Mercury Sampling Solutions - Apex Instrumentsold.apexinst.com/distcorn/PDF's/power point/Mercury...

204 Technology Park Lane | Fuquay-Varina, NC 27526 |www.apexinst.com

Mercury SamplingSolutions

presents

Simple, Proven Technology


Appendix K Dual Train Sampling System

Configuration:• Probe• Sampling Line• Chiller• Control Console


XC-6000EPC Schematic


Probe Components – HGP-Series

Configuration:• Length (3,6,9,12ft Standard)• Material – 316 SS or C276 Hastelloy• Heated – Zoned Wattage Heater Standard• Enclosure – Insulated Junction Box Standard• Pitot Tube – Optional S Type Pitot• Trap Sizes – 10mm Large Standard• Optional 6mm Small Trap Adapter


Trap Options


Sampling Lines – HGU Series

Custom Configurations:• Various Lengths Available• Paired Sample Lines• Power & Control Cords• Pitot Lines (Optional)• Communication Cables


Chiller Components

Configuration:• Robust, rugged gas

conditioner (REQUIRED)• Acid Gas Scrubber

recommended• Closed Loop Condensation

Collection• Dual Channel

• Common Types:• Refrigerated• Stirling Technology• Thermo-electric


Control Console Overview

• Dual Channel Console (Paired Train)• Fully Automated with Data Acquisition• Constant or Proportional Flow Control• Internal or External Stack Flow Rate Input


Control Console Hardware Features

• Dual Dry Gas Meters with Optical Encoders• Long-life diaphragm pumps with Brushless DC Motors• Mass Flow & Barometric Pressure Sensors• Optional Pitot Sensor• 8 Type K Multi-Isolated TC Channels• Proportional Flow Control Valves


Mercury Console Diagram


Main ScreenOptions:

• Load a profile (test configuration)

• From internal flashmemory

• From external file(PC)

• Add New

• Edit Current

Profile currently loaded into console.

Select From: Calibration – DGM & Sensors or Export data file to selected memory device


Select Profile Screen• Select from

previous configurations

• Add newconfigurations

• Edit existingconfigurations


General Information Screen

User has option to enter additional data into profiles


Automated Pre-Test Leak Check Screen

• Measure volume and flowrate based onencoder with 1 cubic centimeter resolution

• User-selectablevariable vacuum @ 5 inch or 10inch Vacuumlevels


Set Probe Screen

• Screen promptsuser to insertprobe in stack

• Allows users toview Delta Pvalue at currentlocation


Mercury Sampler XC-6000D Screen

• Programprompts user for cartridge ID’s and DGMvolume readingsat start and end ofthe test

• Redundant Backupof electronic volume reading


Real Time Data Screen


Post-Leak Test Screen• Post test leak

check automaticallychecks to maximum vacuum loggedduring sample run


DGM Calibration Screen


Sensor Calibration Screen• 8 TC Channels

• 2 Vacuum

• 2 Mass Flow

• 1 Delta P

• 1 Barometric Pressure

• Manually controlpumps and values from this screen

• All Calibration datais stored with eachtest data file.


XC-6000EPC Automated Sampler• Use for Primary, or

Back-up MonitoringSystem

• Suitable for RATA’s (Relative Accuracy TestAudits) pending EPA Approval

• Remote access and control via networked computer

• Quick set-up time

• Inexpensive, minimum operating cost

• Easy to use, reliable


• Meets all Appendix K & Method 324 specifications.

• Quadrature encoders on both gas meters for low flow downto 1.0 cc resolution.

• Pump & ProValve PWM for proportional or constant flowcontrol.

• External Analog Inputs for: Stack Flow, Moisture or otheruser inputs – 0-5VDC, 0-10VDC, 4-20mA or Station dry contact signal. Pitot DP input optional.

• Sample flow rates: 0.3 - 1 LPM.

Performance


Performance• Vacuum controlled leak checks for both pre and post

checks.

• Moisture Monitor can be integrated for real time moisturemeasurements.

• Loss of Power: Auto or Manual restart.

• Probe heater & chiller temperature control through externalPID or Console.

• Remote input for Test Run Pause/Resume.

• Lap Top / Desk Top interface.

• CSV & XML data file formatting


• Operating temperature range: 0° – 120° F.

• Water resistant, portable, high density polyethylene caseor 19” rack mount enclosure.

• Install in shelter or on stack up to 1000 feet from probe.

Environment


• Two 16-bit RISC processors for all control & loggingfunctions.

• 1 GB+ SD Memory – capable of 99 runs of 30 days eachlogging one-minute data points.

• Multi-layered isolation/protection up to 25KV.

• Pressure and temperature compensated Mass Flow Sensor.

• Four spare inputs and three spare outputs.

• Digital Alarm outputs (Future option).

Circuitry


Communications

• Ethernet, Wireless, USB and RS-232/485.

• ModBus and Ethernet available for direct communicationswith the DAS or station (Work in progress, DAS supplierhelp may be required).


Power Requirements

• Console power: 115VAC +10% @ 50-60 HZ. One or two 15 Amp Circuits.


Physical Characteristics • Size: Rack Mount: 17”X14”X15.5” Weatherproof case:

22”X16.5”X19”

• Console Weight: Approx. 42 lbs.


• Dual sample train, dual zone heated Hastelloy sampleprobe.

• User friendly quick trap probe for multiple uses and minimumchange-out time.

• Quad probe for reference method or extra sample train use.

• Portable Stirling Chiller for moisture removal in harsh ontack environments.

• Mac H2O monitor for real time moisture measurement.

• Sample lines constructed to any configuration needed.

Other System Components


204 Technology Park Lane

Fuquay-Varina, NC 27526

www.apexinst.com

P: (919) 557-7300 or (800) 882-3214

Fax: (919) 557-7110

[email protected]

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