Mesa para router o circular de banco

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Mission Furniture

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2/12

Page 1 of 10Copyright Meredith Corporation 2012

This easy-to-build mobile tool

stand packs a shop full of

convenience in a small package.

Quick-convert

Tablesaw/Router Station

Raise thewings for full

workpiecesupport.

A router tableand accessoriesstow away inthe drawer.

Voil! A router tablewith fence andplenty of infeed andoutfeed support.

Tools needed:

Overall dimensions when folded are3278" wide 2938" deep 3114" high.Unfolded: 72483114".

Materials needed: Birch plywood andmedium-density fiberboard (MDF).

Skill BuildersDiscover an easy way to table-mount

a router.Use guides to accurately position and

install hinges.

W

ith a footprint of less than 7square feet when folded, thismobile tool stand expands into

a massive 17-square-foot tablesaw work-surface. And its multitalentedto switchto a router table, simply slide out the on-board router drawer. See More Resources,page6, for an idea about compatible stor-age for the tablesaw.

MD-00931


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Page 2 of 10

Note: The dimensions in this projectassume a material thickness of34". Mostsheet goods will be slightly undersize.In order to ensure that dimensions ofsubassemblies are correct, measure the

thickness of your materials and adjustthe length of adjoining project parts tocompensate.

Construct the carcase

1From 34" plywood, cut the sides (A),

back (B), shelf (C), and base (D) tosize. (See Materials List,page10 .) Predrilland screw the sides to the back as shown[Drawing 1, Photo A].

2With the case on its back, slide theshelf (C) into place [Drawing 1] andsecure with screws. Now, flip the caseonto its top. Center the base (D) side-to-side, positioning it 1" from the front ofthe case, and screw it into place. Drillholes to fit the caster stems and, before

A

a brace squares the case

C

quick scrapwood Guides ease hiNGe pLaceMeNt

D

A qarn brace (ee Mre Rerce,page 32)an an teae the e (A) an back (B) frrn an crewn.

A crapw e he aant the back ee f the wnpprt crrecty ptn the hne at 90 whe yecre t.

Camp a pacer t the cae (1" fr the frnt; 1 12"fr the back). Ptn the wn pprt (E) fhwth the cae tp, an ecre the hne.

A

A

B

cut two supports froM oNe bLaNk

Frm pprt, a 10-tp r hher bae, a w-bt-teayct rate, an zer rbta actn enre a mth, traht

jaw ct.

EE

Scrapwoodguide

1"

E

A1" spacer

righting the case, install the casters toease mobility during assembly.

3From34" plywood cut three 1212

blanks, and lay out the wing support(E) dimensions [Drawing 1a]. Use a jigsaw

to cut the blank into two supports alongthe diagonal [Pho to B]. Then, smooththe cuts with a sanding block.

4Use a scrapwood guide as a straightedge to locate and secure the 212butt hinges to the wing supports (E[Photo C]. Be sure to attach the hinges onthe inside faces of the wings, creatingthree mirrored pairs of wing supportsUse scraps to position and secure thewing supports to the case sides (A) andback (B) [Photo D].

While we show this mobile base with theBosch GTS1031 benchtop tablesaw (f ind areview of this saw at woodmagazine.com/benchtopbosch), the base was designed to fitmany similar-size tablesaws. Before building,measure your chosen tablesaws dimensionscarefully and adjust the base to match your

E

B

saw if necessary. Likewise, measure yourrouters height to ensure it f its in the bin.


4/12

Page 3 of 10

#8x1"F.H.

screw

2"

butthinge

#8x"F.H.screw

#8x1"F.H.

screw

Dust-collectionhole

32"

29"

23"

D

E

A

E

E

E

24"

B

E

E

N

N

1"

3"

3"

"

1"

"hole

1"

"

1"

26"

23"

1"

12"

10"

LocationofC

10"A

10"

12

"

2"

E

C

ARCAsE

1Win

gsuPPoRT

1a


5/12

Page 4 of 10

steady parts with a cLaMp

A camp h the crner f the wn bracnaemby (F/g) fh an teay whe y prer, thenecre t wth crew.

triM up the tops

Trm the wn tp wth a fh-trm bt. set the btepth the bearn ent p nt crewheaepren, whch c e the ee.

G

F

I

G

Now give it wings

1From34" plywood, cut the wing outer

bracing (F), wing bracing (G), andoutfeed bracing (H) to size. Then,assemble the bracing with screws[Drawing 2, Photo E].

2From14" medium-density fiberboard

(MDF), cut the side wing tops (I) andoutfeed top (J) 18" larger than the widthand length listed in the Materials List.Apply a bead of glue to the top edge ofeach wing bracing assembly (F/G and

F/H) and clamp the tops in place[Drawing 2] with 116" overhang on allsides. After the glue has dried, trim theedges flush [Photo F].

3Attach 212" butt hinges to the inside

of each wing (F/G/I and F/H/J)[Drawing 2], centering the hinge barrelon the bottom edge. Rest one side wing(F/G/I) on the wing supports (E),positioning its front flush with the frontof the case. Then secure the hinges tothe case. Repeat with the opposite side

wing. Then, center the outfeed win(F/H/J) on the rear wing supports andsecure the hinges.

Baseplate helps you target mountingholes with template precisionThe fine-threaded screws used to table-mount your routerrequire a certain degree of precision when locating mountingholes. Fortunately, your router has a built-in template: itsbaseplate.

Retrieve one of the tray assemblies (K/L/M) for use as therouter-table top. Mark a centerpoint for the bit access hole,

centered 83

4" from one end [dng 3]. Remove and positionyour routers baseplate, centered on the marks. Be sure toorient it so that the router, when mounted in the sameposition, will have its controls easily accessible. Mark thelocations of the mounting screws (and lift screw, if your routerhas one); then, drill and counterbore holes to fit the mountingscrews. Next, drill a 112" bit access hole on the center mark.

Now, test-fit the router. You may have to purchase longerscrews of the same diameter and thread pitch in order to reachthe router base. Remove the router to continue theconstruction.

Y ny nee t center the bt acce he t eyeba precn.once cate, hweer, h the bbae frmy t mark themntn he accratey.

Routersubbase

Add two trays, fence,and bin

1From34" plywood, cut the long edging

(K), the short edging (L), and the traypanels (M) to size. Next, assemble thedging with screws before gluing andclamping the panels in place [Drawing 2]After the glue dries, see the Shop Tip, below

E F

F


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Page 5 of 10

The purchase of these plans does nottransfer any copyright or other ownershipinterest in the plans, the design, or the

finished project to the buyer. Buyer mayneither reproduce the plans for sale nor offer

for sale any copies of the finished project.

" washer, lock washer, and nut

#8 x 1"F.H. screws

#8 x 1"F.H. screw

2"

G

2"butt hinge

#8 x "F.H. screw

A

G

I

J

K

M

F

B

C

E

H

F

F

F

GG

L

N

23"

FCenter on .

2"

22"

23"

23"

23"

30"

" 29"

"

23"

23"

23"

23"

22"" 23"

2"

3" locking swivel caster

F

E

3"

K

L

HH

I

A

D

#8 x 1" F.H. screw

1"

10"

10"

ExPlodEd viEW2


7/12

Page 6 of 10

to locate the mounting holes for yourrouter in one of the tray assemblies(K/L/M).

2Cut the tray supports (N) to size. Toposition the lower supports, measureand add the height of your tablesaw tableto the height of the tablesaw trayassembly (K/L/M). Measure and markthis distance down from the top edge ofthe case. Now, use screws to fasten thesupports to the case with the top flushwith these marks [Drawing 2]. Next,secure the upper tray supports flush withthe top of the case. Then, rest thetablesaw tray assembly on the lower tray

support, and the router tray assembly onthe top tray support.

3Cut the fence face (O) and fence base(P) to size. Lay out and jigsaw the3"-diameter semicircles, centered, whereshown [Drawing 3]. Sand the cuts smooth;then glue and clamp the face to the base.

4After the glue dries, drill the14" pivot

holes in the fence (O/P). Position thefence where shown [Drawing 3], andclamp it in place. Using one fence pivot

Lay out the pivot sLot for a fuLLy adjustabLe feNce

Pt the fence abt 2" away frm the bt acce hewhe rawn a penc ne frt n ne e f thehe, then the ther.

Cnnect the tw arc t cmpete the pt-t aytbefre rn the en an cttn away the watewth a jaw.

O

P

Pivot bolt

Pivot-slot

location

The tool trays in this mobile base were made to be compatible with the Bench-toolSystem from the October 2007 issue ofWOOD magazine. You can find the plan here for asmall fee: woodstore.net/besy.htmlFor a free right-angle clamping brace plan, see woodmagazine.com/clampingbrace

Produced by Lucas Peters with Kevin BoyleProject design:John Olson

Illustrations: Lorna Johnson

5Cut the bin front and back (Q), binsides (R), bin bottom (S), and bincleats (T) to size. Lay out, drill, thenjigsaw the handle cutouts in the frontand back [Drawing 4]. Then, sand thecuts smooth and round over the edges

with a1

8

" round-over bit. Assemble thesides, front, and back with screws beforegluing and clamping the bottom in

place. After the glue is dry, screw the bincleats to the bin side half in, half out ofthe bin.

6Bolt or screw the tablesaw to thetablesaw tray and slide the tray intoplace. If your tablesaw has a dustcollection port, mark the location andlay out a hole slightly larger than yourdust hose [Drawing 1]. Drill a blade starhole and cut out the dust-collection holewith a jigsaw.

Mount the router in the router-trayassembly (K/L/M). Store the fence androuter accessories in the bin, cap it withthe router-table tray, and get to work!

hole as a guide, drill through the trayassembly (K/L/M). Remove the clampsand temporarily pin that end of the fenceto the table using a 14" carriage bolt. Now,rotate the fence to mark the location ofthe pivot slot [Photos G and H], drill 14"holes at either end of the arc, and cutaway the remainder of the slot with ajigsaw.

G H


8/12

Page 7 of 10

2"-long pivot slotK

L

M

1"

1"

2"

1" hole

3"

22"

9"

8"

" pivot holes

3"-diam. arcs

" carriage bolt 2" long

" knob " washer

P

O

8"

RouTER TRAY3


9/12

Page 8 of 10

QS

23

"7"

23"

7"

22

"

23"

"

"

"

8"

4

"

1"

1"hole

R

R

Q

T

T

#8x1"F.H.screw

#8x1"F.H.screw

22"

2"

"round-overalong

edgesofopening

Bin

4


10/12

Page 9 of 10

Materials ListfiNished siZe

Part

Carcase

t w L Matl. qty.

A sides 34" 2458" 2614" BP 2

B back 34" 2378" 2614" BP 1

C shelf 34" 2378" 2378" BP 1

D base 34" 2938" 3278" BP 1

E wing supports 34" 10" 12" BP 6

Wings

Fwing outerbracing

34" 212" 2378" BP 6

G wing bracing 34" 212" 2238" BP 6

H outfeed bracing 34" 212" 2938" BP 3

I* side wing tops 14" 2378" 2378" MDF 2J* outfeed top 14" 2378" 3078" MDF 1

Trays

K long edging 34" 2" 2378" BP 4

L short edging 34" 2" 2214" BP 4

M tray panels 34" 2334" 2378" BP 2

N tray supports 34" 1" 2378" BP 4

Router fence

O face 34" 214" 22" BP 1P base 34" 3" 22" BP 1

Router bin

Q front and back 34" 7" 2214" BP 2

R sides 34" 7" 2378" BP 2

S bottom 34" 2334" 2378" BP 1

T cleats 34" 2" 2214" BP 2

*Parts initially cut oversize. See the instructions.

Materials key: BPbirch plywood, MDFmedium-densityfiberboard.Supplies: 3" locking swivel casters (4), 12" washers, lockwashers, and nuts (4 each), 212" butt hinges (9 pairs needed),#834" F.H. screws (for hinges), #8112" F.H. screws, #8114" F.H.screws; 14" knobs, 142" carriage bolts, and washers (2 each).Bits:Flush-trim and 18" round-over router bits; 112" Forstnerbit.


11/12

Page 10 of 10

Cutting Diagram

I I J

x 24 x 96" Medium-density berboard

D

x 48 x 48" Birch plywood

BA A


C

E

EE

E

E

E

SM MPO


T

QR R Q

HG

L T KN N

FF

The purchase of these plans does nottransfer any copyright or other ownershipinterest in the plans, the design, or thefinished project to the buyer. Buyer mayneither reproduce the plans for sale nor offerfor sale any copies of the finished project.


12/12

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Mesa para router o circular de banco

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