilding a renewable chemicals business

© Green Biologics Ltd. 2014 Private and Confidential

Page 3: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Personal backgroundWhere Engineering and Biology meets…?

Private & Confidential 3

• M.Sc., and Ph.D. in

biochemical engineering,

1988-1997.

• Microbial physiologist,

chemical engineer, or

neither.

Page 4: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Story lineor rather circles

Private & Confidential 4

HistoryEnergetics

Membranes

Page 5: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

GeopoliticsAvoiding the indigo disaster

Private & Confidential 5

In 1897 19000 tons of indigo was produced in the world, all natural. In

1902 17000 tons of synthetic indigo was produced by the German

chemical industry.

Would a similar transformation happen for rubber ?

Page 6: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Chaim WeizmannAdaptive laboratory evolution

Private & Confidential 6

One year of adaptive laboratory evolution generated the acetone butanol

production strain which was used for the next 15-20 years.

Almost identical strains isolated from 3 different continents.

Page 7: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Horton HeathPilot scale

Private & Confidential 7

During the experimental period at Poole, before work was commenced in

Toronto, there had been about ten fermentations carried through. Seven

of these were failures, which were discharged on to the neighbouring

heath, and by their subsequent activities brought the process and those

responsible for it into grave disrepute in the vicinity (Speakman 1919)

Page 8: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

British Acetones TorontoProduction scale

Private & Confidential 8

Microbiologist Speakman and

Carter.

‘You can have my distillery’, and with these words in 1915–16 Colonel

Gooderham generated the second largest fermentation process in he

world.

The fermentation plant. Now

converted to a leisure district.

Page 9: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

PublickerLast new butanol plant build in the US

Private & Confidential 9

• Weizmann patent expired in

1936.

• Two new plants build in 1936

in the US.

• The Publicker plant in

employed 1400 m3 Horton

spheres as fermenters.

Page 10: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Microbiology TodayAcetone production

Private & Confidential 10

• Early history summarised,

and referenced.

• Microbiology Today, May

74-77. 2014.

• Please read and cite.

Page 11: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

MembranesWhat are they good for

Private & Confidential 11

Membranes provide a controlled environment, avoid dilution of

metabolites and enzymes, and provides a concentration gradient.

Page 12: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Membrane transportType of transport

Private & Confidential 12

Diffusion, facilitated diffusion, symport, antiport, ATP dependent

transporters, and even transport within the plasma-membrane.

Page 13: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Membrane transportDiffusion

Private & Confidential 13

Small hydrophobic compounds (alcohols and VOA), water, and

gases diffuses over the plasma-membrane.

Cytoplasma Extracellular

Co

nce

ntr

atio

n

Page 14: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Butanol transportDiffusion of some sort

Private & Confidential 14

Butanol concentration is always higher at the site of production.

The cost of butanol removal depends on the concentration of

butanol in the broth.

Cytoplasma Extracellular

Butanol

ButanolSugar Butyaldehyde

Page 15: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

MembraneStability

Private & Confidential 15

Eukaryotes, which has a marge membrane area around the cytoplasma,

stabilises the membranes with cholesterol.

The ethanol tolerant Z. mobilis uses hopanoids to stabilise the plasma-

membrane.

Other ways includes modifying the plasma-lipids, and/or having longer

chain fatty acids

200 ns time course of plasma-membrane to 12 g/L butanol (Hinks et al

2015)

Page 16: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

MembraneStability

Private & Confidential 16

Is the plasma-membrane pressed against the peptidoglucan or can the

plasma-membrane stability be improved by more plasma-membrane

peptidoglucan connectors or more rafting?

Page 17: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

MembraneStability and thickness

Private & Confidential 17

Acetic acid/acetate is a common organic acid in a mixed culture and

acetic acid is a well known membrane potential un-coupler.

Extensive lactate production quickly lower the extracellular pH and

thereby toxifies acetate and butyrate.

Lactic acid bacteria have a membrane fatty acid chain length of 22

carbons, which should results in a smaller acetic acid diffusion rate.

Cytoplasma Extracellular

Acetic acid <-> Acetate- + H+

pKa = 4.7

Lactic acid <-> Lactate- + H+

pKa = 3.7

Acetate- + H+ <-> Acetic acid

Page 18: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Butanol transportMembrane stability

Private & Confidential 18

A thicker plasma-membrane will result in more stability, but a

larger gradient will be needed in order to obtain the same specific

butanol export rate.

Cytoplasma Extracellular

Butanol

ExtracellularCytoplasma

Butanol

Page 19: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ButanolIntracellular effects

Private & Confidential 19

Solventogenesis in C. acetobutylicum have been shown to co-

incite with up-regulation of cytosolic chaperones, which refolds

mis-folded proteins.

Cytoplasma Extracellular

Butanol

Page 20: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ButanolProduction host

Private & Confidential 20

Lactic acid bacteria are very tolerant to external supplied butanol, and has

historically often been identified as ABE-fermentation contaminating

microbes, but they will be very poor production strains because of the

intracellular butanol concentration needed for export.

Page 21: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ButanolMorphology

Private & Confidential 21

Low surface area to volume High surface area to volume

Medium surface area to volume

Page 22: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ButanolMorphology

Private & Confidential 22

Low surface area to volume High surface area to volume

Medium surface area to volume

Cell volume is proportional to intracellular butanol production capacity.

Cell surface is membrane area.

Surface to volume ratio is proportional to butanol membrane gradient.

Bu

tan

ol p

rod

uctio

n c

ap

acity.

Page 23: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ButanolMorphology

Private & Confidential 23

Low surface area to volume High surface area to volume

Medium surface area to volume

Yeast could be a bad choice as a host strain for butanol production.

Clostridium is a Goldilock organisms for butanol production as surface area

to volume increases as cells progresses further into solventogenesis.

Bu

tan

ol p

rod

uctio

n c

ap

acity.

Page 24: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ClostridiumAnaerobes vs. aerobe

Private & Confidential 24

Oxygen provides extra energy,

and this drives ATP production

with significant heat loss.

Anaerobes conserve the maximum

amount of energy in ATP and products

and does not loose it as heat

Page 25: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

n-Butanol

• Four different reduction reactions from 2 acetyl-CoA to n-butanol, i.e.– 2 reductions per acetyl-CoA

• The saturation of a carbon-carbon double bond is energetically “too” easy

2 Steps away

Private & Confidential 25

Acetyl-CoA

Acetyl-CoA

n-Butanol+

ketone -> alcohol

carboxy group-> aldehyde

aldehyde > alcohol

carbon double bond -> carbon single bond

Page 26: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Butyryl-CoA dehydrogenase

• Pure use of 1 NADH would make the reaction irreversible.

• The extra reducing power of 1 NADH is combined with another NADH to produce the strong reducing agent reduced ferredoxin.

• Conversion of the ferredoxin to NADH via the Rnf-complex will generate another 0.55 ATP per glucose.

• Total ATP produced from glucose to n-butanol is 3.10 ATP/glucose, much more than yeast ethanol

Electron bifurcation

Private & Confidential 26

Page 27: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

The Rnf complex

• First discovered in in Rhodobacter capsulatus in 1993.

• Studied intensively in “Clostridia” by the groups of Müller/Bückel in Germany since 2007.

• Energy generating mode (2 H+) : transfer of electrons from reduced ferredoxin to oxidised NAD+.

• Redox upgrading model : formation of reduced ferredoxin using pmf.

Connecting with the proton motive force, pmf

Private & Confidential 27

Michael Köpke et al. PNAS 2010;107:13087-13092

Page 28: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

80 years later

Page 29: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

Acknowledgement

Private & Confidential 29

All the people who provided my with the graphics and pictures.

University of York,

Gavin Thomas

University of Lincoln

Alan Goddard

Lorna Lancaster

Manuela Mura

And all the ones I have forgotten.

Page 30: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ButanolFacilitated butanol diffusion

Private & Confidential 30

Falkirk lock

Page 31: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ButanolMorphology

Private & Confidential 31

Low surface area to volume High surface area to volume

Medium surface area to volume

Bu

tan

ol p

rod

uctio

n c

ap

acity.

Introduction/up-regulation of a butanol facilitator protein decreases

the surface area to volume effect on butanol production capacity.

Page 32: Membranes and Membrane Transport in Industrial Biotechnologycbmnetnibb.group.shef.ac.uk/wp-content/uploads/2016/03/Membranes... · Almost identical strains isolated from 3 different

ButanolButanol facilitator protein

Private & Confidential 32

The potential butanol facilitator protein most likely belong to the

aquaporin/GlpF family.


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