III – Semester [For students who have studied mandatory learning courses such as, Constitution of India, Environmental Studies during the undergraduate program]
Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
01 HSSC Humanities and Social Science course
3 - - 3
02 LLC LLC - - - 1
03 LC Project Stage I - - - 16
Total 20
III – Semester [For students who have NOT studied mandatory learning courses such as, Constitution of India, Environmental Studies during the undergraduate program]
Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
01 MLC Environmental Studies 2 - - 2
02 MLC Constitution of India 2 - - 2
03 LC Project Stage I - - - 16
Total 20
IV – Semester
Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
01 LC Project Stage II - - - 20
Total 20
3
Dept Elective -I
Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
1 DEC/PM513 Concepts in Material Science 3 - - 3
2 DEC/ MT5105
Powder Metallurgy 3 - - 3
3 DEC/ MT5110
High Temperature Corrosion 3 - - 3
3 - - 3
Dept Elective - II
Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
1 DEC/ MT5107
Metallurgical Thermodynamics 3 - - 3
2 DEC/ MT5112
Composite Materials 3 - - 3
Program Specific Elective- I
Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
3 - - 3
1 PSEC Tribology of Materials 3 - - 3
2 PSEC/ MT5111
Welding Metallurgy 3 - - 3
Program Specific Elective -II
Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
1 PSEC Paint Coatings 3 - - 3
2 PSEC Solidification of Metals and Alloys 3 - - 3
3 PSEC Nuclear Materials 3 - - 3
Open Institute Elective -I Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
1 OEC Thermo mechanical Processing of Metals
3 - - 3
Open Institute Elective -II Sr. No.
Course Code
Subject Title Contact hours Credits
L T P
1 OEC Nanotechnology 3 - - 3
4
Meaning of different abbreviations:
BSC Basic Science Courses PCC Program Core Courses
PSC Professional Science Courses SEC Science Elective Courses
HSSC Humanities and Social Science Courses
OEC Open Elective Courses
LLC Liberal Learning Courses LC Laboratory Courses including project work
MLC Mandatory Learning Courses DEC Departmental Elective Courses
PSEC Program Specific Elective Courses
5
Semester I FY M.Tech.(Process Metallurgy)
Science/Open Elective-I
THERMO-MECHANICAL PROCESSING OF METALS
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Mechanical Behaviour of Materials: Fundamentals and application of Plasticity, Yielding, Operations specially conditioned by friction, Flow instability, Drawability, Anisotropy. Mechanical behaviour at higher temperature: Thermally activated processes, Dynamic recovery and Recrystallization, Severe plastic deformation, Deformation processing: Mechanics of Metalworking, Deformation mechanism maps, Metal working procedures and principles. Forming techniques: rolling, extrusion, wire drawing, forging, pilgering, sheet metal forming, hydroforming, superplastic forming, Defects in TMP: form defects, surface defects, fracture related defects, strain localizations. Case studies: TMP of steel for car body, dual phase and TRIP steel, controlled rolling of HSLA, electrical steel, patented steel wire, TMP of Al – Alloy
References:
G. Dieter, Mechanical Metallurgy, McGraw-Hill, 1976. B. Verlinden, J. Driver, I. Samajdar, R.D. Doherty, Thermo-Mechanical
Review of basic concepts in heat, mass and momentum transfer, Integral mass, momentum and energy balances, Equation of continuity & motion, Concept of stream function and vorticity, Concept of laminar and turbulent flow, Boundary layer theory. Advanced topics in convective, conductive and radiation heat transfer, view factor, simultaneous heat and mass transfer. Diffusion- Flicks Law and Diffusivity of materials, Diffusion in Solids, Mass Transfer in fluids systems. Reaction Kinetics- Concepts, Rate constant and order of reaction, reaction mechanism, reaction rate theories. Application of above principles to selected topics in metallurgical engg.- heat exchangers, flames and furnaces, slag-metal reactions, chimney draft, flow through packed and fluidized bed, motion of gas bubbles in liquid, reduction of haematite pellets in packed bed etc.
References:
Geiger G.H.and Poirier D.R., Transport Phenomena in Materials Processing, Addison Wesley, 1994.
A.K. Mohanty, Rate Processes in Metallurgy, Prentice Hall, New Delhi, 2000
Bird R.B., Stewart W.E. and Lightfoot E.N., Transport Phenomena, Wiley, 1960. H.S. Ray, Kinetics of Metallurgical Reactions, Oxford & IBH, New Delhi, 1993. R.I.L. Guthrie, Engineering in Process Metallurgy, Oxford Science, 1992. J.R. Welty, R.E. Wilson, C.E. Wicks, Fundamentals of Momentum, Heat and Mass Transfer,
Wiley, 1976.
7
PCC CHARACTERIZATION TECHNIQUES Semester-I
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week Tutorial: 1 hr/week
T1 – 20, T2- 20
End Sem exam – 60 marks
Stereographic projection. Application problems in twins, pole rotation, indexing of planes. Reciprocal lattice. Relation of reciprocal & Bravais lattice. Diffraction in terms of reciprocal lattice. Application to diffraction in electron microscopy. Intensity of diffracted beam from An electron, an atom and a crystal lattice. Structure factor & its applications. Laue method. Indexing of spots by Greninger chart & Wulff net. Use of x-rays in; internal stresses, textures & preferred orientation. Transmission Electron Microscopy. Types of Electron sources. Focusing systems for parallel beams & probes. Image contrast & interpretation of images. Specimen preparation techniques, Contrast theory for electron microscopes. Kikuchi lines, EELS. Scanning Electron Microscope – Back Scattered & secondary electron imaging. Images by X-rays, current, magnetic & other approaches channeling patterns. Specimen preparation techniques, Microanalysis in SEM and TEM. EBSD, EPMA, low vacuum SEM, EDX and WDX. Field ion microscope. Modern techniques such as scanning transmission electron microscope. High voltage Electron microscopy. Techniques of EELS, XPS, AES, Tunneling & related methods, SIMS. Thermal Analysis Techniques (TG/DTA, DSC, Dilatometry)
References: B. D. Cullity- Elements of X-ray diffraction- Addison Wesley Publications
P.J. Goodhew, J. Humphreys, R. Beanland, Electron Microscopy and Analysis, 3rd Ed., Taylor and Francis, London
Edited by E. Metcalfe- Microstructure Characterization – The Institute of Metals, USA ASM Metals Handbook, 9th edition , volume 10 – Materials characterization – ASM International publication.
B. L. Gabrial –SEM- A Users manual for material science- American Society for Metals. Metals and Material Science , Process, Applications – Smallman and Bishop.
8
PCC/
MT5102
MECHANICAL BEHAVIOR OF MATERIALS Semester-I
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Mechanical properties of materials, Theory of plasticity: The flow curve, yielding criteria for ductile metals, Plastic deformation of single crystal and polycrystalline materials, Deformation by slips, Deformation by twinning, strain hardening of single crystals. Dislocation theory: Dislocations in FCC, HCP and BCC lattice, forces on dislocations, forces between dislocations, dislocation climb, intersection of dislocations, Jogs, multiplication of dislocations, dislocation pile-ups. Strengthening mechanisms: Strengthening of grain boundaries, yield point phenomenon, strain aging, solid solution strengthening, strengthening from fine particles, fiber strengthening, martensitic strengthening. Fracture mechanics and fracture toughness evaluation: Strain energy release rate, stress intensity factor, fracture toughness and design, KIC Plain-strain toughness testing, crack opening displacement, probabilistic aspects of fracture mechanics, toughness of materials. Fatigue of metals: Stress cycles, S-N curve, statistical nature of fatigue, low cycle fatigue, structural features of fatigue, fatigue crack propagation, effect of stress concentration on fatigue, size effect, surface effects and fatigue, effect of metallurgical variables on fatigue, corrosion fatigue, effect of temperature on fatigue. Creep and Stress rupture: High temperature materials problem, time dependent mechanical behavior, creep curve, stress rupture, structural changes during creep, mechanisms of creep deformation, deformation mechanism maps, fracture at elevated temperature, high temperature alloys.
References:
Theory of Plasticity – Dr. S. Singh, Khanna Publishers Mechanical Behaviour of Materials – T. H. Courtney, McGraw Hill Physical Metallurgy Part I – R. W. Cahn, P. Haasen, North Holland Publishing Physical Metallurgy Principle – R. Reedhill, East- West Press
9
DEC-I/ PM-513
CONCEPTS IN MATERIALS SCIENCE
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Introduction to engineering materials & their properties. Crystalline versus noncrystalline solids, Unit cell, Crystal systems, Bravais lattice, Fundamental reasons behind classification of lattice, Miller indices for directions & planes, Close-packed planes & directions, Packing efficiency, Interstitial voids, Role of X-ray diffraction in determining crystal structures. Deformation of metals, Understanding of some material-properties in dependent of interatomic bonding forces/energies, Stiffness versus modulus, Theoretical/ideal strength versus actual strength of metals, Crystal defects, Role of dislocations in deformation, Strengthening Mechanisms, Role of Cottrell atmosphere on strength of steel Objectives & classification, System, Phases & structural constituent of phase diagram, Temperature–Pressure phase diagram of iron & Clausius –Clapeyron equation for boundary between phase regions of temperature-versus-pressure phase diagrams, Gibbs phase rule, Lever rule, Solid solutions, Hume-Rothery rules, Isomorphous, Eutectic, Peritectic & Eutectoid system, Equilibrium diagrams for non-ferrous alloys, Experimental methods of determining phase diagrams, Iron–Carbon equilibrium diagram, Steels & Cast-irons. Gibbs free-energy curves for pure system, Solidification of pure metals, Nucleation, Growth, Growth of the new phase, Solidification of alloys, Nucleation-, growth- & overall transformation- rates, TTT & CCT diagrams. Definition, Purpose & classification of heat treatment processes for various types of steels, Bainite & Martensite formation, Introduction & applications of various case hardening & surface hardening treatments, Precipitation Hardening, Heat
treatment defects.
TEXT BOOKS: V. Raghvan, Materials Science And Engineering, Prentice Hall of India Publishing
Askland & Phule, Material Science & Engineering of materials REFERENCE BOOKS:
Reed Hill, Physical Metallurgy S.H. Avner, Introduction to Physical Metallurgy W.D. Callister, Materials Science and Engineering
Manufacture of metal powders: Conventional and modern methods. Purity, Blending techniques. Powder characterization: Problem of size determination, size analysis and surface area assessment, Apparent density and flowability measurement. Powder compaction: Mechanical, thermal and thermo-mechanical compacting processes. Presses, Problems, Die design and tooling for consolidation of powders. New methods of consolidation. Theories of sintering: Sintering mechanism, Role of diffusion, Recrystallization, Pore-migration, Pore-growth and coalescence. Liquid phase sintering and related processes. Effect of variables. Sintering furnaces & atmosphere. Manufacturing and applications of important P/M components: Porous bearing, Electrical contact materials, Metallic filters, Cemented carbides, Magnets, Friction materials and Composites.
References: Powder Metallurgy - ASM Vol. VII Powder Metallurgy - Sands & Shakespeare Powder Metallurgy – Thumler Powder Metallurgy – Dixtor R. H. & Clayton
Powder Metallurgy – Gopal S. Upadhayay Cemented Tungsten carbide Production, properties & testing – Gopal S. Upadhayay Powder Metallurgy – Randall German
11
DEC-I/ MT 5110
HIGH TEMPERATURE CORROSION
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Introduction to high Temperature corrosion & oxidation of Metals and Alloys, Thermodynamics & Ellingham diagram, vapour species diagram, Isothermal stability diagram, Rate Laws, Kinetics and Mechanics. Wagner’s parabolic law of Oxidation. Derivation and Limitations, Role of Diffusion and Defect structure of oxides in Oxidation, multiple scale formation & cracking. Forms of Corrosion with Special reference to External and Internal Oxidation. Stress Corrosion cracking, hydrogen Embrittlement, Corrosion Fatigue, Liquid Metal Embrittlement, Hot Corrosion, Corrosion in Mixed Gaseous Environment. Prevention of Corrosion, Material Selection and Design, Alteration of Environment, Inhibition, Metallic and Ceramic Paints, Coatings, Special Treatment. High temp. Materials: superalloys, intermetallics, ceramics.
References: R.Aris-Mathematical Modelling Techniques, Pitman, London 1978. Oxidation of Metals-by Kofstadt High Temperature Oxidation of Metals and Alloys –by N.Birks and Meir
Fundamentals of Corrosion- Scully Riedel H. – Fracture of High Temp., Springer-Verlag, Berlin ,1987. J.M.West-Basic Corrosion & Oxidation, 2nd Edition, Ellis Harwood Publication, 1986. ASM Metals H.B., Vol. 13, ASM international, Metals park, Ohio, 1986.
12
LC/ MT 5214 LABORATORY PRACTICE-I
Teaching Scheme Examination Scheme
Lectures: 4 hrs/week Term work: 100 Marks
Any seven experiments from the following will be conducted. Inclusion rating in Ferrous and Non-ferrous alloys, Estimation of phases in Ferrous and Non-ferrous alloys, Measurement of case depth and plating thickness, Advanced techniques for chemical analysis, Vacuum emission spectroscopy, Atomic absorption spectroscopy, Carbon sulfur analyzer, Study of Vacuum melting and casting of metals, Characterization of metal powders, Measurement and control of parameters like temperature, resistivity, dimensional change etc., Precipitation heat treatment of Aluminium alloys, Thermal analysis of steels.
LC/ MT 5215 SEMINAR-I Semester-I
Teaching Scheme Examination Scheme
Seminar: 2 hrs/week Term work: 100 Marks
A report on the topic of current international interest related with the field needs to be submitted. Subsequently student will do a presentation of 15 minutes followed by question answer session.
13
LLC LLC
Liberal Learning Course
LLC1 Basics of Patangali Yoga
LLC2 Basics of Bhagwadgeeta
LLC3
Philosophis of Major
Religions
LLC4 History of Modern India
LLC5 Engineeing Marvels
LLC6 History of Great Inventions
LLC7 Basics of Classical Music
LLC8 Foreign Language
LLC9 History of Europe
LLC10 History of America
LLC11 Vaidic Mathematics
LLC12 Geography of India
LLC13 Chatrapati Shivaji
LLC14 Dr. Babasaheb Ambedkar
LLC15 Mahatma Gandhi
…..and so on
14
Semester II FY M.Tech.(Process Metallurgy)
OEC NANOTECHNOLOGY
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
OBJECTIVES: Introduce students to the field of nanomaterials and their applications.
Unit 1 (06)
Definition, Length scales, Advantages and limitations of nanomaterials, Properties of some important nanomaterials such as carbon nanotubes, nano clay, metal nanowires, colloidal semiconductors and concept of quantum dots.
Unit 2 (06)
Carbon nanotubes (CNTs): Structure and Properties of CNTs, Classification of CNTs, Synthesis methods, purification and functionalization of CNTs.
Unit 3 (06)
Polymer/CNTs nanocomposites: Processing techniques such as solution mixing & film casting, melt mixing (extrusion, injection molding), In-situ polymerization. Dispersion and alignment of CNTs in polymer matrix.
Unit 4 (06)
Nano-clay: Structure and classification of clays, modification of clay, Applications of clay in barrier resistant and flame retardant polymer/clay nanocomposites. Difficulties in dispersion of nano-clay in polymer matrix.
Unit 5 (06)
Characterization of Nanomaterials: X-ray diffraction, Transmission Electron Microscope (TEM), Atomic force microscope, Scanning Probe Microscopy, UV-Visible spectroscopy.
Unit 6 (06)
Applications of nanotechnology: Composites, coating, packaging, automobile tires, electrical/ electronics, optical, magnetic, solar cells, computer chips, display, sensors, actuators, fuel cells, and bio-medical fields; cosmetic, medicine/dentistry/artificial/implants.
15
References:
Nanotechnology: A Gentle Introduction to the Next Big Idea, By Mark Ratner, Daniel Ratner, Prentice Hall, 2002.
Springer Handbook of Nanotechnology, Bharat Bhushan, Springer-Verlag Publ media.
Nanomaterials and Nanochemistry-Brechignac,Houdy,Lahmani, Springer The Materials Science of Thin Films, Milton Ohring, Academic Press. Nanoclusters and Nanocrystals, Hari Singh Nalwa (Edi.), American scientific
Publishers. Nanoscale material in chemistry, Kenneth J. Klabunde (Edi), Wiley
Intercience.
16
PCC Advances in Iron and Steel Making
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Raw Materials for Steel making, Refractories, Scrap, Fluxes, Sponge Iron production, Electric Furnace Steel Making, Construction, Operation, Transformer Rating, Primary and Secondary Circuit, Power Factor, Thermal efficiency of the furnace. Ladle Metallurgy: Construction and Operation of LRF, Principle of Steel making and Refining Technology, Gases removal, Deoxidation of Steel and Non-Metallic inclusions, Role of Slag Composition on Quality of Steel, Processes-AOD, VOD& VD. Continuous Casting M/Cs: Operation and Construction, bloom, Billet, Slab and Thin strip Caster, primary and Secondary Cooling, Process parameters of the caster. Ingot Casting: Types of Moulds, Advantages and Disadvantages, Defects in Cast Product, Electromagnetic Stirring (EMS) for Quality improvement, Types of EMS, Selection Advantages, Disadvantages. Dust generation from Furnaces and environmental impacts.
References:
Steel Making –V. Kudrin, Mir. Publisher Introduction to Modern Steel Making- Dr.R.H.Tupkari, Khanna Publishers Electrometallurgy-I - By Edneral Continuous Casting Vol-III - J.J.Moore Continuous Casting of Steel – By Irving W.R., Electric Furnace Steel Making (Vol I & III)- Higgins.
17
DEC II/
MT5107
METALLURGICAL THERMODYNAMICS
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Definitions and concepts in thermodynamics, First law and second law of thermodynamics, Heat capacity, Enthalpy, Heat of reactions, Hess’s law, Kirchoff’s equation, Third law of thermodynamics, Temperature dependence of heat capacity. Concept of equilibrium, Free energy as criterion for equilibrium and its applications to processing of materials. Solutions: ideal, dilute and regular; Molal and partial molal quantities, Chemical potential, Gibbs-Duhem equations. Free energy-temperature diagrams, oxygen potential. Phase equilibrium in one component system, Phase rule, Binary phase diagrams, Free energy versus compositions in binary systems, Ternary phase diagrams. Point defects in crystals, Defects stability, Defects in nearly stoichiometric and non-stoichiometric compounds, Thermodynamics of surfaces and interfaces, Pressure drop across an interface, Young equation, Gibbs adsorption isotherm. Thermodynamics of electrochemical reactions, Electrochemical cell, Determination of thermodynamic quantities using reversible electrochemical cell, EMF cell, electrode potential, electrode processes, Pourbaix diagrams. Statistical thermodynamics. Thermodynamics of irreversible processes
References:
R.T. DeHoff, Thermodynamics in Materials Science, MCGraw-Hill, Singapore, 1993. D.A. Porter and K.E. Easterling, Phase Transformations in Metals and Alloys, VNR International
Reprints 1989.
R.A.Swalin, Thermodynamic of Solids, Second edition, John-Wiley and Sons, 1972. O. F. Devereux, Metallurgical thermodynamics, Wiley Interscience, Publication, 1983. G.S.Upadhya and R.K.Dubey, Problems in Metallurgical Thermodynamics and Kinetics,
Pergamon Press, Inc. C. Wagnev, Thermodynamics of alloys, Addison Wesley, Cambridge, 1952.
F. D. Richardson, Physical Chemistry of Melts in Metallurgy, Academic, N. Y., 1974. D.R.Gaskell, Introduction to Thermodynamics of Materials, 3rd Edition, MCGraw Hill Book
Co.Inc.
18
DEC-II/
MT 5112
COMPOSITE MATERIALS
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
OBJECTIVES: To introduce students the field of Composite Materials used in various engineering applications Composite materials in engineering, reinforcing materials: fibers, whiskers and particles. Fiber materials for composites, Fibers of glass, boron, carbon, organic, ceramic and metallic fibers, Matrix materials, Interfaces between matrix and fibers and other dispersed phases. Polymer matrix composites, Characteristics and applications, Fabrication of polymer matrix composites, Metal matrix composites (MMC), Fabrication of MMCs by liquid state, solid state methods, powder metallurgy route and in situ fabrication methods, Discontinuous reinforcement of MMCs, Ceramic matrix composites, Fabrication methods and applications. Mechanical properties in composites, large particle composites and the rule of mixtures for elastic constants, Mechanical properties of fiber reinforced composites, Effect of fiber length, Critical fiber length, Strength of continuous and aligned fiber composites, Discontinuous and aligned fiber composites, Toughening Mechanism, Impact Resistance, Fatigue and Environmental Effects.
Composite materials for Electrical, Electromagnetic and Dielectric applications, Microelectronics and Resistance heating, Electrical insulation, capacitors, piezoelectric, ferroelectric functions, electromagnetic windows, solid electrolytes, microwave switching. Composite materials for optical and magnetic applications, optical waveguide, optical filters and lasers, multilayer for magnetic applications.
TEXT BOOKS: Principles of Materials Science and Engineering, William F. Smith, Third Edition, 2002,
McGraw-Hill
Composite Materials: Engineering and Science, Matthews F.L., and Rawlings R. D., 1999, Woodhead Publishing Limited, Cambridge England.
Composite Materials-Functional Materials for Modern Technology, DDL Chung, Springer- Verlag Publications London
The nature and Properties of Engg. Materials, Jastrzebaski, John Wiley & Sons, New York. REFERENCE BOOKS:
Composite Materials Handbook, Mel M. Schwartz (R), 2nd Edition, 1992, McGraw-Hill, New York.
Fundamentals of Fiber Reinforced Composite Materials, A. R. Bunsell, J. Renard , 2005, IOP Publishing Ltd.
Composite Materials Science and Engg., Chawla K.K., Second Edition, 1998, Springer Verlag
19
PSEC-I Tribology of Materials
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Surface topography and surface in contact; Friction and laws of friction, friction of metals, ceramics and polymers, Theories of friction. Lubricants and lubrication, viscosity, hydrodynamics lubrication, boundary condition, solid lubrication. Definition of Wear, Units of wear, types of wear, Archard wear equation, wear regimes, wear mechanism map, wear of metals, alloys, polymers and ceramics. Two body wear, properties of particle, hardness, shape, and size, abrasive wear, erosion wear. The system approach, selection of materials. Surface Engineering: surface modification, surface coatings; Materials for bearings.
Text Book:
I.M.Hutchings, Tribology: Friction and Wear of Engineering Materials, Published by Edword Arnold, 1992.
Reference book:
ASM Handbook: Volume 18: Friction, Lubrication, and Wear Technology, 2005 Gwidon W Stachowiak, Wear–Materials, Mechanisms and Practice, Wiley Publication,2005 Sarkar A.D, Wear of Metals, Pergamon Press, pp 59-61 (1976).
20
PSEC-I/
MT5111
WELDING METALLURGY
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Electric Arc: Electric Arc in Welding; Metal Transfer and Mass Flow. Fusion Welding Process: Heat Flow during Welding, Chemical Reactions in the Welding Zone, Weld Pool Connection and Evaporation, Weld Residual Stresses, Distortion and Fatigue. Fusion Zone: Basic Concept of Solidification, Grain Structure of Fusion Zone, Post Solidification Phase Transformation in the Fusion Zone, Chemical Heterogeneity in the Fusion Zone, Solidification Cracking of the Fusion Zone. The Partially Melted Zone: Formation of the partially Melted Zone, Difficulties associated with the Partially Melted Zone. Heat Affected Zone: Work-Hardened Materials, Precipitation-Hardening Materials-Aluminum alloys, Nickel base alloys, Transformation-Hardening Materials, Carbon and alloy Steels, Corrosion Resistance Steels.
References:
Welding Metallurgy- Sindo Kou, John Wiley & Sons. Introduction to Physical Metallurgy of Welding- Kenneth Eastering, Butterworth, Heinemann. Arc Physics- Lancaster.
21
PSEC-II Paint Coatings
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Purpose & principle, Requirement of paint as protective coatings. Paint coatings for corrosion protection. Surface preparation, its importance in coating and paint applications. Polymers for protective paints, Classification of organic, polymeric coatings, Pigmentation of paints role of resins, pigment, additives and solvents. Physico chemical properties influencing protection, role of coating selection & design of coating, failure mechanism, maintenance coatings, Industrial paint systems, modern paint coating systems and specific examples. Coatings for underground pipelines, storage tanks, overhead pipelines, offshore structures, ship hulls, risers, reinforced bars and concrete structures. Testing and evaluation. Health, safety and environment.
Texts/References: 1. J.Bentley and G.P.A. Turner, Introduction to paint chemistry and principles of paint technology, Chapman & Hall, 4th edition, 1998. 2. J.A. von Fraunhofer and J. Boxall, Protective paint coatings for metals, Portcullis press Ltd. England, 1976. 3. Surface Finishing, Cleaning & Coatings, ASM Handbook, Vol. 5, 1994. 4. C.G. Munger, Corrosion Prevention by Protective Coatings, NACE Pub., Houston, 1984. 5. R. Lambourne and T.A. Strivens, Paint and Surface Coatings, Ellis Horwood D, Chichster, 1987.
22
PSEC SOLIDIFICATION OF METALS AND ALLOYS Semester-II
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Casting design consideration, Optimization, Methoding, casting geometry, Limitation on moulding and coring. Solidification behavior of castings: Nucleation aspects and inoculation, cooling rates and solute distribution factor, Dendrite arm spacing, Solidification shrinkage and feeding of casting, Feeder design and performance, Effect of modulus (V/A ratio) on feeding, Segregation behavior of alloying elements. Foundry lay-out, Machinery, Mechanized moulding and pouring techniques. Defects in castings and remedial measures, Process factors, Effect of chills, Conductive moulds, Use of insulating sleeves .Modern developments in casting Review of recent research in foundry technology based on study of selected papers
References:
Metallurgical Principals of Foundry – V. Kondic – Edward Arnold Publisher Ltd, London 1969 Solidification Processing – Flemings – McGraw Hill Book Company Ltd. NY. Analysis of Casting Defects - AFS Casting Design Handbook – ASM
23
PSEC II Nuclear Materials
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week T1 – 20, T2- 20
End Sem exam – 60 marks
Indian Atomic power plants. Nuclear power plants in India and future trends. Nuclear reactions as sources of energetic particles, nuclear stability, radioactive decay. Nuclear fission and fusion, brief outline of reactor types design and technology, and their particular demands for high-performance materials. Introduction to materials issues associated with nuclear power generation. Materials for fuel, cladding, moderator, coolant, shield, pressure vessel; Materials selection influenced by the need for a low capture cross-section for neutrons. The unique conditions in nuclear plant, including the first wall of a fusion reactor. Effects of radiation on physical and mechanical properties; Enhanced diffusivity, creep, phase stability, radiation hardening, embrittlement and corrosion. Radiation growth in uranium and graphite, thermal ratcheting of reactor fuel assemblies. Annealing processes. Wigner energy release in graphite. Nuclear metallurgy; Structures and properties of materials with special relevance for nuclear power generation: uranium and other actinides, beryllium, zirconium, rare-earth elements, graphite. The materials of nuclear fuels and nuclear fuel element fabrication. Reprocessing of nuclear fuel elements. Radiation-resistant construction steels; Overview of structural-integrity issues. Fracture mechanics and non-destructive testing. Stress-corrosion cracking. World energy supply, fission, fusion, future directions for nuclear power generation, including use of thorium. Nuclear waste and its containment: Stability and dissolution of nuclear waste glasses. Synroc phases. Radionuclide-adapted mineral structures for fission products. Radiation damage in zircon and related materials.
References:
Bennet, D. J. & Thomson, J. R. , Elements of Nuclear Power Longman 3rd Edition 1989 Benedict, M, Pigford, T.H. & Levi H.W., Nuclear Chemical Engineering, Mcgraw-Hill 2nd Edition
1981 Glasstone, S. & Sesonske, A., Nuclear Reactor Engineering Vols 1-2 Chapman & Hall 4th Edition,
1994
Harms, A. A., Principles Of Nuclear Science And Engineering RSP/Wiley 1987 Martin, A. & Harbison, S. A., Introduction To Radiation Protection Chapman & Hall 4th Edition
1996
Nuttall, W.J., Nuclear Renaissance: Technologies And Policies For The Future of Nuclear Power, IOP, 2005.
24
LC/
MT 5216
LABORATORY PRACTICE-II Semester-II
Teaching Scheme Examination Scheme
Laboratory: 4 hrs/week Term work: 100 Marks
Any seven experiments from the following will be conducted. XRD studies of Cubic metals, Residual stress analysis in cast, wrought, welded and heat treated components by X-ray diffraction techniques, X-ray radiography of various finished components, Quantification of retained austenite in hardened components by X-ray diffraction techniques, Studies of fracture by SEM, Wear testing of surface treated components by Pin On- Disc techniques, Low cycle fatigue test and fracture toughness measurement, Selection of materials and processes, failure analysis – case studies , Study of Oxidation: weight gain after oxidation as a function of temperature, Time and gaseous atmosphere, data analysis, find possible mechanisms. A short project where every student will take up one modeling problem and do a small project on his own. For this they may spend 4-6 weeks of the time on their own and submit a short report.
LC/
MT 5217
SEMINAR-II
Teaching Scheme Examination Scheme
Seminar: 2 hrs/week Term work: 100 Marks
A report on the topic of current international interest related with the field needs to be submitted. Subsequently student will do a presentation of 15 minutes followed by question answer session.
MLC/
PY 504 INTELLECTUAL PROPERTY RIGHTS
Teaching Scheme Examination Scheme
Lectures: 3 hrs/week Theory: 100 Marks
Unit 1 Introduction Nature of Intellectual Property: Patents, Designs, Trademarks and Copyright. Process of Patenting and Development: technological research, innovation, patenting, development. UNIT 2 International Scenario International cooperation on Intellectual Property. Procedure for grants of patents, Patenting under PCT.
25
UNIT 3 Patent Rights Scope of Patent Rights. Licensing and transfer of technology. Patent information and databases. Geographical Indications. UNIT 4 New Developments in IPR Administration of Patent System. New developments in IPR; IPR of Biological Systems, Computer Softwares etc. Traditional knowledge Case Studies, IPR and IITs. Unit 5 Registered and unregistered trade marks, design, concept, idea patenting.
References 1. Halbert, “Resisting Intellectual Property”, Taylor & Francis Ltd ,2007 2. Mayall , “Industrial Design”, Mc Graw Hill 3. Niebel , “Product Design”, Mc Graw Hill 4. Asimov , “Introduction to Design”, Prentice Hall 5. Robert P. Merges, Peter S. Menell, Mark A. Lemley, “ Intellectual Property in New Technological Age”. 6. T. Ramappa, “Intellectual Property Rights Under WTO”, S. Chand.
26
Semester III SY M.Tech.(Process Metallurgy)
HSSC Humanities and Social Science Course
List of Humanities and Social Science Courses
HSSC 1 Professional Communication
HSSC 2 Engineering Economics
HSSC 3 Management theory and practice
HSSC 4 Finance Management
HSSC 5 HR management
HSSC 6 Project Management
HSSC 7 Management information systems
HSSC 8 Marketing management
AS 207 – PROFESSIONAL COMMUNICATION
Teaching Scheme Examination Scheme
Lectures: 2 hr/week End Sem Exam: 50 marks OBJECTIVES
To encourage the all round development of students by focusing on soft skills. To make the engineering students aware of the importance, the role and the content
of soft skills through instruction, knowledge acquisition, demonstration and practice.
To develop and nurture the soft skills of the students through individual and group activities.
To expose students to right attitudinal and behavioral aspects, and to build the same through activities.
The coverage of soft skills that help develop a student as a team member, leader, all round professional in the long run have been identified and listed here for reference. As the time allotment for the soft kills laboratory is small and the fact that these skills are nurtured over years, students are encouraged to follow up on these skills as self-study and self driven process. Unit 1 (8 hrs) Verbal, Nonverbal and Spoken Communication Public speaking, Group discussions, Oral Presentation skills, Perfect interview, listening and Observation skills, Body language, Use of presentation graphics, Use of presentation aids, study of Communication barriers. Unit 2 (8 hrs) Written Communication Technical writing: technical reports, project proposals, brochures, newsletters, technical articles, technical manuals.
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Official / business correspondence: Business Letters, Memos, Progress Reports, Minutes of Meeting, Event Reporting. Use of: Style, Grammar and Vocabulary for effective Technical Writing. Use of: Tools, Guidelines for Technical Writing, Publishing. Unit 3 (8 hrs) Leadership Skills and Interpersonal Communication Leaders: their skills, roles, and responsibilities. Vision, Empowering and delegation, motivating others, organizational skills, Problem solving and conflict management, team building, interpersonal skills. Organizing and conducting meetings, decision making, giving support, Exposure to work environment and culture in today’s job places, improving personal memory, Study skills that include Rapid Reading, Notes Taking, Self learning, Complex problem solving and creativity. Business Ethics, Etiquettes in social as well as office settings, E-Mail Etiquettes, Telephone Etiquettes, Engineering Ethics and Ethics as an IT Professional, Civic Sense Reference Books
Raman, Sharma, “Technical Communications”, OXFORD. Sharon Gerson, Steven Gerson”, Technical Writing process and product”, Pearson
education Asia, LPE Third Edition.
Thomas Huckin, Leslie Olsen “Technical writing and Professional Communications for Nonnative speakers of English”, McGraw Hill.
Newstrom, Keith Davis, “Organizational Behavior”, Tata McGraw Hill. List of Possible Assignments
1. Write a Personal essay and or resume or statement of purpose which may include: a. Who am I (family background, past achievements, past activities of
significance). b. Strengths and weaknesses (how to tackle them) (SWOT analysis). c. Personal short-term goals, long-term goals and action plan to achieve
them. d. Self assessment on soft skills.
2. Students could review and present to a group from following ideas: a. Presentation of a technical report. b. Biographical sketch. c. Any topic such as an inspirational story/personal values/beliefs/current
topic. d. Ethics and etiquettes and social responsibilities as a professional.
Students will present to a group from following ideas: e. Multimedia based oral presentation on any topic of choice
(Business/Technical). f. Public speaking exercise in form of debate or elocution on any topic of
choice 3. Students will undergo two activities related to verbal/nonverbal skills from following:
a. Appearing for mock personal interviews. b. Participating in group discussions on current affairs/social issues/ethics
and etiquettes.
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c. Participating in Games, role playing exercises to highlight nonverbal skills. 4. Students will submit one written technical documents from following:
a. Project proposal. b. Technical report writing
5. Students will submit one written business documents from following: a. A representative Official correspondence. b. Minutes of meeting. c.Work progress report. d. Purchase order checklist for event management etc.
6. Students will participate in one or two activities from following: a. Team games for team building. b. Situational games for role playing as leaders, members. c. Organizing mock events. d. Conducting meetings.
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Liberal Learning Course
LLC1 Basics of Patangali Yoga
LLC2 Basics of Bhagwadgeeta
LLC3
Philosophis of Major
Religions
LLC4 History of Modern India
LLC5 Engineeing Marvels
LLC6 History of Great Inventions
LLC7 Basics of Classical Music
LLC8 Foreign Language
LLC9 History of Europe
LLC10 History of America
LLC11 Vaidic Mathematics
LLC12 Geography of India
LLC13 Chatrapati Shivaji
LLC14 Dr. Babasaheb Ambedkar
LLC15 Mahatma Gandhi
…..and so on
LLC/
LL-503
LLC
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MLC Environmental Studies
Teaching Scheme Examination Scheme
Seminar: 2 hrs/week Term work: 100 Marks
Unit 1 (02)
Multidisciplinary nature of environmental studies: Definition, scope and importance, need for public awareness.
Unit 2 (04)
Natural Resources : Renewable and non-renewable resources: Natural resources and associated problems & sustainable management Forest resources: Use and over-exploitation, deforestation, case studies. Timber extraction, mining, dams and their effects on forest and tribal people. Water resources: Use and over-utilization of surface and ground water, floods, drought, conflicts over water, dams-benefits and problems. Mineral resources: Use and exploitation, environmental effects of extracting and using mineral resources.
Unit 3 (04)
Ecology & Ecosystem: Definition, components-structure-function, types Biodiversity and its conservation: Definition, levels (genetic, species and ecosystem diversity) magnitude & distribution, Biogeographically classification of India, Value of biodiversity : consumptive use, productive use, social, ethical, aesthetic and option values, Threats and conservation issues
Unit 4 (04)
Environmental Pollution: Definition, Cause, effects and control measures of Air pollution, Water pollution, Soil pollution, Marine pollution, Noise pollution, Thermal pollution, Nuclear hazards, Solid waste Management.
Unit 5 (02)
Human population & environment: Population growth, environment & human health, women & child welfare
Unit 6 (04)
Approaches for sustainable development: Environmental laws: International & National legal framework Efforts for environmental betterment: ethics, policies (CDM, ISO) From Unsustainable to Sustainable development, Urban problems related to energy, Water conservation, rain water harvesting, watershed management, Resettlement and rehabilitation of people; its problems and concerns.
Field observation based project/activity (04)
Text Books Environmental studies from crisis to cue R Rajgopalan , III edn. OUP ,ISBN no.0-
19-537393-X
Environmental Science S C Santra, New Cental Book Agency PVT LTD London
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ISBN no. 81-7381-404-X
Environmental Chemistry by De A.K., Wiley Eastern Ltd. Reference Books
The Biodiversity of India by Bharucha Erach, Mapin Publishing Pvt. Ltd., Ahmedabad –380 013, India, Email:[email protected]
Handbook of Environmental Laws by Trivedi R.K.,Rules Guidelines, Compliances and Standards, Vol I and II, Enviro Media
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MLC Constitution of India
Teaching Scheme Examination Scheme
Seminar: 2 hrs/week Term work: 50 Marks
Oral Presentation: 50 Marks
UNIT I ( 5 Hrs) Historical Background – Constituent Assembly of India – Philosophical foundations of the Indian Constitution – Preamble – Fundamental Rights – Directive Principles of State Policy – Fundamental Duties – Citizenship – Constitutional Remedies for citizens. UNIT II ( 5 Hrs) Union Government – Structures of the Union Government and Functions – President – Vice President – Prime Minister – Cabinet – Parliament – Supreme Court of India – Judicial Review. UNIT III ( 5 Hrs) State Government – Structure and Functions – Governor – Chief Minister – Cabinet – State Legislature – Judicial System in States – High Courts and other Subordinate Courts. UNIT IV ( 5 Hrs) Indian Federal System – Center – State Relations – President’s Rule – Constitutional Amendments – Constitutional Functionaries - Assessment of working of the Parliamentary System in India. UNIT V ( 5 Hrs) Society : Nature, Meaning and definition; Indian Social Structure; Caste, Religion, Languages in India; Constitutional Remedies for citizens – Political Parties and Pressure Groups; Right of Women, Children and Scheduled Castes and Scheduled Tribes and other Weaker Sections.
TEXT BOOKS 1. Durga Das Basu, “ Introduction to the Constitution of India “, Prentice Hall of India, 2. R.C.Agarwal, “ (1997) Indian Political System “, S.Chand and Company, New Delhi. 3. Maciver and Page, “ Society: An Introduction Analysis “, Mac Milan India Ltd., New Delhi. 4. K.L.Sharma, “ (1997) Social Stratification in India: Issues and Themes “, Jawaharlal Nehru University, New Delhi. REFERENCE BOOKS 1. Sharma, Brij Kishore, “ Introduction to the Constitution of India:, Prentice Hall of India, New Delhi. 2. U.R.Gahai, “ (1998) Indian Political System “, New Academic Publishing House, Jalaendhar.
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MT 6201 Project-I
Teaching Scheme Examination Scheme
Seminar: 2 hrs/week Term work: 50 Marks
Oral Presentation: 50 Marks
A report on the project topic outlining the literature survey based on national and international journals, plan of project work and trial experimental work conducted if any needs to be submitted. Subsequently student will do a presentation of 20 minutes followed by question answer session.
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Semester IV SY M.Tech. (Process Metallurgy)
MT 6202 Project-II
Teaching Scheme Examination Scheme
Seminar: 2 hrs/week Term work: 50 Marks
Oral Presentation: 50 Marks
The M Tech project is aimed at training the students to analyze independently any problem in the field of Metallurgical Engineering. The project may be analytical, computational, experimental or a combination of the three in a few cases. The project report is expected to show clarity of thought and expression, critical appreciation of the existing literature and analytical, computational, experimental aptitude of the student.
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