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2004 Chevrolet Silverado 1500 : Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Instructions > Fuel System > Metal Collar Quick Connect Fitting Service Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT FITTING SERVICE Tool Required J 41769 (Image 1) Fuel Line Quick Disconnect Tool Removal Procedure Click to Enlarge 1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief . 2. Remove the retainer from the fuel line quick-connect fitting. Click to Enlarge Page 1 of 16 2004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins... 12/11/2014 http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...
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Page 1: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

2004 Chevrolet Silverado 1500 : Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Instructions > Fuel System >

Metal Collar Quick Connect Fitting Service

Metal Collar Quick Connect Fitting Service

METAL COLLAR QUICK CONNECT FITTING SERVICE

Tool Required

J 41769 (Image 1) Fuel Line Quick Disconnect Tool

Removal Procedure

Click to Enlarge

1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .

2. Remove the retainer from the fuel line quick-connect fitting.

Click to Enlarge

Page 1 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

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3. If equipped with the 5.3L (L59) engine, remove the retainers from the

fuel feed and return line to engine quick-connect fittings.

Click to Enlarge

CAUTIONCaution: Wear safety glasses when using compressed air, as flying dirt particles may cause eye injury.

4. Using compressed air, blow any dirt or debris from around the fitting.

Click to Enlarge

5. Using the correct tool from J 41769 (Image 1) , insert the tool into the

female connector, then push inward in order to release the quick

connect locking tabs.

Page 2 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

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Click to Enlarge

6. Pull the fuel line connection apart.

NOTENotice: If necessary, remove rust or burrs from the fuel pipes with an emery cloth. Use a radial motion with the fuel pipe end in order to prevent damage to the O-ring sealing surface. Use a clean shop towel in order to wipe off the male tube ends. Inspect all the connections for dirt and burrs. Clean or replace the components and assemblies as required.

7. Use a clean shop towel in order to wipe off the male connection end.

8. Inspect both ends of the fitting for dirt and burrs. Clean or replace the

components as required.

Installation Procedure

Click to Enlarge

CAUTION

Page 3 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

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Caution: In order to reduce the risk of fire and personal injury, before connecting fuel pipe fittings, always apply a few drops of clean engine oil to the male pipe ends.

This will ensure proper reconnection and prevent a possible fuel leak.During normal operation, the O-rings located in the female

connector will swell and may prevent proper reconnection if not lubricated.

1. Apply a few drops of clean engine oil to the male connection end.

Click to Enlarge

2. Push both sides of the fitting together in order to snap the retaining

tabs into place.

Click to Enlarge

3. Once installed, pull on both sides of the connection in order to make

sure the connection is secure.

Page 4 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

Page 5: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

Click to Enlarge

4. If equipped with the 5.3L (L59) engine, install the retainers to the fuel

feed and return line to engine quick-connect fittings.

Click to Enlarge

5. Install the retainer to the fuel line quick-connect fitting.

6. Install the fuel fill cap.

7. Connect the negative battery cable. Refer to Battery Negative Cable

Disconnection and Connection in Engine Electrical.

REFERED IMAGES LIST:

Page 5 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

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(Image 1) J 41769

METAL COLLAR QUICK CONNECT FITTING SERVICE

Tools Required

■ J 41769 (Image 1) Fuel Line Quick Disconnect Tool

■ J 43178 (Image 2) Fuel Line Disconnect Tool

Removal Procedure

Click to Enlarge

1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .

Page 6 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

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2. Remove the retainer from the fuel feed line to engine quick-connect

fitting.

Click to Enlarge

3. If equipped with the 5.3L (L59) engine, remove the retainers from the

fuel feed and return line to engine quick-connect fittings.

Click to Enlarge

CAUTIONCaution: Wear safety glasses when using compressed air, as flying dirt particles may cause eye injury.

4. Using compressed air, blow any dirt or debris from around the fitting.

Page 7 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

Page 8: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

Click to Enlarge

5. Using the correct tool from J 41769 (Image 1) , insert the tool into the

female connector, then push inward in order to release the quick

connect locking tabs.

6. If the vehicle is a cab/chassis, it may be necessary to use J 43178

(Image 2) in order to release the quick connect locking tabs.

Click to Enlarge

7. Pull the fuel line connection apart.

Page 8 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

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NOTENotice: If necessary, remove rust or burrs from the fuel pipes with an emery cloth. Use a radial motion with the fuel pipe end in order to prevent damage to the O-ring sealing surface. Use a clean shop towel in order to wipe off the male tube ends. Inspect all the connections for dirt and burrs. Clean or replace the components and assemblies as required.

8. Use a clean shop towel in order to wipe off the male connection end.

9. Inspect both ends of the fitting for dirt and burrs. Clean or replace the

components as required.

Installation Procedure

Click to Enlarge

CAUTIONCaution: In order to reduce the risk of fire and personal injury, before connecting fuel pipe fittings, always apply a few drops of clean engine oil to the male pipe ends.

This will ensure proper reconnection and prevent a possible fuel leak.During normal operation, the O-rings located in the female

connector will swell and may prevent proper reconnection if not lubricated.

1. Apply a few drops of clean engine oil to the male connection end.

Click to Enlarge

2. Push both sides of the fittings together in order to snap the retaining

tabs into place.

Page 9 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair Ins...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

Page 10: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

Click to Enlarge

3. Once installed, pull on both sides of the connection in order to make

sure the connection is secure.

Click to Enlarge

4. If equipped with the 5.3L (L59) engine, install the retainers to the fuel

feed and return line to engine quick-connect fittings.

Page 10 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair ...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

Page 11: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

Click to Enlarge

5. Install the retainer to the fuel feed line quick-connect fitting.

6. Install the fuel fill cap.

7. Connect the negative battery cable. Refer to Battery Negative Cable

Disconnection and Connection (Refer To List 1) .

REFERED IMAGES LIST:

REFER TO LIST:

(Image 1) J 41769

REFER TO LIST:

Page 11 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair ...

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(Image 2) J 43178

List 1

■ Engine / Engine Electrical / Repair Instructions / Battery Negative

Cable Disconnection And Connection (Auxiliary Battery)

■ Engine / Engine Electrical / Repair Instructions / Battery Negative

Cable Disconnection And Connection (Single Battery)

Metal Collar Quick Connect Fitting Service

METAL COLLAR QUICK CONNECT FITTING SERVICE

Tool Required

J 41769 (Image 1) Fuel Line Quick Disconnect Tool

Removal Procedure

1. Relieve the fuel system pressure before servicing any fuel system

connection. Refer to the Fuel Pressure Relief .

2. Remove the retainer from the quick-connect fitting.

Click to Enlarge

Page 12 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair ...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

Page 13: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

CAUTIONCaution: Wear safety glasses when using compressed air in order to prevent eye injury.

3. Blow dirt out of the fitting using compressed air.

Click to Enlarge

4. Choose the correct tool from the J 41769 (Image 1) tool set for the

size of the fitting. Insert the tool into the female connector, then push

inward in order to release the locking tabs.

Page 13 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair ...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

Page 14: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

Click to Enlarge

5. Pull the connection apart.

NOTENotice: If necessary, remove rust or burrs from the fuel pipes with an emery cloth. Use a radial motion with the fuel pipe end in order to prevent damage to the O-ring sealing surface. Use a clean shop towel in order to wipe off the male tube ends. Inspect all the connections for dirt and burrs. Clean or replace the components and assemblies as required.

6. Use a clean shop towel in order to wipe off the male pipe end.

7. Inspect both ends of the fitting for dirt and burrs. Clean or replace the

components as required.

Installation Procedure

Click to Enlarge

CAUTIONCaution: Always apply a few drops of clean engine oil to the male pipe ends before connecting the fuel pipe fittings in order to reduce the risk of fire and personal injury. This will

Page 14 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair ...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

Page 15: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

ensure proper reconnection and prevent a possible fuel leak. During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.

1. Apply a few drops of clean engine oil to the male pipe end.

Click to Enlarge

2. Push both sides of the fitting together in order to snap the retaining

tabs into place.

Click to Enlarge

3. Once installed, pull on both sides of the fitting in order to make sure

the connection is secure.

4. Install the retainer to the quick-connect fitting.

REFERED IMAGES LIST:

Page 15 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair ...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...

Page 16: Metal Collar Quick Connect Fitting Serviceww2.justanswer.com/uploads/HE/heavychevy396/2014... · 12/12/2014  · Metal Collar Quick Connect Fitting Service METAL COLLAR QUICK CONNECT

(Image 1) J 41769

Page 16 of 162004 Chevrolet Silverado 1500 - Fuel Systems > Fuel Controls - 4.8L, 5.3L, And 6.0L > Repair ...

12/11/2014http://content.chiltonsonline.com/(S(4mhk2ka2adctfz55mydozd45))/Repair/FreshView.aspx?key=...


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