2018_ Metal siding production line «Bar 14» page.1 of 9

Ruscana Engineering Group Russia, 142143, Moscow region,

Podolsk city, village Bykovo, Centralnaya Street, 6 tel./fax: (499) 400-40-63, tel.: (495) 660-16-25, 721-69-91

www.ruscana-engineering.com E-mail: sales@ruscana-engineering.com

ROLL FORMING AND COIL PROCESSING EQUIPMENT

EUROPEAN QUALITY AT COMPETITIVE PRICES

*WE WELCOME YOU TO VISIT OUR FACILITY AT ANY CONVENINT TIME*

Technical-commercial quotation

We offer for your consideration this quotation on Metal siding production line

«Bar 14».

All equipment is designed and manufactured by Ruscana Engineering Group.

Metal siding production line

«Bar 14»

Wall cladding panel «Bar 14» is one of the latest metal siding profile types, which

imitates a wooden bar look which combines all the advantages of metal siding along with an

appealing and presentable wooden look.

Fig. 1 General view of the line

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Technical specifications:

Metal siding production line «Bar 14», hereinafter referred to as "Equipment", is intended for producing panel profile «Bar 14»

from light gauge galvanized steel with polymer coating. (fig.5, page. 7).

Raw material requirements:

Zinc coating with range from 100…275 g/m²;

Yield strength 320…350 N/mm²

Strip width – 312,5±2 mm (1/4 from 1250 mm).

Thickness – 0,45 mm….0,6 mm.

Installed power capacity, no more than– 6,5 kW

Power supply voltage, at frequency 60 Hz – 230V

Operating mode – adjusting / semi-automatic

Roll forming speed –up to 15 rm/min

Dimensions (LxWxH), no more than, mm – 15600х2100х1450 mm

Weight, no more than – 3650 kg

Equipment configuration:

1. Decoiler

2. Roll-forming section, with transverse cutter

3. Roller base receiving table

4. Automatic control system (ACS), with ground control console

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Fig. 2 Layout of the line

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Equipment Specifications:

1. Decoiler

1.1 Type Cantilevered, without drive

1.2 Operating mode manual

1.3 Lifting capacity, no more than 2000 kg

1.4 Dimensions (LxWxH), no more than 1300х1400х1400 mm

1.5 Drum width 350 mm

1.6 Mandrel expansion range 480 mm…620 mm (coil ID 500 mm/600 mm)

1.7 Expansion/clamping mechanism mechanical (by handle)

1.8 Weight, no more than 500 kg

2. Roll-forming section, with transverse cutter

2.1 Dimensions (LxWxH), no more than 8420х1100х1370 mm

2.2 Installed power capacity, no more than 4 kw

2.3 Roll forming speed, no more than 10….15 rm/min

2.4 Point-to-point motion of guides in feeding device mechanical (by handle)

2.5 Quantity of mill stands 16

2.6 Rolls material instrument steel (with heat treatment)

2.7 Protective shutters yes

2.8 Stiffening groove module «Sofit» (for 22 disk

knives) yes

2.10 Perforating device (for punching holes for

fastenings) yes

2.11 Transverse cutter, (mechanical, roller type) yes

2.12 Weight, no more than 3150 kg

2.13 Guillotine (integrated into the frame of the roll-forming section)

2.13.1 Type hydraulic

2.13.3 Installed power capacity, no more than 2,2 kw

2.13.4 Cutting time 2 sec

2.13.5 Thickness of the raw material 0,45 mm….0,6 mm

3 Roller base receiving table

3.1 Type Single roller on 3 supporting structure

3.2 Lifting capacity 200 kg

3.3 Height adjustment 600 - 850 mm

3.4 Roller size, not more than Ø52 х 320 mm

3.5 Dimensions (LxWxH), no more than 490х455х865 mm

3.6 Weight, no more than 15 kg

4. Automatic control system (ACS), with ground control console

4.1 Hardware base Omron (Japan)

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4.2 Controlled parameters Rolling speed, quantity/length of end product, adjustment

of the pauses of the technological cycle, production task

4.3 Interface English, User-friendly

4.4 Indicators General settings, error and emergency alarms

Fig. 3 Decoiler

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Fig 4. Roller base receiving table

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Fig. 5 Wall cladding panel «Bar 14»

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Fig. 6. Grooving of the front surface of the profile type «Sofit 10»

Imported components details

Components kit Manufacturer

- Hydraulic pumps;

- Controllers

(distributors, flow regulators, pressure control valves);

- Proportional equipment;

- Safety valves;

- Sealing elements;

Hydraulic components "DUPLOMATIC"

(Italy)

- cylinders;

- distributors;

- service units

(filters, moisture separators, lubricators, pressure regulators);

- pneumatic hoses and connectors

Pneumatic components "DUPLOMATIC"

(Italy)

- controllers;

- frequency converters;

- length encoders;

- inductive proximity sensors

- control panels

- relay

Industrial automation components

"OMRON" (Japan)

- Shaft bearing units; "ASKUBAL", (Germany)

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Equipment specification

№ Description Qty UOM

1 Metal siding production line «Bar 14» , consists of: 1 Set

1.1 Decoiler 1 pcs

1.2 Roll-forming section 1 pcs

1.3 Hydraulic guillotine 1 pcs

1.4 Roller base receiving table 4 pcs

1.5 Automatic control system (ACS), with ground control console 1 pcs

1.6 Stiffening groove module «Sofit» 1 pcs

1.7 Perforating device (for punching holes for fastenings) 1 pcs

1.8 Supervised installation and commissioning 1 ea