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METAL SEATED BALL VALVE - Rotex...

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METAL SEATED BALL VALVE PED 1354
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METAL SEATED BALL VALVE

PED

1354

2

METAL SEATED BALL VALVE

FEATURES OF

• Rotex metal seated ball valves are designed and manufactured for high cyclic zero-leak applications.• The are perfectly matched with the ball, where both seats are lapped simultaneously to ensure “true” match of curvature on both seats. • Rotex ball and seat are HVOF coated. However different applications require harder or softer coatings and Rotex has an array of suggestions for the same.

TRUS ATs

WHY ROTEX METAL SEATED BALL VALVE

Does your valve leak after few operations due to • HVOF coating not being uniform• Uncontrolled hardness

Does your valve jerk when operated under automation due to• Individual seat lapping• Inconsistent torque during 90° rotation

Does your valve jam due to -• Cracking or peeling of the coating on the ball or seats

SEE HOW

3

4

METAL SEATED BALL VALVE

FEATURES

STEM• Burnished stem for low torque and extremely long life• Design conforms to fugitive emission standards• Stem drive dimensions adhere to ISO 5211 for ease in direct mounting• Dual anti static system assures safety

GLAND SEAL• Unique Graphite sealing for high temperature applications• V-packing for low friction for normal temperature media• Gland packing is lifetime loaded by spring, eliminating the need for re- tightening

DUAL BODY SEAL• Combination of soft and Graphite body seal ensures zero leak• Dual Graphite seals for high temperature applications

VALVE MOUNTING• Floating ball valves are direct mount as per ISO 5211• Eliminates coupler and hence ensures perfect alignment• Eliminates bracket and hence ensures rigid mounting of actuator• For high temperature applications, a bracket and coupler may be required to prevent the actuator from exceeding the working temperature

STEM EXTENSION• Gland packing provided on top of the stem extension - Most manufacturers provide gland packing on the valve body. Due to this the gland packing system remains inside the pipe insulation. Hence, while doing any maintenance the insulation has to be disturbed or removed. This is completely avoided by using ROTEX Valves. This design also provides better stem sealing, as the packing is relocated away from the temperature of the process.

HEAVY DUTY CONSTRUCTION• Valve designed to take heavy piping loads and distortion• Dual body seal design

RANGE• #150 #300 #600 #800• PN 400• Screwed, Socket Weld, Butt Weld, Flanged etc• Wide range of material for body, stem and ball• Standard seat material is TFM 1600. Other options available are -PTFE, GFT, CFT, PEEK, Metal Seated etc.

5

6

METAL SEATED BALL VALVE

Process Coating Hardness (HRC/HV)

TemperatureRange °C

Electroplating Hard Chromium(HCr)

70/1000 -60 to 400

High Velocity Oxygen Fuel(HVOF)

Chromium Carbide(Cr3C2)

60/800 -220 to 750

High Velocity Oxygen Fuel(HVOF)

Tungsten Carbide(Wc-Co)

80/1200 -220 to 480

High Velocity Oxygen Fuel(HVOF)

TungstenChromium Carbide([(W/Cr) C]

80/1200 -50 to 300

Spray and Fuse Nickel Boron(NiBo)

60/500 -220 to 600

COATING PROCESS –

TUNGSTEN CARBIDE

• Provides good resistance to abrasion from steam and steam condensation, mud, slurries, high cyclic operations etc.• Suitable for cryogenic operations• Performs well under conditions involving hydrocarbon liquids and gases,high temperature liquids and gases, abrasive slurries, catalyst handling, coal liquefaction etc

TUNGSTEN CHROMIUM CARBIDE

• Ideal for applications involving seawater, high chlorides and acids.• Provides high resistance to abrasion from sour wet hydrocarbons containing H2S and CO2

NICKEL BORON

• Excellent resistance to wear and corrosion• Ideal for steam service, catalyst handling and coal gasification• Withstands high temperatures and high pressures• Natural lubricating properties (columnar structure)• Provides uniform coating

HARD CHROMIUM

• Thickness of 0.25 – 1000 microns• Extremely hard• Low coefficient of friction• Very high resistance to corrosion• Good wear resistance• Ideal for high cyclic applications• Ideal for use with clean liquids and gases, low temperature hydrocarbons, abrasive and corrosive solutions

CHROMIUM CARBIDE

• Good resistance to wear by abrasion, cavitation, fretting etc.• Excellent resistance to corrosive media• Performs well under high temperatures

7

COATING PROCESS –

SERIES N62 #150,#300

METAL SEATED FLOATING BALL VALVE

8

METAL SEATED BALL VALVE

SERIES N62 #150,#300

MATERIAL DESCRIPTION

SR. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

END PIECE ASTM A 216 GR. WCB / ASTM A 351 GR. CF8/ ASTM A 351 GR. CF8M

PART DESCRIPTION PART DESCRIPTION

BODY ASTM A 216 GR. WCB / ASTM A 351 GR. CF8/ ASTM A 351 GR. CF8M

BALL + COATING ASTM A 216 GR. WCB / ASTM A 351 GR. CF8/ ASTM A 351 GR. CF8M + COATING (TCC / CC / ST6)

STEM 17-4PH / SS304 / SS316 / SS316L / SS410

STEM WASHER CFT / GFT

GASKET (STEM) GRAPHITE

DISK SPRING 55CrV4

GLAND FLANGE ASTM A 216 GR. WCB / ASTM A 351 GR. CF8/ ASTM A 351 GR. CF8M

BODY O-RING VITON / GRAPHITE

SEAT + COATING SS304 / SS316 / SS410 + COATING (TCC / CC / ST6)

RETAINER SS304 / SS316

SPRING FOR SEAT INCONEL - X750

GLAND NUT ASTM A 194 GR. 2H / ASTM A 194 GR. 2HM / ASTM A 194 GR. 8 /ASTM A 194 GR. 8M

BODY STUD ASTM A 193 GR. B7 / ASTM A 193 GR. B7M / ASTM A 193 GR. B8 / ASTM A 193 GR. B8M

BODY NUT ASTM A 194 GR. 2H / ASTM A 194 GR. 2HM / ASTM A 194 GR. 8 /ASTM A 194 GR. 8M

GLAND STUD ASTM A 193 GR. B7 / ASTM A 193 GR. B7M / ASTM A 193 GR. B8 / ASTM A 193 GR. B8M

GASKET (SEAT) GRAPHITE

BODY GASKET GRAPHITE

9

SERIES N62 #150,#300

DIMENSION DETAILS

10

METAL SEATED BALL VALVE

SERIES N62 #150,#300

DIMENSION DETAILS

*Dimensions in "inch"

A B C D T M N F E ISO PAD TORQUE

(Nm)

15 108.0 13.0 34.9 90.0 8.0 4 15.8 60.3 35.4 F05 12

20 117.0 19.0 42.9 100.0 8.9 4 15.8 69.9 38.9 F05 15

25 127.0 25.0 50.8 110.0 9.6 4 15.8 79.4 44.1 F05 21

40 165.0 38.0 73.0 125.0 12.7 4 15.8 98.4 59.8 F05 65

50 178.0 49.0 92.1 150.0 14.3 4 19.0 120.7 * F07 74

80 203.0 74.0 127.0 190.0 17.5 4 19.0 152.4 * F07 160

100 229.0 100.0 157.2 230.0 22.3 8 19.0 190.5 * F10 250

A B C D T M N F E ISO PAD TORQUE (Nm)

15 140.0 13.0 34.9 95.0 12.7 4 12.7 66.7 35.4 F05 20

20 152.0 19.0 42.9 115.0 14.3 4 15.8 82.6 41.0 F05 25

25 165.0 25.0 50.8 125.0 15.9 4 15.8 88.9 44.1 F05 28

40 190.0 38.0 73.0 155.0 19.1 4 22.2 114.3 59.8 F05 65

50 216.0 49.0 92.1 165.0 20.7 8 19.0 127.0 75.9 F07 110

80 283.0 74.0 127.0 210.0 27.0 8 22.2 168.3 * F07 280

100 305.0 100.0 157.2 255.0 30.2 8 22.2 200.0 * F10 450

SIZE

150 # (SERIES - N62)

SIZE

300 # (SERIES - N66)

*Dimensions in "mm"

11

METAL SEATED TRUNNION MOUNTED BALL VALVE

CAST TRUNNION PLATE DESIGN ( 2 PIECE CONSTRUCTION) - "M40" SERIES

12

METAL SEATED BALL VALVE

REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6D

VALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B 16.10VALVE FLANGE DIMENSIONS AS PER ASME B 16.5 / ASME B 16.47

VALVE TESTING AS PER API - 6D / API - 598 / BSEN 12266 PART - I & II

DESIGN AND TESTING STANDARDS

CAST TRUNNION PLATE BALL VALVE ("M40"- SERIES VALVES)

METAL SEATED TRUNNION PLATE BALL VALVE

EXPLODED VIEW

13

FORGED TRUNNION PLATE DESIGN ( 3 PIECE CONSTRUCTION) - "M60" SERIES

METAL SEATED TRUNNION MOUNTED BALL VALVE

14

METAL SEATED BALL VALVE

FORGED TRUNNION PLATE DESIGN ( 3 PIECE CONSTRUCTION) - "M60" SERIES

REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6DVALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B 16.10VALVE FLANGE DIMENSIONS AS PER ASME B 16.5VALVE TESTING AS PER API - 6D / API - 598 / BSEN 12266 PART - I & II

DESIGN AND TESTING STANDARDS

EXPLODED VIEW

METAL SEATED TRUNNION PLATE BALL VALVE

15

METAL SEATED TRUNNION PLATE BALL VALVE

Carbon Steel

1 BODY ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3

2 BODY ADAPTOR ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3

3 BALL ASTM A 105 + HF ASTM A 182 GR. F304 + HF ASTM A 182 GR. F316 + HF ASTM A 182 GR. F304L + HF

4 SEAT ASTM A 105 + HF ASTM A 182 GR. F304 + HF ASTM A 182 GR. F316 + HF ASTM A 182 GR. F304L + HF

5 STEM 17-4 PH ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

6 STEM HOUSING ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

7 TRUNNION PLATE ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

8 ISO MOUNTING FLANGE ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

9 BEARING T-PLATE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

10 THRUST WASHER T-PLATE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

11 THRUST WASHER STEM PTFE PTFE PTFE PTFE

12 SEAT SPRING INCONEL X - 750 INCONEL X - 750 INCONEL X - 750 INCONEL X - 750

13 SEAT PUSHER RING SS 316 SS 316 SS 316 SS 316

14 SPRING SEAT PUSHER RING INCONEL X - 750 INCONEL X - 750 INCONEL X - 750 INCONEL X - 750

15 DOWEL PIN T-PLATE AISI 4140 AISI 4140 AISI 4140 AISI 4140

16 DOWEL PIN HOUSING AISI 4140 AISI 4140 AISI 4140 AISI 4140

17 KEY EN 8 EN 8 EN 8 EN 8

18 O-RING FOR BODY

19 O-RING FOR SEAT

20 O-RING FOR STEM

21 O-RING FOR BODY

22 GASKET FOR BODY

23 GASKET FOR SEAT

24 GASKET FOR HOUSING

25 GASKET FOR ISO TOP

26 BODY STUD ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8

27 BODY NUT ASTM A 194 GR. 2H ASTM A 194 GR. 8 ASTM A 194 GR. 8M ASTM A 194 GR. 8

28 CAP SCREW FOR HOUSING ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8

29 CAP SCREW FOR ISO TOP ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8

30 DRAIN PLUG / BLEED VALVE Combined parts Combined parts Combined parts Combined parts

31 ANTISTATIC DEVICE Combined parts Combined parts Combined parts Combined parts

32 HAND LEVER -

33 GEAR BOX

FLANGE BUTT WELDING

NOMINAL DIAMETER (IN) NPS 2" ~ 24"

NOMINAL PRESSURE CLASS 150 ~ CLASS 1500

MA

TE

RIA

LO

FP

AR

TS

SR NO. PART DESCRIPTIONMATERIAL DESCRIPTION

Stainless Steel

VITON

VITON

VITON

VITON

ASME B 16.10 , API 6D

TYPE OF CONNECTION

GRAPHITE

GRAPHITE

GRAPHITE

GRAPHITE

-

STANDARDS USED

DESIGN AND MANUFACTURING API 6D

FACE TO FACE DIMENSIONS

ASME B16.5/ ASME B16.47

PRESSURE TEST API 598, API 6D, BSEN 12266 PART - I & II

16

METAL SEATED BALL VALVE

CAST TRUNNION PLATE DESIGN ( 2 PIECE CONSTRUCTION) - "M40" SERIESMATERIAL DESCRIPTION

MATERIAL DESCRIPTION

METAL SEATED TRUNNION PLATE BALL VALVE

FORGED TRUNNION PLATE DESIGN (3 PIECE CONSTRUCTION) - "M60" SERIES

Carbon Steel

1 BODY ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

2 BODY ADAPTOR ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

3 BALL ASTM A 105 + HF ASTM A 182 GR. F304 + HF ASTM A 182 GR. F316 + HF ASTM A 182 GR. F304L + HF

4 SEAT ASTM A 105 + HF ASTM A 182 GR. F304 + HF ASTM A 182 GR. F316 + HF ASTM A 182 GR. F304L + HF

5 STEM 17-4 PH ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

6 STEM HOUSING ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

7 TRUNNION PLATE ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

8 ISO MOUNTING FLANGE ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L

9 BEARING T-PLATE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

10 THRUST WASHER T-PLATE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

11 THRUST WASHER STEM PTFE PTFE PTFE PTFE

12 SEAT SPRING INCONEL X - 750 INCONEL X - 750 INCONEL X - 750 INCONEL X - 750

13 SEAT PUSHER RING SS 316 SS 316 SS 316 SS 316

14 SPRING SEAT PUSHER RING INCONEL X - 750 INCONEL X - 750 INCONEL X - 750 INCONEL X - 750

15 DOWEL PIN T-PLATE AISI 4140 AISI 4140 AISI 4140 AISI 4140

16 DOWEL PIN HOUSING AISI 4140 AISI 4140 AISI 4140 AISI 4140

17 KEY EN 8 EN 8 EN 8 EN 8

18 O-RING FOR BODY

19 O-RING FOR SEAT

20 O-RING FOR STEM

21 O-RING FOR BODY

22 GASKET FOR BODY

23 GASKET FOR SEAT

24 GASKET FOR HOUSING

25 GASKET FOR ISO TOP

26 BODY STUD ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8

27 BODY NUT ASTM A 194 GR. 2H ASTM A 194 GR. 8 ASTM A 194 GR. 8M ASTM A 194 GR. 8

28 CAP SCREW FOR HOUSING ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8

29 CAP SCREW FOR ISO TOP ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8

30 DRAIN PLUG / BLEED VALVE Combined parts Combined parts Combined parts Combined parts

31 ANTISTATIC DEVICE Combined parts Combined parts Combined parts Combined parts

32 HAND LEVER -

33 GEAR BOX

FLANGE BUTT WELDING

GRAPHITE

NOMINAL DIAMETER (IN) NPS 2" ~ 24"

GRAPHITE

NOMINAL PRESSURE CLASS 150 ~ CLASS 1500

MAT

ERIA

LOF

PAR

TS

SR NO. PART DESCRIPTIONMATERIAL DESCRIPTION

Stainless Steel

VITON

VITON

VITON

VITON

GRAPHITE

GRAPHITE

TYPE OF CONNECTION ASME B16.5/ ASME B16.47

PRESSURE TEST API 598, API 6D, BSEN 12266 PART - I & II

-

STANDARDS USED

DESIGN AND MANUFACTURING API 6D

FACE TO FACE DIMENSIONS ASME B 16.10 , API 6D

17

Dimensions in "mm"

Dimensions in "mm"

RF BWE RTJ

50 49 178 216 191 150 120.7 19.05 4 92.1 14.3 2 166 205

80 74 203 283 216 190 152.4 19.05 4 127 17.5 2 199 243

100 100 229 305 241 230 190.5 19.05 8 157.2 22.3 2 217 267

150 150 394 457 406 280 241.3 22.2 8 215.9 23.9 2 289.5 361

200 201 457 521 470 345 298.5 22.2 8 269.9 27 2 327 398.5

250 252 533 559 546 405 362 25.4 12 323.8 28.6 2 402.5 496.5

300 303 610 635 622 485 431.8 25.4 12 381 30.2 2 433.5 546.5

350 334 686 762 699 535 476.3 28.5 12 412.8 33.4 2 493 608

400 385 762 838 775 595 539.8 28.5 16 469.9 35 2 525 647

450 436 864 914 876 635 577.9 31.8 16 533.4 38.1 2 * *

500 487 914 991 927 700 635 31.8 20 584.2 41.3 2 * *

600 589 1067 1143 1080 815 749.3 35 20 692.2 46.1 2 * *

T T1 H1M Ø RSIZE

DN Ø C Ø N

150 # (FULL BORE) SERIES - M40 & M60

LØ F O

RF BWE RTJ

50 49 216 216 232 165 127 19.05 8 92.1 20.7 2 166 205

80 74 283 283 298 210 168.3 22.2 8 127 27 2 199 243

100 100 305 305 321 255 200 22.2 8 157.2 30.2 2 228 296

150 150 403 403 419 320 269.9 22.2 12 215.9 35 2 289.5 367

200 201 502 521 518 380 330.2 25.4 12 269.9 39.7 2 367.5 457

250 252 569 559 584 445 387.4 28.5 16 323.8 46.1 2 400 508

300 303 648 635 664 520 450.8 31.8 16 381 49.3 2 466 590

350 334 762 762 778 585 514.4 31.8 20 412.8 52.4 2 493 621

400 385 838 838 854 650 571.5 35 20 469.9 55.6 2 536 681

450 436 914 914 930 710 628.6 35 24 533.4 58.8 2 * *

500 487 991 991 1010 775 685.8 35 24 584.2 62 2 * *

600 589 1143 1143 1165 915 812.8 41.2 24 692.2 68.3 2 * *

300 # (FULL BORE) SERIES - M40 & M60

LØF

SIZEDN ØC ØN M T T1 H1 OØR

TRUNNION PLATE DESIGN - "M" SERIESDIMENSIONS

METAL SEATED TRUNNION PLATE BALL VALVE

CLASS - 150 ( SERIES M40 & M60)

CLASS - 300 ( SERIES M40 & M60)

Note: Construction And Dimensions shown are typical, Actual product may vary depending on size and class

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint.

For * marked dimensions consult ROTEX

18

METAL SEATED BALL VALVE

CLASS - 600 ( SERIES M40 & M60)

METAL SEATED TRUNNION PLATE BALL VALVE

RF BWE RTJ

50 49 292 292 295 165 127 19.05 8 92.1 25.4 7 183 227.5

80 74 356 356 359 210 168.3 22.2 8 127 31.8 7 227 291

100 100 432 432 435 275 215.9 25.4 8 157.2 38.1 7 253 330

150 150 559 559 562 355 292.1 28.5 12 215.9 47.7 7 329.5 427.5

200 201 660 660 664 420 349.2 31.8 12 269.9 55.6 7 359 482.5

250 252 787 787 791 510 431.8 35 16 323.8 63.5 7 444 581

300 303 838 838 841 560 489 35 20 381 66.7 7 472 617

350 334 889 889 892 605 527 38.1 20 412.8 69.9 7 501 696

400 385 991 991 994 685 603.2 41.2 20 469.9 76.2 7 537 733

450 436 1092 1092 1095 745 654 44.45 20 533.4 82.6 7 645 873

500 487 1194 1194 1200 815 723.9 44.45 24 584.2 88.9 7 685.5 915

600 589 1397 1397 1407 940 838.2 50.8 24 692.2 101.6 7 870 1125

RF BWE RTJ

50 49 368 368 371 215.9 165.1 25.4 8 92.1 38.1 7 235.5 191

80 74 381 381 384 240 190.5 25.4 8 127 38.1 7 * *

100 100 457 457 460 292.1 235 31.75 8 157.2 44.5 7 * *

150 150 610 610 613 380 317.5 31.75 12 215.9 55.6 7 * *

200 201 737 737 740 470 393.7 38.1 12 269.9 63.5 7 594.5 439.5

250 252 838 838 841 545 469.9 38.1 16 323.8 69.9 7 * *

300 303 965 965 968 609.6 533.4 38.1 20 381 79.4 7 658.5 489.5

350 334 1029 1029 1038 640 558.8 41.27 20 412.8 85.8 7 762 582

RF BWE RTJ

50 49 368 368 371 215.9 165.1 25.4 8 92.1 38.1 7 235.5 191

80 74 470 470 473 266.7 203.2 31.75 8 127 47.7 7 388 307.5

100 100 546 546 549 311 241.3 34.92 8 157.2 54 7 472 360

150 150 705 705 711 394 317.5 38.1 12 215.9 83 7 663 488

200 201 832 832 841 485 393.7 44.45 12 269.9 92.1 7 * *

250 252 991 991 1000 585 482.6 50.8 12 323.8 108 7 * *

Note: Construction And Dimensions shown are typical, Actual product may vary depending on size and class

ML

ØF

O

SIZEDN ØC ØN ØR T T1 H1 O

600 # (FULL BORE) SERIES - M40 & M60

CLASS - 900 ( SERIES M40 & M60)

CLASS - 1500 ( SERIES M40 & M60)

Dimensions in "mm"

Dimensions in "mm"

Dimensions in "mm"

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint

SIZEDN ØC ØN ØR T T1 H1 O

For * marked dimensions consult ROTEX

900 # (FULL BORE) SERIES - M40 & M60

LØF

1500 # (FULL BORE) SERIES - M40 & M60

LØF

SIZEDN ØC

M

ØN M ØR T T1 H1

19

INHOUSE FACILITIES

Horizontal Testing MachineFacilities of special trunnion ball valve testing machineHaving capacity of 700 tonnes to perform hydrostatic,pneumatic testing of valves in single setup.

Fire Safe Test RigFacilities to perform fire safe test inAccordance with API 607/API 6FA. The testexposes the valve to a fire flame at 750°c - 1000°c to verify proper sealing of the valve.

Covered wide range of fire tested valves for both soft &Metal seated valves.

METAL SEATED BALL VALVE

20

METAL SEATED BALL VALVE

METAL SEATED BALL VALVE

INSPECTION AND TESTING STANDARDS

• Magnetic particle examination

- ASTM E709 (Procedure)

- ANSI B16.34, Ann. C (Acceptance criteria)

- MSS SP53 (Examination method)

• Ultrasonic testing

- ASTM A388 (Forgings)

- ASTM A609 (Castings)

- MSS SP94 (Forgings & Castings)

- ANSI B16.34, Ann. E (Acceptance criteria)

• Radiography

- ASTM E94 (Recommended practices)

- ANSI B16.34, Ann. B (Valve areas to be radiographed)

- ASTM E 446 (Reference radiographs)

• Liquid Penetrant / Dye Penetrant

- ASTM E165 (Procedure)

- ANSI B16.34, Ann. D (Acceptance criteria)

- MSS SP93 (Examination method)

• Casting Inspection for evaluation of surface irregularities

- MSS SP 53/54/55/59/93/94

• Helium leak test (Joints, Stem Leakage, Seal Leakage)

- ASME Section V, Article X

METAL SEATED BALL VALVE

22

METAL SEATED BALL VALVE

CLASS

N62 150# 01 01

M40 300# 03 02

M60 400# 04 03

600# 06 07

900# 09

1500# 02

2500# 05

DN350 PP

A 3

B 4

G 5

D 6

B7/2H 51 S C

B7M/2HM 52 I I

B8/8 53 F A

B8M/8M 54 B F

L7/7 55 N

L7/4 56

BUTT WELD END

VALVE MODEL END CONNECTION

FB FLOATING RAISED FACE

FB TRUNNION 2PC FLAT FACE

FB TRUNNION 3PC RING TYPE JOINT

OPERATION BALL TYPE

ACTUATOR OPERATED 3 WAY T PORT

FASTNERS

LEVER OPERATED SOLID BALL

BARE STEM V PORT

GEAR OPERATED 3 WAY L PORT

NON FIRE

API

FIRE SAFEBAR STOCK

CE

IBR

SAND CASTING

INVESTMENT CAST

FORGING

MFG. TYPE CERTIFICATION

ORDERING CODE

23

MODEL

k l m

EN

WO

HC

ST

CC

TC

BALL/SEAT COATING

OVERLAY

HARD CHROME

STELLITE

ENP

CHROME CARBIDE

TUNGSTEN CARBIDE

TUNGSTEN CHROMIUM CARBIDE

NICKEL BORON NB

TCC

CF8M 19

F316 20

A105 23

F317 26

F317 26

4A 27

CG8M 29

F51 30

TITANIUM 42

BALL/SEAT MOC

22

23

24

25

26

27

28

29

30

32

F 316L

17-4 PH

SS 410

STEM MOC

F 316

SS 904L

HASTALLOY-C

F 51

SS 304

SS 316

SS 316L

33F6a

fe g

WCB 31 F316L 38

CF8 32 LCB 39

CF8M 33 LF2 40

CF3 46 WCC 41

CF3M 34 SS904L 42

A105 35 HAST-C 43

F304 36 CD3MN 44

F316 37 4A 45

F304L 47

BODY MOC

a b c d

DN15 AA QQ

DN20 BB RR

DN25 CC SS

DN40 EE TT

DN50 FF

DN65 GG

DN80 HH

DN100 JJ

DN150 KK

DN200 LL

DN250 MM

DN300 NN

SIZE

DN400

DN450

DN500

DN600

h i j

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ROTEX MANUFACTURERS ANDENGINEERS PRIVATE LIMITEDUNIT 1Manpada Road, Dombivli (E) - 421204Maharashtra, INDIA.Ph. : +91 251 2871033/ 2871390/ 2871196/2871989/ 2870890Fax : +91 251 2871191/ 2870663E-mail : [email protected]

ROTEX AUTOMATION LIMITEDUNIT 1987/11, GIDC Makarpura,Vadodara - 390010, Gujarat, INDIA.Ph. : +91 265 2638136/ 2638795/ 46Fax : +91 265 2638130

ROTEX GROUP SALES HEAD QUARTER

Email : [email protected]

B/703/704, Western Edge-II,Off Western Express Highway,Borivli (East), Mumbai-400066Ph: +91 22 42111444Fax: +91 22 42111400Email: [email protected]

ROTEX AUTOMATION LIMITEDUNIT 2C - 1 B/ 1501, 4 & 5, GIDCVithal Udyognagar - 388121,Gujarat, INDIA.Ph. : +91 2692 236224/ 236292/ 236399Fax : +91 2692 236442

ROTEX MANUFACTURERS AND

Email : [email protected]

ENGINEERS PRIVATE LIMITEDUNIT 2Plot No. E-61 , AdditionalAmbarnath MIDCAmbarnath (East) – 421 506Dist Thane , Maharashtra, India

MAGWEN Valves GmbHAm Biotop 139171Osterweddingen/SuelzetaPh. : +49 39205 676 13Fax : +49 39205 676 50E-mail : [email protected] : www.magwen.de

OVERSEAS:

ROTEX Controls B.V.Aventurijn 2223316 LB DordrechtThe NetherlandsPhone : +31 78 618 21 07Email : [email protected]

ROTEX Controls, Inc.21 Sullivan ParkwayFort Edward, NY 12828Phone: (888) 813 – 9772Fax : (866) 478 – 9620Email : [email protected]

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