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Metal Foam MEEN 3344 Ci Yang. Characteristics Made from Al, Fe, Cu, Ag, Ti, Alloy Gas-filled pores...

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Metal Foam MEEN 3344 Ci Yang
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Page 1: Metal Foam MEEN 3344 Ci Yang. Characteristics  Made from Al, Fe, Cu, Ag, Ti, Alloy  Gas-filled pores  Very high porosity (75-95% void spaces)  Light.

Metal Foam

MEEN 3344

Ci Yang

Page 2: Metal Foam MEEN 3344 Ci Yang. Characteristics  Made from Al, Fe, Cu, Ag, Ti, Alloy  Gas-filled pores  Very high porosity (75-95% void spaces)  Light.

Characteristics Made from Al, Fe, Cu, Ag, Ti, Alloy Gas-filled pores Very high porosity (75-95% void spaces) Light and stiff (Strength power law density) Similar coefficient of thermal expansion Reduced conductivity High cost, advanced technology aerospace and

manufacturing Open-cell & close-cell metal foams Manufacturers: ERG Aerospace, Metal Foam Korea, M-

Pore, Porvair, Metafoam Cymat Corporation, Alcoa

MC SYSTEM
Strength possesses a power law relationship to its density. 20% dense material is more than twice as strong as 10% dense material.
Page 3: Metal Foam MEEN 3344 Ci Yang. Characteristics  Made from Al, Fe, Cu, Ag, Ti, Alloy  Gas-filled pores  Very high porosity (75-95% void spaces)  Light.

An open-cell aluminum foam An open-cell brass foam water treatment disk

A large-cell closed-cell aluminum foam A small-cell closed-cell aluminum foam

Page 4: Metal Foam MEEN 3344 Ci Yang. Characteristics  Made from Al, Fe, Cu, Ag, Ti, Alloy  Gas-filled pores  Very high porosity (75-95% void spaces)  Light.

Application Light-weight structures Biochemical implants Filters (high-temperature filters in Chem. Ind.) Heat exchanger Mechanical damping devices Sound/energy absorber Electrodes Sensors

Page 5: Metal Foam MEEN 3344 Ci Yang. Characteristics  Made from Al, Fe, Cu, Ag, Ti, Alloy  Gas-filled pores  Very high porosity (75-95% void spaces)  Light.
MC SYSTEM
Duocel Foam Products:Stage Separation Shrapnel Absorber1.minimize launch weight in the rocket booster series2.
MC SYSTEM
Optical Bench The aluminum composite optical bench on the right is fabricated for an airborne laser commmunication system and provides an extremely stable isothermalized platform
MC SYSTEM
space shuttle CO2 Scrubber
MC SYSTEM
heat pump for a solar powered, non-polluting air conditioner
MC SYSTEM
Race Solar Powered Vehicle
MC SYSTEM
Rocket Insertstrengthen the propellant for high load applications,increases the burn rate via preheating and provides an electrostatic grounding grid.
MC SYSTEM
mounted in the throat of the rocket motor nozzle and protect the solid propellant grain from the underwater launch and seawater environments until the missile is above the ocean surface and is ready to ignite.
MC SYSTEM
Liquid Nitrogen Tank
Page 6: Metal Foam MEEN 3344 Ci Yang. Characteristics  Made from Al, Fe, Cu, Ag, Ti, Alloy  Gas-filled pores  Very high porosity (75-95% void spaces)  Light.

References

Metal foam. www.wikipedia.org accessed on Oct. 15, 2008 http://www.metalfoam.net/ accessed on Oct. 15, 2008 A Broad Range of Duocel Foam Products.

http://www.ergaerospace.com accessed on Oct. 15, 2008 Metpore Examples

http://www.porvairadvancedmaterials.com/Presentation4_files/frame.htm accessed on Oct. 15, 2008


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