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Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr. ir. Christophe Leys Counsellor: Anton Nikiforov Master's dissertation submitted in order to obtain the academic degree of Master of Science in Chemical Engineering Department of Chemical Engineering and Technical Chemistry Chair: Prof. dr. ir. Guy Marin Department of Applied Physics Chair: Prof. dr. ir. Christophe Leys Faculty of Engineering and Architecture Academic year 2015-2016
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Page 1: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Methane conversion in a plasma reactor

Dries Michiels

Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr. ir. Christophe Leys

Counsellor: Anton Nikiforov Master's dissertation submitted in order to obtain the academic degree of

Master of Science in Chemical Engineering

Department of Chemical Engineering and Technical Chemistry

Chair: Prof. dr. ir. Guy Marin Department of Applied Physics Chair: Prof. dr. ir. Christophe Leys Faculty of Engineering and Architecture Academic year 2015-2016

Page 2: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.
Page 3: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Methane conversion in a plasma reactor

Dries Michiels

Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr. ir. Christophe Leys

Counsellor: Anton Nikiforov Master's dissertation submitted in order to obtain the academic degree of

Master of Science in Chemical Engineering

Department of Chemical Engineering and Technical Chemistry

Chair: Prof. dr. ir. Guy Marin Department of Applied Physics Chair: Prof. dr. ir. Christophe Leys Faculty of Engineering and Architecture Academic year 2015-2016

Page 4: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

FACULTY OF ENGINEERING AND ARCHITECTURE

Department of Chemical Engineering and Technical Chemistry

Laboratory for Chemical Technology

Director: Prof. Dr. Ir. Guy B. Marin

Laboratory for Chemical Technology

Declaration concerning the accessibility of the master thesis Undersigned, ...................................................................................................................................... Graduated from Ghent University, academic year 2015-2016 and is author of the master thesis with title: ......................................................................................................................................

......................................................................................................................................

......................................................................................................................................

......................................................................................................................................

The author(s) gives (give) permission to make this master dissertation available for consultation and to copy parts of this master dissertation for personal use. In the case of any other use, the copyright terms have to be respected, in particular with regard to the obligation to state expressly the source when quoting results from this master dissertation.

1/06/2016

Page 5: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

PREFACE

The research presented here is primarily based on years of knowledge and expertise that has been

built up and passed on to both the department of chemical engineering/technical chemistry and the

department of applied physics. The thesis which that research has led is also the merit of many.

First and foremost, I want to thank both prof. dr. ir. Guy B. Marin and prof. dr. ir. Christophe Leys for

providing the facilities available at the Laboratory for Chemical Technology and the Technicum

respectively. In particular, the promoters of this master thesis, prof. dr. ir. Kevin Van Geem and prof.

dr. ir. Christophe Leys which offered the opportunity to take further steps in this field of research.

Not least this thesis is the merit of my continuous counsellor; dr. Anton Nikiforov who guided me

throughout this tough period of dedication. Without his support and enthusiasm this work was

undoubtedly only a fraction of what it eventually became.

Furthermore, I would like to thank Kristina Franz who was like a second coach for me. Even more so,

in no particular order: Hilal Ezgi Toraman, Nenad Ristic, Sri Bala Gorungantu, Steffen Symoens, Diana

Cristina Vargas Solis and Florence Vermeire deserve a token of gratitude for their, although mostly

short but helpful discussions. In addition, when one swirls in desperate times, Michaël Lottin and Wim

Rogiers where present to extrapolate their technical knowledge of the analyzer devices.

Furthermore, I would like to express my profound gratitude to my friends aka the thezyz boiz for a

splendid last master year in the thezyz kot.

Finally, I must express my very profound gratitude to my parents for providing me with unfailing

support and continuous encouragement throughout my years of study. This accomplishment would

not have been possible without them.

Page 6: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Nothing in life is to be feared, it is only to be understood. Now is the time to understand more, so that we may fear less.

-- Marie Curie -- Nobel prize in chemistry (1911) and physics (1903)

Page 7: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Methane conversion in a plasma reactor

Dries Michiels

Coach: Anton Nikiforov

Promotors: Prof. dr. ir. Kevin Van Geem, Prof. dr. ir. Christophe Leys

Master's dissertation submitted in order to obtain the academic degree of

Master of Science in Chemical Engineering

Department of Chemical Engineering and Technical Chemistry

Chair: Prof. dr. ir. Guy Marin

Department of Applied Physics Chair: Prof. dr. ir. Christophe Leys

Faculty of Engineering and Architecture Academic year 2015-2016

SUMMARY

The mechanisms and main reaction pathways in non-thermal plasma methane reforming are

unraveled by observation and quantification of a batch process. Primarily, methane dissociation

reactions into neutral particles are bound to be the most significant initial reaction steps. The formed

neutrals subsequently recombine to form C2+ hydrocarbon products. Even more so, the product

components were quantified which led to the conclusion that hydrogen and ethane are most

prominent. Furthermore, conversion, selectivities and energy costs are reported. In order to extend

the gained knowledge and industrial applicability of this process, a fully-fledged continuity equation

based kinetic model is established for the purpose of scale-up discussions. The model is also validated

with the use of various deduced quantities from experimentally obtained data. The effect of reactor

pressure on the obtained results is also discussed throughout.

Keywords: energy, kinetic modelling, methane, non-thermal plasma, reforming

Page 8: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Methane conversion in a plasma reactor

Dries Michiels

Counsellor: dr. Anton Nikiforov

Promotors: prof. dr. ir. Kevin Van Geem, prof. dr. ir. Christophe Leys

Abstract: The mechanisms and main reaction pathways in non-

thermal plasma methane reforming are unraveled by observation

and quantification of a batch process. Primarily, methane

dissociation reactions into neutral particles are bound to be the

most significant initial reaction steps. The formed neutrals

subsequently recombine to form C2+ hydrocarbon products. Even

more so, the product components were quantified which led to the

conclusion that hydrogen and ethane are most prominent.

Furthermore, conversion, selectivities and energy costs are

reported. In order to extend the gained knowledge and industrial

applicability of this process, a fully-fledged continuity equation

based kinetic model is established for the purpose of scale-up

discussions. The model is also validated with the use of various

deduced quantities from experimentally obtained data. The effect

of reactor pressure on the obtained results is also discussed

throughout.

Keywords: energy, kinetic modelling, methane, non-thermal

plasma, reforming

I. INTRODUCTION

In the last decades a drastic increase in shale gas extraction

has been observed. This initiated an excess of methane which

resulted in research to focus primarily on optimizing the

efficiency of established processes. Hydrogen gas

manufacturing from hydrocarbon fuels is needed for a variety

of applications. Plasma technology has distinct advantages over

conventional means of manufacturing hydrogen. The

shortcomings of the conventional reformers include the need

for large-scale plants, cost, deterioration of catalysts; size/mass

requirements and CO2 emissions.[1-3]

Plasma induced methane conversion is even more interesting

when considering non-thermal plasma, for it operates at low gas

but high electron temperature. Plasma generates active species

that are used to initiate chemical reactions at much lower

temperatures than the corresponding thermochemical reactions.

Therefore, non-thermal plasma extends the operation window

of existing chemical conversion processes, which will

ultimately enable better control over the process parameters to

save energy, resources and to protect the environment.[3-5]

II. EXPERIMENTAL

The experimental setup consists of a reactor and a few other

equipment. The reactor is a cylindrical vessel with a flat top and

bottom. The diameter of the reactor is 0.26 m combined with a

height of 0.45 m resulting in a reactor volume of 24 l. The latter

is shown in Figure 1 with the most important equipment also

indicated. In the reactor, four discharge pins are present

preceded by a resistor (1.5 MΩ) for each channel. The latter are

present to provide a uniform discharge for each discharge pin

and as ballast to limit the transition from corona/glow to arc

discharge. The discharges themselves are glow discharge from

nature and are assumed to be cone shaped with a height of 1 cm

and a base diameter of 2.5 cm. these dimensions result in a

plasma discharge volume of 1.6 cm³ per discharge pin.

T-station

PI

MS Vent

MethaneArgon

Air

Power Supply

FMC

Reactor

OES

RGA

XPS

SEM

Off-site

iI UI

Figure 1: Simplified schematic of the setup.

A pumping station referred to as T-station is used to empty

the reactor contents to a vent after each experimental run. The

unit (Edwards, TS75W3001) offers pumping up to as low as

10-2 Pa. Both a turbo-molecular and normal vacuum pump are

provided on the T-station.

A flow meter/controller (FMC) is utilized to fill the reactor

with chemicals (Bronkhorst, F-201CV-5K0-AAD-22-V).

These chemicals are primarily methane as feed (Air Liquide

N45) and argon for internal standard purposes.

An indicator gauge (PI) is present on top of the reactor to

measure the reactor pressure (Thyracont, VD81). A range

between 1-160 kPa can be detected independent of the gas type.

In order to create plasma, a high voltage power supply is

utilized (Glassman High Voltage, ER30R10.0-22). The voltage

and current are variable between 0-30 kV and 0-10 mA

respectively which results in a max power of 300 W. The power

supply offers to limit either the current or the voltage with the

use of its feature set (current limitation is used throughout this

work). Furthermore, two multimeters (Ohmeron, MT488b) are

connected to the terminals of this power supply to offer a digital

read out of the current (iI) and voltage (UI).

An optical emission spectroscope (OES) from Ocean optics

with model number S2000 is used. A CCD sensor (Sony,

ILX511) in the device is present to detect the emitting

spectrum.

Page 9: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Also, an on-line mass spectrometer (MS) is available from

manufacturer Hiden Analytical with model number HPR-30.

This device includes two detectors, a Faraday cup detector with

detection limits up to 2.5∙10-10 Pa and single channel electron

multiplier detector up to 2.5∙10-12 Pa.

Furthermore, an off-site refinery gas analyzer (Global

Analysis Solutions, RGA DIN51666) conform to DIN51666

specification is available for use. The device contains two

detectors; a thermal conductivity detector and a flame

ionization detector.

Even more so, an off-line scanning electron microscope

(SEM) and x-ray photoelectron spectroscope (XPS) are

utilized. They are respectively from manufacturer Jeol with

model number JSM-6010Plus/LV and Physical Electronics

with model number 5000 Versaprobe-II.

In the coming subsections, each experiment is briefly

discussed with respect to the used methods to obtain data from

the setup. Furthermore, the number in each heading indicates

the number of discharge pins. Each experiment is conducted for

three initial total reactor pressures referred to as reference

pressures. These are respectively 55 kPa, 75 kPa and 95 kPa.

A. Pressure versus time - 4

For a timespan of one hour, the pressure is noted down from

PI on a periodic basis of 10 minutes which results in a pressure

versus time characteristic. This experiment is conducted for

plasma off and on to possibly observe plasma methane

reforming for the new setup. A constant current of 5 mA is

used. From these two experiments, the effect of reaction on the

pressure can be obtained with Equation 1.

𝑑𝑝

𝑑𝑡 𝑟=

𝑑𝑝

𝑑𝑡 𝑜𝑛+ |

𝑑𝑝

𝑑𝑡 𝑜𝑓𝑓| 1

Here, dp/dtr is the net effect of reaction on pressure, dp/dton is

the effect on the pressure when the plasma is on and dp/dtoff is

the effect on pressure with plasma off, all in Pa∙s-1.

Furthermore, form the net effect of reaction on the pressure,

the initial hydrogen production rates can be estimated because

in a batch reactor, initial reaction are most important. These

values are used to validate the kinetic model.

B. Optical emission spectroscopy - 4

First, a dark spectrum is acquired with the OES device.

Afterwards, the power supply is switched on and an extra

spectrum is acquired now with plasma, for a constant current of

4.5 mA. The obtained spectrum is reduced by its dark spectrum

as a last step which results in the wanted where peak

identification can be conducted. The experimental spectra are

subsequently fitted in a spectral simulation tool, LIFBASE to

obtain the gas and vibrational temperature.[6]

C. Current versus voltage – 4

For a varying current, the total voltage and current are logged

from iI and UI which results in data points for a current versus

voltage characteristic. Furthermore, a lower and upper value is

present for the current. The upper value originates from a user

limitation of 4.5 mA. A lower value is present due to a

minimum voltage requirement for plasma generation. The

reduced electric field is derived with Equations 2-4 from the

raw data points.

𝐸𝑟𝑒𝑑 =𝐸

𝑁 𝑤𝑖𝑡ℎ 𝐸 =

𝑈𝑝

𝑑𝑒 𝑎𝑛𝑑 𝑁 = 𝜂𝑁0 2

𝜂 =𝑝

𝑝0

𝑇0

𝑇 3

𝑈𝑝 = 𝑈𝑡 −𝑖

4𝑅 − 𝑈𝑎 4

Here, Ered is the reduced electric field in V∙m², E the electric

field in V∙m-1, N the gas particle density in m-3, Up the plasma

voltage in V, de the electrode gap distance in m, η a scaling

parameter, N0 the Loschmidt constant in m-3, p the pressure in

Pa, p0 equal to 101325 Pa, T the temperature in K, T0 equal to

273.15 K, Ut the total voltage in V, i the current in A, R the

resistance of a resistor in Ω and Ua the anode voltage drop

assumed equal to 200 V. From the experiment, Ut and I data

points are obtained.

From the reduced electric field and fitted gas temperatures

from Section B, the electron temperature and mobility are

obtainable from BOLSIG+ which solves the Boltzmann

equation. Even more so, the electron mobility results in the

electron density for which Equation 5 can be solved towards.[7]

𝑗 = 𝑒𝑛𝑒𝐸𝑟𝑒𝑑µ𝑒𝑁 𝑤𝑖𝑡ℎ 𝑗 =

𝑖

4𝜋 (𝑟ℎ2

)2

5

Here, j is the current density in A∙m-2, e the electron charge

in C, ne the electron density in m-3, μe the electron mobility in

m²∙V-1∙s-1 and rh/2 the radius of the base of the cone discharge

defined at half the height in m.

D. Gas analysis – 1

The concept of a Tedlar bag is introduced to obtain samples

from the reactor and analyze them off-site. First, a Tedlar bag

is connected to the setup. Followed by 30 minutes of reaction

with constant current of 1 mA. After reaction, the reactor is

pressurized with argon to fill a Tedlar bag for off-site syringe

injections in the RGA. From the chromatograms, the peak areas

of the components are obtained by integration. A C2- calibration

is conducted with a CRYSTAL mixture from Air Liquide. The

response factors are obtained with the left side of Equation 6.

𝑅𝐹𝑖/𝑖𝑠 =

𝐴𝑖𝐴𝑖𝑠

𝑐𝑖𝑐𝑖𝑠

⁄ 𝑎𝑛𝑑 𝑐𝑖 = 𝑅𝐹𝑖/𝑖𝑠

𝐴𝑖

𝐴𝑖𝑠𝑐𝑖𝑠 6

Here, RFi/is is the response factor of component i with respect

to the internal standard, Ai is the peak area of component i, Ais

is the peak area of the internal standard, ci is the concentration

of component i and cis is the concentration of the internal

standard, any surface/concentration unit. With these response

factors, the sample injections are quantified with the right side

of Equation 6. From this, selectivities and energy costs can be

defined as shown in Equations 7-9.

𝑆𝑖,𝐴(𝑡) =𝑛𝑖(𝑡) − 𝑛𝑖(𝑡 = 0)

∑ 𝑛𝑖(𝑡)𝑙𝑖=1

, 𝑖 ≠ 𝐴 7

𝜂𝐴(𝑡) =𝑃∆𝑡

𝑁𝐴(𝑛𝐴(𝑡 = 0) − 𝑛𝐴(𝑡)) 8

𝜂𝑖 =𝑚𝑖

𝑃∆𝑡, 𝑖 ≠ 𝐴 9

Here, Si,A(t) is the selectivity of component i for limiting

reactant A at time t, ni(t) is the amount of component i at time t

in mol, ni(t=0) is the initial amount of component i in mol and

l is the total number of components, ηA is the conversion energy

cost of limiting reactant A in J∙molecule-1, P is the plasma

power in W, Δt is the time for which the plasma is active in s,

NA is Avogadro’s number, ηi is the product energy cost of

Page 10: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

component i in g∙J-1 and mi is the mass of component i in g after

Δt seconds of plasma operation.

E. Mass spectrometry – 1

After emptying and filling the reactor, the MS is switched on

for one hour. For the first 20 minutes the plasma is left off

which gives time for the signal to stabilize. After 20 minutes

into the experiment, the plasma is switched on and 30 minutes

of reaction takes place with a constant current of 1 mA.

Afterwards, the plasma is switched off for 10 more minutes

which concludes one experimental run. The latter procedure

results in component versus time characteristics inside the MS.

By linear fitting between 0-20 minutes and 20-50 minutes,

slopes are obtained from where the net effect of reaction can be

deduced with the help of Equation 10.

𝑑𝑝

𝑑𝑡 𝑟,𝑖,𝑀𝑆=

𝑑𝑝

𝑑𝑡 𝑜𝑛,𝑖,𝑀𝑆+ |

𝑑𝑝

𝑑𝑡 𝑜𝑓𝑓,𝑖,𝑀𝑆| 10

Here, dp/dtr,i,MS is the net effect of reaction on the pressure of

component i in the MS, dp/dton,i,MS is the effect of reaction with

MS sampling on the pressure of component i in the MS and

dp/dtoff,i,MS is the effect of MS sampling on the pressure of

component i in the MS, all in Pa∙s-1. The obtained values are

pressure rates of the components in the MS caused by reaction.

To convert them to reactor values a scaling parameter is

introduced which takes into account the ratio of the reactor

methane pressure and the MS methane pressure at 20 minutes.

F. X-ray photoelectron spectroscopy and scanning electron

microscope

Deposition samples from the reactor are collected with care

for they are fragile and brittle. They are subsequently stored in

glass specimen tubes for off-line XPS and SEM analysis.

III. RESULTS AND DISCUSSION

It is first to be observed that methane reforming is indeed

occurring in this brand new setup. Therefore, the pressure

versus time experiment is conducted for which the results are

given in Table 1.

Table 1: Reactor pressure changes for plasma on and off. The total power is

also given for when the plasma is on.

Reference pressure

[kPa] 55 75 95

Total power [W] 22.5 23.1 24.9

Plasma state Pressure change [kPa]

Off -0.60 -1.10 -1.50

On +0.47 -0.75 -0.44

It can be seen that generally, the pressure decreases when the

plasma is off due to a continuous sampling of the on-line MS.

Furthermore, the effect is augmented for a higher pressure for

the pressure “pushes” more molecules in the MS. Secondly, the

effect of reaction is clearly visible. All pressure drops have

decreased in magnitude and even so, for 55 kPa the pressure

increases in absolute value. The increased effect for the lower

pressure could be explained by a more significant formation of

CH radicals instead of CH3. The latter results in more

dissociation and thus a large pressure increase.

From this latter discussion it is important to confirm the

distribution of the active species. For this, OES is conducted

and the spectra for a reference pressure of 55 kPa and 95 kPa

are shown Figure 2 and Figure 3 respectively.

Figure 2: Acquired spectrum from the reactor contents for a reference pressure

of 55 kPa. The total power equals: 16.6 W.

Figure 3: Acquired spectrum from the reactor contents for a reference pressure

of 95 kPa. The total power equals: 20 W.

In both spectra a few peaks and bands are identified as CH

(A-X), CH (B-X), CH (C-X), Swan band and the high pressure

band. First and foremost, CH is observed in three different

peaks for they possess different electron band transitions.

Secondly, the Swan band and high pressure band are

characteristic emission band for C2 species. It is important to

realize the relative importance of the CH peaks in comparison

to the C2 characteristic bands for a different pressure. The latter

confirms the initial assumption that indeed CH radical

formation is preferred at a lower pressure. On the other hand,

CH3 and C2 species are preferred for a higher reactor pressure.

The CH (A-X) peak is fitted in LIFBASE to characterize the

gas and vibrational temperature outlined in Table 2.

Table 2: Gas and vibrational temperatures obtained by CH (A-X) peak fitting

in LIFBASE.

Reference pressure

[kPa] 55 75 95

Gas temperature [K] 1500 1750 2000

Vibrational temperature [K] 6000 6000 6000

Total power [W] 16.6 18.6 20.0

From these results it is observed that a higher gas temperature

is obtained for a higher pressure. Electrons are more likely to

collide with gas molecules for a higher pressure which results

in an increase of the gas temperature and decrease of the

electron temperature. To confirm that indeed a lower pressure

results in a higher electron temperature, a current versus voltage

experiment is conducted which leads to Figure 4.

0

100

200

300

400

500

200 400 600 800

Inte

nsi

ty,

I [c

ou

nts

]

Wavelength, λ [nm]

Swan band

CH (A-X)

CH (C-X)

CH (B-X)High pressure band

0

50

100

150

200

250

200 400 600 800

Inte

nsi

ty,

I [c

ou

nts

]

Wavelength, λ [nm]

High pressure band

CH (A-X)

CH (B-X)

CH (C-X)

Swan band

Page 11: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Figure 4: Current in function of total voltage.

From the latter it is observed that indeed, a higher pressure

requires a higher voltage for the same current as observed in

Table 1. This is possibly caused by the increased presence of

gas molecules for higher pressures. The calculated reduced

electric field combined with the gas temperature are used as an

input for BOLSIG+. The electron temperature in function of the

total voltage is plotted in Figure 5.

Figure 5: Electron temperature in function of total voltage.

It is indeed observed that for a constant total voltage, a higher

electron temperature is realized for a lower pressure. Electros

are less likely to collide with gas molecules which results in a

decrease of the average electron energy and thus decrease of

the electron temperature. From the electron mobility, the

electron density is calculated and shown in Figure 6.

Figure 6: Electron density in function of total voltage.

From the latter, it is observed that a higher electron density is

realized for a lower pressure while considering a constant value

of the total voltage. This is possibly caused by a further

developed plasma in terms of ionization due to a higher electron

temperature. The electron density and electron temperature are

important plasma parameters for they control the chemical

reactivity in terms of electron impact reactions.

Now that the different effects on the radical distribution have

been discussed, quantification of the formed products is

conducted. The conversion cost, selectivities and product

energy costs are given in Figure 7, Figure 8 and Figure 9

respectively.

Figure 7: Methane conversion costs based on plasma power. Total power equals

3.51 W, 3.87 W and 4.38 W for a respective reference pressure of 55 kPa, 75

kPa and 95 kPa.

The methane conversion cost is observed to be higher for a

higher pressure. A higher conversion at this pressure is realized

while the input power does not change much. The results are

promising in comparison to other literature values that range

from 1-175 eV∙molecule-1.[8]

Figure 8: Product selectivities. Total power equals 3.51 W, 3.87 W and 4.38 W

for a respective reference pressure of 55 kPa, 75 kPa and 95 kPa.

Product selectivities are observed to be very promising with

respect to hydrogen formation. Ethylene is not favored in

methane plasma reforming while acetylene is the main product

in thermal plasma reforming. It is also shown that C2

selectivities increase for increasing reactor pressures.

Figure 9: Product energy costs based on the plasma power. Total power equals

3.51 W, 3.87 W and 4.38 W for a respective reference pressure of 55 kPa, 75

kPa and 95 kPa.

Product energy cost are high for ethane which is good. This

is caused by the relatively high molar mass and good

selectivity. Product energy costs are promising in comparison

to other literature values reported within 0.04-6 g∙kWh-1.[9, 10]

Now that quantification of the products has been

accomplished it is interesting to qualitatively observe the

component reaction rates in the on-line MS. The deduced

component rates are given in Table 3.

0

1

2

3

4

5

0 2 4 6 8

Cu

rren

t, i

[m

A]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0 2 4 6 8

Ele

ctro

n t

emp

erat

ure

, T

e[e

V]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

1.0E+11

9.0E+13

1.8E+14

2.7E+14

3.6E+14

0 2 4 6 8

Ele

ctro

n d

ensi

ty,

ne

[m-3

]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

0

10

20

30

40

50

Co

nv

ersi

on c

ost

, η

A

[eV

∙mo

lecu

le-1

]

55 kPa

75 kPa

95 kPa

0%

10%

20%

30%

40%

50%

60%

H2 C2H2 C2H4 C2H6

Sel

ecti

vit

y,

Si[%

]

55 kPa

75 kPa

95 kPa

0

10

20

30

40

50

H2 C2H2 C2H4 C2H6

Pro

du

ct c

ost

, µ

i[g

∙kW

h-1

]

55 kPa

75 kPa

95 kPa

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Table 3: Component production rates. The total power equals 3.35 W, 3.78 W,

4.38 W for the CH4 and H2 rates, and 3.12 W, 3.87 W, 4.05 W for the C2

components for a respective reference pressure of 55 kPa, 75 kPa and 95 kPa.

Reference pressure

[kPa] 55 75 95

Component Production rate [mol∙s-1]

CH4 -4.38E-04 -3.70E-04 -1.93E-04

H2 5.40E-05 6.98E-05 9.99E-05

C2H2 1.13E-05 1.72E-05 1.12E-05

C2H4 1.10E-04 6.32E-05 2.42E-05

C2H6 2.54E-06 3.82E-06 9.12E-06

Generally, methane rates are negative indicating the

consumption of this reactant. Furthermore, C2H2 production is

favored for low pressure while C2H6 rates are higher for a

higher reference pressure. This again indicates and confirms

that the distribution of radicals is pressure, electron temperature

and electron density dependent and thus also the product

distribution.

After all conducted experiments an unknown deposition is

observed in the reactor which is quantified with XPS, results

are shown in Table 4.

Table 4: XPS composition results coming from the deposition in the reactor.

Component C (1s) O (1s) Si (2s)

Atomic percentage [%] 90.15 9.56 0.29

The deposition is definitely carbon. A high oxygen amount is

present, possibly because of fast oxidation during periodic

maintenance of the reactor where air freely enters. From SEM,

long and thin carbon tubes are observed, Figure 10.

Figure 10: Low resolution (x25) SEM image of the carbon deposition.

The amount of carbon formed is insignificant and perfectly

preventable with correct process design.

IV. KINETIC MODELLING

A continuity equation based kinetic model of a batch reactor

up to C2 components is implemented in Python 3.5 with the

modelling equations shown in Equation 11.

𝑑𝑛𝑖(𝑡)

𝑑𝑡= 𝑅𝑖(𝑡), 𝑖 = 1. . 𝑙 11

Where, ni(t) is the amount of component i at time t in mol,

Ri(t) is the net production rate of component i at time t in

mol∙s-1 for a total of l components. These equations are

integrated over the batch reaction time with a stiff ODE solver.

The output results in all sorts of quantities deduced from ni(t).

Two case studies are conducted; a sensitivity analysis and

model validation.

A. Sensitivity analysis

From the sensitivity analysis it was found that indeed, the

electron temperature has the most significant effect for it

experiences an exponential dependence. The electron density is

also important but only linear in the rate laws. Furthermore, it

is observed that the plasma volume is also very sensitive as

shown in Figure 11.

Figure 11: Conversion at the end of the batch simulation for a varying plasma

volume coupled with a constant reactor volume of 10 l.

In this work, a plasma and reactor volume ratio of 0.00006 is

obtained which is definitely limiting the absolute quantification

values in a significant way. In the light of process upscaling, it

is found from Figure 11 that for a 0.1 plasma and reactor

volume ratio, a conversion of 10% is obtained.

B. Validation of the kinetic model

The model is validated with data obtain from Section 3. First

of all, the obtained initial hydrogen production rates from the

pressure versus time experiment are given against their

simulated values in Table 5.

Table 5: Simulated versus experimental initial hydrogen production rate.

Reference pressure

[kPa] 55 75 95

Initial hydrogen production rate [mol∙s-1]

Simulated 5.01E-7 7.94E-7 7.37E-7

Experimental 5.70E-7 1.37E-6 2.42E-6

It is clear that the experimental values are not absolutely

predicted by the model yet. However, orders of magnitude and

some trends are already predictable. Even more so, the model

is compared on basis of conversion as shown in Figure 12.

Figure 12: Simulated conversion in function of time versus experimental values

after 30 minutes of reaction.

Again, the model is able to predicts trends and orders of

magnitude. This is a promising base line for the further

development and extension of this “simple” model.

V. CONCLUSION

At this point it is clear that the benefits like energy costs and

selectivities of non-thermal plasma methane reforming are

0%

20%

40%

60%

80%

100%

0 2 4 6 8 10

Co

nv

ersi

on

, X

[%

]

Plasma volume, Vp [l]

0.0%

0.1%

0.2%

0.3%

0.4%

0.5%

0.6%

0.7%

0 300 600 900 1200 1500 1800

Co

nv

ersi

on

, X

[%

]

Time [s]

55 kPa sim

75 kPa sim

95 kPa sim

55 kPa exp

75 kPa exp

95 kPa exp

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promising facts. The electron temperature, density and plasma

volume are the most important process parameters that control

the chemical reactivity of plasma. Upscaling of these processes

is still in active research. With the use of a kinetic model, this

process can be simulated and optimized towards larger reactor

configurations. The plasma discharge volume should at least be

in the order of magnitude of the reactor dimension. Corona

discharge is the perfect candidate for a large volumetric plasma

at low powers.

VI. REFERENCES

1. (EIA), U.S.E.I.A., Shale gas extration numbers.

2. Mac Rae, D.R., Plasma arc process systems, reactors,

and applications. Plasma Chemistry and Plasma

Processing, 1989. 9(1): p. 85S-118S.

3. Bromberg, L., et al., Plasma catalytic reforming of

methane. International Journal of Hydrogen Energy,

1999. 24(12): p. 1131-1137.

4. Nozaki, T. and K. Okazaki, Innovative Methane

Conversion Technology Using Atmospheric Pressure

Non-thermal Plasma. Journal of the Japan Petroleum

Institute, 2011. 54(3): p. 146-158.

5. Ravasio, S. and C. Cavallotti, Analysis of reactivity

and energy efficiency of methane conversion through

non thermal plasmas. Chemical Engineering Science,

2012. 84: p. 580-590.

6. McNally, J.R., The Identification of Molecular

Spectra. By R. W. B. Pearse and A. G. Gaydon. The

Journal of Physical Chemistry, 1951. 55(5): p. 758-

759.

7. Hagelaar, G.J.M. and L.C. Pitchford, Solving the

Boltzmann equation to obtain electron transport

coefficients and rate coefficients for fluid models.

Plasma Sources Science and Technology, 2005. 14(4):

p. 722.

8. Li, X.-S., et al., Methane conversion to C2

hydrocarbons and hydrogen in atmospheric non-

thermal plasmas generated by different electric

discharge techniques. Catalysis Today, 2004. 98(4):

p. 617-624.

9. Eliasson, B., C.-j. Liu, and U. Kogelschatz, Direct

Conversion of Methane and Carbon Dioxide to

Higher Hydrocarbons Using Catalytic Dielectric-

Barrier Discharges with Zeolites. Industrial &

Engineering Chemistry Research, 2000. 39(5): p.

1221-1227.

10. Beloqui Redondo, A., E. Troussard, and J.A. van

Bokhoven, Non-oxidative methane conversion

assisted by corona discharge. Fuel Processing

Technology, 2012. 104: p. 265-270.

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I

TABLE OF CONTENTS

List of Figures .......................................................................................................................................... IV

List of Tables ........................................................................................................................................... IX

List of Symbols and Abbreviations ......................................................................................................... XI

Chapter 1 : Introduction .......................................................................................................................... 1

1.1. Outline of the thesis ..................................................................................................................... 3

1.2. References .................................................................................................................................... 4

Chapter 2 : State of the art methane conversion technologies .............................................................. 5

2.1. Conventional methane conversion technologies ......................................................................... 7

2.2. Theory of plasma ........................................................................................................................ 12

2.3. Chemistry in plasmas .................................................................................................................. 17

2.4. Present state of plasma methane conversion ............................................................................ 20

2.5. Conclusion .................................................................................................................................. 31

2.6. References .................................................................................................................................. 32

Chapter 3 : Experimental ....................................................................................................................... 35

3.1. Setup ........................................................................................................................................... 36

3.2. Methods ..................................................................................................................................... 48

3.3. Conclusion .................................................................................................................................. 64

3.4. References .................................................................................................................................. 65

Chapter 4 : Results and discussion ........................................................................................................ 66

4.1. Pressure versus time – 4 ............................................................................................................ 67

4.2. Optical emission spectroscopy - 4 .............................................................................................. 71

4.3. Current versus voltage – 4 .......................................................................................................... 76

4.4. Refinery gas analysis – 1 ............................................................................................................. 81

4.5. Mass spectrometry – 1 ............................................................................................................... 89

4.6. X-ray photoelectron spectroscopy ............................................................................................. 94

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II

4.7. Scanning electron microscope ................................................................................................... 95

4.8. Conclusion .................................................................................................................................. 97

4.9. References .................................................................................................................................. 98

Chapter 5 : Kinetic modelling ................................................................................................................ 99

5.1. Input ......................................................................................................................................... 100

5.2. Model ....................................................................................................................................... 104

5.3. Output ...................................................................................................................................... 106

5.4. Conclusion ................................................................................................................................ 119

5.5. References ................................................................................................................................ 120

Chapter 6 : Global conclusion.............................................................................................................. 121

Chapter 7 : Improvements and future work ....................................................................................... 124

Appendix A : Plasma parameters ........................................................................................................ 125

A.1 References ................................................................................................................................. 126

Appendix B : Maxwell Boltzmann distribution .................................................................................... 127

B.1 The microcanonical ensemble as representing a system in equilibrium .................................. 127

B.2 Specification of condition for a system composed of weakly interacting elements ................ 127

B.3 the probabilities for different conditions of the system ........................................................... 131

B.4 Condition of maximum probability ........................................................................................... 131

B.5 References ................................................................................................................................. 133

Appendix C : Boltzmann equation ....................................................................................................... 134

C.1 References ................................................................................................................................. 136

Appendix D : Collision theory .............................................................................................................. 137

D.1 Fundamentals of collision theory .............................................................................................. 137

D.2 Modifications of collision theory .............................................................................................. 139

D.3 References ................................................................................................................................ 140

Appendix E : Data current versus voltage ........................................................................................... 141

Appendix F : Data gas analysis............................................................................................................. 147

Appendix G : Data mass spectrometry ................................................................................................ 149

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III

Appendix H : Python source code ....................................................................................................... 150

H.1 data.py ...................................................................................................................................... 150

H.2 model.py ................................................................................................................................... 151

H.3 output.py .................................................................................................................................. 153

H.4 main.py ..................................................................................................................................... 155

Appendix I : Data kinetic modelling ..................................................................................................... 159

Appendix J : Lab journal ...................................................................................................................... 160

J.1 Front 1-20 ................................................................................................................................... 160

A.1 Front 21-… ................................................................................................................................. 160

A.2 Back A-I ...................................................................................................................................... 160

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IV

LIST OF FIGURES

Figure 1-1: Schematic overview of methane conversion processes (dashed line: experimental stage,

thin line: scale-up stage and thick line: industrial stage).2 ...................................................................... 1

Figure 1-2: Main reaction pathways during plasma discharge in a methane atmosphere.7 .................. 2

Figure 1-3: Outline of the mater thesis presented in a tree like schematic. ........................................... 3

Figure 2-1: Outline of the literature review presented in a tree like schematic. .................................... 5

Figure 2-2: Fluidized bed H-SAPO-34 methanol to olefins process developed by UOP coupled with the

olefin cracking process developed by Total and UOP for increased olefin yield.17 ............................... 10

Figure 2-3: The energy distribution of electrons (or ions) in a plasma given by the Maxwell Boltzmann

distribution. N represents the number of electrons or ions. Graph 2 depicts a distribution with a higher

temperature than graph 1.30 ................................................................................................................. 13

Figure 2-4: Classification of plasmas based on the electron temperature and density. Other

characteristic plasma parameters such as the plasma parameter, electron Debye length and electron

plasma frequency are also shown.26 ..................................................................................................... 15

Figure 2-5: Voltage-current characteristic of electrical discharge in neon at 133.32 Pa, with two planar

electrodes separated by 50 cm. The region indicated by A to B is Townsend discharge. Corona discharge

is located at point B.29 ........................................................................................................................... 16

Figure 2-6: Various electron impact reactions for non-thermal plasma methane activation.40 ........... 18

Figure 2-7: Comparison of methane conversion and conversion per unit of specific energy density (SED)

for different plasmas.44 ......................................................................................................................... 20

Figure 2-8: Schematic of a dielectric-barrier discharge reactor.49 ........................................................ 21

Figure 2-9: Schematic of a corona discharge reactor.49 ........................................................................ 23

Figure 2-10: Schematic of a spark discharge reactor (left), picture of spark discharge plasma (right).49

............................................................................................................................................................... 25

Figure 2-11: Schematic of the electrode configuration in a gliding arc reactor with the different plasma

stages that occur in sequence.62 ........................................................................................................... 27

Figure 2-12: Schematic of a gliding arc reactor without a catalyst.63 ................................................... 28

Figure 2-13: Schematic of a rotating gliding arc reactor.64 ................................................................... 29

Figure 3-1: Outline of the chapter concerning the setup and methods presented in a tree like schematic.

............................................................................................................................................................... 35

Figure 3-2: Schematic of the setup. 1) pump 2) turbo-molecular pump 3) reactor valve 4) current

indicator 5) voltage indicator 6) DC power supply 7) Tedlar bag 8) Reactor vessel 9) discharge plate 10)

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V

discharge pins 11) POM base plate 12) resistors 13) valve 14) medium pressure manometer 15) low

pressure manometer 16) flow controllers 17) methane bottle 18) argon bottle. ................................ 36

Figure 3-3: Picture of the setup used in this thesis. 1) pump 2) turbo-molecular pump 3) reactor valve

4) current indicator 5) voltage indicator 6) DC power supply 8) Reactor vessel 13) valve 14) medium

pressure manometer 15) low pressure manometer. ............................................................................ 37

Figure 3-4: Schematic of the T-station (Edwards, T-station TS75W3001), the upper pump is the vacuum

pump (1) and in the right bottom corner the turbo-molecular pump (2) is located. Dimensions are in

mm.1 ...................................................................................................................................................... 38

Figure 3-5: Schematic of the power supply (Glassman High Voltage, ER30R10.0-22), at the back

terminals are located to connect multimeters in order to obtain a digital read out of the current and

voltage. Dimensions in brackets are in mm.2 ........................................................................................ 39

Figure 3-6: Picture of a Tedlar bag with push/pull lock valve and red septum for syringes (left), picture

of the fittings used to secure a Tedlar bag to the setup (right).3 .......................................................... 40

Figure 3-7: Picture of the electric wiring inside the reactor used in this thesis (left), detailed schematic

of the electric wiring inside the reactor (right), 6) DC power supply 9) discharge plate 10) discharge pins

11) POM base plate 12) resistors. ......................................................................................................... 41

Figure 3-8: Schematic of the low-pressure gauge (Edwards, APG100-XM) (left) with dimensions in mm

and the normal-pressure gauge (Thyracont, VD81) (right).4, 5 .............................................................. 42

Figure 3-9: Schematic of flow controller B (Bronkhorst, F-201CV). Dimensions are in mm unless

specified otherwise. A is an unspecified length dependent on the type of compression for the in and

outlet ports.6 ......................................................................................................................................... 43

Figure 3-10: Picture of the spectroscope (Ocean Optics, S2000).10 ...................................................... 43

Figure 3-11: Diagram of the refinery gas analyzer (Global Analysis Solutions, RGA DIN51666).11 ....... 44

Figure 3-12: Schematic representation of the mass spectrometer (Hiden Analytical, HPR-30),

dimensions are in mm.12 ....................................................................................................................... 46

Figure 3-13: Picture of the x-ray photoelectron spectroscope (PHI, 5000 Versaprobe II).13 ................ 46

Figure 3-14: Picture of the scanning electron microscope (Jeol, JSM-6010PLUS/LV).14 ....................... 47

Figure 3-15: Cross sections of the electron collisions that are taken into account to calculate the

electron temperature from the reduced electric field and gas temperature. At the right the collisions

are specified as well as the minimal energy that an electron requires for it to be able to undergo that

collision.16 .............................................................................................................................................. 54

Figure 3-16: The RGA consists of two detectors TCD and FID. Argon is used as a reference component

for the TCD which is subsequently used to quantify methane that is used as reference component in

the FID detector. ................................................................................................................................... 56

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VI

Figure 4-1: Outline of the chapter concerning the results and discussion presented in a tree like

schematic. Red indicates the experiment and blue represents the abstracted quantities from the latter

experiment. ........................................................................................................................................... 66

Figure 4-2: Pressure in function of time for plasma off and on for a reference pressure of 55 kPa. The

total power equals 22.5 W. .................................................................................................................. 67

Figure 4-3: Pressure in function of time for plasma off and on for a reference pressure of 75 kPa. The

total power equals 23.1 W. .................................................................................................................. 68

Figure 4-4: Pressure in function of time for plasma off and on for a reference pressure of 95 kPa. The

total power equals 24.9 W. .................................................................................................................. 68

Figure 4-5: Optical emission spectrum of the active species in the reactor for a reference pressure of

55 kPa. The total power equals 16.6 W. ............................................................................................... 71

Figure 4-6: Optical emission spectrum of the active species in the reactor for a reference pressure of

75 kPa. The total power equals 18.6 W. ............................................................................................... 72

Figure 4-7: Optical emission spectrum of the active species in the reactor for a reference pressure of

95 kPa. The total power equals 20 W. ................................................................................................... 73

Figure 4-8: LIFBASE fit of the adjusted experimental spectrum against the simulated spectrum for a

reference pressure of 55 kPa. The fit is executed on the CH (A-X) peak. ............................................ 74

Figure 4-9: LIFBASE fit of the adjusted experimental spectrum against the simulated spectrum for a

reference pressure of 75 kPa. The fit is executed on the CH (A-X) peak. ............................................ 74

Figure 4-10: LIFBASE fit of the adjusted experimental spectrum against the simulated spectrum for a

reference pressure of 95 kPa. The fit is executed on the CH (A-X) peak. ............................................ 75

Figure 4-11: Current in function of total voltage for three reference pressures. ................................. 76

Figure 4-12: Plasma voltage in function of total voltage for three reference pressures. ..................... 77

Figure 4-13: Reduced electric field in function of total voltage for three reference pressures. .......... 78

Figure 4-14: Electron mobility in function of total voltage for three reference pressures. .................. 79

Figure 4-15: Electron temperature in function of total voltage for three reference pressures. .......... 79

Figure 4-16: Electron density in function of total voltage for three reference pressures. ................... 80

Figure 4-17: Methane based conversion after 30 minutes of reaction for three reference pressures.

The total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95

kPa respectively. .................................................................................................................................... 84

Figure 4-18: Methane conversion costs based on the total power after 30 minutes of reaction for three

reference pressures. The total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55

kPa, 75 kPa and 95 kPa respectively. .................................................................................................... 85

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VII

Figure 4-19: Methane conversion costs based on the plasma power after 30 minutes of reaction for

three reference pressures. The total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure

of 55 kPa, 75 kPa and 95 kPa respectively. ........................................................................................... 85

Figure 4-20: Product yields after 30 minutes of reaction for three reference pressures. The total power

equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively.

............................................................................................................................................................... 86

Figure 4-21: Product selectivities after 30 minutes of reaction for three reference pressures. The total

power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa

respectively. .......................................................................................................................................... 87

Figure 4-22: Product energy costs based on the total power after 30 minutes of reaction for three

reference pressures. The total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55

kPa, 75 kPa and 95 kPa respectively. .................................................................................................... 87

Figure 4-23: Product energy costs based on the plasma power after 30 minutes of reaction for three

reference pressures. The total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55

kPa, 75 kPa and 95 kPa respectively. .................................................................................................... 88

Figure 4-24: Methane in function of time during a one hour experimental run for three reference

pressures. The total power equals 3.35 W, 3.78 W and 4.38 W for a reference pressure of 55 kPa, 75

kPa and 95 kPa respectively. Linear fits are also plotted on top of the original in black. ..................... 89

Figure 4-25: Hydrogen gas in function of time during a one hour experimental run for three reference

pressures. The total power equals 3.35 W, 3.78 W and 4.38 W for a reference pressure of 55 kPa, 75

kPa and 95 kPa respectively. Linear fits are also plotted on top of the original in black. ..................... 90

Figure 4-26: Acetylene in function of time during a one hour experimental run for three reference

pressures. The total input power equals 3.12 W, 3.87 W and 4.05 W for a reference pressure of 55 kPa,

75 kPa and 95 kPa respectively. Linear fits are also plotted on top of the original in black. ................ 90

Figure 4-27: Ethylene in function of time during a one hour experimental run for three reference

pressures. The total input power equals 3.12 W, 3.87 W and 4.05 W for a reference pressure of 55 kPa,

75 kPa and 95 kPa respectively. Linear fits are also plotted on top of the original in black. ................ 91

Figure 4-28: Ethane in function of time during a one hour experimental run for three reference

pressures. The total input power equals 3.12 W, 3.87 W and 4.05 W for a reference pressure of 55 kPa,

75 kPa and 95 kPa respectively. Linear fits are also plotted on top of the original in black. ................ 92

Figure 4-29: Low resolution (x25) SEM image of the carbon deposition in the reactor. ...................... 95

Figure 4-30: Medium resolution (x850) SEM image of the carbon deposition in the reactor. ............. 95

Figure 4-31: High resolution (x5000) SEM image of the carbon deposition in the reactor. ................. 96

Figure 5-1: Outline of the chapter concerning kinetic modelling presented in a tree like schematic. . 99

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VIII

Figure 5-2: Total dissociation cross sections for CH3 and CH2 radicals from methane. Non-specified cross

sections are the combination of all formed dissociative species.4 ..................................................... 101

Figure 5-3: Conversion at the end of the simulation for a varying electron temperature. ................ 107

Figure 5-4: Total and partial pressures of the different components at the end of the simulation for a

varying electron temperature. ............................................................................................................ 107

Figure 5-5: Conversion at the end of the simulation for a varying electron density. ......................... 108

Figure 5-6: Total and partial pressures of the different components at the end of the simulation for a

varying electron density. ..................................................................................................................... 109

Figure 5-7: Conversion at the end of the simulation for a varying plasma volume. ........................... 109

Figure 5-8: Total and partial pressures of the different components at the end of the simulation for a

varying plasma volume. ....................................................................................................................... 110

Figure 5-9: Conversion at the end of the simulation for a varying reactor volume. ........................... 111

Figure 5-10: Total and partial pressures of the different components at the end of the simulation for a

varying reactor volume. ...................................................................................................................... 111

Figure 5-11: Conversion at the end of the simulation for a varying initial methane pressure. .......... 112

Figure 5-12: Total and partial pressures of the different components at the end of the simulation for a

varying initial methane pressure. ........................................................................................................ 112

Figure 5-13: Simulated mass percentage in function of time versus experimental mass percentages

after 30 minutes of reaction for a reference pressure of 55 kPa. ....................................................... 114

Figure 5-14: Simulated mass percentages in function of time versus experimental mass percentages

after 30 minutes of reaction for a reference pressure of 75 kPa. ....................................................... 115

Figure 5-15: Simulated mass percentages in function of time versus experimental mass percentages

after 30 minutes of reaction for a reference pressure of 95 kPa. ....................................................... 115

Figure 5-16: Simulated conversion in function of time versus experimental conversion after 30 minutes

of reaction for three reference pressures. .......................................................................................... 116

Figure 5-17: Simulated selectivities in function of time versus experimental selectivities after 30

minutes of reaction for a reference pressure of 55 kPa. .................................................................... 117

Figure 5-18: Simulated selectivities in function of time versus experimental selectivities after 30

minutes of reaction for a reference pressure of 75 kPa. .................................................................... 117

Figure 5-19: Simulated selectivities in function of time versus experimental selectivities after 30

minutes of reaction for a reference pressure of 95 kPa. .................................................................... 118

Figure C-1: Phase space for a one-dimensional velocity distribution function. The particles are shown

as negatively charged electrons as an example. ................................................................................. 134

Figure D-1: Schematic of the collision cross section. .......................................................................... 137

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IX

LIST OF TABLES

Table 2-1: Process conditions for both low temperature and high temperature Fischer-Tropsch

synthesis. ............................................................................................................................................... 11

Table 2-2: Summary of literature results on the dielectric-barrier discharge reactor configuration.

Typical conversions (X) and selectivities (S) for C2- components are shown. A general value for the

selectivity of C3+ components is also reported. ..................................................................................... 23

Table 2-3: Summary of literature results on the corona discharge reactor configuration. Typical

conversions (X) and selectivities (S) for C2- components are shown. A general value for the selectivity

of C3+ components is also reported. ...................................................................................................... 25

Table 2-4: Summary of literature results on the spark discharge reactor configuration. Typical

conversions (X) and selectivities (S) for C2- components are shown. A general value for the selectivity

of C3+ components is also reported. ...................................................................................................... 27

Table 2-5: Summary of literature results on the gliding and rotating arc reactor configurations. Typical

conversions (X) and selectivities (S) for C2- components are shown. A general value for the selectivity

of C3+ components is also reported. ...................................................................................................... 30

Table 3-1: Summary of the details of the separation columns contained in the refinery gas analyzer.11

............................................................................................................................................................... 45

Table 3-2: Heating specifications of the separation columns in the refinery gas analyzer................... 55

Table 3-3: Concentrations of the calibration mixture and the injection performed. ........................... 57

Table 3-4: Calculation of the internal standard (argon) mass percentage necessary for quantitative

analysis. ................................................................................................................................................. 58

Table 4-1: Global reaction rates for three reference pressures. The powers equals 22.5 W, 23.1 W and

24.9 W for the respective reference pressures of 55 kPa, 75 kPa and 95 kPa. ..................................... 69

Table 4-2: C2- response factors for the TCD detector in the refinery gas analyzer. .............................. 81

Table 4-3: C2- response factors for the FID detector in the refinery gas analyzer. ............................... 81

Table 4-4: Calculated mass percentages of the sample injections after 30 minutes of reaction for three

reference pressures. Methane is calculated from reduction. The power at each pressure is also given.

............................................................................................................................................................... 82

Table 4-5: Recalculated mass percentages with the internal standard (argon) omitted after 30 minutes

of reaction for three reference pressures. The total power for each pressure is also given. ............... 83

Table 4-6: Calculated mole percentages with the internal standard omitted after 30 minutes of reaction

for three reference pressures. The total power for each pressure is also given. ................................. 84

Table 4-7: Comparison between different reported conversion costs (lower is better). ..................... 86

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X

Table 4-8: Comparison between different reported product energy costs (higher is better). ............. 88

Table 4-9: Component production rates for three reference pressures. The total power equals 3.35 W,

3.78 W, 4.38 W for the CH4 and H2 rates, and 3.12 W, 3.87 W, 4.05 W for the C2 component for a

respective reference pressure of 55 kPa, 75 kPa and 95 kPa. .............................................................. 93

Table 4-10: XPS composition results from the unknown deposition in the reactor. ............................ 94

Table 5-1: General reactions with their kinetic data acquired from the kinetic database available on

NIST.1 ................................................................................................................................................... 100

Table 5-2: Electron impact dissociation reactions with their kinetic data obtained by fitting as explained

above.5 ................................................................................................................................................. 102

Table 5-3: Simulated and experimental initial hydrogen gas production rates for three reference

pressures. ............................................................................................................................................ 113

Table A-1: Plasma parameters based on frequency. ........................................................................... 125

Table A-2: Plasma parameters based on length. ................................................................................. 125

Table A-3: Plasma parameters based on velocity. .............................................................................. 126

Table A-4: Dimensionless plasma parameters. ................................................................................... 126

Table C-1: Moments of the Boltzmann equation. ............................................................................... 136

Table E-1: Data points current versus voltage characteristic for three reference pressures. ............ 141

Table E-2: Calculated plasma voltage data points for three reference pressures. ............................. 142

Table E-3: Calculated reduced electric field data points for three reference pressures. ................... 143

Table E-4: BOLSIG+ electron mobility output data points for three reference pressures. ................. 144

Table E-5: BOLSIG+ electron temperature output data points for three reference pressures. .......... 145

Table E-6: Calculated electron density data points for three reference pressures. ........................... 146

Table F-1: Logged pressures during gas analysis experiments for three reference pressures. .......... 147

Table F-2: Integrated peak areas of the detected components for three runs at three reference

pressures. ............................................................................................................................................ 147

Table F-3: Integrated peak areas of the components in the calibration mixture for three runs. ....... 148

Table F-4: Calculated mass percentages from average peak areas of three runs for three reference

pressures. ............................................................................................................................................ 148

Table G-1: Logged pressures during different mass spectrometer experiments for three different

reference pressures. ............................................................................................................................ 149

Table I-1: Model input parameters for three reference pressure simulations. .................................. 159

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XI

LIST OF SYMBOLS AND ABBREVIATIONS

Roman symbols

𝐴𝜈′𝐽′𝜈"𝐽" Emission coefficient between levels 𝜈′𝐽′ and 𝜈”𝐽

𝐴ℎ2

Area of the base at half the cone height m²

𝐴𝑖 Peak area of component I in the sample/calibration mixture

𝐴𝑖𝑠 Peak area of the internal standard in the sample/calibration mixture

𝐴 Pre-exponential factor m³/mol/s

𝐶𝐴 Concentration of component A mol/m³

𝐶𝑖(𝑡) Concentration of component i at time t mol/m³

𝑐𝑖 Concentration of component i in the calibration mixture/sample

𝑐𝑖𝑠 Concentration of internal standard in the calibration mixture/sample

𝑑𝑛

𝑑𝑡𝑟,𝑖 Net production rate of component i in the reactor mol/s

𝑑𝑛

𝑑𝑡𝑟 Global reaction rate observed from the total pressure in the reactor mol/s

𝑑𝑝

𝑑𝑡𝑜𝑓𝑓,𝑖,𝑀𝑆

Effect of mass spectrometer sampling on the pressure of component o observed in the mass spectrometer

Pa/s

𝑑𝑝

𝑑𝑡𝑜𝑓𝑓 Effect of mass spectrometer sampling on the pressure Pa/s

𝑑𝑝

𝑑𝑡𝑜𝑛,𝑖,𝑀𝑆

Effect of reaction and mass spectrometer sampling on the pressure of component i observed in the mass spectrometer

Pa/s

𝑑𝑝

𝑑𝑡𝑜𝑛

Effect of reaction and mass spectrometer sampling on the pressure in the reactor

Pa/s

𝑑𝑝

𝑑𝑡𝑟,𝑖,𝑀𝑆

Effect of reaction on the pressure of component i observed in the mass spectrometer

Pa/s

𝑑𝑝

𝑑𝑡𝑟 Effect of reaction on the pressure in the reactor Pa/s

𝑑𝑛𝑖𝑑𝑡

Accumulation of component i mol/s

𝑑𝑝

𝑑𝑡𝑟,𝑖 Pressure rate of component i in the reactor Pa/s

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XII

𝐷 Normalization constant of the Maxwell Boltzmann distribution

𝑑𝑒 Electrode distance m

∆𝐻0 Standard enthalpy of formation J/mol

∆𝑡 Time window of plasma operation s

𝐸𝑎 Activation energy of a reaction J/mol

𝐸𝑎𝑣 Average energy of an assembly containing N particles J

𝐸𝑟𝑒𝑑 Reduced electric field V/m/s

E𝑝 Energy of a particle with mass me and speed u J

𝐸 Electric field V/m

𝑒 Electron charge C

𝑓𝑝𝑒 Plasma electron frequency 1/s

𝐹 Force N

𝑓 Distribution described by the Boltzmann equation

𝑔𝑎 Statistical weight of atoms

𝑔𝑒 Statistical weight of electrons

𝑔𝑒′ Electron degeneracy of level 𝜈′𝐽′

𝑔𝑒′′ Electron degeneracy of level 𝜈"𝐽"

𝑔𝑖 Statistical weight of ions

ℎ Reduced Planck constant

𝐼𝜈′𝐽′𝜈"𝐽" Intensity between transition of levels 𝜈′𝐽′ and 𝜈”𝐽

𝑖 Current A

𝐽 Atom ionization potential eV

𝑗 Current density A/m²

𝑘𝑗 Rate coefficient of reaction j m³/mol/s

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XIII

𝐾𝑝𝜈′𝐽′ Predissociation rates

𝐾𝑞𝜈′𝐽′ Quenching rate coefficient

𝑘 Rate coefficient m³/mol/s

𝑀𝐴𝑟 Molar mass of argon g/mol

𝑀𝐶𝐻4 Molar mass of methane g/mol

𝑀𝑖 Molar mass of component i g/mol

𝑚𝑎 Electron mass g

𝑚𝑖(𝑡) Mass of component i at time t g

𝑚𝑝 Mass of a particle g

𝑚𝑡𝑜𝑡 Total mass in the reactor g

𝑁𝑎 Number of atoms

𝑁𝑒 Number of electrons

𝑁𝑖 Number of ions

𝑁𝜈′𝐽′ Number of molecules in level 𝜈′𝐽′

𝑛0 Initial particle density 1/m³

𝑛𝐴(𝑡) Amount of reactant A at time t mol

𝑛𝐴(𝑡 = 0) Initial amount of reactant A mol

𝑛𝐴𝑟 Amount of argon mol

𝑛𝐶𝐻4,0 Initial amount of methane mol

𝑛𝑒 Electron particle density 1/m³

𝑛𝑖 Ion particle density 1/m³

𝑛𝑖(𝑡 ) Amount of component i at time t mol

𝑁 Gas particle density 1/m³

𝑛 Amount of moles mol

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XIV

𝑃0 Initial methane pressure Pa

𝑃1 Reactor pressure after reaction Pa

𝑃2 Reactor pressure after filling with argon Pa

𝑃3 Reactor pressure after Tedlar bag sampling Pa

𝑃𝑝 Plasma power W

𝑃𝑡 Total power W

𝑝𝐴𝑟 Pressure of argon in the reactor after pressurizing Pa

𝑝𝐶𝐻4,𝑟𝑒𝑎𝑐𝑡𝑜𝑟 Methane pressure in the reactor at 20 minutes Pa

𝑝𝐶𝐻4,0 Initial pressure of methane Pa

𝑝𝐶𝐻4,𝑀𝑆 Methane pressure in the mass spectrometer at 20 minutes Pa

𝑝𝑖(𝑡) Partial pressure of component i at time t Pa

𝑃 Power W

𝑝 Pressure Pa

𝑅𝐹𝑖/𝑖𝑠 Response factor of component i with respect to the internal standard

𝑅𝑖 Net production rate of component i mol/s

𝑟ℎ2

Radius of the base at half cone height m

𝑟𝑗 Reaction rate of reaction j mol/m³/s

𝑅 Resistance of resistor Ω

𝑆𝐽′′𝐽′

Honl-London factor

𝑆𝑖,𝐴(𝑡) Selectivity of component i based on reactant A at time t

𝑆 Selectivity

𝑇𝑒 Electron temperature K

𝑇𝑖 Ion temperature K

𝑇 Gas temperature K

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XV

𝜏 Effective lifetime s

𝑈𝑎 Anode voltage V

𝑈𝑝 Plasma voltage V

𝑈𝑡 Total voltage V

𝑢𝑝 Velocity of a particle m/s

𝐶𝐴 Concentration of reactant A mol/m³

𝐶𝐵 Concentration of reactant B mol/m³

𝑉𝑝 Plasma volume m³

𝑉𝑟 Reactor volume m³

𝑋𝐴(𝑡) Conversion based on reactant A at time t

𝑥𝑖(𝑡) Mole fraction of component i at time t

𝑋 Conversion

𝑌𝑖,𝐴(𝑡) Yield of component i based on reactant A at time t

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XVI

Greek symbols

𝛬 Plasma parameter

𝜂𝐴(𝑡) Conversion energy cost of reactant a eV/molecule

𝜂𝑖 Energy cost of component i g/J

𝜂 Scaling parameter for the gas particle density

𝛾 Scaling coefficient between mass spectrometer and reactor pressures

µ𝑒 Electron mobility m²/V/s

𝜈𝜈′𝐽′𝜈′′𝐽′′ Transition frequency between levels 𝜈′𝐽′ and 𝜈”𝐽

𝑣𝑖𝑗 Stoichiometric coefficient of component i for reaction j

𝜈 Vibrational level

𝜆𝐷𝑒 Electron Debye length m

Physical constants

𝑘𝑏 Boltzmann constant 1.380650E-23 J/K

𝑁𝐴 Number of Avogadro 6.022140E23 1/mol

𝑅 Ideal gas constant 8.314462 J/K/mol

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XVII

Abbreviations

AC Alternating current

BTX Benzene toluene xylene

CCD Charged coupled device

CSTR Continuous stirred tank reactor

Cx- Components that contain less or equal x amount of carbon atoms

Cx+ Components that more or equal x amount of carbon atoms

DBD Dielectric-barrier discharge

DC Direct current

EDS Element analyzer module

Exp Experimental

FC Faraday cup

FID Flame ionization detector

HTFT High temperature Fischer-Tropsch

LTFT Low-Temperature Fischer-Tropsch

MS Mass spectrometer

MTO Methanol to olefins

OCP Olefin cracking process

OES Optical emission spectroscopy

POM Polyoxymethylene

RGA Refinery gas analyzer

RSG Rotary spark gap

SCEM Single channel electron multiplier

SEM Scanning electron microscope

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XVIII

Sim Simulation

TCD Thermal conductivity detector

XPS X-ray photoelectron spectroscopy

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Chapter 1: Introduction 1

Chapter 1: INTRODUCTION

In the last decades a drastic increase in shale gas extraction has been observed. This initiated an excess

of methane which led to an increasing trend towards the development and research of new conversion

processes. Furthermore, research focuses primarily on optimizing the efficiency of these processes

which can be divided in two main categories: conventional (widely accepted and highly likely used on

industrial scale) and non-conventional (research is still being conducted to improve certain aspects of

these processes such as efficiency and upscaling factors). The most recognized conversion processes

to date are shown in Figure 1-1.1

Figure 1-1: Schematic overview of methane conversion processes (dashed line: experimental stage, thin line: scale-up stage

and thick line: industrial stage).2

Hydrogen gas manufacturing from hydrocarbon fuels is needed for a variety of applications. These

applications include fuel cells used in stationary electric power production and in vehicular propulsion.

Hydrogen gas is also needed for many industrial applications such as hydrogenation reactors in

refineries. There is a wide range of requirements on the hydrogen manufacturing systems: capacity,

purity of the hydrogen, etc. Plasma technology has potential advantages over conventional means of

manufacturing hydrogen. The shortcomings of the conventional reformers include the need for large-

scale plants, cost and deterioration of catalysts; size and mass requirements; limitations on rapid

response; and limitations on hydrogen production from heavy hydrocarbons.3-5

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Chapter 1: Introduction 2

Current industrial material and energy conversion technology is based on thermochemical processes

including various catalytic reactions. Present industry scale technology and related science is well

established, but further improvements in energy efficiency and material saving are required. Drastic

reductions in CO2 emissions are also important with the growing concern for energy and environmental

issues. Green chemistry is a rapidly growing field of science and technology, and often emphasizes

renewable bioenergy, bioprocesses, and solar photo catalysis of water splitting and CO2 regeneration

to provide synthetic fuels. Plasma catalysis of hydrocarbon feedstock is also an important component

of innovative next generation green technologies that are expected to satisfy the needs for energy

saving, environment protection, and resource conservation.6

Figure 1-2: Main reaction pathways during plasma discharge in a methane atmosphere.7

Plasma technology is even more interesting when considering non-thermal plasmas. This type of

plasma operates at low gas temperature which results in a higher electron temperature and thus

chemical reactivity. The most prominent reactions are shown in Figure 1-2. These generated reactive

species are used to initiate chemical reactions at much lower temperatures than the corresponding

thermochemical reactions. Therefore, non-thermal plasma extends the operation window of existing

chemical conversion processes, which will ultimately enable better control over the process

parameters to save energy, resources and to protect the environment.6

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Chapter 1: Introduction 3

1.1. OUTLINE OF THE THESIS

Now that a general introduction has been given concerning the topic of methane reforming in general

and why plasma can yield certain benefits, the outline and structure of the work is presented in a tree

like schematic shown in Figure 1-3.

Figure 1-3: Outline of the mater thesis presented in a tree like schematic.

In Chapter 2, a literature review is performed in order to summarize the state of the art methane

conversion technologies. The latter includes industrialized as well as niche techniques in development

such as plasma methane reforming. In Chapter 3, the experimental setup is discussed with a specific

focus on the analyzers utilized. Experimental methods in order to obtain data from the setup in a

consistent way are also introduced. Chapter 4 focuses on the results with methane as feed in a batch

plasma reactor for different experiments. These results will be discussed and interpreted. Chapter 5

deals with kinetic modelling of the plasma reforming process. Generally, a fully functional and

developed model is useful to assess the optimal operating conditions and possible upscale

opportunities. In Chapter 6, a global conclusion of the whole thesis is given. In Chapter 7 improvements

and future work is discussed, the latter two topics are tightly related and are therefore combined.

Thesis

Introduction Body

Literature Experimental

Results Modelling

Conclusion Future work

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Chapter 1: Introduction 4

1.2. REFERENCES

1. (EIA), U. S. E. I. A., Shale gas extration numbers. 2. J. Dedeyne, J. A., B. Devocht, A. De Vylder, Y. Marien, M. Matton, L. Temmerman, B. Vernimmen, Techno-economic study of methane activated olefin production. 2014, 171. 3. Mac Rae, D. R., Plasma arc process systems, reactors, and applications. Plasma Chemistry and Plasma Processing 1989, 9, (1), 85S-118S. 4. Bromberg, L.; Cohn, D. R.; Rabinovich, A.; Alexeev, N., Plasma catalytic reforming of methane. International Journal of Hydrogen Energy 1999, 24, (12), 1131-1137. 5. Bromberg, L.; Cohn, D. R.; Rabinovich, A.; O'Brie, C.; Hochgreb, S., Plasma Reforming of Methane. Energy & Fuels 1998, 12, (1), 11-18. 6. Nozaki, T.; Okazaki, K., Innovative Methane Conversion Technology Using Atmospheric Pressure Non-thermal Plasma. Journal of the Japan Petroleum Institute 2011, 54, (3), 146-158. 7. Ravasio, S.; Cavallotti, C., Analysis of reactivity and energy efficiency of methane conversion through non thermal plasmas. Chemical Engineering Science 2012, 84, 580-590.

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Chapter 2: State of the art methane conversion technologies 5

Chapter 2: STATE OF THE ART METHANE CONVERSION TECHNOLOGIES

Before discussing results and the experimental methods used to obtain data from the setup, it is a

common and a good practice to start with a more theoretical approach to the subject at hand. A few

topics are discussed ranging from present industrial methane conversion processes to some basic

theoretical derivations to understand collective properties of plasma. A tree like schematic which

represents the outline and structure of the literature review is shown in Figure 2-1.

Figure 2-1: Outline of the literature review presented in a tree like schematic.

First, conventional methane conversion technologies are discussed. These processes can be divided

and distinguished based on if they are direct or indirect. This distinguishes if the methane conversion

is conducted in one step (direct) or multiple steps (indirect).

Methane conversion

Conventional technologies

Direct

Indirect

Plasma as unconventional

technology

Theory of plasma

Definition of plasma

Plasma parameters

The Boltzmann equation

Classification of plasmas

Chemistry in plasma

Reactions

Catalysis

Reactor configurations

Dielectric-barrier discharge

Corona discharge

Spark discharge

Rotating and gliding arc

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Chapter 2: State of the art methane conversion technologies 6

As the next subtopic, the theory of plasma is briefly introduced with some basic mathematical

derivations. The definition of plasma will be given and a more in-depth discussion is conducted on the

most important plasma parameters. With the use of these parameters it is possible to classify different

plasmas. From these plasma types, gas discharge is further elaborated due to the fact that this plasma

is used throughout this thesis. Probably the most important subsection of the literature review is the

section about plasma chemistry. Plasma chemistry is very complex with a lot of different reactions of

different natures occurring at the same time. Furthermore, the ability of plasma catalysis is highlighted

in conjunction with plasma as methane activator at low temperatures. The last section will deal with

the most common plasma reactor configuration used for methane conversion. They are discussed and

literature results are presented. These include typical parameters and chemical quantities in the

process such as the input power, conversion, selectivities, etc.

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Chapter 2: State of the art methane conversion technologies 7

2.1. CONVENTIONAL METHANE CONVERSION TECHNOLOGIES

Direct conversion of methane has been extensively investigated. The reaction products are mostly the

highly desired ones in the likes of ethylene, methanol, benzene and hydrogen. To solve problems for

the wider use of natural gas, a lot of effort has been devoted to conversion processes that operate

efficiently. In what follows a classification is made based on if the conversion of methane is direct, i.e.

in one step or indirect i.e. more than one process is required to form the desired products from

methane.1

2.1.1. Conventional direct methane conversion

A direct synthesis route from methane is extremely interesting because of the reduced cost of

transportation and storage of intermediate products, and of course the need of only one

process/reactor. In what follows the most significant direct methane conversion processes are

discussed. These include oxidative coupling, aromatization and selective partial oxidation. On a side

note, it is important to realize that none of these processes have been commercialized yet.

2.1.1.1. Oxidative coupling

The most famous and well-known reaction for direct methane conversion is oxidative coupling. The

conversion results in ethylene and water for reaction products as shown in Equation 2-1.1

𝐶𝐻4 +1

2𝑂2 →

1

2𝐶2𝐻4 + 𝐻2𝑂 ∆𝐻

0 = −140 𝑘𝐽/𝑚𝑜𝑙 2-1

Early research from 1982 indicated that operating conditions varied between 500 °C and 1000 °C at

atmospheric pressure depending on the desired product composition. Catalysts are required, the most

active ones for C2 formation were oxides of metals Sn, Pb, Sb, Bi, Tl, Cd and Mn. However, for the

process to be classified as viable it was found that a catalyst for the oxidative coupling of methane

should have a yield of 16% to 30% with a selectivity larger than 80%. These economic analyses typically

assumed industry level conditions of pressures and undiluted feed streams. The problem here, at

laboratory-scale catalyst screening has focused almost exclusively on operation at atmospheric

pressure with dilute feed streams. Even under these highly desired conditions of lab-scale experiments,

none of the synthesized catalyst were able to achieve the commercially viable conversions and yields.

This indicates a theoretical limitation in the reaction of oxidative coupling of methane. Indeed,

researcher have found a theoretical upper bound for C2 yield of 28% under laboratory conditions. The

latter translates into the fact that existing catalysts are already bounded by the theoretical limitation.

As a consequence, oxidative coupling does not appear to be viable with current economics.2-6

2.1.1.2. Aromatization

Another reaction known as aromatization also converts methane as shown in Equation 2-2.

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Chapter 2: State of the art methane conversion technologies 8

6𝐶𝐻4 ⇋ 𝐶6𝐻6 + 9𝐻2 ∆𝐻0 = 531 𝑘𝐽/𝑚𝑜𝑙 2-2

The latter equation is however a simplification of the real reaction network for there are multiple

reactions that are taking place simultaneously. The main products hereof are benzene, toluene and

xylene (BTX). When the reaction shown in Equation 2-2 takes place at a temperature of 700 °C on a

zeolite catalyst like Mo2C/ZSM-5 a 60-80% selectivity to benzene is achievable. BTX are characterized

by an easy separation from the unconverted methane which is an important advantage of this process.

The latter results in BTX at the desired purity for reprocessing in the chemical industry. As of till now,

this process sounds very promising however, the reaction is an equilibrium reaction which limits

methane conversion to 5% at 600 °C, 11% at 700 °C and 16% at 800 °C which is low. Corresponding

benzene yields of lower than 10% are no incentive to consider this process in the industry.1, 7, 8

2.1.1.3. Selective partial oxidation

Burning methane or fully oxidizing it is one way of ‘converting’ it into energy. However, when using a

transition metal catalyst to suppress full oxidation at a temperature of 400-1000 °C, it is possible to

produce mainly methanol and formaldehyde. Although, the suppression can never be ideal so there

will always be some H2 and CO produced as well as some ethylene from the oxidative coupling reaction.

The reaction products, methanol and formaldehyde can potentially be further processed in

petrochemical plants. Mostly, this process is coupled with the methanol to olefins process to obtain

ethylene.1, 9

2.1.2. Conventional indirect methane conversion

Indirect methane conversion basically consists out of two main steps. The first step is the conversion

of methane to a gas mixture of carbon monoxide and hydrogen gas also known as syngas. Processes

used for the latter are steam reforming, dry reforming and partial oxidation. Afterwards, this syngas is

converted with the suggested available technology to the desired hydrocarbons; like the methanol to

olefins process or Fischer-Tropsch.

2.1.2.1. Syngas production

Steam reforming is a process that is vastly optimized and implemented in the industry for the

production of syngas from methane. Methane is a very stable molecule in his tetrahedral form. This

indicates that methane has to be processed under very severe conditions; for example, a temperature

of 500-900°C where the yield of the syngas increases with reaction temperature. The production of

syngas starting from methane is favored because the investment cost for a coal based plant is three

times as large as for a natural gas-based plant. The reaction in a coal based plant is given in Equation

2-3.10

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Chapter 2: State of the art methane conversion technologies 9

3𝐶 + 𝑂2 +𝐻2𝑂 → 𝐻2 + 3𝐶𝑂 ∆𝐻0 = −45.7 𝑘𝐽/𝑚𝑜𝑙 2-3

The overall reaction of methane reforming as shown in Equation 2-4 is highly endothermic. The

reaction takes place by contacting steam over a heated platinum or rhodium catalyst at high pressures

and temperatures of 500-900 °C to produce a high hydrogen containing mixture.10

𝐶𝐻4 + 𝐻2𝑂 → 𝐶𝑂 + 3𝐻2 ∆𝐻0 = 206 𝑘𝐽/𝑚𝑜𝑙 2-4

After the first reaction, an excess of steam is added to promote the water-gas shift reaction shown in

Equation 2-5, which increases the hydrogen content of the syngas.

𝐶𝑂 + 𝐻2𝑂 → 𝐶𝑂2 + 𝐻2 ∆𝐻0 = −41 𝑘𝐽/𝑚𝑜𝑙 2-5

For the total process, two reactors should be considered; a steam reformer and a shifter. During the

shift reaction, excess CO2 is produced that must be vented or unwanted side reactions such as the

formation of carbon are always plausible. The most important advantage of steam reforming is the no

oxygen requirement policy. A disadvantage however, is that there exists a necessary balance between

the heat generated by combustion and heat consumed by reaction which should hold throughout the

reactor. Flow rates and flow distributions are monitored and controlled rigorously.10, 11

Dry reforming is another way to produce syngas. The process uses two greenhouse gases it is

recognized as an environmental friendly process. Furthermore, a big advantage of this process is the

fact that it is able to produce CO:H2 in an almost 1:1 ratio. Of course this is not wanted if one uses this

processes primarily for its hydrogen content; like hydrocrackers in refineries. However, when one is

planning to use the syngas of this process for the formation of oxygenated compounds it is very

beneficial to have a 1:1 ratio. A drawback is the highly endothermic nature of the reaction as shown in

Equation 2-6 which results in high temperature conditions.12

𝐶𝐻4 + 𝐶𝑂2 → 2𝐶𝑂 + 2𝐻2 ∆𝐻0 = 247 𝑘𝐽/𝑚𝑜𝑙 2-6

Also, when operating with CO2 and CH4 as the only compounds or only CO2, carbon formation is to be

expected. Carbon deposition can be suppressed by using noble metals instead of Ni, which is ascribed

to a smaller dissolution of carbon into these noble metals.12

Partial oxidation is also a way of producing syngas. This reaction is shown in Equation 2-7, because the

reaction is only slightly exothermic it is possible to work in an adiabatic reactor. This is a clear

advantage over both steam reforming processes. When methane is fed together with oxygen over a

catalyst bed, a ratio of 2:1 H2:CO is obtained.13

𝐶𝐻4 +1

2𝑂2 → 2𝐻2 + 𝐶𝑂 ∆𝐻

0 = −36 𝑘𝐽/𝑚𝑜𝑙 2-7

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Chapter 2: State of the art methane conversion technologies 10

On a further note, a near complete conversion of methane is possible in only a fraction of a second, 1

ms to be exact. This very low reaction time is a huge advantage in terms of reactor sizing compared to

the other syngas production processes.14

2.1.2.2. Syngas to olefins

The process where methanol is converted to gasoline was commercialized by Mobil on an H-ZSM-5

catalyst. However, further research indicated that H-SAPO-34 could be used to increase the olefin yield

of the process. This is due to the shape selectivity introduced by its chabazite structure of large cavities

connected by 8-rings. As a consequence, the selectivity to light olefins increases to up to 80%.

Moreover, it is possible to vary the conditions of the process to increase propylene yield; and in general

play with the product composition. A big disadvantage of H-SAPO-34 is that it cokes a lot faster than

H-ZSM-5, and thus requires near continuous regeneration. A specialized reactor design should thus be

taken into consideration that can effectively regenerate the catalyst. A fluidized bed reactor would be

the perfect candidate. UOP developed the H-SAPO-34 based MTO process, applying a low-pressure

fluidized-bed reactor designed to enable a very efficient temperature control and continuous

regeneration. Furthermore, ethylene and propylene selectivity could be augmented by combining the

UOP MTO process with an olefin cracking process (OCP) developed by Total Petrochemicals and UOP,

a schematic representation is given in Figure 2-2.15-17

Figure 2-2: Fluidized bed H-SAPO-34 methanol to olefins process developed by UOP coupled with the olefin cracking process

developed by Total and UOP for increased olefin yield.17

Methanol is converted into olefins over H-SAPO-34 in the reactor and is afterwards sent to a first

column that condenses water and higher olefins. These higher olefins are then cracked in the OCP

reactor. The C3- fraction is sent over the top of the column and the C4+ fraction is recycled to the reactor

or used in a subsequent step.

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Chapter 2: State of the art methane conversion technologies 11

The process known as Fischer-Tropsch synthesis is a catalytic process for the conversion of syngas into

a mixture of products that can further be refined into lubricants and other petrochemicals. Most of

the products obtained from the distillation in refineries can also be produced from the Fischer-Tropsch

syncrude. However, this is rarely economically viable because of the relatively high capital investments

and complexity of the Fischer-Tropsch process. The application of Fischer-Tropsch inevitably consists

of three basic processing steps: syngas preparation, Fischer-Tropsch synthesis and product upgrading.

A distinct advantage for the Fischer-Tropsch process is its flexibility; by tuning process conditions it is

possible to obtain considerable different product compositions. For the production of gasoline and

light olefins, the Fischer-Tropsch process is operated at a high temperature of 330-350 °C (high

temperature Fischer-Tropsch, HTFT), on the contrary for the production of waxes and diesel fuel low

temperatures of 220-250 °C are used (low temperature Fischer-Tropsch, LTFT). The differences in

operating conditions are outlined in Table 2-1.18, 19

Table 2-1: Process conditions for both low temperature and high temperature Fischer-Tropsch synthesis.

LTFP HTFP

Temperature [°C] 220-250 330-350

Pressure [MPa] 2.5-4.5 2.5

CO+H2 conversion [%] 60-90 85

The main reaction in the synthesis is the hydrogenation of carbon monoxide to hydrocarbons on group

VIII metals. These metals include Ru, Co and Fe. There is still a lot of uncertainty about the reaction

mechanism, generally three theories have been developed. In the first proposed mechanism, the

carbon monoxide dissociates at the catalyst surface to carbon and oxygen atoms. Chemisorbed

hydrogen reacts with the carbon to form CHx species, which further combines to higher hydrocarbon

products. The chemical nature of the products are α-olefins and alkanes due to the present termination

reactions. In the second theory, carbon monoxide does not dissociate but is hydrogenated to form

oxymethylene species. The latter condenses on the catalyst surface to propagate the hydrocarbon

chain. For the last proposed theory, the carbon monoxide molecule does not dissociate but is inserted

in a catalyst hydrogen bond or a catalyst carbon bound. This mechanism is the most widely accepted

because insertion of carbon monoxide is known to occur in the presence of homogenous catalysts. The

evidence for heterogeneous systems is however, inconclusive.20-22

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Chapter 2: State of the art methane conversion technologies 12

2.2. THEORY OF PLASMA

A general definition of plasma is proposed in this section. Following, the most important plasma

parameters are elaborated which include the electron temperature and the electron density. A small

paragraph is also devoted to the Boltzmann equation. Furthermore, gas discharge plasma generation

is discussed in more detail for it is used in this thesis.

2.2.1. Definition of plasma

-A plasma is a quasineutral gas of charged and neutral particles which exhibits collective behavior-23

-A gas which is at least partially ionized and contains particles of various types like: electrons, atoms,

ions and molecules. The plasma as a whole is electrically neutral-24

Consider the forces acting on a non-charged molecule say ordinary air. The molecule moves

undisturbed until it makes a collision with another molecule. These collisions are what control the

motion of the particle. This is a totally different story in plasma, which contains charged particles. As

these charges move around, they generate local concentrations of positive and negative charge. These

gradients result in electric fields. Motion of charges also generates electric currents and hence

magnetic fields. These fields affect the motion of other charged particles far way. By collective plasma

behavior it is understood that the motion of the particles not only depends on local conditions but also

on the state of the plasma in remote regions. Quasineutrality on the other hand, can be understood

when one considers that it is not physically possible for a positive charge to exist without its negative

counterpart present. The plasma is quasineutral, that is, neutral enough so that the density of negative

charge is approximately equal to the density of positive charge i.e. ne≈ni. But not so neutral that all the

electromagnetic forces vanish.23, 25-27

2.2.2. Plasma parameters

There are a lot of parameters used to define properties of plasma. Only the most common plasma

parameters are discussed here which are used throughout this work. The latter includes the electron

temperature and electron density. For more than just the basic plasma parameters, the reader is

referred to Appendix A for the definition of all plasma parameters in existence.

2.2.2.1. Mean energy – electron/ion temperature, Te, Ti

The kinetic energy of a particle with mass mp moving with a speed up equals Ep=1/2∙mpup². For an

assembly of N particles with different kinetic energies, the average energy of the assembly is given by

Eav=1/2N∙∑p=1Nmpup². There are however other ways of expressing the average energy with the use of

distribution theory. The most probable distribution of the velocities of the particles is the so-called

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Chapter 2: State of the art methane conversion technologies 13

Maxwellian (or Maxwell-Boltzmann) distribution which is given by Equation 2-8 and is derived in

Appendix B.23, 28

𝑓(𝑢) = 𝐷𝑒−12𝑚𝑢²𝑘𝑏𝑇 2-8

Here f(u)du represents the number of particles per unit volume with a velocity in the range of u to

u+du with D a normalization factor. The Maxwell Boltzmann distribution can perfectly be expressed in

terms of kinetic energy by a simple substitution. The effect of the temperature on the distribution is

shown in Figure 2-3. The average energy of the particles can be calculated from f(u) which results in

Eav=1/2∙kbT for a one dimensional Maxwellian distribution and Eav=3/2∙kbT for a distribution considered

in three dimensions. The temperature of a gas in thermodynamic equilibrium can also be expressed in

units of energy and thus eV. Typically, the energy corresponding to kbT = 1 eV is used to denote the

temperature.28, 29

Figure 2-3: The energy distribution of electrons (or ions) in a plasma given by the Maxwell Boltzmann distribution. N represents

the number of electrons or ions. Graph 2 depicts a distribution with a higher temperature than graph 1.30

Sometimes equilibrium situations are not present. If that is the case, a true temperature cannot be

assigned, although the interpretation of temperature as the average energy is still valid. It should also

be noted that temperature is referring to a kinetic temperature i.e. the state of energy of particles. A

high value of the temperature does not necessarily mean a lot of heat, because the latter also depends

on other factors like the number of particles and the heat capacity. A plasma is also perfectly capable

of having several temperatures at the same time. This is because often, electrons and ions have

separate Maxwell Boltzmann distributions of different temperatures of respectively Te and Ti. A

difference between these two equilibria can arise because the collision rate among ions or electrons

themselves is larger than that between ions and electrons. This results in a distinction between thermal

plasmas (equilibrium plasma, hot plasma, Te=T) and non-thermal plasmas (non-equilibrium plasma,

low-temperature plasma, cold plasma, Te>>T).23, 25, 28, 29

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Chapter 2: State of the art methane conversion technologies 14

2.2.2.2. Ionization equilibrium - electron density, ne

The electron density or particle density in plasma is very straight forward for physical interpretation.

The electron density is simply the number of electrons per volume unit of plasma. The amount of

electrons and ions that are present per unit of volume depends on the ionization degree. Even more

so, this ionization degree is function of many other parameters like the electron temperature. Consider

an ionization equilibrium in a weakly ionized gas that is established as a result of atom ionization by

electron impact and electron-ion recombination according to Equation 2-9. It should be noted that this

ionization equilibrium is a very simplified representation of most processes where ionization equilibria

occur. The degree of ionization can be estimated with the Saha formula as given in Equation 2-10. This

equation gives the population density of a particular ionization and quantum state of an atom in a gas

at thermodynamic equilibrium.26, 31

𝑒− + 𝐴 ↔ 2𝑒− + 𝐴+ 2-9

𝑁𝑒𝑁𝑖𝑁𝑎

=𝑔𝑒𝑔𝑖𝑔𝑎

(𝑚𝑒𝑇𝑒

2𝜋ℎ)3/2𝑒

−𝐽𝑇𝑒 2-10

Here, Ne, Ni and Na are the number of electrons, ions and atoms correspondingly, ge, gi, ga are the

statistical weights of the electrons, ions and atoms correspondingly, me is the electron mass in g, Te is

the electron temperature in eV, ħ is the reduced Planck constant and J is the atom ionization potential

in eV.31

2.2.3. Fluid theory - the Boltzmann equation

Plasmas can be described by transport equations just as fluids can (continuity, Navier-Stokes, energy

conservation). The corresponding equations result in a plasma fluid model. Fluid models describe the

transport of electrons, ions and possibly other reactive species by the first few moments of the

Boltzmann equation. The Boltzmann equation itself is shown in Equation 2-11. For a throughout

derivation of the latter, the reader is referred to Appendix C.

𝑑

𝑑𝑡𝑓(𝒓, 𝒗, 𝑡) + (𝒗 ∙ ∇𝒓)𝑓(𝒓, 𝒗, 𝑡) + [(

𝑭

𝑚) ∙ ∇𝒗] 𝑓(𝒓, 𝒗, 𝑡) = (

𝑑𝑓

𝑑𝑡)𝑐𝑜𝑙𝑙

2-11

The three moments of the Boltzmann equation include the continuity equation, the momentum

equation (often approximated by the drift-diffusion equation) and the energy equation (usually only

for electrons). The moments of the Boltzmann equation are also given in Appendix C. These equations

utilize transport coefficients which for simple conditions and common gasses have been measured and

tabulated as a function of the reduced electric field. BOLSIG+ is a user friendly Boltzmann equation

solver and will be used later in this work to generate specific results.26, 28, 32

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Chapter 2: State of the art methane conversion technologies 15

2.2.4. Classification of plasma

Plasma is one of the four states of matter with the others being solid, liquid and gas. Just like the other

three, plasma has distinct parameters and properties that allows for a classification. Mostly the

electron temperature Te is used in function of the electron density ne, however the plasma electron

frequency fpe, electron Debye length λDe, gas temperature T and occasionally the electrons present in

a Debye sphere neλD³ (also known as the plasma parameter Λ) are used to distinguish between

different types of plasma as seen in Figure 2-4.26, 29, 31, 33

Figure 2-4: Classification of plasmas based on the electron temperature and density. Other characteristic plasma parameters

such as the plasma parameter, electron Debye length and electron plasma frequency are also shown.26

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Chapter 2: State of the art methane conversion technologies 16

2.2.4.1. Gas discharge plasma

One method of sustaining and creating a non-thermal plasma is through gas discharge. A gas discharge

plasma is a self-consistent state of an ionized gas as a result of passing electric current through a gas

under the action of external fields. The basic elements are two electrodes i.e. cathode and anode to

which a voltage is applied and a power source to supply this voltage. Gas discharge is widely used to

generate non-thermal plasma (non-equilibrium plasma). This is because the energy in gas discharge

plasma is introduced through electrons coupled with a low number of electrons compared to the

present atoms. The latter often realizes non-equilibrium discharge conditions which results in a much

larger electron temperature relative to the gas temperature, Te>>T. A typical voltage-current

characteristic of a DC gas discharge is shown in Figure 2-5.30, 31, 34, 35, 38

Figure 2-5: Voltage-current characteristic of electrical discharge in neon at 133.32 Pa, with two planar electrodes separated

by 50 cm. The region indicated by A to B is Townsend discharge. Corona discharge is located at point B.29

Another phenomenon in gas discharge is the existence of breakdown. Two breakdown points can be

distinguished; the first breakdown takes place between the transition (end of corona discharge/dark

discharge) of Townsend to glow discharge. The second breakdown takes place when glow discharge

changes to an arc discharge. An electric arc can either be thermal (mostly) or a non-thermal plasma.

The breakdown voltage of the transition from glow to arc discharge which is pressure dependent can

be described by the so called Paschen law.26, 29, 31

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Chapter 2: State of the art methane conversion technologies 17

2.3. CHEMISTRY IN PLASMAS

Plasma chemistry is very complex because a lot of reactions are taking place at the same time. These

reactions have also different natures. Due to the plasma, all sorts of electron impact collisions (elastic,

inelastic, etc.) are present which serve the main purpose of radical production. These radicals can

subsequently recombine and experience all sorts of other radical reactions. One could say that two

reaction natures are present, electron impact reactions and general reactions. Also, one could say that

two reaction networks are present where the first one produces radicals and the second one consumes

radicals. Besides plasma as a low temperature methane activator, additional catalysis is possible to

improve the product distribution.

2.3.1. Reactions

A lot of collisions take place in plasma; elastic collisions, scattering collisions and many more. The

reaction that primarily takes place at the start is the production of primary methyl radicals (CH3), which

are a cause of electron impact dissociation collisions as shown in Equation 2-12.36, 37

𝐶𝐻4 + 𝑒− → 𝐶𝐻3

. + 𝐻. + 𝑒− 2-12

Furthermore, high-energy electrons can produce additional primary radicals such as methylene (CH2),

methylidyne (CH) and carbon (C) simultaneously as shown in Equation 2-13 to 2-16.36, 37

𝑒− + 𝐶𝐻4 → 𝐶𝐻2. + 2𝐻. + 𝑒− 2-13

𝑒− + 𝐶𝐻4 → 𝐶𝐻2. + 𝐻2 + 𝑒

− 2-14

𝑒− + 𝐶𝐻4 → 𝐶𝐻. + 𝐻. + 𝐻2 + 𝑒

− 2-15

𝑒− + 𝐶𝐻4 → 𝐶 + 𝐻2 + 𝐻2 + 𝑒− 2-16

Note that, strictly speaking, the species are not produced simultaneously but sequentially on a very

short timescale as shown in Equation 2-17. Even more so, when the density is very low, vibrational (ν1-

ν4) and electronically excited CH4 can also be produced by electron collision as shown in Equation 2-18

and 2-19. However, the concentration of these species remain very low.36 37

𝐶𝐻4𝑒−

→ 𝐶𝐻3. +𝐻.

𝑒−

→ 𝐶𝐻2. + 2𝐻.

𝑒−

→ 𝐶𝐻. + 3𝐻. 2-17

𝑒− + 𝐶𝐻4 → 𝐶𝐻4∗(𝜐) + 𝑒− 2-18

𝑒− + 𝐶𝐻4 → 𝐶𝐻4(𝑆1, 𝑆2) + 𝑒− 2-19

The relative proportion of the radicals depends on the strength of the reduced electric field, which is

the ratio of the electric field with the gas number density. This indicates that there is a strong

dependence on the applied voltage and the used gas pressure. Furthermore, in the case of a non-

thermal plasma with a low averaged electron energy (dielectric-barrier discharge < 2 eV), the most

abundant primary species are CH3 radicals. On the contrary, when the electron energy is higher than 9

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Chapter 2: State of the art methane conversion technologies 18

eV, the primary products by electron impact are C and CH rather than CH3 species. A global view of the

most prominent electron impact reactions for a plasma in methane is shown in Figure 2-6. On a side

note, the distribution of these radicals also significantly determines the product composition. At low

electron temperatures, ethane is expected while at high temperatures acetylene is more favored due

to the more prominent presence of CH radicals 37-39

Figure 2-6: Various electron impact reactions for non-thermal plasma methane activation.40

As discussed, the major initial reactions result in C-H bond breaking with concomitant formation of C,

CH, CH2 and CH3. CH3 and CH2 are desirable for the formation of ethane and ethylene while CH is

desired for acetylene production. The recombination of radicals is primarily responsible for the

formation of products as indicated by the reactions shown in Equation 2-20 to 2-26.37, 39, 41-43

𝐶𝐻3. + 𝐶𝐻3

. → 𝐶2𝐻6 2-20

𝐶𝐻2. + 𝐶𝐻2

. → 𝐶2𝐻4 2-21

𝐶𝐻. + 𝐶𝐻. → 𝐶2𝐻2 2-22

𝐶𝐻3. + 𝐶𝐻2

. → 𝐶2𝐻4 + 𝐻. 2-23

𝐶𝐻3. + 𝐶𝐻. → 𝐶2𝐻4 2-24

𝐶𝐻3. + 𝐶𝐻. → 𝐶2𝐻2 +𝐻2 2-25

𝐶𝐻2. + 𝐶𝐻. → 𝐶2𝐻2 +𝐻

. 2-26

However, under low energy density and in a small plasma zone (for example, a glow discharge plasma

with a small distance between the electrodes) the amount of methane cracked is little and the rates

of the reactions shown in Equation 2-20 to 2-22 and 2-24 are low. Even more so, the collision of

methane itself with the formed radicals results in the same possible products as shown in Equation

2-27 to 2-31.37, 41-43

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Chapter 2: State of the art methane conversion technologies 19

𝐶𝐻4 + 𝐶𝐻3. → 𝐶2𝐻6 + 𝐻

. 2-27

𝐶𝐻4 + 𝐶𝐻2. → 𝐶2𝐻6 2-28

𝐶𝐻4 + 𝐶𝐻2. → 𝐶2𝐻4 + 2𝐻

./𝐻2 2-29

𝐶𝐻4 + 𝐶𝐻. → 𝐶2𝐻4 2-30

𝐶𝐻4 + 𝐶𝐻. → 𝐶2𝐻2 +𝐻

. +𝐻2 2-31

Of course, the reactions from Equation 2-20 to 2-26 are perfectly possible to occur. However, they

require two radical species for their recombination which indicates that the importance of these

reactions will increase when more methane is cracked into neutral fragments. It is evident that initially,

the reactions in Equations 2-27 to 2-31 are more important. Also, the initial methane pressure in a

reactor will augments these reaction rates. Following this, at higher conversion, the reactions shown

in Equations 2-20 to 2-26 have taken the upper hand.37, 41-43

2.3.2. Catalysis

Just like other chemical processes it is possible to deploy catalysts in addition to plasma. The main

purpose of these catalysts is to increase the selectivity towards specific products. They do not increase

the methane dissociation rates into neutral fragments. These catalysts are mostly metal oxides such

as Al2O3, ZnO and V2O5 which provide surface for the adsorption of CH4, CH3, CH2, CH and H which are

produced in the plasma zone. They furthermore facilitate the desorption of H2 and C2 hydrocarbons.

The latter coupled with low gas temperatures (low activation for endothermic reactions leading to

higher hydrocarbons) could be an explanation that prevents higher hydrocarbons to form in the

presence of these catalysts. However, to reduce the effect of the latter phenomena, zeolites are

deployed to obtain a higher yield for higher hydrocarbon products. This results in a more specific

product distribution such as an increase in selectivity towards a specific product. Not only zeolites are

used but copper and platinum catalysts also result in an increase of ethylene selectivity. One should

take into account that the introduction of catalyst in a plasma discharge may have effects on the

discharge behavior. The latter is possibly caused by coke deposition which could lead to an unstable

discharge. A solution for the latter is separating the process in two reactors. In the first one, products

are produced and in the second reactor the desired catalyst is deployed to augment and fine-tune

product yields.37, 41, 44-48

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Chapter 2: State of the art methane conversion technologies 20

2.4. PRESENT STATE OF PLASMA METHANE CONVERSION

Just like in the chemical industry, reactors come in different shapes, sizes and working principles;

packed-bed, fluidized bed, batch, continuous stirred reactor (CSTR) and so on. Plasma reactors also

differ in their operating mechanisms and are mostly tuned for the desired plasma type to achieve a

stable and efficient plasma generation. They also distinguish themselves in terms of their conversion

and selectivity towards products as shown in Figure 2-7.

Figure 2-7: Comparison of methane conversion and conversion per unit of specific energy density (SED) for different plasmas.44

It is important to get acquainted with the different reactor configurations before discussing

conversions and selectivities. Mostly the latter can be ascribed to a property of the reactor

configuration or the plasma type in question. In a CSTR for example; conversion is lower, because the

reaction rate is lower (r=k∙CA). The latter is caused by the instantaneous mixing of the feed with the

reactor contents resulting in a lower overall concentration of reactant A. In the next sections, each

reactor configuration is briefly discussed with some typical results to follow.

2.4.1. Dielectric-barrier discharge (DBD)

This plasma reactor consists of two parallel plane electrodes where one of them is covered by a

dielectric layer as shown in Figure 2-8. This layer or barrier can be made from glass, quartz, ceramics

or other materials of low dielectric loss and high breakdown strength. To establish a stable plasma

discharge operation, the typical gap distance of the electrodes varies from 0.1 mm to 1 cm. The

discharge is ignited by an alternating power source where mostly a sinusoidal or pulsed signal is used.35

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Chapter 2: State of the art methane conversion technologies 21

Figure 2-8: Schematic of a dielectric-barrier discharge reactor.49

The dielectric-barrier is important for limiting the current and avoiding the transition to arc discharge.

The phenomenon of breakdown has already been discussed briefly in Section 2.2.4.1. The barrier also

serves for another purpose. It helps for the random distribution of micro discharges on the electrode

surface and ensures a homogenous plasma discharge. Furthermore, by increasing the power, a larger

number of micro discharges per unit of time are realized. The latter results in a very easy scale-up of

the reactor. Dielectric-barrier discharge reactors are able to operate at atmospheric pressure without

the need of expensive pulsed power supplies which minimizes the necessary investment costs.

Dielectric-barrier discharge is a proven technology as it is already used in ozone generation and as a

UV source in excimer lamps. In the coming paragraphs, literature results are briefly discussed. If one is

not interested in the details, some key values are summarized in Table 2-2 for dielectric-barrier

discharge reactors.35, 50

Jeong et al. reported a methane conversion of 13-25% in a DC DBD reactor for a pure methane feed at

20-60 ml/min. A DC high voltage pulsed power source was used with a frequency of 1.5 kHz and a 10

kV amplitude. A stainless steel wire and a copper plate were used as discharge electrodes. A higher

applied voltage resulted in an augmented methane conversion. Selectivities equaled: ethylene 3-5%,

ethane 40% and C3+ hydrocarbons 20%. The selectivities of ethane and ethylene were not affected by

a change in pulse frequency but rather a change of the applied voltage and methane flowrate. An

increase in voltage resulted in a drop of ethane selectivity and an increase in ethylene selectivity

respectively. Increasing the methane flowrate had a negative effect on the conversion. Addition of

alumina Al2O3 as a catalyst resulted in a significant increase of ethane selectivity. The latter is however

paired with a small decrease in methane conversion.51

Li et al. reported a methane conversion of 6-13% in a DC DBD reactor for a pure methane feed at 10

cm3/min. The power is produced by the combination of an AC power source and a rotary spark gap

(RSG). A rotary spark gap is a device that rotates and only conducts electricity periodically, creating

pulsed power from an AC source. The AC power source operated at a frequency of 50 Hz. The discharge

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Chapter 2: State of the art methane conversion technologies 22

power was kept constant at 12 W. A wire and cylindrical electrode were used with an electrode gap

distance of 4 mm. Addition of alumina increased conversion and resulted in a higher C2 product yield.

Selectivities were reported as follows: acetylene <0.5%, ethylene <2%, ethane 20-30%, C3+

hydrocarbons 2-5% and hydrogen gas <25%. Energy efficiency for methane conversion is reported as

38-57 eV/molecule. The same research group also conducted experiments with an AC DBD reactor for

which they reported a methane conversion of 5-8% at the same conditions. Selectivities were reported

as follows: acetylene <0.5%, ethylene <2%, ethane 20-40%, C3+ hydrocarbons 2-5% and hydrogen gas

<50%. Energy efficiency for methane conversion is reported as 116-175 eV/molecule.52

Eliasson et al. reported a methane conversion of 53-64% in a DBD reactor for a mixed feed of methane

and carbon dioxide (2:1 CH4:CO2 ratio) at 150 ml/min. The power was applied with a high voltage

generator operating at 30 kHz, the amplitude was variable. The discharge power equaled 500 W and

was kept constant throughout the experiments. An inner quartz tube and outer steel tube were used

as electrodes, the radial width of the discharge space equals 1 mm. Increasing the input power resulted

in a higher conversion of methane. The selectivities equaled: acetylene 1%, ethylene 1%, ethane 8-

10% and C3+ hydrocarbons 7-8%. Furthermore, high selectivities towards CO and C5+ hydrocarbons are

observed. Energy efficiency was reported equal to 1-6 g/kWh. The same research group conducted the

same experiments at the same conditions with an additional zeolite catalyst. Here fore, they reported

a methane conversion of 20% in a DBD reactor with additional zeolite catalyst present. Increasing the

power resulted in augmentation of the conversion. The selectivities equal: acetylene 8%, ethylene 7%,

ethane 22% and C3+ hydrocarbons 22+%. The addition of a zeolite (zeolite type: NaX, zeolite mass: 9 g)

lowers the overall methane conversion but increased the selectivity towards C2 and C3+ hydrocarbons.

Even more so, they reported a methane conversion of 36-51% in a DBD reactor with additional zeolite

catalyst for a mixed feed (2:1 CH4:CO2 ratio) at the same conditions. The selectivities equaled:

acetylene 2%, ethylene 2%, ethane 11-15% and C3+ hydrocarbons 15%. This process contains a high

selectivity towards CO and C5+ hydrocarbons. The addition of the zeolite catalyst (zeolite type: NaX,

zeolite mass: 9 g) and CO2 in the feed resulted in a lower coking amount.53

Kim et al. reported a methane conversion of 20-39% in a DBD reactor with additional metal catalyst

for a pure methane feed at 30 ml/min at elevated temperatures of 400-500 °C. An AC pulsed power

supply was utilized operating at 10-40 kHz with peak amplitudes of 0-10 kV. The electrodes were two

inner steel wires and the outer electrode was made from quartz in a tube shape, the discharge gap

distance equals 3.5 mm. The selectivities are reported as follows: acetylene 0.8-10%, ethylene 1-9%,

ethane 15-40%, C3+ hydrocarbons 5-15% and hydrogen gas 30-40%. The addition of platinum on

alumina decreased the selectivity towards acetylene but increases ethane and higher hydrocarbon

yields.54

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Chapter 2: State of the art methane conversion technologies 23

Table 2-2: Summary of literature results on the dielectric-barrier discharge reactor configuration. Typical conversions (X) and

selectivities (S) for C2- components are shown. A general value for the selectivity of C3+ components is also reported.

Reactor

configuration X(CH4) [%] S(C2H2) [%] S(C2H4) [%] S(C2H6) [%] S(C3+) [%] S(H2) [%]

DC DBD51 13 - 25 3 - 5 40

DC DBD52 6 -13 <0.5 <2 20 - 30 2 - 5 <25

AC DBD52 5 - 8 <0.5 <2 20 - 40 2 - 5 <50

DBD+CO253 53 - 64 1 1 8 - 10 7 - 8

DBD+zeolite53 20 8 7 22 22+

DBD+metal54 20 - 39 0.8 - 10 1 - 9 15 - 40 5 - 15 30 - 40

DBD+zeolite+CO253 36 - 51 2 2 11 - 15 15

2.4.2. Corona discharge

A frequent lab scale investigated plasma is corona discharge. Corona is characterized by a very low

current density and a visible crown around the electrode which in turn sends streamers to the anode

as depicted in Figure 2-9.

Figure 2-9: Schematic of a corona discharge reactor.49

Corona discharge takes place at the border of dark and glow discharge regimes as shown in Figure 2-5.

To remain in this region of discharge, short pulses of high voltage are required. The frequency of these

pulses is determined by the fact that the duration should be shorter than the time necessary for the

arc creation. The latter can be quantified that when each pulse ends, the discharge extinguishes before

it becomes too conductive to form an arc. For lab scale, a pulsed power supply is not necessary when

the voltage or current can be controlled and limited by the power supply. The latter discussed reactor

configuration is used throughout this thesis with a controllable power supply. In the coming

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Chapter 2: State of the art methane conversion technologies 24

paragraphs, literature results are briefly discussed. If one is not interested in the details, the key values

are summarized in Table 2-3 for corona discharge reactors.44, 49

Zhu et al. reported a methane conversion of 44.6% under a pulsed corona plasma discharge for a pure

methane feed at 1.12 mmol/min. A high voltage pulsed generator was used which consisted out a

charged capacitor and a rotary spark gap (RSG), the operating pulse frequency is reported equal to 66

Hz. The input energy density equaled 1788 kJ/mol. An increase in input power resulted in a higher

methane conversion. The selectivities were reported as follows: acetylene 10-20%, ethylene <5%,

ethane <5% and hydrogen gas 65-80%. On a side note, positive corona discharge gives a higher energy

efficiency than negative corona discharge.55

Zhao et al. reported a methane conversion of 12% under a pulsed corona plasma discharge for a pure

methane feed at 24.7 ml/s. An elevated reactor temperature of 853 K was utilized. The electric system

can deliver charge voltages from 10-25 kV at pulse frequencies from 0 to 1000 Hz. The input power

equals 200 W. An increase in input power resulted in a subsequent augmentation of methane

conversion. Selectivities equaled: acetylene 55-80%, ethylene 1-15% and ethane 10-25%. A carbon

selectivity of 0-20% is also reported which is not negligible at all. The capacitance, cathode material,

gas flow rate and specific energy each had an effect on methane conversion, energy efficiency and

product selectivity. Cathodes constructed from platinum coated stainless steel exhibited a slight

catalytic effect on methane conversion. Furthermore, with increasing specific energy input, the energy

efficiency for methane conversion has a minimum value while selectivity of acetylene has a maximum

value. Energy efficiency of methane conversion is reported equal to 15-20%.56

Beloqui et al. reported a methane conversion of 28% in a corona discharge reactor for a pure methane

feed at 3.6 ml/min. The input voltage could be varied by a transformer in the interval of 9.1-10.9 kV.

The input power equals 8.2 W. Pin and plate electrodes were used with a discharge gap of 6 mm. The

selectivities are reported as follows: acetylene 76%, ethylene <25%, ethane <30% and C3+

hydrocarbons <10%. Energy efficiency is reported at 26.2 kWh/g C2H2. The power, flow rate, electrode

distance, feed gas composition and reactor temperature all had a significant effect on methane

conversion and product distribution.57

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Chapter 2: State of the art methane conversion technologies 25

Table 2-3: Summary of literature results on the corona discharge reactor configuration. Typical conversions (X) and selectivities

(S) for C2- components are shown. A general value for the selectivity of C3+ components is also reported.

Reactor

configuration X(CH4) [%] S(C2H2) [%] S(C2H4) [%] S(C2H6) [%] S(C3+) [%] S(H2) [%]

Pulsed corona55 44.6 10 - 20 <5 <5 65 - 80

Pulsed corona56 12 55 - 80 1 - 15 10 - 25

Corona discharge57 28 76 <25 <30 <10

2.4.3. Spark discharge

Spark discharge is the formation of a highly conductive discontinuous (which is fundamentally different

to arc discharge) plasma channel across a gap between two electrodes as illustrated in Figure 2-10.

Due to the discontinuous nature of the discharge, a spark can be considered an interrupted arc. This

channel is capable of carrying such a strong current that it could result in short circuiting. Lightning is

believed to be the longest spark discharge in nature.58

Figure 2-10: Schematic of a spark discharge reactor (left), picture of spark discharge plasma (right).49

Different reactor configurations have been used to generate spark discharge plasma over the last

decades. However, all of them have not resulted in an industrial scale reactor. One of the main

elements in the reactor that determines the characteristics of the discharge are the type of electrodes

used. The electrodes can be made from tungsten or stainless steel and can even differ in their shape.

Two common designs are the needle to pin and needle to plate electrodes. For the latter, the plate can

either be stationary or rotary. And of course, pulsed or AC power sources are utilized to generate spark

discharge plasma. In the coming paragraphs, literature results are briefly discussed. If one is not

interested in the details, some key values are summarized in Table 2-4 for spark discharge reactors.52,

59

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Chapter 2: State of the art methane conversion technologies 26

Li et al. reported a methane conversion of 40 to 68% in a DC pulsed spark discharge reactor for a pure

methane feed at 10 m³/min. The voltage wave form had a frequency of 50 Hz with a peak amplitude

of 5 kV, the discharge power was varied between 6-12 W. Needle to plate electrodes (stationary plate)

were utilized with a distance of 6 mm. Increasing the input power of the plasma resulted in an

augmentation of the conversion. Selectivities are reported as follows: acetylene 71-88%, ethylene

<2.5%, ethane <2.5%, C3+ hydrocarbons <12.5% and hydrogen gas 75%. Furthermore, C2 and hydrogen

gas yield increased with increasing power and decreased with methane flow rate. Energy efficiency is

reported equal to 21-25 eV/molecule CH4 converted. Li et al. also studied the conversion of methane

in a DC pulsed streamer for a pure methane feed at 15 m3/min. The voltage wave form had a frequency

of 10000 kHz and a peak amplitude of 25 kV, the discharge power varied between 2-6 W. Needle to

plate electrodes (stationary plate) were used with a distance of 10 mm. Selectivities are reported as

follows: acetylene 57-67%, ethylene <11%, ethane <13%, C3+ hydrocarbons <17% and hydrogen gas

73-78%. Not only does the input power increase the overall methane conversion, the addition of

alumina increases it even higher. Alumina also increased the yield of C2 hydrocarbon products. Energy

efficiency is reported equal to 11-19 eV/molecule CH4.52

Kado et al. reported a methane conversion of 16-52% in a DC pulsed spark discharge reactor for a pure

methane feed at 10 ml/min. The voltage form is not specified. However, power was varied between 5

and 50 W. Pin and plate electrodes with an electrode distance of 1.5 mm were utilized. Increasing the

distance of the discharge gap resulted in an increased methane conversion, no effect on acetylene

selectivity has been noticed. Selectivities equaled: acetylene 93-95%, ethylene <4%, ethane <4% and

C3+ hydrocarbons <1%.60

Kangjun et al. reported a methane conversion of 80% in a AC spark reactor for a pure methane feed at

50 ml/min. The frequency of the alternating current source was 5 kHz, the input power equaled 32 W.

Needle to plate electrodes (rotary plate) were used with a distance of 6 mm in between. Selectivities

have been reported as follows: acetylene: 80.4%, ethylene 3.5%, ethane 0% and hydrogen gas 74%.

This research group also reported the selectivity towards C (coke) formation which equaled 8%.

Furthermore, the effect of an extra reactor with 0.3 wt% Pd/SiO2 and 0.3 wt% Pd-0.6 wt% Ag/SiO2 has

been investigated. The addition of 0.3 wt% Pd/SiO2 resulted in an increased selectivity towards ethane

of 67.4% while acetylene and hydrogen gas selectivities dropped to 0% and 31.2% respectively. On the

other hand, the addition of 0.3 wt% Pd-0.6 wt% Ag/SiO2 resulted in an increased ethylene selectivity

of 65%. Acetylene and hydrogen gas selectivity dropped as was the case for the other catalyst to 0%

and 54% respectively. All experiments had an energy efficiency of 38.4 kJ/l CH4.46

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Chapter 2: State of the art methane conversion technologies 27

Table 2-4: Summary of literature results on the spark discharge reactor configuration. Typical conversions (X) and selectivities

(S) for C2- components are shown. A general value for the selectivity of C3+ components is also reported.

Reactor

configuration X(CH4) [%] S(C2H2) [%] S(C2H4) [%] S(C2H6) [%] S(C3+) [%] S(H2) [%]

DC pulsed spark52 40 - 68 71 - 88 <2.5 <2.5 <12.5 75

DC pulsed spark60 18 - 52 93 - 95 <4 <4 <1

DC pulsed streamer52 18 - 30 57 - 67 <11 <13 <17 73 - 78

AC spark46 80 80.4 3.5 0 74

AC spark46 80 0 4 67.4 31.2

AC spark46 80 0 65 7 54

2.4.4. Gliding and rotating arc

Arc discharges are mostly thermal plasmas and are not preferred for methane activation. Gliding arcs

offer high reactivity and selectivity for chemical processes. Because gliding arcs are as a matter of fact

‘hybrids’ between thermal and non-thermal plasmas, they also possess properties of both. Gliding arcs

can be tuned to be used in reaction environments where plasma induced chemistry as well as thermally

activated reactions are required and desired.61, 62

Mostly, gliding arc plasmas are generated between two diverging electrodes with a gas flow in

between. The discharge ignites at the shortest distance between these electrodes. The formation of a

hot quasi-thermal (hybrid) plasma corresponds with a decrease in voltage and strong current increase.

The gas flow or thermal buoyancy when no gas flow is present results in the plasma moving upwards

on the electrodes as illustrated in Figure 2-11.

Figure 2-11: Schematic of the electrode configuration in a gliding arc reactor with the different plasma stages that occur in

sequence.62

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Chapter 2: State of the art methane conversion technologies 28

An experimental reactor set-up of the mini-gliding arc is depicted in Figure 2-12. The L shaped

electrodes are mostly fabricated out of stainless steel. The electrode distance is defined as the distance

where the electrodes are closest to each other. This discharge gap is adjustable but mostly a value of

around 4 mm is used.

Figure 2-12: Schematic of a gliding arc reactor without a catalyst.63

It should be noted that gliding arcs are already industrialized for the production of acetylene with

significant selectivities and conversion values. This acetylene can subsequently be hydrogenated to

ethylene as shown in Figure 1-1. However, due to the high energy intensity and coking rate of the

plasma process it has been banned from the industry. The simplicity of the reactor is a first advantage

that can oppress the capital expenditure of the reactor. The process would consist of different reactors

in parallel with a serial methane flow. However, the gliding arc has two disadvantaged in the original

geometry of the electrodes; a volumetric inefficiency which is caused by an intrinsic feature of one

dimensional arc string and the inefficient use of electrical power because of the inevitable transitions

between thermal and non-thermal plasma. The latter transformation implies the existence of an arc

discharge in the equilibrium state which consumes a portion of energy that will little to not contribute

to the production of active species.62

From the previously discussed disadvantages, rotating gliding arc reactors are deployed which also

possess a larger fraction of non-equilibrium plasma. These reactors consist of a fast rotating elongated

arc string to cover all reactants that pass through. They are also operated continuously and do not

need a re-ignition process. A cylindrical electrode as the outer tube and an inner conical electrode are

used as depicted in Figure 2-13. It is the conical electrode that is connected to a high voltage source.64

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Chapter 2: State of the art methane conversion technologies 29

Figure 2-13: Schematic of a rotating gliding arc reactor.64

Just like the gliding arc, the electric discharge is generated at the shortest distance between the

electrodes. After ignition of the plasma, the arc is pushed upwards and rotates due to tangential

injected gas. Between the end of the outer tube and the tip of the inner electrode, the arc is anchored

and reaches its maximum. The reactant feed will rotate in the reactor and therefore cause less damage

to the electrode compared to a thermal arc. The gas temperature in a rotating gliding arc reactor is

higher but a plasma is generated that evolves from a thermal to a non-thermal plasma. In the coming

paragraphs, literature results are briefly discussed. If one is not interested in the details, some key

values are summarized in Table 2-5 for gliding and rotating arc reactors.64

Rueangjitt et al. reported a methane conversion of 15-30% in a mini gliding arc reactor for a 35%

methane feed at 200 cm3/min with argon used for dilution. The plasma is generated with an AC power

unit that keeps the operating frequency and input power fixed at 50 Hz and 6 W respectively. The

electrode gap distance equaled 4 mm. Furthermore, selectivities are reported as follows: acetylene

80%, ethylene 20-40%, ethane 15% and hydrogen gas 70-75%.63

Shuanghui et al. reported a methane conversion of around 40% in a gliding arc reactor for a 27% CH4

feed at 14 ml/min with argon used for dilution (higher concentrations of methane resulted in carbon

disposition and a lower concentrations resulted in a low conversion). The plasma required an input

voltage of 22 kV, a high voltage AC power supply was deployed to provide the latter. The electrode gap

distance was 4 mm. Furthermore, hydrogen gas selectivity is reported at 81%. C2 hydrocarbon

selectivity is reported to be equal to 87%. Both selectivities come in at a yield of around 35%. Energy

efficiency (SER) is reported to be equal to 2.1 MJ/mol.65

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Chapter 2: State of the art methane conversion technologies 30

Lee et al. conducted experiments for two reactor configurations to study the effect of arc length in a

gliding arc reactor (one rotating and the other one stationary). The plasma is generated with an AC

power supply; the operating frequency of the source has been fixed at 10 kHz throughout the

experiments because at this frequency the fuel decomposition rate showed best results in preliminary

tests. The minimum electrode gap was designed to be 1-2 mm to ensure the initial ignition of the arc

channel. Also, a specific energy density of 3 kJ/l was used to produce the results. For the rotating arc

reactor, a methane conversion of 40% is achieved with a low hydrogen gas selectivity of 35%. Acetylene

selectivity is reported at 45%. For the gliding arc reactor, a methane conversion of 23% is reported

with an acetylene and hydrogen gas selectivity of 44% and 73% respectively. All of the latter

parameters increase in value with an increase in specific energy density or thus input power.62

Table 2-5: Summary of literature results on the gliding and rotating arc reactor configurations. Typical conversions (X) and

selectivities (S) for C2- components are shown. A general value for the selectivity of C3+ components is also reported.

Reactor

configuration X(CH4) [%] S(C2H2) [%] S(C2H4) [%] S(C2H6) [%] S(C3+) [%] S(H2) [%]

Gliding arc63 15 - 30 80 20 - 40 15 70 - 75

Gliding arc65 40 81

Gliding arc62 23 44 73

Rotating arc62 40 45 35

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Chapter 2: State of the art methane conversion technologies 31

2.5. CONCLUSION

Present methane conversion is carried out in an indirect manner i.e. methane to syngas and

subsequently converting syngas into the desired products. This means that methane is first converted

to syngas is mostly carried out by the steam reforming processes in the industry to date. The second

step is then either the methanol to olefins process or Fischer-Tropsch synthesis. Direct conversion is a

promising route for converting methane but it has not been industrialized yet. Unconventional

technologies however, have the potential of increasing energy efficiency drastically by working at

ambient temperatures. Plasma as methane conversion technology has been discussed throughout.

For the theory of plasma, it is important to realize that plasma is quasineutral and that it can be

characterized by plasma parameters. The most important plasma parameters are the electron

temperature and electron density. Furthermore, the transport of particles in a plasma can be described

by the Boltzmann equation. Gas discharge is an important plasma type which is specifically interesting

to create non-equilibrium plasma discharges.

Plasma chemistry is complex and generally consists of two networks, one with electron impact

collisions were the main purpose is to produce radicals that can subsequently react in the second

network. The second network consumes radicals and produces chemical substances i.e. the products

by means of recombination and other radical reactions.

Presently, the most common plasma reactor configurations are dielectric-barrier discharge, corona

discharge, spark discharge and gliding and rotating arc reactors. Each configuration has his distinct

feature that include: results, benefits and disadvantages.

Plasma methane reforming is a highly flexible process. The main reason for this is the amount of

process conditions and input values that can be tuned. These include the power input, feed flow rate,

electrode shape, electrode distance, power source used and many more. By optimizing all parameters

towards one product yield, it is possible to achieve industrial grade conversion and selectivity.

Upscaling techniques are still in active research and development for non-thermal plasma methane

reforming.

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Chapter 2: State of the art methane conversion technologies 32

2.6. REFERENCES

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Chapter 2: State of the art methane conversion technologies 33

24. Nomenclature, D. o. C.; Pure, S. R. I. U. o.; Chemistry, A.; Nic, M.; Jirat, J.; Kosata, B., IUPAC goldbook. IUPAC: 2006. 25. Miyamoto, K., Plasma Physics and Controlled Nuclear Fusion. Springer Berlin Heidelberg: 2006. 26. Callen, J. D., Fundamentals of Plasma Physics. University of Wisconsin, Madison: 2003. 27. Gedalin, M. Lecture Notes in Physics: Introduction to Plasma Physics. 28. Umran Inan, M. G., Principles of Plasma Physics for Engineers and Scientists. Cambridge: 2011; p 286. 29. Lieberman, M. A.; Lichtenberg, A. J., Principles of Plasma Discharges and Materials Processing. Wiley: 1994. 30. S. Eliezer, Y. E., The Fourth State of Matter: An introdution to Plasma Science. 2 ed.; IOP: 2001; p 235. 31. Smirnov, B. M., Theory of Gas Dicharge Plasma. 2015; Vol. 84, p 424. 32. Hagelaar, G. J. M.; Pitchford, L. C., Solving the Boltzmann equation to obtain electron transport coefficients and rate coefficients for fluid models. Plasma Sources Science and Technology 2005, 14, (4), 722. 33. Huba, J. D.; Research, U. S. O. o. N.; Laboratory, N. R., NRL Plasma Formulary. Naval Research Laboratory: 1998. 34. Becker, K. H.; Schoenbach, K. H.; Eden, J. G., Microplasmas and applications. Journal of Physics D: Applied Physics 2006, 39, (3), R55. 35. Fridman, A.; Chirokov, A.; Gutsol, A., Non-thermal atmospheric pressure discharges. Journal of Physics D: Applied Physics 2005, 38, (2), R1. 36. Lee, D. H.; Kim, K.-T.; Song, Y.-H.; Kang, W. S.; Jo, S., Mapping Plasma Chemistry in Hydrocarbon Fuel Processing Processes. Plasma Chemistry and Plasma Processing 2012, 33, (1), 249-269. 37. Ravasio, S.; Cavallotti, C., Analysis of reactivity and energy efficiency of methane conversion through non thermal plasmas. Chemical Engineering Science 2012, 84, 580-590. 38. Fridman, A., Plasma Chemistry. Cambridge University Press: 2008. 39. Kado, S.; Urasaki, K.; Sekine, Y.; Fujimoto, K.; Nozaki, T.; Okazaki, K., Reaction mechanism of methane activation using non-equilibrium pulsed discharge at room temperature. Fuel 2003, 82, (18), 2291-2297. 40. Brcka, J., Reactive plasmas in multi-ICP system: Spatial characterization by three-dimensional simulation. 2015. 41. Baowei Wang, G. X., Conversion of Methane to C2 Hydrocarbons via Cold Plasma Reaction. Journal of Natural Gas Chemistry 2003, 5. 42. Indarto, A.; Coowanitwong, N.; Choi, J.-W.; Lee, H.; Song, H. K., Kinetic modeling of plasma methane conversion in a dielectric barrier discharge. Fuel Processing Technology 2008, 89, (2), 214-219. 43. Hiraoka, K.; Aoyama, K.; Morise, K., A study of reaction mechanisms of methane in a radio-frequency glow discharge plasma using radical and ion scavengers. Canadian Journal of Chemistry 1985, 63, (11), 2899-2905. 44. Liu, C.-j.; Mallinson, R.; Lobban, L., Comparative investigations on plasma catalytic methane conversion to higher hydrocarbons over zeolites. Applied Catalysis A: General 1999, 178, (1), 17-27. 45. Liu, C.-j.; Mallinson, R.; Lobban, L., Nonoxidative Methane Conversion to Acetylene over Zeolite in a Low Temperature Plasma. Journal of Catalysis 1998, 179, (1), 326-334. 46. Wang, K.; Li, X.; Zhu, A., A Green Process for High-Concentration Ethylene and Hydrogen Production from Methane in a Plasma-Followed-by-Catalyst Reactor. Plasma Science and Technology 2011, 13, (1), 77. 47. Bin DAI, W. M. G., Xiu Ling Zhang, Ren He, Methane Coupling Using Hydrogen Plasma and Pt/g-Al2O3 Catalyst. Chinese Journal of Catalysis 2002, 13, 3. 48. Dai Bin, G. W., Zhang Xiuling, He Ren, Methane Coupling over Cu/SiO2 Catalyst under a Plasma. Chinese Journal of Catalysis 2002, 2. 49. Tendero, C.; Tixier, C.; Tristant, P.; Desmaison, J.; Leprince, P., Atmospheric pressure plasmas: A review. Spectrochimica Acta Part B: Atomic Spectroscopy 2006, 61, (1), 2-30.

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Chapter 2: State of the art methane conversion technologies 34

50. Kogelschatz, U.; Eliasson, B.; Egli, W., From ozone generators to flat television screens: history and future potential of dielectric-barrier discharges. Pure and Applied Chemistry 1999, 71, (10), 1819-1828. 51. Jeong, H.-K.; Kim, S.-C.; Han, C.; Lee, H.; Song, H. K.; Na, B.-K., Conversion of methane to higher hydrocarbons in pulsed DC barrier discharge at atmospheric pressure. Korean Journal of Chemical Engineering 18, (2), 196-201. 52. Li, X.-S.; Zhu, A.-M.; Wang, K.-J.; Xu, Y.; Song, Z.-M., Methane conversion to C2 hydrocarbons and hydrogen in atmospheric non-thermal plasmas generated by different electric discharge techniques. Catalysis Today 2004, 98, (4), 617-624. 53. Liu, C.-J.; Xue, B.; Eliasson, B.; He, F.; Li, Y.; Xu, G.-H., Methane Conversion to Higher Hydrocarbons in the Presence of Carbon Dioxide Using Dielectric-Barrier Discharge Plasmas. Plasma Chemistry and Plasma Processing 2015, 21, (3), 301-310. 54. Kim, S.-S.; Kim, J.; Lee, H.; Na, B.-K.; Song, H. K., Methane conversion over nanostructured Pt/γAl2O3 catalysts in dielectric-barrier discharge. Korean Journal of Chemical Engineering 22, (4), 585-590. 55. Zhu, A.; Gong, W.; Zhang, X.; Zhang, B., Coupling of methane under pulse corona plasma (I). Science in China Series B: Chemistry 43, (2), 208-214. 56. Zhao, G.-B.; John, S.; Zhang, J.-J.; Wang, L.; Muknahallipatna, S.; Hamann, J. C.; Ackerman, J. F.; Argyle, M. D.; Plumb, O. A., Methane conversion in pulsed corona discharge reactors. Chemical Engineering Journal 2006, 125, (2), 67-79. 57. Beloqui Redondo, A.; Troussard, E.; van Bokhoven, J. A., Non-oxidative methane conversion assisted by corona discharge. Fuel Processing Technology 2012, 104, 265-270. 58. Aleksandrov, N. L.; Bazelyan, E. M., Ionization processes in spark discharge plasmas. Plasma Sources Science and Technology 1999, 8, (2), 285. 59. Xiao-Song, L.; Can-Kun, L.; Chuan, S.; Yong, X.; You-Nian, W.; Ai-Min, Z., Stable kilohertz spark discharges for high-efficiency conversion of methane to hydrogen and acetylene. Journal of Physics D: Applied Physics 2008, 41, (17), 175203. 60. Kado, S.; Sekine, Y.; Fujimoto, K., Direct synthesis of acetylene from methane by direct current pulse discharge. Chemical Communications 1999, (24), 2485-2486. 61. Parvulescu, V. I.; Magureanu, M.; Lukes, P., Plasma chemistry and catalysis in gases and liquids. John Wiley & Sons: 2012. 62. Lee, D. H.; Kim, K. T.; Cha, M. S.; Song, Y. H., Optimization scheme of a rotating gliding arc reactor for partial oxidation of methane. Proceedings of the Combustion Institute 2007, 31, (2), 3343-3351. 63. Rueangjitt, N.; Sreethawong, T.; Chavadej, S.; Sekiguchi, H., Non-Oxidative Reforming of Methane in a Mini-Gliding Arc Discharge Reactor: Effects of Feed Methane Concentration, Feed Flow Rate, Electrode Gap Distance, Residence Time, and Catalyst Distance. Plasma Chemistry and Plasma Processing 2011, 31, (4), 517-534. 64. Hwang, N.; Lee, J.; Lee, D.; Song, Y.-H., Interactive Phenomena of a Rotating Arc and a Premixed CH4 Flame. Plasma Chemistry and Plasma Processing 2012, 32, (2), 187-200. 65. Hu, S.; Wang, B.; Lv, Y.; Yan, W., Conversion of Methane to C2 Hydrocarbons and Hydrogen Using a Gliding Arc Reactor. Plasma Science and Technology 2013, 15, (6), 555.

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Chapter 3: Experimental 35

Chapter 3: EXPERIMENTAL

This chapter is devoted to the aspect of the experiments. These aspects include the setup as well as

the methods used to obtain data from the setup in a consistent way. The outline of this chapter is

depicted in Figure 3-1.

Figure 3-1: Outline of the chapter concerning the setup and methods presented in a tree like schematic.

Frist, the general setup is discussed starting with a complete schematic of the setup. Here, all

equipment is discussed that do not include the analyzers; the power supply, manometers, multimeters,

valves, gas bottles, etc. Each analysis device is devoted one sections for their details. These analyzers

include the optical emission spectroscope, refinery gas analyzer, mass spectrometer, x-ray

photoelectron spectroscope and the scanning electron microscope. Secondly, the methods are

discussed. They provide a step wise paragraph that allows the reader to repeat experiments

consistently. The methods deal with data acquisition from the experimental setup. For each

experiment, specific subsections are dedicated to data processing of the obtained raw data into other

quantities.

Experimental

Setup

General setup

Analyzers details

Methods

Data acquisition

Data processing

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Chapter 3: Experimental 36

3.1. SETUP

In Figure 3-2 the different equipment is highlighted. In what follows, each number is discussed in more

detail. Model numbers, general properties and a schematic will be included for the most important

devices available in the setup.

8

16

13

14

15

3

2

1

9

6

7

To ouside vent

MS

OES

1817

DC5

4

10

11

12

RGA7

off-line

B

A

F

SEM

XPS

Figure 3-2: Schematic of the setup. 1) pump 2) turbo-molecular pump 3) reactor valve 4) current indicator 5) voltage indicator

6) DC power supply 7) Tedlar bag 8) Reactor vessel 9) discharge plate 10) discharge pins 11) POM base plate 12) resistors 13)

valve 14) medium pressure manometer 15) low pressure manometer 16) flow controllers 17) methane bottle 18) argon bottle.

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Chapter 3: Experimental 37

Figure 3-3: Picture of the setup used in this thesis. 1) pump 2) turbo-molecular pump 3) reactor valve 4) current indicator 5)

voltage indicator 6) DC power supply 8) Reactor vessel 13) valve 14) medium pressure manometer 15) low pressure

manometer.

Pumps (1) and (2) are used to empty the reactor contents and flush them to the outside through a vent.

The first pump (1) provides pumping of the reactor pressure to around 100 Pa. The second pump (2),

a turbo-molecular pump, is used to provide a deep vacuum of up to 10-2 Pa. The turbo-molecular pump

(2) is programmed to start after five minutes of primary pump (1) operation. This results in a

significantly lower pressure in the reactor before the turbo-molecular pump kicks in. Otherwise, when

the second pump is immediately engaged, it would result in too much stress on tthis pump. Both

pumps are provided as is on one module called the T-station of Edwards with model number

TS75W3001. A top view of the unit is shown in Figure 3-4.

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Chapter 3: Experimental 38

+

Figure 3-4: Schematic of the T-station (Edwards, T-station TS75W3001), the upper pump is the vacuum pump (1) and in the

right bottom corner the turbo-molecular pump (2) is located. Dimensions are in mm.1

The T-Station is Edwards’s new entry level turbo-pumping system. It combines their proven EXT75DX

with a choice of either an oil sealed E2M1.5 backing pump or an XDD1 diaphragm pump where a totally

dry solution is desired. The T-Station comes with their new TAG (turbo and active gauge) controller

fitted as standard which enables single button start and stop operation of the system. The reactor

valve (3) is used to maintain the vacuum in the reactor after pumping. This valve is a gate valve which

is simple and effective to isolate the reactor from the outside.1

Continuing, the direct current power supply (6) is an ER30R10.0-22 unit from the producer Glassman

High Voltage. A schematic of the power supply is shown in Figure 3-5. The power source (6) has the

option to use analog pointers at the front of the unit to read out the current and voltage. However, to

measure these values more consistently, two multimeters (4-5) are connected to the terminals of the

power supply at the back. The multimeters are from the manufacturer Ohmeron with model number

MT488b.

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Chapter 3: Experimental 39

Figure 3-5: Schematic of the power supply (Glassman High Voltage, ER30R10.0-22), at the back terminals are located to

connect multimeters in order to obtain a digital read out of the current and voltage. Dimensions in brackets are in mm.2

The ER series models are sophisticated, medium power, high voltage power supplies. The versatility of

this standard product line finds itself at home in most applications and environments. The output

voltage can be varied between 0-30 kV and the output current between 0-10 mA. The latter indicates

that the total output power is capped at 300 W. Both current or voltage can be limited i.e. it is possible

to control either current or voltage independently by limiting its maximum value. This feature has

distinct interests for plasma technology in lab scale environments because the current can be limited

to prevent breakdown of the plasma discharge. Furthermore, the polarity is either positive, negative,

or reversible with respect to chassis ground.2

In this work, off-site analyses are conducted in a refinery gas analyzer (RGA). A Tedlar bag (7) is

connected to the reactor with the use of Swagelock interconnects and a polymer tube hosing. A Tedlar

bag is depicted in Figure 3-6. The connection is used to acquire gas samples from the reactor which

are subsequently analyzed off-site. These bags are perfect for gas analysis and contain a push/pull lock

valve which is easy to operate after sample acquisition. Even more so, a septum is available to fill gas

tight syringes. These syringes are used to perform gas sample injections in the off-site RGA. The bags

are also used to calibrate the refinery gas analyzer so that the injection method is used for both

calibration and sample injection.3

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Chapter 3: Experimental 40

Figure 3-6: Picture of a Tedlar bag with push/pull lock valve and red septum for syringes (left), picture of the fittings used to

secure a Tedlar bag to the setup (right).3

The reactor (8) is a cylindrical vessel with a flat top and bottom. The reactor circumference equals 0.81

m with a height of 0.45 m. The latter results in a reactor diameter of 0.26 m and a reactor volume of

24 l. Inside the reactor, four discharge pins (10) are located where plasma is generated between them

and the discharge plate (9). The discharges are assumed to be cone shaped with a height of 1 cm and

base diameter of 2.5 cm. These dimensions result in a plasma volume of 1.6 cm³ per pin. The pins are

inserted in pre drilled holes contained in a non-conductive polyoxymethylene (POM) material base

plate (11) to insulate the pins from unwanted discharge possibilities. At the top of the reactor, four

resistors (12) are located with a resistance of 1.5 MΩ each. One resistor before each discharge pin is

available as visible in Figure 3-7. Glass tubes are encapsulating the resistors and are there to insulate

the electric circuits to again prevent unwanted discharge possibilities. The electrode configuration

used results in a glow discharge plasma for pressures between 55 kPa and 95 kPa as observed. It was

aimed to have a corona discharge plasma which is obtained in ambient air for the same electrode

characteristics and configuration. However, methane changes the discharge behavior drastically.

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Chapter 3: Experimental 41

9

U(Total)

U(Plasma)

U(Anode)

12

10

6

11

Figure 3-7: Picture of the electric wiring inside the reactor used in this thesis (left), detailed schematic of the electric wiring

inside the reactor (right), 6) DC power supply 9) discharge plate 10) discharge pins 11) POM base plate 12) resistors.

The resistors before the discharge pins serve two main reasons. They act as ballasts and are thus

present to limit the current in the electric circuit. As previously mentioned, the transition from glow to

arc discharge is unwanted and characterized by high currents (Section 2.2.4.1). By limiting the current

with the use of these ballasts, breakdown can be suppressed. The second reason and probably the

most important one is to provide each discharge pin with plasma. Due to irregularities in the discharge

pins and cables marginally different resistances from each channel are observed. Without the resistors

that already act as ballast, a non-uniform generation of plasma would occur. When the power supply

is switched on, the channel with the lowest resistance will generate plasma. Due to the latter, a current

arises and thus the voltage drop over the other pins reduces significantly (almost the total voltage drop

is realized between the pin and the discharge plate that has generated plasma). This phenomenon

results in the other three discharge pins not being able to generate plasma for the voltage over these

pins is too low to generate any plasma. On the other hand, when resistors are present, the voltage

over each pin is distributed more evenly because the total resistance of each channel is largely

determined by the resistance of the resistors and not so much by the inconsistencies contained in the

pins and cables. The latter results in the generation of plasma for all four discharge pins.

Valve (13) from Swagelock is used to open and close the channel to a Tedlar bag. For example, after

an experiment the valve will be opened to fill a Tedlar bag with a gas sample and subsequently close

when the bag is full. How this gas sampling is exactly accomplished will be explained later in Section

3.1.5.

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Chapter 3: Experimental 42

Two manometers are used that provide a digital read out of the pressure. Two are used because they

operate and provide a value for different pressure intervals i.e. different orders of magnitude. The

deep vacuum gauge (15), the APG100-XM is the standard model and measures to 10-5 kPa. The

manometer is saturated at around 0.1 kPa as its maximum measurement value. The gauge is

compatible with all Edwards TIC instrument controllers and other active gauge controllers and displays

such as the one utilized on the mass spectrometer. The APG100-XM pressure gauge is depicted at the

left in Figure 3-8.4

Figure 3-8: Schematic of the low-pressure gauge (Edwards, APG100-XM) (left) with dimensions in mm and the normal-pressure

gauge (Thyracont, VD81) (right).4, 5

The other manometer (14) is one of manufacturer Thyracont with model number VD81, which is a

versatile digital vacuum measurement device for pressures between 0.1-160 kPa. A piezo resistive

measurement principle is used with a resolution of 0.1 kPa independent of the gas type. A schematic

of the VD81 is shown at the right in Figure 3-8.5

In total three flow meters (16) are present from manufacturer Bronkhorst that are computer controlled

with the following model numbers: F-201CV-5K0-AAD-22-V, F-201CB-100-AAD-00-V and F-201CB-100-

AAD-00-V which are further designated as flow controller B, F and A respectively. They are suited for

precise control of virtually all conventional process gases. Flow controller F and A are identical; they

offer the base F-201CB model with a nominal range of 100 ml/min. The signal is of analog nature with

an output voltage of 0-5 V direct current, the supply voltage uses 15-24 V direct current. Connection

flanges are factory standard and Viton seals are used which are also factory standard. Flow controller

B however, offers another newer base model, the F-201CV. Controller B is characterized by a much

higher nominal flow rate of 5 l/min based on air. It also utilizes two ¼’’ outer diameter compression

type fittings for in and outlet as shown in Figure 3-9.6, 7

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Chapter 3: Experimental 43

Figure 3-9: Schematic of flow controller B (Bronkhorst, F-201CV). Dimensions are in mm unless specified otherwise. A is an

unspecified length dependent on the type of compression for the in and outlet ports.6

Methane (17) is the feedstock of the reactor and is thus demanded in a high purity. The methane feed

originates from a bottle of Air Liquid type N45 which has a standard purity of 99.995%. Typical

impurities are: H2O < 5ppm, O2 < 5ppm, C2H6 < 15ppm, CnHm < 5ppm, CO2 < 1ppm, N2 < 15ppm and H2

< 1ppm. Argon (18) is also utilized in the setup, primarily as internal standard for offline gas analysis.

Even more so, argon is used to create overpressure in the reactor to push samples out of the reactor

in the Tedlar bags.8

3.1.1. Optical emission spectroscope

The Ocean Optics S2000 spectroscope includes a linear CCD-array optical bench with additional circuits

necessary for spectrometer operation. The result is a compact, flexible system with no moving parts

as shown in Figure 3-10. The default design is an asymmetric crossed Czerny-Turner setup with 14

different gratings. Inside the device a high-sensitivity (90 photons/count) 2048-element CCD array

from Sony is used. The CCD sensor inside the device is a Sony ILX511 detector.9, 10

5

Figure 3-10: Picture of the spectroscope (Ocean Optics, S2000).10

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Chapter 3: Experimental 44

3.1.2. Refinery gas analyzer

The refinery gas analyzer is a general model for fast refinery gas analysis and is conform with the

DIN51666 specification. A simplified diagram of the internals is shown in Figure 3-11. As one can see

three channels are present able to detect different chemical components.

Figure 3-11: Diagram of the refinery gas analyzer (Global Analysis Solutions, RGA DIN51666).11

Two thermal conductivity detectors (TCD) are used as well as a flame ionization detector (FID). A flame

ionization detector is in general more sensitive than a thermal conductivity detector. Due to a different

carrier gas and reference flow the two TCD’s are capable of detecting other compounds. TCD-R or

channel 1 is capable of detecting C2- components as well as Ar, N2, CO and CO2. Channel 2 or TCD-L is

capable of detecting H2 and He. The FID is capable of detecting C4- components coupled with a small

increase in dynamic range in comparison to the TCD detectors. The packing materials of the columns

and their dimensions are summarized in Table 3-1.11

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Chapter 3: Experimental 45

Table 3-1: Summary of the details of the separation columns contained in the refinery gas analyzer.11

Channel 1 Channel 2 Channel 3

Injection 250 µl (gas), 80 °C 250 µl (gas), 80°C 50 µl (gas), 80 °C

Carrier gas He N2 He

Pre-column Hayesep Q (0.25 m x 1/8”) Hayesep T (1 m x 1/8”) Rtx-1a (15 m x 0.53 mm x 3 µm)

Analytical column Hayesep N (1 m x 1/8”)

Molsieve 5A (1 m x 1/8”) Carbosphere (2 m x 1/8”) Rt-Alumina BONDb (25 m x 0.53 mm x 15 µm)

Detector TCD-R TCD-L FID

a Dimethyl polysiloxane (Restek) b Al2O3/KCl (Restek)

3.1.3. Mass spectrometer

The Hiden Analytical HPR-30 series process gas analyzers are high performance process control gas

analyzers for vacuum, plasma and thin film process monitoring. The unit which is available has HAL 301

RC as model number and is capable of a mass range up to 300 amu. The detection limit of the mass

spectrometer (MS) caps out at 55ppb. The unit is equipped with a triple filter quadrupole which

provides consistent filtering of the wanted mass ranges for analyzing. Two detectors are contained

within the MS, a Faraday cup (FC) detector and a single channel electron multiplier (SCEM) detector.

The FC detector is a multipurpose detector for limits of up to 3∙10-10 Pa, while the SCEM detector is

able to detect species of 3∙10-12 Pa. The unit also uses twin filaments as ion source which are made of

thoriated coated iridium. The continuous sampling from the reactor by the MS is conducted by an exact

model copy of the T-station (TS75W3001) from Edwards discussed earlier this chapter. The flow in the

sampling probe is limited by a flow reducer. If the flow reducer would not be utilized, the reactor would

be empty after a few minutes of analyzing due to the high flow rate capabilities of the T-station. A

schematic of the mass spectrometer is shown in Figure 3-12. In this figure, as already mentioned, an

exact model copy of the T-station serves as turbo-molecular pump.12

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Chapter 3: Experimental 46

Figure 3-12: Schematic representation of the mass spectrometer (Hiden Analytical, HPR-30), dimensions are in mm.12

3.1.4. X-ray photoelectron spectroscopy

X-ray photoelectron spectroscopy (XPS) is conducted on a Physical Electronics (PHI) 5000 Versaprobe

II system. The XPS device is equipped with a monochromatic Al K X-ray source (hν = 1486.6 eV)

operating at 23.3 W. The photoelectrons are filtered depending on the set pass energy of the

hemispherical analyzer. The hemispherical analyzer is at an angle of 45° with respect to the normal of

the sample surface. The pass energy is controlled by the inner and outer hemisphere voltages. In fact,

the hemispherical analyzer does the same thing as a quadrupole in mass spectrometry. It filters the to

be detected photoelectrons instead of the masses in mass spectrometry. The filtered photoelectrons

are subsequently detected on a 16-channel multi-channel detector which increases sensitivity.13

Figure 3-13: Picture of the x-ray photoelectron spectroscope (PHI, 5000 Versaprobe II).13

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Chapter 3: Experimental 47

3.1.5. Scanning electron microscope

The scanning electron microscope (SEM) is a unit from Jeol, the JSM-6010Plus/LV. With the use of an

operation knob set, it is easy to adjust magnification, focus, contrast, brightness, astigmatism and the

motor controller specimen stage. A secondary and backscattered electron detector are present. Sadly,

no element analyzer module (EDS) is implemented for the LV type model of the 6010 plus.14

Figure 3-14: Picture of the scanning electron microscope (Jeol, JSM-6010PLUS/LV).14

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Chapter 3: Experimental 48

3.2. METHODS

In this section, the methods are explained which are consistently used to obtain data form the setup.

Even more so, basic calculation to obtain other values than the directly observed experimental values

are also elaborated here. In some experiments a slightly different reactor configuration is utilized with

respect to the number of discharge pins. In each level 3 heading of an experimental method, the

number of working discharge pins is explicitly mentioned. Each experiment is conducted at three

different base pressures referred to as reference pressures. They are respectively equal to 55 kPa, 75

kPa and 95 kPa.

3.2.1. Emptying and filling the reactor

Before each experiment, the reactor is emptied from its contents. The reactor is pumped to a vacuum

of 10-2 Pa with the T-station (2-3), which is operated by pressing the start button. Obviously, reactor

valve (3) should be open. Afterwards, when the reactor has reached this low pressure, methane flow

controller (16-B) is opened slightly. This results in contaminants still contained before and after the

flow controller to be instantly removed through the pump to the outside. The flow controller of

methane is only opened slightly to limit the stress exerted on the turbo-molecular pump due to the

relative high pressure augmentation. Afterwards, everything is clean and reactor valve (3) is closed.

The reactor is subsequently filled with methane by opening control valve (16-B) to maximum capacity.

When the desired pressure is reached control valve (16-B) is closed and the initial reactor pressure on

manometer (14) is noted down as P0. This is a general procedure conducted before the start of each

experiment. In the coming sections specific instructions are given for each experiment separately.

3.2.2. Pressure versus time – 4

After the emptying and filling procedure as explained in Section 3.2.1, the pressure is noted down from

manometer (14) on a periodical basis of 10 minutes for the coming hour. After the pressure versus

time experiment with the power supply in the off state i.e. no plasma, the reactor is again emptied and

filled with the method explained in Section 3.2.1. Afterwards, the plasma is turned on with a current

of 5 mA. At the start the voltage is noted down from multimeter (5). For one hour with the plasma in

the on state, the pressure is again logged from manometer (14) on a periodical basis of 10 minutes.

The latter results in a pressure versus time characteristic for the plasma in the off and on state

respectively.

3.2.2.1. Global rate

Due to the nature of the setup, the pressure decreases in time because of the continuous sampling of

the mass spectrometer. The first experimental run with the power supply in the off state i.e. plasma

off results in the net characterization of this pressure drop. The second run with plasma on results in

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Chapter 3: Experimental 49

the combined effect of reaction and mass spectrometer sampling. An adjustment is to be taken into

account to counterfeit the mass spectrometer sampling and obtain the net effect of reaction on the

pressure. To obtain this net effect, the pressure rates from run one (no plasma) and run two (plasma

on) are needed as well as Equation 3-1.

𝑑𝑝

𝑑𝑡𝑟=𝑑𝑝

𝑑𝑡𝑜𝑛+ |𝑑𝑝

𝑑𝑡𝑜𝑓𝑓| 3-1

In the latter equation, dp/dtr is the adjusted value or the net effect of the reactions on the pressure in

Pa/s, dp/dton is the effect of reaction and mass spectrometer sampling on the pressure in Pa/s which

is obtained from the plasma on experimental measurements and lastly dp/dtoff is the pressure

decrease by the mass spectrometer in Pa/s which is obtained from the plasma off experimental run.

On another note, the reactor configuration used in the experimental setup is batch. This implies that

the importance of secondary reactions such as the ones illustrated in Equation 3-3 are of less

importance for the first minutes of reaction time. The pressure rate in the first time interval is thus a

good indication for the reaction rate of the primary reaction indicated in Equation 3-2. The primary

reactions in plasma chemistry are electron impact of methane which leads to dissociation and thus

formation of hydrogen as shown in Equation 3-4. The latter can be used to estimate the initial H2

production rate when the recombination reaction of hydrogen atoms is assumed to be instantaneous.

𝐴 → 𝐵 3-2

𝐵 → 𝐶 3-3

𝐶𝐻4 + 𝑒− → 𝐶𝐻3

. + 𝐻. + 𝑒− 3-4

This initial rate based on the pressure is used to validate the kinetic model in Section 5.3.2. These

pressure rates in general can be converted from Pa/s to mol/s with the use of Equation 3-5 to be

subsequently comparable to the kinetic model.

𝑑𝑛

𝑑𝑡𝑟=𝑑(𝑝𝑉𝑟𝑅𝑇)

𝑑𝑡 𝑟=𝑉𝑟𝑅𝑇

𝑑𝑝

𝑑𝑡𝑟 3-5

In the latter equations, dn/dtr represents the global reaction rate in the reactor in mol/s (the global

rate can be assumed equal to the hydrogen production rate at the start of the batch), Vr the reactor

volume in m³, R the ideal gas constant, T the gas temperature in K and dp/dtr is the calculated net

effect of reaction on the pressure in Pa/s.

3.2.3. Optical emission spectroscopy – 4

These experiments are conducted in a dark room (all lights switched off) to suppress background noise.

After emptying and filling the reactor with the procedure outlined in Section 3.2.1, the Ocean Optics

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Chapter 3: Experimental 50

software suite is used to obtain a background spectrum from the reactor contents with the power

supply in the off state i.e. no plasma. The obtained spectrum is averaged over three spectrum

acquisitions with an integration time of 45 s. Afterwards, the plasma is switched on and maintained at

a current of 4.5 mA. Again the voltage is measured and noted down from multi-meter (5). Now a new

spectrum is obtained from the S2000 spectroscope with the software suite which has the background

spectrum already subtracted. The spectrum from the reactor contents with the plasma on is again

averaged over three spectrum acquisitions with an integration time of 45 s. The reported spectrum is

equal to the spectrum obtained when the power supply was on i.e. plasma present, subtracted by its

background spectrum obtained when the power supply was off, i.e. no plasma was present.

3.2.3.1. LIFBASE spectral simulation

LIFBASE is a spectral simulation tool developed and designed to compile all the information available

from transition probability calculations on diatomic molecules. These molecules are important in a

wide variety of research fields; from basic studies in chemical dynamics to applied works in combustion.

The output of this program furnishes Einstein emission and absorption coefficients, radiative lifetimes

transition probabilities, frequencies and Hönl-London factors for many electron bands. LIFBASE

calculates the emission intensities with the use of Equation 3-6.15

𝐼𝜈′𝐽′𝜈′′𝐽′′ ∝ 𝑁𝜈′𝐽′

𝐼𝜈′𝐽′𝜈′′𝐽′′

∑ 𝐴𝜈′𝐽′𝜈′′𝐽′′ + 𝐾𝑞𝜈′𝐽′𝑝 + 𝐾𝑝𝜈′𝐽′𝜈′′𝐽′′

(1 − 𝑒−𝑡𝜏) 3-6

Here Iν’J’v”J” the intensity which is released by transition between these levels ν’J’ and ν”J”, Nν’J’ is the

number of molecules in that level, Aν’J’ν”J” is the emission coefficient between upper levels ν’J’ and lower

levels ν”J”, Kqν’J’ are the quenching rate coefficients which are set equal to zero, p is the pressure, Kpν’J’

are the predissociation rates which are stored in databanks used in LIFBASE, τ is the effective lifetime

given by Equation 3-7 and t is the time if transient simulations are required otherwise this term is

omitted.15

𝜏 =1

∑ 𝐴𝜈′𝐽′𝜈′′𝐽′′ + 𝐾𝑞𝜈′𝐽′𝑃 + 𝐾𝑝𝜈′𝐽′𝜈′′𝐽′′

3-7

𝐴𝜈′𝐽′𝜈′′𝐽′′ =

𝑔𝑒′

𝑔𝑒′′

64𝜋3

3ℎ

𝑆𝐽′′𝐽′

2𝐽′ + 1𝑝𝜈

′𝐽′

𝜈′′𝐽′′(𝜈𝜈

′𝐽′𝜈′′𝐽′′)³

3-8

The emission coefficients Aν’J’ν”J” can be calculated from Equation 3-8. Where ge is the electronic

degeneracy, S is the Hönl-London factor that can be determined by equations out of the scope of this

discussion, p ν’J’ν”J” is the transition probability between levels ν’J’ and ν”J” and ν ν’J’

ν”J” is the transition

frequency between levels ν’J’ and ν”J”. The latter frequencies are calculated from expressions derived

from the corresponding Hamiltonians. The transition probabilities have been pre-calculated and are

stored in data base files. Just as information, the probabilities are the integrals of the rovibrational

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Chapter 3: Experimental 51

wave function of the upper and lower states together with the electronic transition moment as

illustrated in Equation 3-9. Of course, h is the Planck constant.15

𝑝𝜈′𝐽′

𝜈′′𝐽′′= (∫ Ψ𝑣′𝐽′(𝑟)R𝑒(r)Ψ𝑣′′𝐽′′

+∞

−∞

(𝑟)𝑑𝑟)

2

3-9

The wave functions in the latter equation are computed from RKR potential curves and Re(r) is the

electronic transition moment which can be obtained by ab initio methods, or by experimentally based

techniques.15

A resolution of 14 Å or 1.4 nm is used throughout the simulations in LIFBASE which corresponds to the

resolution of the OES device. Furthermore, the line shapes of the spectra are of type Voigt with a 70%

Lorentzian component. Physical broadening more specifically; Doppler boarding has also been enabled

and is convoluted with the instrumental line shape (Voigt with 70% Lorentzian component).

Furthermore, the simulated wavelength is limited between 410 nm and 450 nm as this range clearly

contains the CH (A-X) peak. By varying the input parameters of the simulation, i.e. gas temperature in

a thermalized system and subsequently the vibrational temperature it is possible to obtain the best

fitting values for the obtained experimental spectra. Furthermore, one should realize that the fitting

has been done manually (a rough fit is obtained). The fitted gas temperature is limited to a value of

2000 K even if a higher temperature results in a better fit. Higher gas temperatures than 2000 K are

just not reasonable for the scale and plasma dealing with in this thesis. Even more so the vibrational

temperature was limited to 6000 K for the same reason.

3.2.4. Current versus voltage – 4

After the emptying and filling procedure explained in Section 3.2.1, the power supply is switched on

i.e. plasma is present and the current is varied between two extrema. The lower limit is determined by

the detection of a voltage or in other words when plasma discharge is present. The maximum is

explained by a user controlled limitation on the current of 4.5 mA. For each respective data point

during the variation, the voltage and current are noted down from multimeters (4) and (5). This results

in the establishment of a current versus total voltage characteristic.

3.2.4.1. Plasma voltage drop

The current measured and delivered by the power supply is divided between the four plasma

discharges. To calculate the voltage drop over the plasma, Equation 3-10 is used which is based on

Kirchhoff's second law. The plasma voltage drop is used in upcoming calculations.

𝑈𝑝 = 𝑈𝑡 −𝑖

4𝑅 − 𝑈𝑎 3-10

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Chapter 3: Experimental 52

Here, Up is the voltage drop over the plasma in V, Ut is the total voltage in V, i is the current that the

power source outputs in A (to obtain the current of one discharge channel, the total current is divided

by four), R is the resistance of one resistor in Ω, and Ua is the voltage drop over the anode electrode

which is assumed constant and equal to 200 V.

3.2.4.2. Reduced electric field

The reduced electric field is a function of pressure and gas temperature through the gas particle density.

The reduced electric field parameter is an important parameter because the mean energy of the

electrons in a plasma is a function thereof and thus largely determines the chemical reactivity and

radical distribution in the plasma. The reduced electric field can be calculated by the hand of Equation

3-11.

𝐸𝑟𝑒𝑑 =𝐸

𝑁 3-11

In the latter equation, Ered is the reduced electric field in V∙m², E is the electric field in V/m and N is the

gas particle density in 1/m³. The gas particle density is calculated as a function of pressure and

temperature with the use of Equation 3-13. The electric field can respectively be calculated by Equation

3-12.

𝐸 =𝑈𝑝

𝑑𝑒 3-12

Here, Up is the voltage drop over the plasma in V and de is the distance between the electrodes in m

as both indicated in Figure 3-7.

𝑁 = 𝜂𝑁0 3-13

In the latter equation, N is the gas particle density at pressure p in 1/m³, η is a pressure and

temperature dependent variable which is dimensionless and calculated as suggested in Equation 3-14

and N0 is the gas particle density in 1/m³ at atmospheric pressure p0 and temperature T0 equal to 0 °C.

𝜂 =𝑝

𝑝0

𝑇0𝑇

3-14

In Equation 3-14, p and T are the pressure in Pa and the temperature in K respectively. N0 is also known

as the Loschmidt constant and follows from the ideal gas law as shown in Equation 3-15.

𝑁𝐴𝑝0𝑉 = 𝑁𝐴𝑛𝑅𝑇0 <=> 𝑁0 ≡𝑁𝐴𝑛

𝑉=𝑁𝐴𝑝0𝑅𝑇0

3-15

In Equation 3-15, p0 is the atmospheric pressure in Pa, V is the volume in m³, n is the amount of moles

in mol, R the ideal gas constant , T0 the temperature equal to 273.15 K and NA is Avogadro’s number.

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Chapter 3: Experimental 53

A general note, the unit of a reduced electric field is converted from V∙m² to Townsend. This is done

because the unit V∙m² is usually very small, 1 Townsend is 10-21 V∙m², the unit Townsend is more in line

with the order of magnitude of the observed values. As already mentioned, the quantity of reduced

electric field serves as scaling parameter because the mean energy of electrons (therefore many other

properties of a plasma) is typically a function of the reduced electric field.

3.2.4.3. BOLSIG+

The electron temperature and mobility are calculated in a user friendly Boltzmann equation solver also

known as BOLSIG+. The electron mobility characterizes how quickly an electron can move through a

metal or semiconductor when pulled by an electric field. On the other hand, the electron temperature

characterizes the mean energy of the electrons. The equation that is solved is known as the Boltzmann

equation. This equations describes how the distribution function changes in time as shown in Equation

3-16 where f refers to the distribution function. More information surrounding the Boltzmann

equation and strategies on how to solve this equation are discussed in Appendix C.

𝑑𝑓

𝑑𝑡+ 𝑣𝑥

𝑑𝑓

𝑑𝑥+𝐹𝑥𝑚

𝑑𝑓

𝑑𝑣𝑥= (𝑑𝑓

𝑑𝑡)𝑐𝑜𝑙𝑙

3-16

The reduced electric field is the main control parameter i.e. input for BOLSIG+ which uses this value to

calculate the force Fx acting on the charged particles known as the Lorentz force. Also, the gas

temperature obtained from LIFBASE is needed as an input to calculate the Maxwell-Boltzmann

distribution of the gas molecules for elastic and super elastic collisions. The most significant and

common cross sections are taken into account for a weakly ionized plasma as shown in Figure 3-15.

These cross sections include attachment, elastic, excitation and ionization collisions and are available

in the program itself.16

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Chapter 3: Experimental 54

C1 Attachment 0 eV

C2 Attachment 0 eV

C3 Elastic 0 eV

C4 Excitation 0.16 eV

C5 Excitation 0.36 eV

C6 Excitation 9 eV

C7 Excitation 10 eV

C8 Excitation 11 eV

C9 Excitation 12 eV

C10 Ionization 12.6 eV

C11 Ionization 14.3 eV

Figure 3-15: Cross sections of the electron collisions that are taken into account to calculate the electron temperature from

the reduced electric field and gas temperature. At the right the collisions are specified as well as the minimal energy that an

electron requires for it to be able to undergo that collision.16

3.2.4.4. Electron density

As previously mentioned, the plasmas discharge is assumed to be cone shaped with a base diameter

of 2.5 cm and a height of 1 cm. This is needed to calculated the current density and even more so the

electron density. From the current measurements discussed previously, it is possible to calculate the

current density in the plasma by taking the diameter of the plasma discharge at half the cone height.

The current has to be divided by a factor of four because there are four discharge pins in the current

reactor configuration as illustrated in Equation 3-17.

𝑗 =

𝑖

4𝐴ℎ2

=𝑖

4𝜋 (𝑟ℎ2

)2

3-17

Here, j is the current density in the plasma discharge in A/m², i is the current that the power source

outputs in A, Ah/2 is the cross sectional area of the current in m² defined at half the discharge height

and rh/2 is the radius of the base at that height in m. The electron mobility is calculated in BOLSIG+

which is the last ingredient necessary to be able to solve Equation 3-18 towards the electron density.

𝑗 = 𝑒𝑛𝑒𝐸µ𝑒 = 𝑒𝑛𝑒𝐸𝑟𝑒𝑑µ𝑒𝑁 3-18

Here, e is the electron charge in C, ne is the electron density in 1/m³, μe is the electron mobility in

m²/V/s, Ered is the reduced electric field in V∙m² and N is the gas particle density at the respective

pressure in 1/m³.

Cro

ss s

ecti

on

[m

²]

Energy (eV)

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Chapter 3: Experimental 55

3.2.5. Refinery gas analysis – 1

This is the only experiment where the mass spectrometer sampling is reduced to zero by means of a

flow reduced before the mass spectrometer. The latter results in a true batch reactor without a

pressure loss by the sampling of the mass spectrometer. To start this experiment, a Tedlar bag (7) is

connected to valve (13) of the reactor before the pumping procedure is started. Even more so, valve

(13) connected to the Teldar bag is opened during pumping which results in contaminants in the bag

to be removed. After the emptying procedure valve(13) is closed and the filling procedure explained

in Section 3.2.1 is conducted. Furthermore, the power supply is turned on i.e. plasma is present for 30

minutes of reaction with a fixed current of 1 mA. After the reaction time, the pressure is noted down

from manometer (14) as P1. While reaction is taking place, the connection to the methane bottle is

decoupled and argon is connected to the same flow meter (16-B), the other flow meters are too low

in volumetric flow rate to fill the reactor in a reasonable tim. In order to prevent any air before the

mass flow controller to enter the reactor, the argon stream is already slightly opened while connecting

which pushes out most of the air contained in the interconnect. The power supply is switched off and

the reactor is pressurized by opening mass flow controller (16-B). This results in the reactor to reach

an over pressure with respect to the atmosphere. This pressurization is halted when a reactor pressure

around 110 kPa is reached. The pressurization is necessary to be able to push samples out of the

reactor into a the Tedlar bag. The pressure after filling the reactor with argon is noted down as P2 from

manometer (14). Now valve (13) is opened to fill the Tedlar bag for off-site gas analysis. After the latter,

the pressure is logged from manometer (14) one last time as P3 and valve (13) is closed before taking

the filled Tedlar bag off-site for gas injections in the RGA. The method file used for the RGA is

summarized in Table 3-2.

Table 3-2: Heating specifications of the separation columns in the refinery gas analyzer.

Channel 1 Channel 2 Channel 3

Oven temperature 50 °C -> 120 °C 5°C/min

120 °C -> 200 °C 25°C/min

50 °C -> 120 °C 5°C/min

120 °C -> 200 °C 25°C/min 50 -> 120°C (5°C/min)

Filament temperature 350 °C 270 °C

Detector TCD-R, 160°C TCD-L, 160°C FID, 250°C

Signal polarity Positive polarity Negative polarity

Signal gain 1 10

Signal range 10

In this work, the internal standard method is used for quantification. This method adds an internal

standard to the sample. The response from the analyte peak is compared to the added internal

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Chapter 3: Experimental 56

standard. This approach corrects for minor variations in the injection volume. Furthermore, response

factors are utilized by calibration which take into account different detector responses for the analyte

and the standard. Also reference components are selected, for the TCD detector, argon is the internal

standard. For the FID detector methane is used as reference component as shown in Figure 3-16.

Figure 3-16: The RGA consists of two detectors TCD and FID. Argon is used as a reference component for the TCD which is

subsequently used to quantify methane that is used as reference component in the FID detector.

The methane concentration after reaction is not a known value, so how is it possible to use methane

as reference component? The latter is solved by the detectability of methane in the TCD detector which

uses argon as reference and thus the methane concentration can be calculated.

3.2.5.1. Calibration

Normally, a C4- calibration would’ve been conducted, however this mixture was delivered too late in

the planning of this master thesis. Therefore, the device is calibrated with a C2- calibration mixture

which was available at that point in time. Due to the fact that argon is not contained in the calibration

mixture, it was proposed to add argon in the injection syringe with known volume and thus known

concentration. First two Tedlar bags are filled, one with the C2- calibration mixture (CRYSTAL, Air

Liquide), and one with argon. A gas tight syringe of 10 ml is filled with 2 ml argon and 8 ml calibration

mixture respectively by puncturing the septum of the Tedlar bags. The C2- calibration mixture and

injection details are outlined in Table 3-3.

RGA

TCD

H2

CH4

C2H4

C2H6

C2H2

Ar

FID

CO2

CH4

C2H2

C2H4

C2H6

C3+

N2

CO

CO2

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Chapter 3: Experimental 57

Table 3-3: Concentrations of the calibration mixture and the injection performed.

Component Calibration mixture [vol%] Injection [vol%] Injection [wt%]

H2 18.3 14.64 1.20

CO2 3.5 2.80 5.00

CO 5.9 4.72 5.36

N2 12.6 10.08 11.45

CH4 25.3 20.24 13.17

C2H2 1.4 1.12 1.18

C2H6 3.3 2.64 3.22

C2H4 29.7 23.76 27.03

Ar 20.00 32.40

Afterwards, gas samples contained in the syringes are injected in the off-line analysis port of the

refinery gas analyzer. It is only a matter of pressing start for the required data acquisition. The latter

results in chromatograms. From these chromatograms, component peak areas are calculated by peak

integration. By converting the injected volumetric concentrations to mass percentages, it is possible

to determine the response factors with the use of Equation 3-19.

𝑅𝐹𝑖/𝑖𝑠 =

𝐴𝑖𝐴𝑖𝑠⁄

𝑐𝑖𝑐𝑖𝑠⁄

3-19

In the latter equation, RFi/is is the response factor for component i with respect to the internal standard

is, Ai and Ais are the detector surface area responses from component i in the calibration mixture and

internal standard respectively, ci and cis are the concentration in mass percentage (wt%) from

component i in the calibration mixture and the internal standard respectively. In total, three calibration

injections are conducted and averaged over their values.

3.2.5.2. Absolute concentration

In order to calculate the internal standard concentration in the samples the reactor is assumed to be

uniform after filling it with argon. From the pressures that are logged and molar masses of methane

and argon, the concentration of argon (mass percentage) can be calculated. Due to a constant reactor

volume, pressure is directly relatable to moles for a constant temperature. The partial pressure of

argon after filling the reactor is equal to P2-P1. Due to the law of mass conservation, the mass of the

reactants and products is being conserved. The latter means that the initial methane mass is the same

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Chapter 3: Experimental 58

as the end mass of all products and methane. The internal mass concentration (mass percentage) can

be calculated as indicated in Table 3-4.

Table 3-4: Calculation of the internal standard (argon) mass percentage necessary for quantitative analysis.

Component Partial pressure Mass percentage [%]

Methane (start) or Products (end) 𝑝𝐶𝐻4,0 = 𝑃0~𝑛𝐶𝐻4,0(𝑇) 𝑛𝐶𝐻4,0𝑀𝐶𝐻4

𝑛𝐶𝐻4,0𝑀𝐶𝐻4 + 𝑛𝐴𝑟𝑀𝐴𝑟

Argon 𝑝𝐴𝑟 = 𝑃2 − 𝑃1~𝑛𝐴𝑟(𝑇) 𝒄𝒊𝒔 =𝒏𝑨𝒓𝑴𝑨𝒓

𝒏𝑪𝑯𝟒,𝟎𝑴𝑪𝑯𝟒 + 𝒏𝑨𝒓𝑴𝑨𝒓

After the argon filling the Tedlar sample bag is filled through valve (13) and is thus assumed to contain

the same uniform mixture in terms of concentrations as the reactor contents. After RGA analysis

absolute concentrations (mass percentages) are calculated with the use of Equation 3-20. Different

response factors are used for the two detector types, that is TCD and the FID.

𝑐𝑖 = 𝑅𝐹𝑖/𝑖𝑠𝐴𝑖𝐴𝑖𝑠𝑐𝑖𝑠 3-20

In the latter equation, RFi/is is the response factor for component i with respect to the internal standard

is, Ai and Ais are the detector surface area responses from component i in the analyte and internal

standard respectively, ci and cis are the respective concentrations in mass percentage of components i

in the analyte and the internal standard respectively. In total, three sample injections are conducted

and averaged over their values.

On a general note, a few C3 components were detected with the refinery gas analyzer. Their

significance is nonexistent and thus omitted. The order of magnitude of the C3 peaks were about three

orders lower than the C2 peaks which were already at the border of a significant detection.

Values that are obtained in the coming sections are based on the absolute concentrations that are

calculated with the use of Equations outlined in this section. Also, for the equations that will be used,

an abstract formula is given in function of reaction time. One should realize that for the experiments

only one reaction time has been considered (30 minutes) and the equations will thus only be applicable

for that reaction time.

3.2.5.3. Mole percentage

The mole fractions of the different components are calculated with the use of Equation 3-21. Where

the mole percentage is just the latter value multiplied by a factor 100%.

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Chapter 3: Experimental 59

𝑥𝑖(𝑡) =𝑛𝑖(𝑡 )

∑ 𝑛𝑘(𝑡)𝑙𝑘=1

3-21

In the latter equation, xi(t) is the mole fraction of component i at time t, ni(t) is the amount of

component i at time t in mol. Furthermore, the sum in the denominator runs over all components in

the mixture, in total l components are present. It is possible to calculated the amount of moles of the

components i in the reaction mixture after 30 minutes as illustrated in Equation 3-22.

𝑛𝑖(𝑡) =𝑚𝑖(𝑡)

𝑀𝑖 3-22

In the latter equation, ni is the amount of component i at time t in mol, mi is the mass of component i

at time t in g and Mi is the molar mass of component i in g/mol. The masses of components i after

reaction are calculated with the use of Equation 3-23.

𝑚𝑖(𝑡) = 𝑚𝑡𝑜𝑡𝑤𝑖(𝑡) 3-23

In Equation 3-23, mi(t) is the mass of component i in g contained in the reaction mixture at time t, mtot

indicates the total mass which is equal at the start and end of the reaction in g and wi(t) is the mass

fraction of component i at time t. The mass fractions or in other words mass percentages have been

calculated at a time of 30 minutes in Section 3.2.5.2. Furthermore, the total mass is calculated with

Equation 3-24 which relies on a mass balance as already mentioned.

𝑚𝑡𝑜𝑡 = 𝑚𝑠𝑡𝑎𝑟𝑡 = 𝑚𝑒𝑛𝑑 =𝑉𝑟𝑅𝑇(𝑝𝐶𝐻4,0𝑀𝐶𝐻4 + 𝑝𝐴𝑟𝑀𝐴𝑟) 3-24

In Equation 3-24, Vr is the volume of the reactor in m³, R is the ideal gas constant and T is the gas

temperature in K, pCH4,0 is the initial methane pressure in Pa also indicated as pressure P0 in Section

3.2.1, pAr is the pressure of argon in Pa which is equal to P2- P1 as indicated in Section 3.2.5, MCH4 and

MAr are the molar mass in g/mol of methane and argon respectively.

3.2.5.4. Conversion

The conversion of a reaction network is based on the limiting reactant A. For this work, methane is the

only reactant and thus also the limiting one. The conversion based on limiting reactant A is obtained

with the use of Equation 3-25.

𝑋𝐴(𝑡) =𝑛𝐴(𝑡 = 0) − 𝑛𝐴(𝑡)

𝑛𝐴(𝑡 = 0) 3-25

As already mentioned the conversion is based on methane (A=CH4). In the latter equation, XA(t) is the

conversion based on limiting reactant A at time t, nA(t=0) is the initial amount of limiting reactant A in

mol and nA(t) is the amount of limiting reactant in mol at time t. The initial amount of methane can be

calculated with the ideal gas law as indicated in Equation 3-26.

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Chapter 3: Experimental 60

𝑝𝐶𝐻4,0𝑉𝑟 = 𝑛𝐶𝐻4,0𝑅𝑇 <=> 𝑛𝐶𝐻4,0 =𝑃0𝑉𝑟𝑅𝑇

3-26

Here, pCH4,0 is the initial methane pressure equal to P0, Vr the reactor volume in m³, nCH4,0 the initial

methane amount in mol, R the ideal gas constant and T the gas temperature in K. Even more so, from

the conversion, the cost of the conversion can be calculated with the use of Equation 2-16.

𝜂𝐴(𝑡) =𝑃∆𝑡

𝑁𝐴(𝑛𝐴(𝑡 = 0) − 𝑛𝐴(𝑡)) 3-27

For the latter equation, ηA(t) is the conversion cost of limiting reactant A at time t in J/mol, P is either

the total or plasma power depending on the required definition of ηA in W, Δt is the timeframe of

plasma operation in seconds, NA Avogadro’s number, nA(t=0) the initial amount of reactant A in mol

and nA(t) the amount of reactant A at time t in mol. The denominator represents the amount of

converted molecules. The power indicated in Equation 3-27 is calculated with the use of Equation 3-28.

𝑃𝑡 = 𝑈𝑡 ∙ 𝑖 𝑃𝑝 = 𝑈𝑝 ∙ 𝑖 3-28

If one wants to calculate the total power based conversion cost (which is prone to the plasma

generation setup), the total power Pt is calculated in W, Ut is the total voltage of the power supply in

V and i is the current in A. On the other hand if one searches the plasma power based conversion cost

(which is not prone of the plasma setup), Pp is calculated in W, Up is the plasma voltage in V (as

calculated in Section 3.2.4.1) and i is the current in A. The conversion energy costs are reported in

eV/molecule to be literature comparable.

3.2.5.5. Yield

The yield of a formed component i can be calculated with the use of Equation 3-29.

𝑌𝑖,𝐴(𝑡) =𝑛𝑖(𝑡) − 𝑛𝑖(𝑡 = 0)

𝑛𝐴(𝑡 = 0), 𝑖 ≠ 𝐴 3-29

In the latter equation, Yi,A(t) is the yield of component i based on limiting reactant A at time t, ni(t) is

the amount of moles of component i at time t in mol, ni(t=0) is the initial amount of component i in

mol and nA(t=0) is the initial amount of limiting reactant (methane) in mol. It should be noted that yield

is not defined for the reactant itself; in Equation 3-29, methane is omitted from the components i. The

initial amount of methane and the amounts of the other components at time t are calculated as

explained in Section 3.2.5.4 and 3.2.5.3 respectively. The other initial amounts of the components are

zero.

3.2.5.6. Selectivity

The selectivity of a formed component i can be calculated with the use of Equation 3-30.

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Chapter 3: Experimental 61

𝑆𝑖,𝐴(𝑡) =𝑛𝑖(𝑡) − 𝑛𝑖(𝑡 = 0)

∑ 𝑛𝑖(𝑡)𝑙𝑖=1

, 𝑖 ≠ 𝐴 3-30

In the latter equation, Si,A(t) is the selectivity of component i based on limiting reactant A at time t, ni(t)

is the amount of component i in mol at time t and ni(t=0) is the initial amount of component i in mol.

It should be noted that selectivity is not defined for the reactant itself; in Equation 3-30, methane is

omitted from the components i. The initial amount of methane and the amounts of the other

components at time t are calculated as explained in Section 3.2.5.4 and 3.2.5.3 respectively. The other

initial amounts of the components are zero.

3.2.5.7. Energy cost

To calculate the energy costs of the produced components two values are needed. These values are

first, the mass of a component i in g and secondly the energy input in J or any other energy unit. The

energy input is calculated by multiplying the provided power by the time that this power is sustained

as shown in Equation 3-31. A distinction is made based on if the power is the total power or plasma

power, just like between the total and plasma voltage. This results in a total energy cost (dependent

on the electric configuration) and a plasma energy cost which is not dependent on the electric

configuration.

𝜂𝑖 =𝑚𝑖𝑃∆𝑡

, 𝑖 ≠ 𝐴 3-31

Here, ηi is the energy cost of component i in g/J which indicates how much energy is needed to produce

an amount of a component i in g, mi is the mass of component i in g, P is either the total power or

plasma power in W depending on the wanted reported energy cost as already explained in Section

3.2.5.4 and Δt is the time interval at which the plasma is active in s which in this case is equal to half

an hour or 1800 s. Energy costs of the produced components are reported in g/kWh to be literature

comparable.

3.2.6. Mass spectrometry – 1

After the emptying and filling procedure of the reactor as explained in Section 3.2.1, the mass

spectrometer is switched on and monitoring on the client computer is conducted. The mass

spectrometer is now in the on state for one hour which conclude one experimental run. For the first

20 minutes the plasma is maintained in the off state. The latter is done because for the first few

minutes excessive ionization takes place which leads to insignificant results. After these 20 minutes of

‘stabilization’ the pressure is noted down from manometer (14) and the power supply is turned on for

30 minutes i.e. plasma is present with a constant current of 1 mA to observe the effect of reaction on

the components. Afterwards, the voltage is noted down with multimeter (5). After 30 minutes of

reaction, the pressure is measured and logged from manometer (14) and the power supply is turned

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Chapter 3: Experimental 62

off for 10 more minutes i.e. no plasma. The latter results in the stabilization of the mass spectrometer

sampling after reaction. To conclude this one-hour experiment, the final pressure is noted down from

manometer (14). For the high pressure components in the reactor (methane) the Faraday cup detector

is used while the product species are detected on the SCEM detector.

3.2.6.1. Component rates

From the mass spectrometer raw data, rates of the components are deduced by linear fitting. For the

first 20 minutes (really only the last 10 minutes of these 20 minutes because of excessive ionization),

the rate of pumping is measured because there are no reactions taking place. When the power supply

is switched on at 20 minutes i.e. plasma is present, the rate of sampling and reaction is measured.

From the latter, the net effect of reaction can be calculated. A similar strategy as in Section 3.2.2 is

utilized as shown in Equation 3-32.

𝑑𝑝

𝑑𝑡𝑟,𝑖,𝑀𝑆=𝑑𝑝

𝑑𝑡𝑜𝑛,𝑖,𝑀𝑆+ |𝑑𝑝

𝑑𝑡𝑜𝑓𝑓,𝑖,𝑀𝑆| 3-32

In the latter equation, dp/dtr,i,MS is the net effect of the reaction on the pressure of component i

observed in the mass spectrometer in Pa/s, dp/dton,I,MS is the effect of reaction and mass spectrometer

sampling on the pressure of component i observed in the mass spectrometer in Pa/s which is obtained

from the linear fitting between 20-50 minutes and lastly dp/dtoff,i,MS is the pressure decrease by the

mass spectrometer observed in the mass spectrometer in Pa/s which is obtained from linear fitting on

the first portion between 10-20 minutes of the curve of component i. Furthermore, a scaling factor is

calculated. The scaling factor is used to convert the observed pressures in the mass spectrometer to

pressure in the reactor as shown in Equation 3-33.

𝑑𝑝

𝑑𝑡𝑟,𝑖= 𝛾

𝑑𝑝

𝑑𝑡𝑟,𝑖,𝑀𝑆 3-33

𝛾 = 𝑝𝐶𝐻4,𝑟𝑒𝑎𝑐𝑡𝑜𝑟𝑝𝐶𝐻4,𝑀𝑆

3-34

Here, α is scaling factor calculated for the three reference pressures, pCH4,reactor is the reactor pressure

of methane at 20 minutes in Pa, pCH4,MS is the mass spectrometer pressure of methane at 20 minutes

in Pa. The scaling factor is used in Equation 3-33 where dp/dtr,i is the effect of reaction on pressure in

the reactor for component i in Pa/s, γ the scaling factor defined in Equation 3-34 and dp/dtr,i,MS the

effect of reaction on the pressure in the mass spectrometer for component i in Pa/s. The pressure rates

in the reactor can subsequently be converted from Pa/s to mol/s with Equation 3-35.

𝑑𝑛

𝑑𝑡𝑟,𝑖=𝑑(𝑝𝑉𝑟𝑅𝑇)

𝑑𝑡 𝑟=𝑉𝑟𝑅𝑇

𝑑𝑝

𝑑𝑡𝑟,𝑖 3-35

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Chapter 3: Experimental 63

In the latter equations, dn/dtr,i represents the reaction rate of component i in the reactor in mol/s, Vr

the reactor volume in m³, R the ideal gas constant, T the gas temperature in K and dp/dtr is the

calculated net effect of reaction of component i on the pressure in Pa/s. The rates obtained are

quantitative indication of the slopes. They cannot be compared between components for the device is

not calibrated. However, with respect to the different pressures they are comparable.

3.2.7. X-ray photoelectron spectroscopy

After all experimental runs, the reactor is opened from the top and carbon samples are collected in

cylindrical specimen glass tubes. These samples are subsequently analyzed in the x-ray photoelectron

spectroscopy device to obtain the atomic amounts of the specimen. A pressure below 10-6 Pa is

maintained in the device. Survey scans (C1s, O1s and Si2p) are recorded with a pass energy of 117.4

eV and 23.5 eV respectively. The result is the atomic composition (at%) of the sample surface.

3.2.8. Scanning electron microscope

After all experimental runs, the reactor is opened from the top and carbon samples are collected in

cylindrical specimen glass tubes. These samples are subsequently analyzed under the SEM to check

the morphology of the unknown deposition. Three different resolutions are used, first a low resolution

to capture the bigger picture and afterwards a medium and high resolution to provide sufficient detail

of the surface morphology.

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Chapter 3: Experimental 64

3.3. CONCLUSION

Throughout this chapter, the discussions handle the experimental setup and methods. Special focus is

devoted to the details in the methods so that an external person can repeat the experiment at hand

with ease. The plasma used during experiments is of glow discharge nature. Generally, it is important

that first the reactor is pumped to a very low pressure to prevent any contamination for the next

experimental run. The latter is of course a common routine before each experiment. For the pressure

versus time experiment, the pressure is noted down on a periodical basis of 10 minutes. The latter is

done first for the power supply off and afterwards on. The current is fixed at 5 mA when plasma is

present. From the pressure versus time characteristics, it is possible to obtain the global rate and with

some assumptions the initial hydrogen gas production rate. The initial hydrogen gas production rate is

used to validate the kinetic model. For optical emission spectrometry, the plasma was switched on and

with an optical emission spectroscope the active species in the reactor are detected. The current is

fixed at 4.5 mA when the power supply is switched on. Furthermore, by fitting of the experimentally

obtained spectra in a spectral simulation tool such as LIFBASE, the gas and vibrational temperature are

obtained. For the current versus voltage experiment, the current is noted down while varying the

voltage from the power supply. The current is limited to 4.5 mA during gas discharge. The latter

obtained data points results in the deduction of the reduced electric field which is used in conjunction

with the gas temperature in a Boltzmann equation solver (BOLSIG+) to result in the electron

temperature and mobility. These values are subsequently used to obtain the electron density of the

gas discharge. For refinery gas analysis experiments, the concept of a Tedlar bag for off-site analysis is

deployed. By sampling the reactor after 30 minutes of reaction with a fixed plasma current of 1 mA

and subsequently integrating the peak areas of the components from the analyzer, absolute

concentrations are obtained. From these concentrations; mole fractions, conversion, conversion cost,

yield, selectivity and energy efficiency are deduced. Pressure measurements at specific moments

during the experiment are necessary for data processing. For mass spectrometry, specific

measurements of pressure are conducted. Also, the device itself which samples the reactor

continuously results in a detector response versus time characteristic for each component. The current

is limited to 1 mA during plasma discharge. From these graphs, component rates are established to

qualitatively describe the effect of pressure on the component rates. The SEM and XPS experiments

are easiest to implement. After carefully obtaining the samples from the reactor, they are analyzed in

both devices. This results in the atomic composition and surface morphology of the deposition in the

reactor.

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Chapter 3: Experimental 65

3.4. REFERENCES

1. Edwards, T-STATION 75 TURBOMOLECULAR PUMPING STATION Product Datasheet. 2. Incorporated, G. H. V., ER Series 300 Watt Regulated High Voltage DC Power Supplies Product Datasheet. 3. Sigma-Aldrich, 1L Tedlar PLV Gas Sampling Bag w/Thermogreen LB-2 Septa Product datasheet. 4. Edwards, APG100 Active pirani vacuum gauge Product Datasheet. 5. Thyracont, VD81 Compact Vacuum Meter Product Datasheet. 6. Bronkhorst, Datasheet F-201CV Mass Flow Controllers for Gases. 4. 7. Bronkhorst, EL-FLOW Base series Mass Flow Controllers. 2015, 36. 8. Liquide, A., Methane data sheet. In Air Liquide's Gas Encyclopedia, pp 273-304. 9. Optics, O., S2000 Spectrometer Data Sheet. 10. Optics, O., Operating Manual and User's Guide S2000 Miniature Fiber Optic Spectrometers and Accessories. 11. Solutions, G. A., Fast Refinery Gas Analyser Datasheet. 12. Analytical, H., Hiden HPR-30 Series Process Gas Anayzers. 6. 13. ULVAC-PHI, PHI 5000 VersaProbe II Brochure. 14. JEOL, JSM-6010PLUS series scanning electron microscope datasheet. 15. J. Luque, D. R. C., LIFBASE: Database and Spectral Simulation Program (version1.5). SRI International 1999, 20. 16. Hagelaar, G. J. M.; Pitchford, L. C., Solving the Boltzmann equation to obtain electron transport coefficients and rate coefficients for fluid models. Plasma Sources Science and Technology 2005, 14, (4), 722.

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Chapter 4: Results and discussion 66

Chapter 4: RESULTS AND DISCUSSION

In this chapter, the experimental results are presented and discussed. The quantities that can be

calculated from these results are also given in their respective subsections. All of the discussed data

and quantities are obtained by application of the methods outlined in Section 3.2. A tree like overview

of this chapter is depicted in Figure 4-1.

Figure 4-1: Outline of the chapter concerning the results and discussion presented in a tree like schematic. Red indicates the

experiment and blue represents the abstracted quantities from the latter experiment.

First it is observed if there is actually methane conversion going on in this brand new setup with a

simple pressure versus time experiment. From here it has become evident that there is some kind of

pressure dependence on reaction taking place. It is interesting to see how this pressure dependence

is translated into chemistry and therefore optical emission spectroscopy is conducted. From the latter

is has been observed that there is some sort of radical distribution that changes with pressure. In order

to characterize parameters that can alter this distribution a current versus voltage experiment is

conducted. From here on out, a refinery gas analyzer is used for product identification and

quantification. Following this, a more qualitative discussion in how these products are established is

researched with mass spectroscopy. At the end some deposition was found in the reactor for which x-

ray photoelectron spectroscopy is used to quantify and a scanning electron microscope is used to

observe the surface morphology.

Experimental

Pressure versus time

Mass spectrometer sampling rate

Effect of reaction

Optical emission spectroscopy

Active species

Gas temperature (Tg)

Vibrational temperature

(Tvib)

Current versus voltage

Plasma voltage drop (Up)

Reduced electric field (Ered)

BOLSIG+ (µe,Te)

Electron density (ne)

Gas analysis

Components

Mole fractions (xi)

Conversion (X)

Selecitivty (Si)

Yield (Yi)

Mass spectrometry

Components in time

X-ray photoelectron spectroscopy

Deposition composition

Scanning electron

microscope

Deposition morphology

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Chapter 4: Results and discussion 67

4.1. PRESSURE VERSUS TIME – 4

In this section, the pressure versus time characteristics are discussed. These have been obtained for

both the plasma on and off which results in a differentiation between reactions occurring or not. The

difference between these two is clearly brought forward and elaborated on. From the latter, initial

hydrogen production rates are also elaborated.

4.1.1. Data

Due to the nature of the setup, the mass spectrometer samples continuously which results in a reactor

pressure drop in function of time. Data from the experiments at three different pressures i.e. 55 kPa,

75 kPa and 95 kPa are discussed and visualized for each reference pressure. To start, the raw data is

plotted in Figure 4-2 for the first reference pressure of 55 kPa.

Figure 4-2: Pressure in function of time for plasma off and on for a reference pressure of 55 kPa. The total power equals

22.5 W.

At first, when plasma is not present a linear decreasing trend is observed due to the mass spectrometer

sampling. The pressure decreased by 0.6 kPa over a timeframe of 60 minutes. This is in big contrast

when reactions are taking place. A linear trend is not observed at all here. Furthermore, the pressure

increased by 0.47 kPa over a reaction time of 60 minutes. The latter indicates the significant presence

of dissociation reactions. This is also to be expected, as plasma results in methane dissociation into

neutral fragments such as CH3, CH2, CH and H. Furthermore, the input power equals 22.5 W.

54.0

54.2

54.4

54.6

54.8

55.0

55.2

55.4

55.6

55.8

0 10 20 30 40 50 60

Pre

ssu

re, p

[kP

a]

Time [min]

Off

On

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Chapter 4: Results and discussion 68

Figure 4-3: Pressure in function of time for plasma off and on for a reference pressure of 75 kPa. The total power equals

23.1 W.

The data for the second reference pressure is plotted in Figure 4-3. Here, a pressure decrease of 1.1

kPa is observed when no plasma is present. A small deviation from a true linear trend at around 30

minutes is observed. The pressure drop characteristic for the plasma off is thus to be said, quasilinear.

This is probably caused by the sensitivity of the manometer. Even more so, the pressure drop is

significantly higher than at the lower reference pressure of 55 kPa. The latter might indicate that the

mass spectrometer sampling rate is augmented for higher pressures. Furthermore, the pressure drop

in the reactor due to the sampling is significantly higher than when the plasma is active i.e. reactions

occurring which then equals 0.75 kPa. The input power is equal to 23.1 W which has increased in

comparison to the lower reference pressure of 55 kPa. This could be explained due to the fact that for

a fixed current at a higher pressure more molecules in the discharge gap are present.

Figure 4-4: Pressure in function of time for plasma off and on for a reference pressure of 95 kPa. The total power equals

24.9 W.

74.0

74.2

74.4

74.6

74.8

75.0

75.2

75.4

0 10 20 30 40 50 60

Pre

ssu

re, p

[kP

a]

Time [min]

Off

On

93.0

93.5

94.0

94.5

95.0

95.5

96.0

0 10 20 30 40 50 60

Pre

ssu

re, p

[kP

a]

Time [min]

Off

On

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Chapter 4: Results and discussion 69

The data for the last and highest reference pressure of 95 kPa is plotted in Figure 4-4. Overall a pressure

drop of 1.5 kPa is observed when the plasma is left in the off state. A quasilinear trend is identified for

the pressure versus time characteristic with a small deviation at 30 minutes of reaction. The latter is

possibly caused by the sensitivity of the manometer. The pressure drop has again increased in

comparison to the other reference pressures of 75 kPa and 55 kPa respectively. When plasma is

present and reactions are occurring, the pressure drop decreased to 0.44 kPa which again insists on

the presence of dissociation reactions. At the start, the pressure rises significantly indicating the

importance of dissociation reactions at the start of the batch. The power input for the last reference

pressure equals 24.9 W. The latter has again observed an increase in comparison to the first and second

reference pressure due to an increased molecule count in the discharge gap.

In general, the pressure drop or thus sampling rate is dependent on the pressure. The higher pressure

pushes in a manner of speaking more molecules in the mass spectrometer which results in a larger

pressure drop in the reactor over time. Furthermore, the effect of reaction is more spoken out at the

lowest reference pressure of 55 kPa possibly due to an increased production of CH radicals which

results in the release of three H atoms. At the higher reference pressure it is expected that CH3 species

are primarily formed.

4.1.2. Global rate

From the obtained data points, it is possible to calculate the derivative of the pressure in between two

time stamps. This value is then corrected in order to obtain the net effect of reaction on pressure as

explained in Section 3.2.2.1. This net effect can be recalculated to global reaction rates and are

summarized in Table 4-1.

Table 4-1: Global reaction rates for three reference pressures. The powers equals 22.5 W, 23.1 W and 24.9 W for the respective

reference pressures of 55 kPa, 75 kPa and 95 kPa.

Reference pressure [kPa] 55 75 95

Time [min] Global reaction rate, dn/dtr [mol/s]

0 5.49E-6 2.26E-6 9.68E-6

10 4.36E-6 3.07E-6 5.49E-6

20 2.74E-6 -1.94E-6 -1.78E-6

30 2.26E-6 1.45E-6 4.03E-6

40 1.29E-6 1.61E-7 -1.61E-7

50 1.13E-6 6.45E-7 -1.61E-7

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Chapter 4: Results and discussion 70

In Table 4-1, it is evident that the net effect of reaction on the reactor pressure is highest in magnitude

at the start of the batch. This is logical because in a batch reactor initial reactions are the most

important. These initial reactions are primarily dissociation reactions of methane to neutral radicals

and thus bring forth an increase of pressure. They are shown in Equation 4-1 to 4-3.

𝐶𝐻4 + 𝑒− → 𝐶𝐻3

. + 𝐻. + 𝑒− 4-1

𝐶𝐻4 + 𝑒− → 𝐶𝐻2

. + 2𝐻. + 𝑒− 4-2

𝐶𝐻4 + 𝑒− → 𝐶𝐻. + 3𝐻. + 𝑒− 4-3

One can assume that for the first time interval (10 minutes) primarily dissociation of methane is taking

place which results in an estimate of the hydrogen gas production rate of all initial dissociation

reactions combined. The latter values are highlighted in bolt in Table 4-1 and are used to validate the

kinetic model in Section 5.3.2.

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Chapter 4: Results and discussion 71

4.2. OPTICAL EMISSION SPECTROSCOPY - 4

For each reference pressure, the spectrum is discussed which contains peaks of the active species in

the reactor. After spectra acquisition, they are subsequently used in LIFBASE for fitting which results

in the gas and vibrational temperature of the gas. The plasma current for this experiment is fixed at

4.5 mA.

4.2.1. Data

In this section the obtained spectra are discussed starting with the lowest reference pressure. In

general, for every spectrum, the wavelength is limited between 200 nm and 900 nm due to the

limitations of the spectroscope. The spectrum of the reactor contents at 55 kPa is shown in Figure 4-5.

Figure 4-5: Optical emission spectrum of the active species in the reactor for a reference pressure of 55 kPa. The total power

equals 16.6 W.

The peak at wavelength 315 nm represent the CH peak of electron band B-X. At 390 nm electron band

C-X is visible of the same methylidyne component. Furthermore, at 430 nm the highest peak is

observed which is the A-X electron band of the CH spectrum. Continuing over the wavelength of the

spectrum, between 450-550 nm, a small but wide increase is visible, this is the Swan band which

contains emission of C2 species. Even more so, between 600 nm and 850 mm the high pressure band

is present which consists of many different C2 component spectra bands that are impossible to

distinguish due to their tight packing and overlap. A lower initial methane pressure results in formed

species to have a higher probability of colliding with electrons and other radicals. The latter results in

a relatively more significant CH peak in comparison to the C2 emission bands. Even more so, the

electron temperature is lower at this pressure because the electrons lose less energy due to ion

collisions. Methyl species are always produced as this is the initial reaction of the mechanism, however

0

50

100

150

200

250

300

350

400

450

200 300 400 500 600 700 800 900

Inte

nsi

ty, I

[co

un

ts]

Wavelength, λ [nm]

Swan band

CH (A-X)

CH (C-X)

CH (B-X)

High pressure band

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Chapter 4: Results and discussion 72

CH3 is more likely to further react to CH2 and CH in comparison to other reference pressure. The higher

electron temperature also results in high energetic electrons for the production of these lower

hydrogen containing radicals. Input power for this pressure equals 16.6 W.1

Figure 4-6: Optical emission spectrum of the active species in the reactor for a reference pressure of 75 kPa. The total power

equals 18.6 W.

The spectrum of the reactor contents at 75 kPa is shown in Figure 4-6. The peak at wavelength 315 nm

represent the CH peak of electron band B-X. At 390 nm another peak is observed, now for another

electron band transition of the same methylidyne component i.e. C-X. Furthermore, on 430 nm the

biggest peak is visible which is the A-X electron band transitions of the CH spectrum. Continuing over

the wavelength spectrum, between 450-550 nm a wide increase is visible, this is the Swan band which

is established by emission of C2 species. Even more so, between 600 nm and 850 mm the high pressure

band is now clearly visible which has drastically increased in relative importance with respect to the

CH peaks. The Swan band also observed a relative increase. The high pressure band consist of many

different C2 component emission bands that are impossible to distinguish due to their overlap and tight

packing. At a higher pressure, formed radicals are more likely to collide with methane which results in

the formation of C2 species. Even more so, CH intensity has decreased in relative importance indicating

that CH3 and possibly CH2 reacts before being able to form CH species as mentioned earlier. Input

power for this pressure equals 18.6 W.1

0

50

100

150

200

250

300

350

400

200 300 400 500 600 700 800 900

Inte

nis

ity,

I [c

ou

nts

]

Wavelength, λ [nm]

CH (B-X)CH (C-X)

CH (A-X)

Swan band

High pressure band

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Chapter 4: Results and discussion 73

Figure 4-7: Optical emission spectrum of the active species in the reactor for a reference pressure of 95 kPa. The total power

equals 20 W.

The spectrum of the reactor contents at 95 kPa is shown in Figure 4-7. The peak at wavelength 315 nm

represent the primary CH peak of electron band transition B-X. AT 390 nm another CH peak is observed

but now for another electron band transition i.e. C-X. Continuing over the wavelength spectrum, at

430 nm the biggest peak is observed which is the A-X electron band transition of methylidyne.

Furthermore, between 450-550 nm, a small but wide increase is visible, this is the Swan band which

represents emission of C2 species. Even more so, between 600 nm and 850 nm the high pressure band

increases above the relative importance of the CH peaks which is in contrast to the relative importance

at other pressures. The high pressure band consists of many different C2 component bands that are

impossible to distinguish due to their overlap and tight spacing. As already indicated, the Swan and the

high pressure band have again increased in importance in comparison to the CH peaks. This

phenomenon can be assigned to the probability of collisions at this higher pressure. CH species will be

present in a lower amount due to the high probability of collision between CH3 and CH2 with methane

that results in C2 active species. Even more so, at this pressure the electron temperature is the lowest

which also helps in the lower production of CH and CH2 radicals. The input power for this pressure

equals 20.0 W.1

The difference in absolute intensity between the spectra at different pressures can be caused by a

changing discharge volume which results in an overall decrease or increase in intensity. Even a small

different probe position could result in the latter effect. Furthermore, the detection of methyl species

is not possible with optical emission spectroscopy because it falls in the infrared spectrum. A laser

absorption technique is required to detect CH3 species in an active discharge.1

0

50

100

150

200

250

200 300 400 500 600 700 800 900

Inte

nsi

ty, I

[co

un

ts]

Wavelength, λ [nm]

High pressure band

CH (A-X)

CH (B-X) CH (C-X)

Swan band

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Chapter 4: Results and discussion 74

4.2.2. Fitting of the CH (A-X) peak

In this section, the experimentally obtained spectra are fitted to obtain the gas and vibrational

temperature. Starting with the lowest reference pressure of 55 kPa, the simulated and adjusted

experimental CH (A-X) peak used for fitting are shown in Figure 4-8.

Figure 4-8: LIFBASE fit of the adjusted experimental spectrum against the simulated spectrum for a reference pressure of

55 kPa. The fit is executed on the CH (A-X) peak.

The adjusted experimental spectrum is obtained by isolating the CH (A-X) peak between 410 nm and

450 nm from the complete spectrum discussed in Section 4.2.1. Furthermore, the spectrum is

multiplied by 1.4 and a baseline correction of 27% is used. No wavelength correction is needed. As a

last step the spectrum is smoothed which results in the experimental peak shown in Figure 4-8. The

simulated spectrum is calculated in LIFBASE as explained in Section 3.2.3.1. The fit results in a gas

temperature of 1500 K and a vibrational temperature of 6000 K. The correlation coefficient of the fit

equals 0.943

Figure 4-9: LIFBASE fit of the adjusted experimental spectrum against the simulated spectrum for a reference pressure of

75 kPa. The fit is executed on the CH (A-X) peak.

0

20

40

60

80

100

120

410 420 430 440 450

Inte

nsi

ty, I

[o

un

ts]

Wavelength, λ [nm]

Sim

Exp

0

20

40

60

80

100

120

410 420 430 440 450

Inte

nsi

ty, I

[co

un

ts]

Wavelength, λ [nm]

Sim

Exp

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Chapter 4: Results and discussion 75

The simulated and experimental CH (A-X) peak for a reference pressure of 75 kPa are shown in Figure

4-9. The adjusted experimental spectrum displayed in the latter figure is obtained by isolating the CH

(A-X) peak between 410 nm and 450 nm from the complete spectrum discussed in Section 4.2.1.

Furthermore, the peak is multiplied with a factor of 1.25 and a baseline correction of 20% is used. No

wavelength correction is needed. As a last step the spectrum is smoothed which results in the

experimental peak shown in Figure 4-10. The fit results in a gas temperature of 1750 K and a vibrational

temperature of 6000 K. The correlation coefficient of the fit equals 0.978.

Figure 4-10: LIFBASE fit of the adjusted experimental spectrum against the simulated spectrum for a reference pressure of

95 kPa. The fit is executed on the CH (A-X) peak.

The simulated and adjusted experimental CH (A-X) peak for a reference pressure of 95 kPa are shown

in Figure 4-10. The adjusted experimental spectrum is obtained by isolating the CH (A-X) peak between

410 nm and 450 nm from the complete spectrum discussed in Section 4.2.1. Furthermore, the peak

has been multiplied with a factor of 1.4 and a baseline correction of 28% is used. No wavelength

correction is needed. As a last step the spectrum is smoothed which results in the experimental peak

shown in Figure 4-10. The fit results in a gas temperature of 2000 K and a vibrational temperature of

6000 K. The correlation coefficient of the fit equals 0.947.

In general, it should be noted that the obtained gas temperatures are high. Which is in contradiction

with the whole story about non-thermal plasma and their low gas temperature. This is a limitation of

the optical emission spectroscopy method to measure the gas temperature with. The center of the

plasma discharge is highly likely to contain a small portion of thermal plasma. The region around this

portion of plasma is completely non-thermal from nature with a gas temperature close to room

temperature. However, thermal plasma emits much more light than a non-thermal plasma which

results in the relatively high observed temperatures.

0

20

40

60

80

100

120

410 420 430 440 450

Inte

nsi

ty, I

[co

un

ts]

Wavelengthn, λ [nm]

Sim

Exp

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Chapter 4: Results and discussion 76

4.3. CURRENT VERSUS VOLTAGE – 4

First the raw data is discussed which is directly obtained from the setup. Form the latter, all the

different calculated quantities follow. A lower boundary in the current is present because below a

minimum voltage it is not possible to generate plasma between the discharge pins and plate. The latter

results in a lower boundary of the current. A maximum value is observed by a user controlled limitation

on the current of 4.5 mA.

4.3.1. Data

Experiments have been conducted for each reference pressure as explained in Section 3.2.4. The data

points of the measurements can be found in Table E-1 in Appendix E. This data is visualized in Figure

4-11 for three reference pressures.

Figure 4-11: Current in function of total voltage for three reference pressures.

As seen in Figure 4-11, the effect of pressure on the current in the circuit is only distinguishable at

higher values of the total voltage. For the same current, a higher total voltage is observed for a higher

pressure. The latter can be ascribed by the fact that more molecules are present in the discharge gap

at these higher pressures. On the other hand, when looking at a constant total voltage, a higher current

is realized for a lower pressure. This is caused by a further development in the plasma which can carry

a higher current due to a higher ionization. Furthermore, at the start of the current versus voltage

characteristic, there isn’t a lot of difference between the pressures. Possibly by a very low development

of the plasma at all three reference pressures. Also, it should be pointed out that the current

characteristic from Figure 2-5 in Section 2.2.4.1 has a few similarities close to the transition of glow to

arc discharge.

0

1

2

3

4

5

0 1 2 3 4 5 6 7

Cu

rren

t, i

[mA

]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 77

4.3.2. Plasma voltage

From the experimental data outlined in the previous section it is easy to calculate the plasma voltage

drop which is a function of the total voltage and current in the circuit as explained in Section 3.2.4.1.

The calculated data points of the plasma voltage drop are given in Table E-2 in Appendix E. The plasma

voltage drop in function of the total voltage data is plotted in Figure 4-12.

Figure 4-12: Plasma voltage in function of total voltage for three reference pressures.

From Figure 4-12, it is clear that for constant total voltage a higher plasma voltage is realized for a

higher pressure. The latter can be ascribed that at a higher pressure, the plasma is not developed as

much as at a lower pressure and thus cannot carry a current. The lower current capacity at the higher

pressure results in a lower voltage over the resistor thus realizing a higher plasma voltage.

4.3.3. Reduced electric field

From the previously calculated plasma voltage it is finally possible to transition to the reduced electric

field as explained in Section 3.2.4.2. The calculated data points of the reduced electric field are given

in Table E-3 in Appendix E. These values are shown as a function of total voltage in Figure 4-13.

0

1

2

3

4

5

0 1 2 3 4 5 6 7

Pla

sma

volt

age,

Up

[kV

]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 78

Figure 4-13: Reduced electric field in function of total voltage for three reference pressures.

In Figure 4-13, the reduced electric field is shown in function of the total voltage. When considering

the previous results i.e. the plasma voltage which is higher for higher pressures at a constant total

voltage one expects the reduced electric field to undergo the same trend. However, from the

definition, the gas particle density is also a function of pressure and one can clearly tell that this takes

the upper hand in the reduced electric field calculations. The reduced electric field is lower for a higher

pressure. As previously stated, the electron temperature generally increases with an increasing value

of the reduced electric field so this value is important. The reduced electric field also has a significant

influence on the radical distribution as explained in Section 2.3.

4.3.4. BOLSIG+

From the calculated reduced electric field and the fitted gas temperature in LIFEBASE, it is possible to

obtain the electron temperature and mobility from BOLSIG+ which solves the Boltzmann equation

iteratively as explained in Section 3.2.4.3 and Appendix C. First the obtained electron mobility is

discussed. The raw data points of the electron mobility obtained from BOLSIG+ are given in Table E-4

contained in Appendix E. To start, the electron mobility versus the total voltage is plotted in Figure

4-14.

0

5

10

15

20

25

0 1 2 3 4 5 6 7

Red

uce

d e

lect

ric

fiel

d, E

red

[Td

]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 79

Figure 4-14: Electron mobility in function of total voltage for three reference pressures.

As one can see in Figure 4-14, for a higher pressure a higher electron mobility is obtained for a constant

value of the total voltage. At around 3.5 kV, this behavior changes at a total voltage of 3.75 kV were

now the lower pressure results in the highest electron mobility. Now the electron temperature is

discussed. The output data points for the electron temperature from BOLSIG+ are given in Table E-5

contained in Appendix E. Figure 4-15 shows the trend between the electron temperature and total

voltage.

Figure 4-15: Electron temperature in function of total voltage for three reference pressures.

From Figure 4-15, it is clear that the electron temperature, or the average energy of the electrons in

the plasma is higher for a lower pressure. As already brought forward a few times, the electron

temperature is a causal function of the reduced electric field. This can be understood that, primarily,

a higher plasma voltage results in more energy input to the electron. And secondly, a lower gas particle

density results in less collisions of the electrons with gas molecules. The lower amount of collisions on

its turn, results in less energy loss to these gas molecules form the electrons. The reactor pressure is

thus also important to control the reduced electric field value.

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

0 1 2 3 4 5 6 7

Elec

tro

n m

ob

ility

, μe

[m²/

V/s

]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0 1 2 3 4 5 6 7

Elec

tro

n t

emp

erat

ure

, Te

[eV

]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 80

4.3.5. Electron density

Now every value is known to calculate the electron density which is an input of the kinetic model

discussed in Chapter 5. The electron density is obtained as explained in Section 3.2.4.4. The calculated

data points of the electron density are given in Table E-6 in Appendix E furthermore, the electron

density is plotted as a function of the total voltage in Figure 4-16.

Figure 4-16: Electron density in function of total voltage for three reference pressures.

Visible in Figure 4-16 is the hefty increase in electron density for a relatively small increase in total

voltage. The latter indicates that for a higher total voltage over the setup, the total ionization and thus

the presence of electrons have been increased. Furthermore, this effect is augmented for a lower

pressure. The electron density is dependent on too many values for a good interpretation.

The electron density together with the electron temperature are important parameters to control the

chemical reactivity of a plasma. A higher electron density i.e. more electrons per unit volume, of course

results in more electron impact reactions and thus radical and ion production rates. On the other hand,

a higher electron temperature results in a higher average kinetic energy of the electrons. This energy

is beneficial for highly activated reactions such as the formation of CH and C species. Electron impact

reaction rate laws observe an exponential dependence in the electron temperature while only linear

in the electron density.

1.0E+12

5.1E+13

1.0E+14

1.5E+14

2.0E+14

2.5E+14

3.0E+14

0 1 2 3 4 5 6 7

Elec

tro

n d

ensi

ty, n

e[1

/m³]

Total voltage, Ut [kV]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 81

4.4. REFINERY GAS ANALYSIS – 1

In this sub section of the experiments, the gas analysis results are interpreted and discussed. One is

directly pointed to the fact that the plasma discharge in the reactor is in the order of cm³ while the

reactor itself is in the order of l. The latter coupled with a low power input between 1-5 W results in

low absolute values. However, when one takes a closer look at the energy efficiencies needed for

conversion and product production another story develops.

4.4.1. Data

The raw data from the RGA are the chromatograms and subsequently the integrated peak surface

areas of the detected components. This data is however not useful as such and is thus also not

discussed. It is only after the processing of the raw data that useful information is obtained. The

pressure measurements during the method as explained in Section 3.2.5 are given in Table F-1 and the

raw data of the peak integrations from the chromatograms is given in Table F-2 in Appendix F.

4.4.2. Calibration

For the calibration, again the raw data is not discussed and is summarized in Table F-3 found in

Appendix F. However, after processing of the raw data, response factors are obtained per component

for each detector. The response factors of the TCD and the FID are given in Table 4-2 and Table 4-3

respectively. Argon is used as an internal standard for the TCD detector while methane is used for the

FID detector.

Table 4-2: C2- response factors for the TCD detector in the refinery gas analyzer.

Detector TCD TCD TCD TCD TCD TCD TCD TCD TCD

Component H2 CO2 C2H4 C2H6 C2H2 N2 CH4 CO Ar

Response factor 0.01 0.33 0.58 0.58 0.17 0.65 2.51 0.79 1

Table 4-3: C2- response factors for the FID detector in the refinery gas analyzer.

Detector FID FID FID FID

Component CH4 C2H6 C2H4 C2H2

Response factor 1 3.49 0.46 0.83

4.4.3. Absolute concentration

From the raw data and the response factors obtained in the previous section, the absolute

concentrations of the experimental injections can be determined. The mass percentages are

summarized in Table 4-4. Furthermore, the power input for each reference pressure remains constant

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Chapter 4: Results and discussion 82

throughout the coming sections for the following quantities are deduced per reference pressure with

one specific power input.

Table 4-4: Calculated mass percentages of the sample injections after 30 minutes of reaction for three reference pressures.

Methane is calculated from reduction. The power at each pressure is also given.

Reference pressure [kPa]

Total power [W]

55

3.51

75

3.87

95

4.38

Component Mass percentage [%]

Ar 71.462 54.104 29.788

H2 0.002 0.003 0.007

CH4 28.493 45.809 69.765

C2H2 0.005 0.011 0.027

C2H4 0.002 0.003 0.139

C2H6 0.036 0.069 0.273

As one can see Table 4-4, the formed components are present in a low concentration. First of all, as

already elaborated, the plasma volume is very small in comparison to the reactor volume. Secondly,

the power input of the plasma is also low which prohibits high conversion and thus presence of product

components. And thirdly, the sample is taken from the outlet at the top which is not close to the plasma

volume where possibly the most components are formed. Also, the internal standard is more present

at lower pressure due to the need of more argon to push the sample out of the reactor, the reverse is

also true. These factors could result in faulty or insignificant data. However, the fact that the

concentrations are in the same order of magnitude indicate that they are still significant for a

qualitative discussion. The obtained concentration values can be recalculated with the internal

standard omitted from the mixture and are shown in Table 4-5. In the coming sections, calculations

are based on the recalculated concentrations without internal standard.

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Chapter 4: Results and discussion 83

Table 4-5: Recalculated mass percentages with the internal standard (argon) omitted after 30 minutes of reaction for three

reference pressures. The total power for each pressure is also given.

Reference pressure [kPa]

Total power [W]

55

3.51

75

3.87

95

4.38

Component Mass percentage [%]

H2 0.007 0.006 0.010

CH4 99.843 99.812 99.364

C2H2 0.017 0.025 0.039

C2H4 0.006 0.007 0.198

C2H6 0.127 0.151 0.389

A higher concentration is obtained for a higher reference pressure. This is strange for it was found in

the previous experimental sections that a higher chemical reactivity at a lower pressure is realized. The

faulty quantitative data is possibly coming from the uniformity assumption of the reactor with respect

to the internal standard concentration calculation. At a higher pressure, less internal standard is

sampled in the Tedlar bag, the reverse is also true. This results in an over and underestimation of the

components at a higher and lower pressure respectively, for the integrated peak area of the internal

standard is lower but the concentration remains the same; cfr. Equation 3-20.

4.4.4. Mole percentages

The mole percentages in the mixture after 30 minutes of reaction are calculated as indicated in Section

3.2.5.3 and are shown in Table 4-6. The importance of hydrogen is more spoken out as one would

expect. Due to dissociation reactions, hydrogen is formed in every reaction. In theory this should result

in a hydrogen mole fraction equal to the sum of the products or even larger. Of course the latter

deviation might be caused by the relatively harsh assumption of a uniform reactor.

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Chapter 4: Results and discussion 84

Table 4-6: Calculated mole percentages with the internal standard omitted after 30 minutes of reaction for three reference

pressures. The total power for each pressure is also given.

Reference pressure [kPa]

Total power [W]

55

3.51

75

3.87

95

4.38

Component Mole percentage [%]

H2 0.056 0.047 0.078

CH4 99.862 99.853 99.576

C2H2 0.010 0.015 0.024

C2H4 0.003 0.004 0.114

C2H6 0.068 0.080 0.208

4.4.5. Conversion

From the calculated mole fractions, the absolute amount of the products are obtainable and thus the

conversion can be calculated at the three reference pressures. The conversion is visualized in Figure

4-17.

Figure 4-17: Methane based conversion after 30 minutes of reaction for three reference pressures. The total power equals

3.51 W, 3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively.

The absolute conversion is as already explained low in comparison to other literature and industrial

results. The latter is also to be expected, because of the large difference in volume of respectively the

plasma and reactor. A more representative number is the energy cost required to convert an amount

of methane. This energy cost can be based on the total power or the plasma power as explained in

Section 3.2.5.4. The conversion energy cost of methane based on the total power is shown in Figure

4-18.

0.0%

0.1%

0.2%

0.3%

0.4%

0.5%

0.6%

0.7%

Co

nve

rsio

n, X

[%

]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 85

Figure 4-18: Methane conversion costs based on the total power after 30 minutes of reaction for three reference pressures.

The total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively.

The energy cost was the highest at the lowest pressure which is to be understood because less

conversion occurs at that pressure as observed in Figure 4-17. The amount of methane converted is

the most significant influence on the conversion cost in comparison to the power input which is only

slightly pressure dependent. Furthermore, these results can be compared to literature results. First,

they are recalculated to be based on the plasma power which is independent of the electrical setup.

The plasma power based conversion costs are shown in Figure 4-19.

Figure 4-19: Methane conversion costs based on the plasma power after 30 minutes of reaction for three reference pressures.

The total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively.

As one can see in Table 4-7, the results in this thesis are especially interesting with respect to

conversion cost of methane. When this setup is scaled up to a larger plasma volume, methane

conversion will be higher in absolute value coupled with the extraordinary conversion cost resulting in

a very efficient way of methane conversion.

0

10

20

30

40

50

60

70

80

90

Co

nve

rsio

n c

ost

, ηA

[eV

/mo

lecu

le]

55 kPa

75 kPa

95 kPa

0

5

10

15

20

25

30

35

40

45

Co

nve

rsio

n c

ost

, ηA

[eV

/mo

lecu

le]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 86

Table 4-7: Comparison between different reported conversion costs (lower is better).

This work DC streamer2 DC spark2 DC DBD2 AC DBD2

Conversion cost [eV/molecule] 7-40 11-19 21-25 57 116-175

4.4.6. Yield

The yields in the mixture after 30 minutes of reaction are calculated as indicated in Section 3.2.5.5 and

are visualized in Figure 4-20. From the latter figure, it is observed that the yield of hydrogen is highest

for the highest pressure just like ethane. Furthermore, one can say that ethylene and acetylene yield

are significantly lower. The fact that acetylene has a low yield is a positive given. Acetylene production

with the use of plasma is already industrialized but never witnessed a breakthrough.

Figure 4-20: Product yields after 30 minutes of reaction for three reference pressures. The total power equals 3.51 W, 3.87 W

and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively.

4.4.7. Selectivity

The selectivities in the mixture after 30 minutes of reaction are calculated as indicated in Section

3.2.5.6. They are depicted in Figure 4-21. First of all, the selectivity towards hydrogen and ethane are

the most promising components for the reforming of methane in a plasma reactor. Definitely the

hydrogen production could be an interesting case to further investigate as modern day hydrogen

production from methane is conducted at high temperatures.

0.00%

0.05%

0.10%

0.15%

0.20%

0.25%

H2 C2H2 C2H4 C2H6

Yiel

d, Y

i[%

]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 87

Figure 4-21: Product selectivities after 30 minutes of reaction for three reference pressures. The total power equals 3.51 W,

3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively.

4.4.8. Energy cost

The energy costs in the mixture based on the total power after 30 minutes of reaction are calculated

as indicated in Section 3.2.5.7. Moreover, they are visualized in Figure 4-22. The energy costs indicate

the energy required to produce an amount of mass of that component. One can clearly see that the

energy costs of ethane are most promising for non-thermal plasma methane reforming. Energy costs

of hydrogen gas are quiet large due to the low mass of the molecule. Mole wise, hydrogen was in the

same order of magnitude for ethane.

Figure 4-22: Product energy costs based on the total power after 30 minutes of reaction for three reference pressures. The

total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively.

The energy costs in the mixture based on the plasma power after 30 minutes of reaction are calculated

as indicated in Section 3.2.5.7. Furthermore, they are visualized in Figure 4-23. From the latter, the

same trend is observed; ethane energy costs are the best while the energy cost of hydrogen is

0%

10%

20%

30%

40%

50%

60%

H2 C2H2 C2H4 C2H6

Sele

ctiv

ity,

Si[%

]

55 kPa

75 kPa

95 kPa

0

5

10

15

20

25

30

H2 C2H2 C2H4 C2H6

Ener

gy c

ost

, µ [

g/kW

h]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 88

surprisingly low. The energy costs based on the plasma power are specifically reported to be

comparable with literature results.

Figure 4-23: Product energy costs based on the plasma power after 30 minutes of reaction for three reference pressures. The

total power equals 3.51 W, 3.87 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively.

In Table 4-8, the product energy cost are compared. These values are called ‘costs’ but a higher value

actually represents a better case. As one can see, the max product energy cost for ethane is much

larger than literature reported results, possibly caused by the high mass of ethane or overestimation

of the experiments.

Table 4-8: Comparison between different reported product energy costs (higher is better).

This work DBD3 Beloqui4

Product energy cost [g/kWh] 1-45 1-6 0.04

0

5

10

15

20

25

30

35

40

45

50

H2 C2H2 C2H4 C2H6

Ener

gy c

ost

, µ [

g/kW

h]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 89

4.5. MASS SPECTROMETRY – 1

Due to immense ionization at the start of each experiment, the first 10 minutes are obsolete and thus

omitted. Furthermore, at 20 minutes of the one hour experimental run the plasma is switched on for

30 minutes. A constant current of 1 mA is used. After the latter reaction time the reactor and mass

spectrometer are given 10 minutes to stabilize by switching the plasma off. In the following, the mass

spectrometer detector responses are discussed with their linear regressions also plotted.

4.5.1. Data

The raw data from mass spectrometry runs are the detector response in function of time. For each

component in Section 4.4, the detector response will be given for three reference pressures.

Furthermore, on every graph the linear fits will be shown which are utilized to calculate the rates of

the components. The logged pressures as explained in the method of this experiments i.e. Section 3.2.6

are summarized in Table G-1 found in Appendix G. To start, the mass spectrometer run for methane is

given in Figure 4-24.

Figure 4-24: Methane in function of time during a one hour experimental run for three reference pressures. The total power

equals 3.35 W, 3.78 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively. Linear fits are also

plotted on top of the original in black.

From the latter figure it is obvious that the methane signal decreases when the plasma is switched on

at 20 minutes. However, the rate is lower than when no plasma is present which is curious. This could

be caused by the production of characteristic mass fragments from C2 components which results in an

augmentation of the detected ‘methane’. Furthermore, the effect is more spoken out at a lower

pressure due the fact that when methane reacts away at that pressure, fraction wise, it is a lot larger

than at a higher pressure. The next component is hydrogen gas and is shown in Figure 4-25.

5.0E-04

6.0E-04

7.0E-04

8.0E-04

9.0E-04

1.0E-03

1.1E-03

10 20 30 40 50 60

Pre

ssu

re, p

MS

[Pa]

Time [min]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 90

Figure 4-25: Hydrogen gas in function of time during a one hour experimental run for three reference pressures. The total

power equals 3.35 W, 3.78 W and 4.38 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively. Linear fits are

also plotted on top of the original in black.

For the hydrogen gas, as clearly visible from Figure 4-25, a steep increase at 20 minutes is observed

due to the plasma. Furthermore, a clear stabilization at 50 minutes is observed when the plasma is

again switched off and the production of hydrogen comes to a halt. For the quantification of the rates,

they are given in the next section of this experiment. The next figures will deal with the produced C2

components starting with acetylene shown in Figure 4-26.

Figure 4-26: Acetylene in function of time during a one hour experimental run for three reference pressures. The total input

power equals 3.12 W, 3.87 W and 4.05 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively. Linear fits are

also plotted on top of the original in black.

5.0E-06

7.0E-06

9.0E-06

1.1E-05

1.3E-05

1.5E-05

10 20 30 40 50 60

Pre

ssu

re, p

MS

[Pa]

Time [min]

55 kPA

75 kPa

95 kPa

8.5E-07

1.0E-06

1.2E-06

1.3E-06

1.5E-06

1.6E-06

10 20 30 40 50 60

Pre

ssu

re, p

MS

[Pa]

Time [min]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 91

From Figure 4-26, acetylene increases clearly from the moment the plasma is turned on. Furthermore,

the acetylene detector signal stabilizes when the plasma is turned off. Hydrogen is expected to increase

the most, however possibly due to a different detector sensitivity towards carbon components this is

not visible from the figures. The overlapping carbon fragments in the mass spectrometer might also

cause the relatively strong increases of C2 components with respect to hydrogen gas. Next up is

ethylene as shown in Figure 4-27.

Figure 4-27: Ethylene in function of time during a one hour experimental run for three reference pressures. The total input

power equals 3.12 W, 3.87 W and 4.05 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively. Linear fits are

also plotted on top of the original in black.

Again, as expected, the ethylene detector signal increases in function of time when the plasma is

turned on at 20 minutes. And of course it is expected that the signal stabilizes when the plasma is

turned off at 50 minutes indicating the halt of the production of product components. A special case

is at the reference pressure of 95 kPa is visible. Here, the excessive ionization has not yet stabilized.

Last but not least ethane is taken under the loop in Figure 4-28. Ethylene in general is not favored in

plasma reforming. However, the amount formed is easily detected. At the reference pressure of 55

kPa ethylene is not formed at all. The detector response keeps dropping until it has been stabilized

while for the other pressures a clear increase is observed.

4.0E-06

5.0E-06

6.0E-06

7.0E-06

8.0E-06

9.0E-06

10 20 30 40 50 60

Pre

ssu

re, p

MS

[Pa]

Time [min]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 92

Figure 4-28: Ethane in function of time during a one hour experimental run for three reference pressures. The total input power

equals 3.12 W, 3.87 W and 4.05 W for a reference pressure of 55 kPa, 75 kPa and 95 kPa respectively. Linear fits are also

plotted on top of the original in black.

Ethane is expected to increase the most at the highest pressure due to the presence of methane and

the primary production of CH3 radicals. The latter is clearly visible in the figure; ethane hardly increase

at 55 kPa while at 950 this is a significant increase. The ethane signal also increases drastically at the

middle pressure, where due to the relatively low electron temperature CH3 species are still very

significant. Ione should however take into account that some masses show overlap, for example the

C2 components can sometimes result in the same fractions of molecules being detected.

It should be noted that the results obtained with the mass spectrometer are in perfect correspondence

with the results obtained in Section 4.4. The fractions of the partial pressures in the mass spectrometer

are comparable with the obtained absolute concentrations. The latter indicates the consistency of the

observed trends and values.

4.5.2. Component rates

From the linear fits visualized in the previous section as black lines, the component rates are calculated

as explained in Section 3.2.6.1. They are summarized in Table 4-9. It is evident that methane decreases

due to reaction while the other components increase their amount due to production. The component

rates can only be compared between pressures for this device has not been calibrated.

1.0E-07

1.4E-07

1.8E-07

2.2E-07

2.6E-07

3.0E-07

10 20 30 40 50 60

Pre

ssu

re, p

MS

[Pa]

Time [min]

55 kPa

75 kPa

95 kPa

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Chapter 4: Results and discussion 93

Table 4-9: Component production rates for three reference pressures. The total power equals 3.35 W, 3.78 W, 4.38 W for the

CH4 and H2 rates, and 3.12 W, 3.87 W, 4.05 W for the C2 component for a respective reference pressure of 55 kPa, 75 kPa and

95 kPa.

Reference pressure [kPa] 55 75 95

Component Component net production rate [mol/s]

CH4 -4.38E-04 -3.70E-04 -1.93E-04

H2 5.40E-05 6.98E-05 9.99E-05

C2H2 1.13E-05 1.72E-05 1.12E-05

C2H4 1.10E-04 6.32E-05 2.42E-05

C2H6 2.54E-06 3.82E-06 9.12E-06

Generally, it is seen from Table 4-9 that methane is converted at a faster rate for a lower pressure. The

electron temperature does infect influence the conversion more than the pressure, as well known from

the rate law dependences. Furthermore, acetylene and ethylene net production rates are highest for

a lower pressure which indicates the importance of a higher electron temperature at this pressure.

This results in the formation of CH and CH2 radicals. Hydrogen gas production rates are highest for the

higher pressure which is probably caused by more methyl radical formation and thus hydrogen. This is

also visible in the production rate of ethane which is higher for a higher pressure.

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Chapter 4: Results and discussion 94

4.6. X-RAY PHOTOELECTRON SPECTROSCOPY

During the period of this master thesis a lot of experiments were conducted in the reactor. At the end,

some sort of deposition occurred on the discharge pins. Also during reaction flickering is observed in

the plasma discharge. This flickering is probably caused by the burning or incineration of carbon. An x-

ray photoelectron spectroscopy analysis is conducted to quantify the elements in the unknown

deposition found in the reactor.

Table 4-10: XPS composition results from the unknown deposition in the reactor.

Component C (1s) O (1s) Si (2s)

Atomic percentage [%] 90.15 9.56 0.29

As can be seen in Table 4-10, the primary atom of the unknown deposition is carbon so it is in fact

carbon deposition that is taking place in the reactor. Furthermore, a relatively high oxygen content is

observed. The latter can be ascribed by the periodical maintenance of the reactor. During maintenance

the reactor is opened and oxygen is entering the reactor which results in fast oxidation of this carbon

deposition. Also, because XPS is a surface technique it does not penetrate the sample very deep. The

latter indicates that this oxygen has possibly been deposited after the carbon. Silicon is also present,

however in insignificant amounts. Formation of this carbon is perfectly preventable with correct

process design for the amount was so insignificant.

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Chapter 4: Results and discussion 95

4.7. SCANNING ELECTRON MICROSCOPE

Now that it is clear that the unknown deposition is in fact carbon. It is interesting to observe the surface

morphology under a scanning electron microscope. Starting with a low resolution to get an image of

the bigger picture and working upwards in more detail. In total three resolutions are used. Also, the

sample is very brittle, after touching the tube shaped samples break immediately.

Figure 4-29: Low resolution (x25) SEM image of the carbon deposition in the reactor.

As one can see in Figure 4-29, the carbon deposition is in the form of long thin tubes. These tubes are

very fragile, some broken of parts of tubes are clearly visible. For the medium resolution shown in

Figure 4-29, charging of the sample had some negative influence on the contrast.

Figure 4-30: Medium resolution (x850) SEM image of the carbon deposition in the reactor.

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Chapter 4: Results and discussion 96

Mostly conductive samples are gold plated to prevent this phenomenon. However, due to the very

fragile structure of the deposition this was inhuman to attempt. As one can see the base of the

deposition (top right corner) is wider than the head of the deposition (left bottom corner). The latter

might be explained by the fact that the most prominent carbon deposition is occurring at the discharge

pin themselves where the wider base of the carbon tube is located. From Figure 4-31, the surface

morphology is very irregular. The latter indicating that possibly carbon is not deposited in a uniform

way.

Figure 4-31: High resolution (x5000) SEM image of the carbon deposition in the reactor.

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Chapter 4: Results and discussion 97

4.8. CONCLUSION

In general one can say that plasma methane reforming has been observed with quite some different

experiments conducted with the methods explained in Chapter 3.

In the pressure versus time experiment, a clear pressure decrease was observed by the continuous

sampling of the mass spectrometer. When the power supply was switched on i.e. plasma present, the

pressure characteristic changed drastically which indicated the presence of dissociation reactions.

For optical emission spectroscopy, the active species were identified and significantly present. CH

peaks of different electron bands were observed with a larger relative importance at lower pressures.

The Swan and high pressure band increased in importance relative to the CH peaks with increasing

pressure. Furthermore, gas and vibrational temperatures have been obtained by fitting; 1500 K, 1750

K and 2000 K for reference pressures 55 kPa, 75 kPa and 95 kPa respectively.

From the current versus voltage experiment, it was observed that the current increases for increasing

power supply voltage. A higher electron temperature is observed for a lower pressure indicating that

for a lower pressure, more energetic electrons are present. Even more so, a higher electron density

was obtained for a higher total voltage and thus power. The electron density and temperature are

important plasma parameters which controls the chemical reactivity of a plasma.

From the gas analysis experiments, hydrogen and ethane are the most prominent products as expected

in plasma methane reforming processes that utilize non-equilibrium plasma. Plasma power based

conversion costs were found to be: 40.5 eV/molecule, 29.6 eV/molecule and 8.5 eV/molecule for a

reference pressure of 55 kPa, 75 kPa and 95 kPa respectively. Selectivities are reported as follows:

hydrogen gas <40.8%, acetylene <10.5%, ethylene <27% and ethane <54.8%.

From the mass spectrometer runs it has been observed that methane drops in function of time due to

reaction. This effect is augmented for a higher pressure. The product components clearly increase in

mass spectrometer pressure during the experiment, indicating their formation. Ethane and hydrogen

gas are the most prominent components that are formed.

The scanning electron microscope and x-ray photoelectron spectroscopy experiments had one

conclusion in general; the deposition was carbon where its creation is found to occur in a non-uniform

way. The formed mass of carbon was however so insignificant that with proper process design this is

completely preventable.

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Chapter 4: Results and discussion 98

4.9. REFERENCES

1. McNally, J. R., The Identification of Molecular Spectra. By R. W. B. Pearse and A. G. Gaydon. The Journal of Physical Chemistry 1951, 55, (5), 758-759. 2. Li, X.-S.; Zhu, A.-M.; Wang, K.-J.; Xu, Y.; Song, Z.-M., Methane conversion to C2 hydrocarbons and hydrogen in atmospheric non-thermal plasmas generated by different electric discharge techniques. Catalysis Today 2004, 98, (4), 617-624. 3. Eliasson, B.; Liu, C.-j.; Kogelschatz, U., Direct Conversion of Methane and Carbon Dioxide to Higher Hydrocarbons Using Catalytic Dielectric-Barrier Discharges with Zeolites. Industrial & Engineering Chemistry Research 2000, 39, (5), 1221-1227. 4. Beloqui Redondo, A.; Troussard, E.; van Bokhoven, J. A., Non-oxidative methane conversion assisted by corona discharge. Fuel Processing Technology 2012, 104, 265-270.

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Chapter 5: Kinetic modelling 99

Chapter 5: KINETIC MODELLING

In this chapter the kinetic model is discussed. Like any other simulation one needs an input and a model

that converts this input to an output as shown in Figure 5-1. The model implementation is discussed

throughout, ranging from model inputs to obtained output. Model assumptions are also elaborated

for they are important to understand the model limitations.

Figure 5-1: Outline of the chapter concerning kinetic modelling presented in a tree like schematic.

The input consists of values such as the electron temperature, electron density, plasma volume,

reactor volume, reaction time and gas temperature. Furthermore, kinetic data is necessary to calculate

the rate coefficients of the various reactions taken up in the model. It is discussed how electron impact

reaction coefficients can be calculated. The model itself is a full implementation of the continuity

equation on the reactor at hand for each component. The model equations are thus developed with

respect to a batch reactor and consist of a reaction and accumulation term. Last but not least, the

output consists of the moles of the various components in function of time. From these moles in

function of time various quantities can be defined such as the conversion, selectivity, mole fractions

and more.

Simulation

Input

Kinetic data

Simulation inputs

Model

Continuity equation

Batch reactor

Output

Moles

Other quantities

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Chapter 5: Kinetic modelling 100

5.1. INPUT

Kinetic data for general chemical reactions such as the recombination of various radicals is readily

available in kinetic databases such as the one from NIST. The most recent entry from the kinetic data

base is taken up in the model. Furthermore, the reaction network is limited to C2- components because

less is more. Primarily though, because the experiments in Section 4.4 of the refinery gas analysis have

only been calibrated for C2- components. All general reactions that are taken into account in the model

are shown in Table 5-1 (electron impact reactions are considered later).1

Table 5-1: General reactions with their kinetic data acquired from the kinetic database available on NIST.1

Reaction Pre-exp factor

[m³/molecules/s]

T-coefficient

[-]

Activation energy

[kJ/mol]

𝐶𝐻. + 𝐶𝐻. → 𝐶2𝐻2 1.99E-16 0 0

𝐶𝐻3. + 𝐶𝐻3

. → 𝐶2𝐻6 1.03E-16 -1.1 1.33

𝐶𝐻4 + 𝐻. → 𝐶𝐻3

. +𝐻2 4.36E-19 3.16 36.63

𝐶𝐻4 + 𝐶𝐻2. → 𝐶𝐻3

. + 𝐶𝐻3. 7.14E-18 0.41 41.99

𝐶𝐻4 + 𝐶𝐻. → 𝐶2𝐻4 + 𝐻 1.7E-17 0 0

𝐶𝐻3. + 𝐶𝐻3

. → 𝐶2𝐻4 + 𝐻2 1.66E-14 0 134

𝐶𝐻3. + 𝐶𝐻2

. → 𝐶2𝐻4 +𝐻. 7.01E-17 0 0

𝐶𝐻2. +𝐻2 → 𝐶𝐻3

. + 𝐻. 5E-21 0 0

𝐶𝐻. + 𝐻2 → 𝐻. + 𝐶𝐻2

. 3.11E-16 0 13.72

𝐶𝐻2. + 𝐶𝐻2

. → 𝐶2𝐻2 + 𝐻2 5.3E-17 0 0

Reaction kinetics obtained from the NIST kinetic database are utilized to calculate the rate coefficients

of general reactions. These rate coefficients are calculated with a modified Arrhenius expression

shown in Equation 5-1.

𝑘 = 𝐴 (𝑇

298 𝐾)𝛼

𝑒−𝐸𝑎𝑅𝑇 5-1

In the latter equation, A is the pre-exponential factor in m³/mol/s, T is the gas temperature in K, α is

an exponent to correct the pre-exponential factor for its temperature dependence and Ea is the

activation energy of the reaction in J/mol.

Furthermore, reactions taking care of radical production are electron impact dissociation reactions.

Obtaining kinetic data for these reactions is not straight forward because they are dependent on the

plasma discharge characteristics. They can be correctly determined with the use of collision theory

(Appendix D) that utilizes dissociation cross sections and the distribution of the kinetic energy of

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Chapter 5: Kinetic modelling 101

electrons (assumed Maxwellian, with an electron temperature Te). During plasma discharge, this

distribution changes as a function of time described by the Boltzmann equation. To capture this effect

one would need to implement a self-updating Boltzmann equation solver in the kinetic model. The

latter is not easy at all as explained in Appendix C. To continue the modelling of the plasma reforming

process, it is assumed that the distribution of the kinetic energy of the electrons is constant and thus

a constant electron temperature can be assumed. To continue the discussion about obtaining kinetic

data for electron impact reactions, the use and acquisition of a cross section will be enlightened

however not conducted.2

In the previous years, distinct experiments have been conducted in order to obtain total dissociation

cross sections of methane into neutral fragments such as radicals. Methyl and methylene cross sections

are readily available from articles as shown in Figure 5-2.3, 4

Figure 5-2: Total dissociation cross sections for CH3 and CH2 radicals from methane. Non-specified cross sections are the

combination of all formed dissociative species.4

Now that the electron temperatures and the dissociation cross sections are known, collision theory

comes in handy. With the use of Equation 5-2, it is possible to calculate the production rates of CH3

and CH2 radicals. For more information about collision theory the reader is referred to Appendix D.

��(𝑇) = (8𝑘𝑏𝑇

𝜋𝜇)1/2∫ 𝑆𝑟(𝐸)

𝐸𝑒−𝐸𝑅𝑇

𝑅𝑇(𝑑𝐸

𝑅𝑇)

+∞

0

5-2

By fitting the rate coefficients that are function of the electron temperature as shown in Equation 5-2

to the Arrhenius expression, a pre-exponential factor, temperature coefficient as well as an activation

energy are obtained. The latter is mostly done to obtain the same Arrhenius type expression to

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Chapter 5: Kinetic modelling 102

calculate the rate coefficients of all reactions. The fitting and cross section integration has not been

performed in this work. However, a similar approach would have been followed as outlined above.

This approach is widely accepted and other research groups such as of Hontao et al. have already

conducted the latter calculations. Furthermore, the kinetic data from Cavallotti et al. is in the same

order of magnitude and is more correct because steam reforming reactions are omitted in their

calculation approach. The kinetic data from Cavallotti et al. is utilized in the modelling of plasma

methane reforming in this thesis as shown in Table 5-2.2, 5

Table 5-2: Electron impact dissociation reactions with their kinetic data obtained by fitting as explained above.5

Reaction Pre-exponential factor

[m³/mol/s]

T-coefficient

[-]

Activation energy

[eV]

𝐶𝐻4 + 𝑒− → 𝐶𝐻3

. +𝐻. + 𝑒− 1.6E12 -0.989 20

𝐶𝐻4 + 𝑒− → 𝐶𝐻2

. + 𝐻2 + 𝑒− 2.7E11 -0.989 20

𝐶𝐻4 + 𝑒− → 𝐶𝐻. + 𝐻2 + 𝐻

. + 𝑒− 1.44E11 -0.989 20

𝐶𝐻4 + 𝑒− → 𝐶 + 2𝐻2 + 𝑒

− 1.2E8 -0.989 20

𝐻2 + 𝑒− → 2𝐻. + 𝑒− 3.8E12 -1.984 25

Reaction kinetics obtained from Cavallotti et al. are utilized to calculate the rate coefficients of the

electron impact dissociation reactions. These rate coefficients are calculated with a modified Arrhenius

expression shown in Equation 5-3.

𝑘 = 𝐴𝑇𝑒𝛼𝑒−𝐸𝑎𝑇𝑒 5-3

In Equation 5-3, A is the pre-exponential factor of in m³/mol/s, Te is the electron temperature of the

plasma in eV, α is an exponent to correct the pre-exponential factor for its temperature dependence

and Ea is the activation energy of the reaction in eV. As one can see, by fitting, a simple and well known

Arrhenius type expression is obtained.

5.1.1. Assumptions and simulation inputs

Primarily, the electron temperature in the plasma is considered constant as explained above. A

Boltzmann equation solver is not implemented. However, BOLSIG+ is used to obtain kinetic data for

electron impact dissociation reactions. The electron temperature is an input constant for the model.

An analogy can be made with the gas temperature. The gas temperature is also assumed constant; the

energy balance is thus not taken into account. The gas temperature is an input constant for the model.

The latter is not a bad assumption as the plasma is of non-thermal nature and thus Te>>T. Due to the

latter, equilibrium is also omitted.

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Chapter 5: Kinetic modelling 103

Secondly, the electron density in the plasma is considered constant. The electron density is an input

constant for the model. Normally one would include electron impact ionization reactions in the model.

By utilizing the quasi neutrality of plasma, the electron density can be calculated from the total

concentration of produced ions.

Thirdly, at the start of the batch, only methane is present. The latter indicates that the initial pressure

of methane is equal to the total pressure in the reactor. The initial methane pressure is an input for

the model. Of course the batch time should also be given to indicate the length of the batch reactor

simulation.

Last but not least, the volumes of the reactor and the plasma discharge are also necessary inputs.

These are used to define where each reaction is taking place. Electron impact dissociation reactions

are defined on the plasma volume (electrons need to be present). General reactions are defined on

the whole reactor volume.

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Chapter 5: Kinetic modelling 104

5.2. MODEL

In order to model the reactor, batch reactor equations are used as indicated in Equation 5-4. Starting

with a simple model and only taking into account the continuity equation. A few assumptions are

utilized which include constant values for a few variables. These variables include the gas temperature,

electron temperature, plasma volume, reactor volume and the electron density.

𝑑𝑛𝑖𝑑𝑡= 𝑅𝑖 , 𝑖 = 1. . 𝑙 5-4

In the latter equation, ni is the number of moles of component i in mol, Ri is the net production rate of

component i in mol/s. In the model a total number of l components are taken into account. The

production rates can be expressed as indicated in Equation 5-5.

𝑅𝑖 =∑ 𝑣𝑖𝑗𝑟𝑗𝑉𝑝 +∑ 𝑣𝑖𝑗𝑟𝑗𝑉𝑟𝑁𝐺𝑅

𝑗=1

𝑁𝑃𝑅

𝑗=1, 𝑖 = 1. . 𝑙 5-5

In the latter equations, νij indicates the stoichiometric coefficients of reaction rate rj to or from

component i, rj indicates the reaction rate of reaction j in mol/m³/s and NPR and NGR represent the

number of plasma reactions (reactions that require an electron) and respectively general reactions

that are contributing to the production and consumption of component i. Furthermore, the plasma

reactions can only occur in the plasma volume Vp and are thus multiplied by that volume in m³. On the

other hand, general reactions take place in the whole reactor volume Vr and are thus multiplied by

that volume in m³. Reaction rates rj are calculated using collision theory as generally indicated in

Equation 5-6. If one needs refreshment of collision theory the reader is referred to Appendix D.

𝑟𝑗 = 𝑘𝑗𝐶𝐴𝐶𝐵 5-6

In this equation, kj is the rate coefficient of reaction j in m³/mol/s, rate coefficient kj of reaction j is

calculated based upon if the reactions are general reactions or electron impact reactions as outlined

in Section 5.1, CA and CB are the respective concentrations of reagents A and B of reaction j in mol/m³.

The concentrations are all based on the reactor volume.

After solving the batch reactor model equations with an ordinary differential equation solver, the

moles of the components in function of batch time are known, ni(t). A robust solver is used from

Sundials computation. Their CVODE solver offers variable-order, variable step multistep methods. They

also include the Adams-Moulton formulas for non-stiff problems while also offering backward

differentiation formulas for a stiff set of ODE’s. A stiff solver is necessary because the radical species

are explicitly taken into account by their mass balance instead of the quasi steady state assumption.

The latter approach is shown in Equation 5-7. Furthermore, for a set of ODEs, initial conditions are

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Chapter 5: Kinetic modelling 105

required before integration. These initial conditions are given in Equation 5-8. The initial amount of

methane follows from the ideal gas law as explained in previous sections.6

𝐵𝑎𝑡𝑐ℎ 𝑟𝑒𝑎𝑐𝑡𝑜𝑟 𝑚𝑜𝑑𝑒𝑙 𝑒𝑞𝑢𝑎𝑡𝑖𝑜𝑛𝑠𝐶𝑉𝑂𝐷𝐸⇒ 𝑛𝑖(𝑡), 𝑖 = 1. . 𝑙 5-7

{𝑛𝑖(0) = 0 𝑓𝑜𝑟 𝑖 ≠ 𝐶𝐻4𝑛𝐶𝐻4(0) = 𝑛𝐶𝐻4,0

5-8

From the component moles, ni(t) at time t, it is possible to define a few more interesting quantities

such as conversion, mole fractions, yields and more. First of all, conversion, mole fractions, yields and

selectivities are defined the same as in Section 3.2.5.3, 3.2.5.4, 3.2.5.5 and 3.2.5.6 respectively. Partial

pressures are calculated from the amount of moles with the ideal gas law as indicated in Equation 5-9.

𝑝𝑖(𝑡) =𝑛𝑖(𝑡)𝑅𝑇

𝑉𝑟 5-9

In the latter equation, pi(t) is the partial pressure of component i in Pa at time t, R is the ideal gas

constant, T is the gas temperature in K and Vr the reactor volume in m³. Furthermore, concentrations

are defined on the total reactor volume (no distinction between plasma volume or reactor volume for

concentration definition) as shown in Equation 5-10. The mass of the components at time t are also

calculated with the use of the molar masses as shown in Equation 5-11.

𝐶𝑖(𝑡) =𝑛𝑖(𝑡)

𝑉𝑟 5-10

𝑚𝑖(𝑡) = 𝑛𝑖(𝑡)𝑀𝑖 5-11

In the latter equation, mi(t) is the mass of component i in g at time t and Mi is the molar mass of

component i in g/mol. These masses can be used to establish a mass balance at each time t to check

the kinetic model for errors. This concludes the chemistry behind the model. Now a small paragraph is

dedicated to the programming language and utilized packages.

The latter model is implemented in the best scientific language to date; Python. More specifically, the

Python 3.5 64-bit compiler is utilized. The source code is available in Appendix H. A small note, a few

extra packages are used. Assimulo which contains the genius solver from Sundials. The latter package

uses Numpy and the Intel math kernel library (MKL). Matpotlib is a great package for plotting results

and data. And last but not least, xlsxwriter which is the perfect module to directly write results in excel

files.

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Chapter 5: Kinetic modelling 106

5.3. OUTPUT

Two case studies are conducted for the output of the model. The first one is a generic purpose

sensitivity analysis in the simulation parameters. For the latter, the electron temperature; electron

density, plasma volume, reactor volume and methane pressure are varied. The second case study deals

with the validity of the model where a comparison between experiments and simulations is made.

5.3.1. Sensitivity analysis

To study the effect of various parameters, a standard value, or in other words a base value, for all

parameters should be established. Only one parameter is changed per sensitivity plot and the others

remain constant to their standard base value. For the electron temperature 2 eV is used. The standard

gas temperature is equal to 300 K which is close to ambient temperature. Furthermore, a plasma and

reactor volume of 1 l and 10 l respectively are used as standard value. The electron density is dialed in

at 1014 1/m³. The standard initial methane pressure is 105 Pa. Furthermore, a batch time of 1800 s is

used which equals half an hour. It is elaborated here why the reaction time and gas temperature are

not taken up in the sensitivity analysis. Let’s start with the latter, the gas temperature is not really a

true simulation input because the aim of methane reforming in a plasma reactor is for the process to

be conducted at room temperature. The effect of equilibrium is not taken into account, so an increase

in batch reaction time will just result in a higher conversion and product concentrations. The effect of

the varying parameter at hand is observed on the conversion as well as the partial pressures in the

reactor. the partial pressures are chosen for they can represent the selectivities, mole fractions and

more.

5.3.1.1. Electron temperature

The effect of the electron temperature on the conversion is shown in Figure 5-3. As expected, the

electron temperature increases the overall conversion due to an exponential dependence of the

dissociation rate coefficients and thus rate laws. The curve is also interpreted as flatting out due to the

limitation of a low methane concentration at those higher values of conversion. Notice the inflection

point in the curve which is specific to a non-linear dependence in the model i.e. exponential.

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Chapter 5: Kinetic modelling 107

Figure 5-3: Conversion at the end of the simulation for a varying electron temperature.

Next, the partial pressures of the products and feed are plotted in Figure 5-4. One directly observes

that a higher electron temperature results in a larger total pressure. A pressure increase is to be

expected because the most prominent reactions taking place are indeed dissociation reactions. The

latter is tightly coupled with the effect on conversion, a higher methane conversion or thus dissociation

of methane results in an increase of the total pressure. On the contrary, formation of C2 components

decreases the total pressure. Ethane and hydrogen gas are the primary components and their

importance increases with increasing electron temperature. Notice the inflection point in the curve for

methane which is only present for a non-linear model dependence.

Figure 5-4: Total and partial pressures of the different components at the end of the simulation for a varying electron

temperature.

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

1.4 1.6 1.8 2 2.2 2.4 2.6

Co

nve

rsio

n, X

[%

]

Electron temperature, Te [eV]

0

20000

40000

60000

80000

100000

120000

1.4 1.6 1.8 2 2.2 2.4 2.6

Pre

ssu

re, p

[P

a]

Electron temperature, Te [eV]

Methane

Hydrogen gas

Acetylene

Ethylene

Ethane

Total pressure

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Chapter 5: Kinetic modelling 108

5.3.1.2. Electron density

The effect of a varying electron density on the conversion is examined and shown in Figure 5-5. As

expected, a higher electron density results in a higher conversion at the end of the batch time. The

characteristic however, does not include an inflection point as was the case for the electron

temperature. The latter is explained by the fact that the electron density is linear in the rate laws and

not exponentially dependent.

Figure 5-5: Conversion at the end of the simulation for a varying electron density.

Furthermore, this effect is also visible in the partial pressures of the feed and products shown in Figure

5-6. Here, an increasing electron density results in an overall total pressure increase due to the

increased dissociation reaction rates caused by a higher electron concentration. The electron

concentration is linear in these rate laws. Ethane and hydrogen gas are present in the largest amount

in comparison to other formed products such as acetylene and ethylene. The total pressure increase

is not as hefty in comparison to the electron temperature. This is probably caused by the exponential

effect which really takes the lead in comparison to a linear dependent function.

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

1.0E+13 1.6E+14 3.1E+14 4.6E+14 6.1E+14 7.6E+14 9.1E+14

Co

nve

rsio

n, X

[%

]

Electron density, ne [1/m³]

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Chapter 5: Kinetic modelling 109

Figure 5-6: Total and partial pressures of the different components at the end of the simulation for a varying electron density.

5.3.1.3. Plasma volume

The effect of the plasma volume in this section is examined on the conversion and partial pressures of

the components. First the effect of plasma volume on the conversion is shown in Figure 5-7. It is

observed that the plasma volume has a similar effect on conversion as the electron density. The latter

is also caused by the fact that the rate laws of the dissociation reactions are multiplied with their active

volume i.e. plasma volume. This results in the net production rate of the radicals to be linear in the

plasma volume. With an increasing plasma volume, i.e. a wider plasma discharge such as corona or

more discharge pins, a higher conversion is thus obtained.

Figure 5-7: Conversion at the end of the simulation for a varying plasma volume.

Next the effect on the partial pressures of the components is shown in Figure 5-8. Due to the linear

dependence of the rate laws no inflection point is present. With an increasing plasma volume, i.e. a

wider plasma discharge such as corona discharge or more discharge pins in general, higher fractions

0

20000

40000

60000

80000

100000

120000

1.0E+13 1.6E+14 3.1E+14 4.6E+14 6.1E+14 7.6E+14 9.1E+14

Pre

ssu

re, p

[P

a]

Electron density, ne [1/m³]

Methane

Hydrogen gas

Acetylene

Ethylene

Ethane

Total pressure

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 2 4 6 8 10

Co

nve

rsio

n, X

[%

]

Plasma volume, Vp [l]

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Chapter 5: Kinetic modelling 110

of products in the end of the batch are obtained. Ethane and hydrogen gas are the most prominent

components while ethylene is only present in a significantly lower amount.

Figure 5-8: Total and partial pressures of the different components at the end of the simulation for a varying plasma volume.

A small discussion for the used reactor configuration discussed in Chapter 3 is now conducted in the

light of a varying plasma volume. In the present reactor configuration, the electron temperature is not

so much different from the base value of 2 eV. Even more so, the electron density is calculated higher

for the real setup than what is used as standard value in the model. This indicates that the present

reactor setup used to obtain experimental data is limited by the plasma volume and not the electron

temperature or density. Limited in the sense of being able to obtain more significant conversion and

yield values. A plasma of even 10% the reactor volume can lead to a conversion of 10% under the same

conditions as seen from Figure 5-7. The ratio between the plasma and reactor volume in the present

reactor configuration equals 0.006% which is in big contrast to what is needed and is observed to be a

clear bottleneck of the present setup. Even more so, the ratio of the plasma volume to the reactor

volume is smaller than the observed conversion from Section 4.4.5.

5.3.1.4. Reactor volume

Here, the effect of the reactor volume on conversion and partial pressure of the feed and products is

examined. The effect on conversion is shown in Figure 5-9. A higher reactor volume results in a lower

overall conversion. The latter is easily understood, for the same amount of methane in a larger volume,

the methane concentration decreases significantly and thus also their rates which they are dependent

upon. No inflection point is visible, indeed, a linear relation with the reactor volume is present in the

rate laws in the form of concentration. One should note that, an increasing reactor volume does

however, increase the rates of the general reactions such as radical recombination’s.

0

20000

40000

60000

80000

100000

120000

0 2 4 6 8 10

Pre

ssu

re, p

[P

a]

Plasma volume, Vp [l]

Methane

Hydrogen gas

Acetylene

Ethylene

Ethane

Total pressure

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Chapter 5: Kinetic modelling 111

Figure 5-9: Conversion at the end of the simulation for a varying reactor volume.

Secondly, the effect of the reactor volume on the partial pressures of the components is shown in

Figure 5-10. The latter indicates that a larger reactor volume decreases the total and partial pressures

of the products. Even more so no inflection point is present which indicates again that the reactor

volume has a linear relation with the rate laws as elaborated earlier. Furthermore, due to the model

implementation, i.e. the general reactions are defined on the reactor volume, a lower amount of

intermediate species is expected at higher reactor volumes. However, not too high of a reactor volume

were the concentrations are too low for which the concentration effect would take the upper hand for

they are present twice in the dissociation rate laws.

Figure 5-10: Total and partial pressures of the different components at the end of the simulation for a varying reactor volume.

5.3.1.5. Methane pressure

In this section the last parameter is analyzed which is the initial methane pressure. First the effect on

conversion is discussed as shown in Figure 5-11. An increase in conversion is obtained for a higher

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0 20 40 60 80 100

Co

nve

rsio

n, X

[%

]

Reactor volume, Vr [l]

0

20000

40000

60000

80000

100000

120000

0 20 40 60 80 100

Pre

ssu

re, p

[P

a]

Reactor volume, Vr [l]

Methane

Hydrogen gas

Acetylene

Ethylene

Ethane

Total

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Chapter 5: Kinetic modelling 112

initial methane pressure. The latter is ascribed to collision theory, a higher pressure results in a higher

concentration and thus a higher chance of reactions that convert methane. The effect of this is mostly

pronounced at low pressures where the rate is limited by the concentration or thus the initial methane

pressure.

Figure 5-11: Conversion at the end of the simulation for a varying initial methane pressure.

Furthermore, the effect on the partial pressures is shown in Figure 5-12. This indicates that of course

the partial pressures of the components are in the order of magnitude of the initial start pressure of

methane. Even more so, a quasi linear trend is observed. The latter figure indicates a weak pressure

dependence of the model which could be caused by the limited number of reactions that are taken

into account.

Figure 5-12: Total and partial pressures of the different components at the end of the simulation for a varying initial methane

pressure.

0%

5%

10%

15%

20%

25%

0 200 400 600 800 1000

Co

nve

rsio

n, X

[%

]

Pressure, pCH4,0 [Pa]

0

200

400

600

800

1000

1200

0 200 400 600 800 1000

Pre

ssu

re, p

[P

a]

Pressure, pCH4,0 [Pa]

Methane

Hydrogen gas

Acetylene

Ethylene

Ethane

Total pressure

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Chapter 5: Kinetic modelling 113

5.3.2. Validation of the kinetic model

In this section of the kinetic modelling output, the experiments conducted in Section 4.4 are plotted

against simulated values for three reference pressures. The input values of the model for these three

simulations are calculated with linear interpolation on the data outlined in the previous chapter. The

electron temperature is obtained from Section 4.3.4 and the electron density from Section 4.3.5. These

values are all interpolated for a current of 4 mA with four discharge pins (which is the same as for one

discharge pin at 1 mA). For the runs, a different initial methane pressure is chosen equal to the

reference pressures. A gas temperature of 300 K is utilized. The plasma volume equals 1.6 cm³ and the

reactor volume 24 l respectively. The simulation inputs are summarized in Table I-1 contained in

Appendix I. First, the initial hydrogen production rates from the pressure versus time experiment are

compared. Secondly, the simulated mass percentages are compared to the experimentally obtained

values. The comparison is subsequently followed by the obtained conversion and product selectivities.

Furthermore, it should be reminded that from Section 4.4, the experimental data points are over and

underestimated for a higher and lower reference pressure respectively.

5.3.2.1. Initial hydrogen production rate

From the pressure versus time experiments conducted and discussed in Section 4.1, the experimental

initial hydrogen gas production rate can be deduced. Furthermore, from the model the amount of

hydrogen gas in function of time is known. Hence, the initial hydrogen gas production rate can be

established by the slope of a linear fit on the same time interval as the experiment. Furthermore, the

experimental values are adjusted for taking into account the difference in discharge pins (four in the

pressure versus time experiment and one in the simulation). The latter data is summarized in Table

5-3.

Table 5-3: Simulated and experimental initial hydrogen gas production rates for three reference pressures.

Reference pressure [kPa] 55 75 95

Source Initial hydrogen production rate [mol/s]

Simulated 5.01E-07 7.94E-07 7.37E-07

Experimental 5.70E-07 1.37E-06 2.42E-06

Here, the initial hydrogen rates are very well predicted from an order of magnitude point of view. The

model is not developed enough to predict trends and absolute values. Even more so, not enough

quantitative experiments have been conducted to clearly establish different case studies in the process

of model validation.

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Chapter 5: Kinetic modelling 114

5.3.2.2. Mass percentage

The experimental and simulated values of the mass percentages are shown for three reference

pressures in the coming figures, first the 55 kPa reference pressure is discussed given in Figure 5-13. It

is observed that the mass percentages are predicted in the same order of magnitude as the

experiments which is a good start. Secondly, the hydrogen gas mass percentages are really on point

with its experimental value. Ethane is however, undershooting the predicted value by quite a bit.

Furthermore, the model predicts that ethylene is more significant than acetylene for which almost

zero production is observed. The experiments confirm the exact opposite which is more logical.

Ethylene is really not preferred and the model predicts that acetylene weight fraction is near zero. This

hick-up could be caused by faulty kinetic data. Another way of looking at this comparison is from a

model point of view. As stated earlier it is possible that the absolute experimental values are

underestimated for the lower reference pressure which actually could result in a significant and correct

model if these values were higher.

Figure 5-13: Simulated mass percentage in function of time versus experimental mass percentages after 30 minutes of reaction

for a reference pressure of 55 kPa.

The comparison for the next reference pressure of 75 kPa is shown in Figure 5-14. Here, the ethane

predicted end value overshoots the experimental data point. The latter was also the case for a

reference pressure of 55 kPa and can possibly be caused by the experimental data. Furthermore, the

simulated acetylene and ethylene mass percentages are again reversely predicted in comparison to

the experiments, this could be caused by either the simplicity of the model or faulty kinetic data.

0.00%

0.05%

0.10%

0.15%

0.20%

0.25%

0.30%

0.35%

0 300 600 900 1200 1500 1800

Mas

s p

erce

nta

ge, w

t i[%

]

Time [s]

Hydrogen gas sim

Acetylene sim

Ethylene sim

Ethane sim

Hydrogen gas exp

Acetylene exp

Ethylene exp

Ethane exp

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Chapter 5: Kinetic modelling 115

Figure 5-14: Simulated mass percentages in function of time versus experimental mass percentages after 30 minutes of

reaction for a reference pressure of 75 kPa.

The simulated and experimental mass percentages for the last reference pressure are shown in Figure

5-15. The simulated value of ethane and ethylene are undershooting their experimental value by quite

a bit. This could be caused from an experimental point of view, as it was expected that absolute

concentrations obtained at higher pressure are overestimating their real value. Furthermore, at this

pressure the hydrogen simulated mass percentage is predicted the best. In general, some trends are

predicted and some are not, the order of magnitudes are however correct and in-line with the

experiments.

Figure 5-15: Simulated mass percentages in function of time versus experimental mass percentages after 30 minutes of

reaction for a reference pressure of 95 kPa.

0.00%

0.05%

0.10%

0.15%

0.20%

0.25%

0.30%

0 300 600 900 1200 1500 1800

Mas

s p

erce

nta

ge, w

t i[%

]

Time [s]

Hydrogen gas sim

Acetylene sim

Ethylene sim

Ethane sim

Hydrogen gas exp

Acetylene exp

Ethylene exp

Ethane exp

0.00%

0.05%

0.10%

0.15%

0.20%

0.25%

0.30%

0.35%

0.40%

0.45%

0 300 600 900 1200 1500 1800

Mas

s p

erce

nta

ge, w

t i[%

]

Time [s]

Hydrogen gas sim

Acetylene sim

Ethylene sim

Ethane sim

Hydrogen gas exp

Acetylene exp

Ethylene exp

Ethane exp

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Chapter 5: Kinetic modelling 116

5.3.2.3. Conversion

In this section the simulated conversion is compared with the experimentally obtained conversions

shown in Figure 5-16. It is observed that the conversion is predicted perfectly in relative proportion for

the first two reference pressures. The absolute values are not exactly falling on top of each other but

the order of magnitude is still predicted correctly. As previously indicated, experimental values are

likely to be over and under estimated for a higher and lower pressure respectively. Taking this into

account results in the experiments coming closer towards the simulated values.

Figure 5-16: Simulated conversion in function of time versus experimental conversion after 30 minutes of reaction for three

reference pressures.

5.3.2.4. Selectivity

As a last comparison between model and experiments, the selectivities are taken under the loop and

for the first reference pressure, the comparison is shown in Figure 5-17. Here, it is observed that the

selectivities do not change much in time which could be caused by determined significance of the

kinetic data utilized. Even more so, ethylene and acetylene selectivities are in the good order of

magnitude, however inversed like the previously observed mass percentages. Ethane and hydrogen

gas selectivities are also in the correct order of magnitude however inversed with experiments.

0.00%

0.10%

0.20%

0.30%

0.40%

0.50%

0.60%

0.70%

0 300 600 900 1200 1500 1800

Co

nve

rsio

n, X

[%

]

Time [s]

55 kPa sim

75 kPa sim

95 kPa sim

55 kPa exp

75 kPa exp

95 kPa exp

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Chapter 5: Kinetic modelling 117

Figure 5-17: Simulated selectivities in function of time versus experimental selectivities after 30 minutes of reaction for a

reference pressure of 55 kPa.

The selectivities for the second reference pressure of 75 kPa are shown in Figure 5-18. Here, the

selectivities of the experiments for ethane and hydrogen gas are quite on the low side compared to

the simulated values. Acetylene and ethylene selectivities from the simulation are reversely predicted,

possibly due to faulty kinetic parameters, bad quantitative analysis or limited model reactions taken

into account.

Figure 5-18: Simulated selectivities in function of time versus experimental selectivities after 30 minutes of reaction for a

reference pressure of 75 kPa.

The selectivity comparison for the last reference pressure of 95 kPa is shown in Figure 5-19. This case

is by far the worst case in terms of correspondence of the experiments with the simulations. However,

0%

10%

20%

30%

40%

50%

60%

0 300 600 900 1200 1500 1800

Sele

ctiv

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Si[%

]

Time [s]

Hydrogen gas sim

Acetylene sim

Ethylene sim

Ethane sim

Hydrogen gas exp

Acetylene exp

Ethylene exp

Ethane exp

0%

10%

20%

30%

40%

50%

60%

0 300 600 900 1200 1500 1800

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Acetylene sim

Ethylene sim

Ethane sim

Hydrogen gas exp

Acetylene exp

Ethylene exp

Ethane exp

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Chapter 5: Kinetic modelling 118

they are still predicted by the model in the correct order of magnitude which his as already pointed

out a good basis to further develop and optimize this model.

Figure 5-19: Simulated selectivities in function of time versus experimental selectivities after 30 minutes of reaction for a

reference pressure of 95 kPa.

0%

10%

20%

30%

40%

50%

60%

0 300 600 900 1200 1500 1800

Sele

ctiv

ity,

Si[%

]

Time [s]

Hydrogen gas sim

Acetylene sim

Ethylene sim

Ethane sim

Hydrogen gas exp

Acetylene exp

Ethylene exp

Ethane exp

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Chapter 5: Kinetic modelling 119

5.4. CONCLUSION

As mentioned in the introduction of this chapter in order to simulate an input and a model to covert

this input to an output are required. Primarily kinetic data for the general and electron dissociation

reactions are required to calculate their rate coefficients. For general reactions, the data is obtained

from a kinetic data base available on NIST. The electron impact dissociation data is obtained by fitting

integrated radical production cross sections to an Arrhenius type equation. Furthermore, simulation

inputs are necessary which describe the operating conditions of the simulated plasma batch reactor

such as the plasma temperature and density. In order to model a real life phenomenon, assumptions

are required and important to be elaborated because they determine the limit of the model.

The model itself is a fully fledged version of the continuity equation developed on a batch reactor

which means that a reaction and accumulation term are present. A stiff ODE solver is utilized in order

to deal with the continuity equations of the radical species. A constant electron temperature and

density are assumed in terms of plasma characteristics. Furthermore, electron impact reactions are

defined in the plasma volume while general reactions are defined in the reactor volume.

The model is used for two case studies. The first case is a general purpose sensitivity analysis which

indicates the most sensitive parameters. They were subsequently the electron temperature, electron

density and plasma volume in that order. It was found that the plasma volume is the limiting value in

the reactor configuration utilized. The second study dealt with the validity of the kinetic model in

comparison to the experiments. The big conclusion hereof is that the values are all predicted in the

same order of magnitude which is a good baseline to further develop the model. Even more so, some

trends are perfectly described and other are not. It is also extremely important to realize that only one

experiment has been conducted for each reference pressure. From the latter it is not enough proof to

say that the model is not working. Even more so, it was observed from the gas analysis section that

the values are likely to be over and underestimated for a higher and lower reference pressure

respectively. When taking into account the latter, the results of the comparisons are good for a

reference pressure of 55 kPa and 75 kPa.

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Chapter 5: Kinetic modelling 120

5.5. REFERENCES

1. NIST Chemical Kinetics Database. http://kinetics.nist.gov/kinetics/index.jsp 2. Zheng, H.; Liu, Q., Kinetic Study of Nonequilibrium Plasma-Assisted Methane Steam Reforming. Mathematical Problems in Engineering 2014, 2014, 10. 3. Morgan, W. L., A critical evaluation of low-energy electron impact cross sections for plasma processing modeling. II: Cl4, SiH4, and CH4. Plasma Chemistry and Plasma Processing 12, (4), 477-493. 4. Song, M.-Y.; Yoon, J.-S.; Cho, H.; Itikawa, Y.; Karwasz, G. P.; Kokoouline, V.; Nakamura, Y.; Tennyson, J., Cross Sections for Electron Collisions with Methane. Journal of Physical and Chemical Reference Data 2015, 44, (2), 023101. 5. Ravasio, S.; Cavallotti, C., Analysis of reactivity and energy efficiency of methane conversion through non thermal plasmas. Chemical Engineering Science 2012, 84, 580-590. 6. Alan Hindmarsh, R. S., User Documentation for CVODE v2.8.2. 164.

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Chapter 6: Global conclusion 121

Chapter 6: GLOBAL CONCLUSION

The global conclusion will not be a copy and paste procedure of the separate chapter conclusions but

rather a short version of ‘the story’ this thesis is trying to bring forward.

At first, plasma has been introduced in general and it was found from various literature and books that

plasma reforming of methane is a new possible candidate for an efficient, small scale methane

conversion process. This is in large contrast with the already established processes in the industry that

require large scale, high temperature, catalysts and observe severe coke formation. The most

industrialized and well established methane conversion process is steam reforming. On the other hand,

for plasma, this is gliding and rotating arc reactor configurations which utilized thermal plasma for the

activation of methane and thus also posses some of the disadvantages of the current technologies

such as high temperature, power input and coking. The latter has led to the introduction of non-

thermal plasmas or non-equilibrium plasmas. They are able of activating the stable tetrahedral

molecule at room temperature.

This activation of methane has been observed with the use of a simple, yet effective pressure versus

time experiment. Due to an observed total pressure increase with the power supply on i.e. plasma

present, the conversion of methane is confirmed for it results in the dissociation of methane into

neutral particles.

Furthermore, these non-equilibrium conditions that arise indicate that Te>>T. The latter is observed

from optical emission spectroscopy, the obtained gas temperatures by fitting in a spectral simulation

tool were calculated to be around 1750 K. These temperatures are relatively high due to a thermal

portion contained in the center of the non-equilibrium discharge.

It is important to understand how this electron temperature can be augmented to improve chemical

reactivity. For the latter, a current versus voltage experiment was conducted. The obtained data is

used to calculate the electron temperature. It was observed that a higher power input results in a

higher electron temperature and density which results in a more chemically active plasma. Even more

so, for a constant total voltage the electron temperature and density are augmented at a lower

pressure. Meaning that for the same voltage, a higher electron temperature and density are realized

for a lower pressure, the reverse is also true. The obtained electron temperatures were around a value

of 2 eV. Converted to K this results in an electron temperature of 23200 K which is indeed much larger

than the gas temperature when considering that the observed gas temperatures are higher than in

reality, Te>>T.

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Chapter 6: Global conclusion 122

From the knowledge obtained so far, it is interesting to investigate the proportions of the formed

products. Optical emission spectroscopy is used to detect and interpret the active species in the

reactor. Highly intensive CH peaks are observed in comparison to the C2 bands for the lowest pressure.

The relative importance of the CH and C2 bands shown inverse behavior for a higher pressure. This

indeed confirms that a higher electron temperature augments the importance of highly activated

electron collision reactions at lower pressures. On the other hand, C2 active species are relevant flair

for possible formation of C3 components at higher pressures.

To further approve the observed results, gas analyses experiments are conducted in order to quantify

the suspected outcome. These experiments resulted in a higher conversion for a higher pressure as

expected due to collision theory. The absolute values are not significant due to the small plasma

volume and thus absolute conversion. However, the energy efficiency costs for conversion and product

production are very well regarded and better than most papers. Plasma power based conversion costs

were found to be: 40.5 eV/molecule, 29.6 eV/molecule and 8.5 eV/molecule for a reference pressure

of 55 kPa, 75 kPa and 95 kPa respectively. Selectivities are reported as follows: hydrogen gas <40.8%,

acetylene <10.5%, ethylene <27% and ethane <54.8%.

To validate these results, an online mass spectrometer was used to monitor the component pressures

in function of time. The effect of plasma is clearly present, methane decreased due to reaction

consumption and the products increased in function of time. The effect of pressure is also confirmed

that indeed, the formation of acetylene is more favored at lower pressures were highly energetic

electrons are present and thus CH radical formation is preferred. On the other hand, for the highest

pressure, more methane is present and thus CH3 formation is favored which leads to a more significant

ethane product yield.

At the end of running several experiments throughout the scope of this thesis, small tubes were

observed inside the reactor originating from the discharge pins. At first it was not sure that these tubes

were carbon, so x-ray photoelectron spectroscopy was conducted. At last, the carbon deposition has

been analyzed under a scanning electron microscope to describe the morphology of the tubes. The

amount of carbon is however so insignificantly low that carbon deposition is preventable with correct

process design of non-thermal plasma reactors.

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Chapter 6: Global conclusion 123

At this point it is clear that the benefits like energy costs and selectivities of non-thermal plasma

methane reforming are promising facts. However, upscaling of these processes is still in active research

as was observed from the gas analysis section, absolute conversion and yields are low. With the use of

a kinetic model, the upscaling of this process can be modelled and optimized. It was found that a

significant amount of a reactor volume should contain plasma discharge for it is in this volume that

electron impact dissociation reactions can take place. This results in a higher conversion. Corona

discharge is the perfect candidate for a large volumetric plasma discharge at low powers. Furthermore,

increasing the electron temperature and density together with the plasma volume are the most

important plasma parameters that control the chemical reactivity of a plasma chemical process.

Hydrocarbon products in the like of hydrogen gas, acetylene, ethylene and ethane and freely formed.

C3 components are also possible to be produced, however they have not been quantified in this thesis.

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124

Chapter 7: IMPROVEMENTS AND FUTURE WORK

Some general remarks about the setup and subsequently methods are discussed in the light of the

importvement and future work of this thesis.

To start with the reactor, a batch reactor is not really ideal. The uniformity of this equipment is a harsh

and possibly not a correct assumption. In the light of industrial application, a continuous flow reactor

should be utilized. Furthermore, a higher plasma volume is also necessary which results in more

significant absolute values for the conversion and product yields. The effect of input power could be

investigated to also improve these absolute values by a chemically more active plasma. Also,

preferentially, a pulsed power supply would offer some additional benefits such as the non-

requirement policy of the resistors and a higher electron temperature due to high magnitude pulses.

The cancelation of these resistors results in a higher efficiency because no power is dissipated in the

resistors for they are not present. This subsequently results in less power loss and a more reactive

plasma discharge. For the pressure versus time experiment, there are no improvements for this

experiment is simple and effective. The same is true for the current versus voltage measurements.

Optical emission spectroscopy could be enhanced with a laser absorption technique to also detect CH3

active species. The position of the optical probe should be closer to the plasma to obtain a more

consistent intensity. The refinery gas analysis section could be improved by a better sampling method,

a smaller reactor or the addition of an online refinery gas analyzer with high sensitivity. More of these

experiments at different reaction times should be conducted for the validation of the kinetic model.

This is coupled with the interest in a continuous flow reactor. As previously indicated, a higher

conversion could result in an easier and a more consistent detection between different injections and

sample runs. The conversion can be augmented by various effects as explained throughout the thesis.

For the model, it would be easier and computationally less expensive to implement the quasi steady

state assumption on the produced radicals. This could prevent possible overshoot or undershooting of

the solver due to the presence of these stiff differential equations when the model is extended. The

electron density is assumed constant during reaction. A plasma is quasi neutral which means that it is

possible to calculate the electron density from the ion concentrations. The latter needs the

implementation of various electron impact ionization reactions. Other reactions that can react with

ions also need to be taken into account. As a lost possible improvement, a self-updating Boltzmann

equation solver can be utilized to iterate the Maxwellian distribution during the reactor simulation.

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Appendix A: Plasma parameters 125

Appendix A: PLASMA PARAMETERS

All quantities are in Gaussian cgs units except temperature (T, Te, Ti) is expressed in eV and ion mass

mi is expressed in units of the proton mass m, Z is the charge state, k is Boltzmann’s constant, K is the

wavenumber, γ is the adiabatic index and ln(Λ) is Coulombs logarithm. The parameters highlighted in

bolt are discussed in Section 2.2.2.1

Table A-1: Plasma parameters based on frequency.

Electron gyrofrequency 𝒇𝒄𝒆 =𝝎𝒄𝒆𝟐𝝅

𝝎𝒄𝒆 =𝒆𝑩

𝒎𝒆𝒄

Ion gyrofrequency 𝑓𝑐𝑖 =𝜔𝑐𝑖2𝜋

𝜔𝑐𝑖 =𝑍𝑒𝐵

𝑚𝑖𝑐

Electron plasma frequency 𝑓𝑝𝑒 =𝜔𝑝𝑒

2𝜋 𝜔𝑝𝑒 = (

4𝜋𝑛𝑒𝑒²

𝑚𝑒)

1/2

Ion plasma frequency 𝑓𝑝𝑒 =𝜔𝑝𝑖

2𝜋 𝜔𝑝𝑖 = (

4𝜋𝑛𝑒𝑍²𝑒²

𝑚𝑒)

1/2

Electron trapping rate 𝜈𝑇𝑒 = (𝑒𝐾𝐸

𝑚𝑒)1/2

Ion trapping rate 𝜈𝑇𝑖 = (𝑍𝑒𝐾𝐸

𝑚𝑖)1/2

Electron collision rate 𝜈𝑒 = 2.91 ∙ 10−6𝑛𝑒 𝑙𝑛(𝛬) 𝑇𝑒

−3/2

Ion collision rate 𝜈𝑖 = 4.8 ∙ 10−8𝑍4𝜇−1/2𝑛𝑖 𝑙𝑛(𝛬) 𝑇𝑖

−3/2

Table A-2: Plasma parameters based on length.

Electron deBroglie length �� =��

(𝒎𝒆𝒌𝑻𝒆)𝟏/𝟐

Classical distance of minimum approach 𝑒2

𝑘𝑇

Electron gyroradius 𝑟𝑒 =𝑣𝑇𝑒𝜔𝑐𝑒

Ion gyroradius 𝑟𝑖 =𝑣𝑇𝑖𝜔𝑐𝑖

Electron inertial length 𝑐

𝜔𝑝𝑒

Ion intertial length 𝑐

𝜔𝑝𝑖

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Appendix A: Plasma parameters 126

Debye length 𝜆𝐷 = (𝑘𝑇

4𝜋𝑛𝑒²)1/2

Table A-3: Plasma parameters based on velocity.

Electron thermal velocity 𝒗𝑻𝒆 = (𝒌𝑻𝒆𝒎𝒆)𝟏/𝟐

Ion thermal velocity 𝒗𝑻𝒊 = (𝒌𝑻𝒊𝒎𝒊)𝟏/𝟐

Ion sound velocity 𝐶𝑠 = (𝛾𝑍𝑘𝑇𝑒𝑚𝑖

)1/2

Alfvén velocity 𝑣𝐴 =𝐵

(4𝜋𝑛𝑖𝑚𝑖)1/2

Table A-4: Dimensionless plasma parameters.

Square root of electron proton mass ratio (𝒎𝒆𝒎𝒑)

𝟏/𝟐

Number of particles in Debye sphere 𝟒𝝅

𝟑𝒏𝝀𝑫³

Ratio of Alfven velocity and speed of light 𝑣𝐴𝑐

Ratio of electron plasma frequency and gyrofrquency 𝜔𝑝𝑒

𝜔𝑐𝑒

Ratio of ion plasma frequency and gyrofrequency 𝜔𝑝𝑖

𝜔𝑐𝑖

Ratio of thermal energy and magnetic energy 𝛽 =8𝜋𝑛𝑘𝑇

𝐵²

Ratio of magnetic energy and ion rest energy 𝐵²

8𝜋𝑛𝑖𝑚𝑖𝑐²

A.1 REFERENCES

1. Huba, J. D.; Research, U. S. O. o. N.; Laboratory, N. R., NRL Plasma Formulary. Naval Research Laboratory: 1998.

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Appendix B: Maxwell Boltzmann distribution 127

Appendix B: MAXWELL BOLTZMANN DISTRIBUTION

In this appendix, the Maxwell Boltzmann distribution of a gas particle’s kinetic energy will be derived.1

B.1 THE MICROCANONICAL ENSEMBLE AS REPRESENTING A SYSTEM IN EQUILIBRIUM

A detailed consideration of the nature of the systems of interest and representative ensembles will

concern us. The system of interest may be regarded as being enclosed in a massive container of volume

V, and may assume that the system cannot interchange energy with the walls of the container but can

adjust its linear and angular momentum by interaction with these (approximately) stationary walls.

Referring for simplicity to axes at rest with respect to the system as a whole, it is then possible to

assume that the knowledge of the condition of the system is limited to a specification of its energy E0,

with an uncertainty ΔE which would be connected with the time Δt available for observation by the

Heisenberg uncertainty relation given below.

∆𝑡∆𝐸 ≈ ℎ B-1

As a consequence of this partial specification of the state of the system of interest it is necessary to

resort to the method of statistical mechanics in order to study the expected properties of the system.

Introducing an appropriate representative ensemble for the system of interest, a microcanonical

distribution of systems all having approximately the same energy as specified for the system itself. As

a specific expression for the density matrix, defining this ensemble in the energy language Equation

B-2 holds.

𝜌𝜇𝑉 = {𝜌0𝛿𝜇𝑉 (𝐸𝜇 𝑖𝑛 𝑟𝑎𝑛𝑔𝑒 𝐸 𝑡𝑜 𝐸 + 𝛿𝐸)

0 (𝐸𝜇 𝑛𝑜𝑡 𝑖𝑛 𝑟𝑎𝑛𝑔𝑒 𝐸 𝑡𝑜 𝐸 + 𝛿𝐸) B-2

Where now Greek letters are used for the indices that designate the different energy eigenstates for

the system as a whole, where the range E to E+δE is chosen such that E0 is contained in the interval.

Also in that interval it is assumed that δE can be taken as large compared with the uncertainty ΔE in

that energy, yet at the same time as small enough so that it can be regarded from a phenomenological

point of view of an infinitesimal quantity.

B.2 SPECIFICATION OF CONDITION FOR A SYSTEM COMPOSED OF WEAKLY INTERACTING ELEMENTS

Let’s first take into consideration the different conditions, which will be of importance for the statistical

derivation for systems composed of weakly interacting elements. These conditions shall be specified

by stating the distribution of the elements composing the system among the different elementary

states. Starting from a general interrelation, between Eigen solutions for the system as a whole and

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Appendix B: Maxwell Boltzmann distribution 128

Eigen solution for its constituent elements. The different possible energy Eigen solutions for the as a

whole will themselves have to be solutions of the time-free Schrodinger equation for the system as

given in Equation B-3.

𝐻𝑈𝜇(𝑞) = 𝐸𝜇𝑈𝜇(𝑞) B-3

Here the capital U with a Greek index is used to designate an Eigen solution for the system as a whole,

and reserve the small u with Latin indices for later use to designate Eigen solutions for a single molecule

or other kind of element out of which the system is composed. The symbol H in the above equation if

the Hamiltonian operator for the system expressed in coordinate language and Eμ is an allowed

eigenvalue for the energy of the system, which will assure the appropriate character as an Eigen

solution for the function of these coordinates Uμ(q), where the single letter q is to be regarded as

symbolizing the total collection of coordinates for all the molecules or other elements composing the

system.

When continuing the derivation, one has to consider the circumstance that the interest likes in systems

composed of weakly interacting molecules or other consistent elements. If there are n such elements

in all, it will then be possible to express the Hamiltonian Operator H, corresponding to the energy of

the whole system in the form of Equation B-4.

𝐻 = 𝑈 + 𝐻1 +𝐻2 +⋯+ 𝐻𝑛 B-4

Where in the above equation, Hi are the Hamiltonian operators that correspond separately to the

energies of the n consistent elements, taken as not acting on each other (no interactions) but as acted

on by a general potential field. This potential field can be due to walls and other sources, which may

be present. U is then the operator that corresponds to the remaining energy, arising from the actual

presence of interaction. If this interaction is weak, the potential energy term U is small and negligible

in comparison to the others. Equation B-5 is then a suitable approximation.

𝐻 = 𝐻1 +𝐻2 +⋯+ 𝐻𝑛 B-5

When now using this new Hamiltonian operator together with the indication of the collection of

coordinates qi for each of the n separate elements, Equation B-6 is obtained.

(𝐻1 + 𝐻2 +⋯+𝐻𝑛)𝑈𝜇(𝑞1, 𝑞2, … , 𝑞𝑛) = 𝐸𝜇𝑈𝜇(𝑞1, 𝑞2, … , 𝑞𝑛) B-6

Which is a new equation that should satisfy the different Eigen solutions Uμ(q1,q2,..,qn) for the system

as a whole. Assuming sufficiently weak interaction to proceed further so that these unperturbed

energy eigenstates can be taken as substantially the same as the true energy eigenstates that would

be used in constructing e microcanonical ensemble for the representation of equilibrium.

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Appendix B: Maxwell Boltzmann distribution 129

The above equation can now be compared in the light when they would determine the Eigen solutions,

say uk(q1),ul(q2),..,us(qn), for the n separate elements which compose the system. These equations will

have the form as shown in Equation B-7 to B-10.

𝐻1𝑢𝑘(𝑞1) = 𝐸𝑘𝑢𝑘(𝑞1) B-7

𝐻2𝑢𝑙(𝑞2) = 𝐸𝑙𝑢𝑙(𝑞2) B-8

… B-9

𝐻𝑛𝑢𝑠(𝑞𝑛) = 𝐸𝑠𝑢𝑠(𝑞𝑛) B-10

Where H1,H2,…,Hn are the Hamiltonian operators for the n separate elements, expressed respectively

in terms of the coordinates q1,q2,..,qn for the elements, and Ek,El,…,Es are possible eigenvalues of the

energy respectively for the n elements.

It is now straight forward to express any Eigen function Uμ(q1,q2,…,qn) for the system as whole in terms

of Eigen functions uk(q1),ul(q2),…,us(qn) for its separate elements, provided attention is being payed to

possible symmetry restrictions that must be imposed on the Eigen solutions for systems containing

indistinguishable particles. For the Maxwell Boltzmann distribution, no symmetry restrictions have to

be imposed for a system consisting of n distinguishable elements. It is evident that the energy Eigen

solutions for the system will then be of the general form given by Equation B-11.

𝑈𝜇(𝑞1, 𝑞2, … , 𝑞𝑛) = 𝑢𝑘(𝑞1)𝑢𝑙(𝑞2)…𝑢𝑠(𝑞𝑛) B-11

Where it is necessary to regard any change in the specified elements 1,2,…,n assigned to the

elementary eigenstates k,l,…,s or any change in the selection of eigenstates, as leading to a new Eigen

solution µ for the system as a whole. The corresponding eigenvalues of energy will be given by Equation

B-12.

𝐸𝜇 = 𝐸𝑘 + 𝐸𝑙 +⋯+ 𝐸𝑠 B-12

Now a relation between the Eigen solutions for the system to the Eigen solutions of the components

in known.

In this paragraph the focus will be on how it is possible to specifying different conditions. This will have

a major importance for the statistical considerations leading to the Maxwell Boltzmann distribution.

These specifications will depend on the nature of the energy spectra for the individual elements

composing the system. For the time being for simplicity, it is a good assumption that the system of

interest will be composed of n constituent elements of only a single kind, and shall take such elements

as having a known spectrum of energy eigenvalues; the same for each individual element without

reference to the possibility of impossibility of maintaining a distinction between them. Thus the n

elements could be n oscillators all having the same energy spectrum because of the same intrinsic

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Appendix B: Maxwell Boltzmann distribution 130

frequency ν, but distinguishable from each other by spatial location and orientation. Or the n elements

could be n particles, all having the same energy spectrum because of the same mass m, and spin s but

not permanently distinguishable from each other on account of their free motion inside the common

container.

To obtain an appropriate approximate description of the energy spectrum for a single constituent

element in the potential field applying to the system as a whole, it is wise to regard the total possible

range in each energy ε as divided up into a succession of small ranges ε to ε+Δε, each range being

identified by an index κ and being of a width to correspond to the approximate accuracy to later specify

different conditions of the system. It is now possible to describe the spectrum by stating the number

of energy Eigen solutions gk which fall in each such range Δεk. In most cases the energy spectrum will

be nearly enough continuous so that this description can be regarded as given by Equation B-13.

𝑔𝑘 = 𝑓(휀𝑘)∆휀𝑘 B-13

Where f(εk) is a continuous function of the energy εk that locates the range. With the help of Equation

B-13, it is now possible to specify the different conditions of the system as a whole. By stating the

number of constituent elements nk, which lie in each of the groups gk eigenstates, that correspond to

the succession of ranges in energy Δεk.

As already mentioned it is now possible to determine the number of eigenstates corresponding to a

specified condition of the system. The form of expression, describing the dependence of the number

of eigenstates G for a system on the number of elements nk in each group of gk elementary eigenstates,

will be different for different types of relation between Eigen solutions for the system and Eigen

solutions for its elements. This appendix will only treat the Maxwell Boltzmann relation of G.

From a system composed of n distinguishable elements, it is evident, from the relation between the

two kind of eigenstates given by Equation that each particular assignment of the n elements to their

possible elementary eigenstates would correspond to a different eigenstate for the system as a whole.

To determine the consequences of this, noting the total collection of n elements could evidently be

divided into quotas containing n2,…,nk,… member in a number of different ways expressed by Equation

B-14.

𝑛!

𝑛1! 𝑛2! … 𝑛𝑘! … B-14

The nk elements in any such quota could be assigned to gk different eigenstates in gknk different ways.

The discussion above results in the desired expression for the number of eigenstates G in Equation

B-15.

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Appendix B: Maxwell Boltzmann distribution 131

𝐺 =∏𝑛!

𝑛𝑘!𝑘

𝑔𝑘𝑛𝑘 B-15

This G would correspond to a condition of the system specified by the nk in the manner that we have

described.

B.3 THE PROBABILITIES FOR DIFFERENT CONDITIONS OF THE SYSTEM

In the first section is was derived that a quantum mechanical system, in a steady state of

phenomenological equilibrium with a specified energy can be approximately represented by a

microcanonical ensemble, and that such an ensemble gives equal probabilities for each of the

eigenstates µ for which the eigenvalue of energy Eμ would fall in a narrow range E to E+δE selected as

including the energy specified for the system. And in the second section an expression was derived for

a system composed of weakly interacting elements for the number G of such eigenstates μ that would

correspond to a condition of the system specified by the number of elements nk assigned to the

different groups of gk elementary eigenstates that interest us.

By combining the previous two sections it is possible to define the probabilities for different conditions

of the system. For the Maxwell Boltzmann distribution the probabilities P of finding our system in a

condition specified by the nk, is given in Equation B-16.

𝑃 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡 ∙∏𝑛!

𝑛𝑘!𝑘

𝑔𝑘𝑛𝑘 B-16

The value of constant would have a value independent of the particular assignment nk considered.

The expression apply, of course, to conditions such that the energy of the system would lie in the

selected range E to E+δE the probabilities for other conditions being zero. To proceed further into the

derivation, it is handy to take the natural logarithm of both sides of Equation B-16. By assuming that

the numbers n, nk, gk are all large compared to unity, and using Stirling’s formula given in Equation

B-17, Equation B-16 transforms to Equation B-18.

ln(𝑛!) = 𝑛 𝑙𝑛(𝑛) − 𝑛 𝑓𝑜𝑟 𝑛 ≫ 1 B-17

ln(𝑃) = 𝑛 𝑙𝑛(𝑛) +∑[𝑛𝑘 ln(𝑔𝑘) − 𝑛𝑘 ln(𝑛𝑘)] + 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡

𝑘

B-18

B.4 CONDITION OF MAXIMUM PROBABILITY

With the help of foregoing expressions for the probabilities of different conditions, it is possible to

determine the most probably condition for a system of the kind considered, by examining the effect

of varying the assignment of elements nk to the different groups of gk states, while keeping the total

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Appendix B: Maxwell Boltzmann distribution 132

number of elements n constant and keeping the total energy E constant because all the conditions

must correspond to an energy restricted to a narrow range E to E+δE.

−𝑑 ln(𝑃) = 0 =∑[ln(𝑛𝑘) − ln(𝑔𝑘) + 1]

𝑘

𝑑𝑛𝑘 B-19

𝑑𝑛 =∑ 𝑑𝑛𝑘𝑘

= 0 B-20

𝑑𝐸 =∑휀𝑘𝑘

𝑑𝑛𝑘 = 0 B-21

In setting up the last of these equations, an ordinary case has been assumed of a nearly continuous

energy spectrum for the elements composing the system. This makes it possible to have a large number

of states gk, as assumed above, in an energy range ε+Δε which is narrow enough to be treated as

differential. Combining the above equations for the conditional maximum from the natural logarithm

of the probability, using the Lagrange multiplier method of underdetermined multipliers, Equation

B-22 is obtained.

∑[ln (𝑛𝑘𝑔𝑘) + 𝛼 + 𝛽휀𝑘

𝑘

]𝑑𝑛𝑘 = 0 B-22

Here α and β are undetermined constants which were introduced by the Lagrange multiplier method.

The variations dnk are arbitrary so the above equation should hold for any given dnk also different from

zero. This means that the coefficients in front of dnk should be zero. Solving the coefficients which

equal zero to nk results in Equation B-23 which is the Maxwell Boltzmann distribution.

𝑛𝑘 = 𝑔𝑘𝑒−(𝛼+𝛽)𝜀𝑘 B-23

A formal expression for evaluating the constant α for any assigned value of β, can be immediately

obtained by summing nk over all the different groups of gk elementary eigenstates which have been

set up.

𝑛 =∑𝑛𝑘 =

𝑘

∑𝑔𝑘𝑒−(𝛼+𝛽)𝜀𝑘

𝑘

B-24

Which results in an equation which can be explicitly solved to α in function of β. The constant β can be

derived by taking a portion of the considered system as consisting of a dilute monoatomic gas,

composed of n particles, of mass m, and let’s say for specificity particles not having spin, all enclosed

in a container of volume V. The derivation results in a value for β as given below.

𝛽 =1

𝑘𝑇 B-25

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Appendix B: Maxwell Boltzmann distribution 133

B.5 REFERENCES

1. Tolman, R. C., The Principles of Statistical Mechanics. Dover Publications: 1938.

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Appendix C: Boltzmann equation 134

Appendix C: BOLTZMANN EQUATION

How the velocity distribution function f(r,v,t) evolves is described by the Boltzmann equation. The

positions of the practices will vary in time because of their non-zero velocities. The velocities will in

turn vary in the presence of acceleration which is the result of any forces acting on the particles. In this

straightforward manner, the representative point in phase space move as function of time. It is easier

to derive the Boltzmann equation in for one dimension and afterwards extrapolating with gradients to

three dimension. Consider a time interval dt which is long compared to the average time interval o

interaction between any two particles, so that most interactions which begin in the interval are

completed in the same interval. On the other hand, the interval should be short enough compared to

the average time between interactions so that each particle interacts at most once with another

particle in the interval. Under these conditions, the trajectory of a particle may be composed of

segments where only the external forces act, joined by very short trajectories during which there is

interaction between particles. It is only under these conditions that the Boltzmann equation is valid.1

If the external force acting on the article is F=xFx, its acceleration is a=xF/m. As particles drift in phase

space under action of the macroscopy force Fx, they flow into and out of the fixed two-dimensional

volume dxdvx shown in Figure C-1.

Figure C-1: Phase space for a one-dimensional velocity distribution function. The particles are shown as negatively charged

electrons as an example.

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Appendix C: Boltzmann equation 135

The distribution function can be derived on basis of conversion of particles, considering the net flow

of particles into and out of the volume through each of its four faces in a time interval dt.

f(x,vx,t)ax(x,vx,t)dxdt particles flow in through side 1, these particles have been accelerated so

that they have velocities within the box.

f(x,vx+dvx,t)ax(x,vx+dvx,t)dxdt particles flow out through side 2, these particles have been

accelerated to velocities greater than those inside the box.

f(x,vx,t)vxdvxdt particles flow in through side 3, these particles have moved into the box from

positions on the left.

f(x+dx,vx,t)vxdvxdt particles flow out through side 4, these particles have moved out of the box

to positions on the right.

Note that ax=dvx/dt and vx=dx/dt. So far intrinsic motion and external forces have been taken into

account that changes the distribution unction. In addition, in the time interval dt, the particles in the

range dx at x interact or collide at most once with other particles and have their velocities changed.

Velocities of some of the particles which were in the range dvx at vx now fall within the range. Note

that such collisions can nearly instantaneously change the velocity of the particle, but not its position.

Until there can be given a specific expression about the nature of the collisions and their effectiveness

in moving particles in phase space, it is good to schematically represent the resultant net gain or loss

of particles due to this process by a collision term (df/dxcoll)dxdvxdt, which is the particle flow in as a

result of collisions.

The total number of particles in the velocity space volume element dxdvx is given by f(x,vx,t)dxdvx. The

time rate of change of the number of particles is determined by the difference between the number

of particles flowing into and out of the two-dimensional volume as shown in Equation C-1.

𝑑

𝑑𝑡[𝑓(𝑥, 𝑣𝑥 , 𝑡)𝑑𝑥𝑑𝑣𝑥]

= [𝑓(𝑥, 𝑣𝑥 , 𝑡)𝑎𝑥(𝑥, 𝑣𝑥 , 𝑡) − 𝑓(𝑥, 𝑣𝑥 + 𝑑𝑣𝑥 , 𝑡)𝑎𝑥(𝑥, 𝑣𝑥 + 𝑑𝑣𝑥 , 𝑡)]𝑑𝑥

+ [𝑓(𝑥, 𝑣𝑥 , 𝑡)𝑣𝑥 − 𝑓(𝑥 + 𝑑𝑥, 𝑣𝑥 , 𝑡)𝑣𝑥]𝑑𝑣𝑥 + (𝑑𝑓

𝑑𝑡)𝑐𝑜𝑙𝑙𝑑𝑥𝑑𝑣𝑥

C-1

Dividing the latter equation by the two-dimensional volume dxdvx, Equation C-2 results.

𝑑

𝑑𝑡𝑓(𝑥, 𝑣𝑥 , 𝑡) = −

𝑑

𝑑𝑥(𝑓𝑣𝑥) −

𝑑

𝑑𝑣𝑥(𝑓𝑎𝑥) + (

𝑑𝑓

𝑑𝑡)𝑐𝑜𝑙𝑙

C-2

or by taking into a count that ax=dvx/dt, Equation C-3 is obtained.

𝑑𝑓

𝑑𝑡+ 𝑣𝑥

𝑑𝑓

𝑑𝑥+𝐹𝑥𝑚

𝑑𝑓

𝑑𝑣𝑥= (𝑑𝑓

𝑑𝑡)𝑐𝑜𝑙𝑙

C-3

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Appendix C: Boltzmann equation 136

Note that the assumption of Fx being independent of vx is not restrictive, especially in view of the fact

that the external force in the case of plasmas is almost always the Lorentz force 𝐅 = q[𝐄 + 𝐯 × 𝐁], so

that Fx is in fact not dependent on vx. By following the same procedure as above for an elemental

volume of drdv=vzdxdydzdvxdvy in six-dimensional phase space, the three dimensional Boltzmann

equation is obtained as indicated in Equation C-4, this equation is also called the Vlasov equation.

𝑑

𝑑𝑡𝑓(𝒓, 𝒗, 𝑡) + (𝒗 ∙ ∇𝒓)𝑓(𝒓, 𝒗, 𝑡) + [(

𝑭

𝑚) ∙ ∇𝒗] 𝑓(𝒓, 𝒗, 𝑡) = (

𝑑𝑓

𝑑𝑡)𝑐𝑜𝑙𝑙

C-4

Where ∇r= ��d

dx+ ��

d

dy+ ��

d

dz and ∇v= ��

d

dvx+ ��

d

dvy+ ��

d

dvz and in the plasma context, the force

acting on the particles is the Lorentz force 𝐅 = q[𝐄 + 𝐯 × 𝐁]. In deriving the Boltzmann equation, it

was not necessary to use any physical principle other than the equation of motion relating the particle

acceleration to the Lorentz force. Solving the Boltzmann equation is however usually not

straightforward. Fortunately, often the interest does not lie with the distribution as such but more to

the macroscopic quantities such as number density, mean velocity, etc in physical space. In other

words, we seek the distribution only in order to integrate over it and obtain the desired macroscopic

values. Instead of first solving the Boltzmann equation for the distribution unction and then integrating,

it is possible to first take appropriate integrals over the Boltzmann equation and then solve for the

quantities of interest. This method is referred to as “taking the moments of the Boltzmann equation”.

The resulting equations are known as macroscopic transport equations and form the foundation of

plasma fluid theory. Further discussion of plasma fluid theory is out of the scope of this thesis, but in

short a plasma can be described by characteristic equations just like a fluid has his Navier-Stokes

equations.

Table C-1: Moments of the Boltzmann equation.

The zero order moment: continuity equation

𝒅

𝒅𝒕𝑵(𝒓, 𝒕) + 𝛁𝒓 ∙ [𝑵(𝒓, 𝒕)𝒖(𝒓, 𝒕)] = 𝟎

The first-order moment: momentum transport equation

𝐦𝐍𝒊𝒅𝒖

𝒅𝒕= −𝛁 ∙ 𝚿𝒊 + 𝒒𝐍𝒊(𝑬 + 𝒖 × 𝑩) + 𝑺𝒊𝒋

The second-order moment: energy transport equation

𝐝

𝒅𝒕[𝑵𝟏

𝟐𝒎𝒖²] + 𝛁 ∙ [𝑵

𝟏

𝟐< 𝒖𝟐𝒖 >] − 𝑵𝒒 < 𝑬 ∙ 𝒖 >=

𝒎

𝟐∫𝒖² (

𝒅𝒇

𝒅𝒕)𝒄𝒐𝒍𝒍𝒅𝒖

C.1 REFERENCES

1. Umran Inan, M. G., Principles of Plasma Physics for Engineers and Scientists. Cambridge: 2011; p 286.

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Appendix D: Collision theory 137

Appendix D: COLLISION THEORY

In this appendix the reader is refreshed about collision theory which is extensively used in this thesis

in the form of rate laws and collision cross sections.1

D.1 FUNDAMENTALS OF COLLISION THEORY

The objective of the development that follows are to give the reader insight as to why the rate laws

depend on the concentration of the reacting species and why the temperature dependence has the

form of the Arrhenius law To start consider the reaction in Equation D-1, where the molecules are

modeled with rigid spheres sA and sB and their respective radius σA and σB.

𝐴 + 𝐵 → 𝐶 + 𝐷 D-1

The coordinate system is defined so that molecule B is stationary with respect to molecule A. This way,

molecule A moves towards B with a relative velocity UR.

Figure D-1: Schematic of the collision cross section.

The collision radius σAB is defined as the sum of the two radii. If the center of a B molecule comes within

a distance of σAB of the center of a molecule A, they will collide. The collision cross section of rigid

spheres is equal to πσAB² as shown in Figure D-1. From the kinetic theory of gases, the velocity between

two gas molecules A and B is UR and equals the value as suggested in Equation D-2.

𝑈𝑅 = (8𝑘𝑏𝑇

𝜋𝜇𝐴𝐵)1/2 D-2

Where kb is the Boltzmann’s constant, μAB the reduced mass and T the gas temperature. By noting that

R=NAkb and MA=NAma, it is possible to write Equation D-3.

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Appendix D: Collision theory 138

𝑘𝑏𝜇𝐴𝐵

= (𝑅

𝑀𝐴𝑀𝐵𝑀𝐴 +𝑀𝐵

) D-3

Now consider a molecule A moving in space. In a time interval Δt the volume ΔV is swept out by a

molecule as indicated in Equation D-4.

∆V = (U𝑅∆t)πσ𝐴𝐵² D-4

The number of collisions that take place is equal to the number of B molecules ČB, that are in the

volume swept out by the A molecule, ΔV or thus ΔVČB. ČB is expressed in molecules/volume rather

than mol/volume. The number of collisions of this one A molecule with all the B molecules per unit

time is given in Equation D-5.

𝑍1𝐴𝐵 = πσ𝐴𝐵²U𝑅C𝐵 D-5

However, many A molecules are present at a concentration of ČA also expressed in molecules/volume.

When adding up all the of all A molecules per unit volume, then the number of collisions of all the A

molecules with B molecules per unit of time and volume is given by Equation D-6.

𝑍𝐴𝐵 = πσ𝐴𝐵²U𝑅C𝐴C𝐵 = 𝑆𝑟U𝑅C𝐴C𝐵 D-6

Where Sr is the collision cross section. By assuming that every collision results in reaction and

substituting UR, Equation D-7 can be constructed.

−��𝐴 = 𝑍𝐴𝐵 = πσ𝐴𝐵²(8𝑘𝑏𝑇

𝜋𝜇𝐴𝐵)1/2C𝐴C𝐵 D-7

Multiplying the latter equation by Avogadro’s number and dividing by it results in Equation D-8.

−(��𝐴𝑁𝐴)𝑁𝐴 = πσ𝐴𝐵² (

8𝑘𝑏𝑇

𝜋𝜇𝐴𝐵)

12 C𝐴𝑁𝐴

C𝐵𝑁𝐴𝑁𝐴²

D-8

−𝑟𝐴 = πσ𝐴𝐵² (8𝑘𝑏𝑇

𝜋𝜇𝐴𝐵)

12C𝐴C𝐵𝑁𝐴 D-9

Where now A, defined as the frequency factor, can be derived.

−𝑟𝐴 = 𝐴C𝐴C𝐵 = [𝑚𝑜𝑙

𝑠 𝑚³] D-10

This part of collision theory already demonstrates the concentration dependence of the reaction rate.

However, temperature dependence is expected to behave as an exponential function like the

Arrhenius expression suggests and not as the square root of the temperature as found by this part of

the theory. Also there is no signal what so ever of the existence of an activation energy. Furthermore,

it is assumed that all A molecules have the same relative velocity i.e. the average one.

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Appendix D: Collision theory 139

D.2 MODIFICATIONS OF COLLISION THEORY

By further modifying the collision theory it is possible to obtain an Arrhenius type equation. First of all,

taking into account for the fact that a distribution of relative velocities exists (Maxwell Boltzmann

distribution). And secondly, that not all collisions result in reaction.

D.2.1 Distribution of velocities

The most used velocity distribution is the Maxwell-Boltzmann distribution. For a species of mass m the

distribution has the form of Equation D-11.

𝑓(𝑢, 𝑇)𝑑𝑈 = 4𝜋(𝑚

2𝜋𝑘𝑏𝑇)3/2𝑒

−𝑚𝑈²2𝑘𝑏𝑇𝑈²𝑑𝑈 D-11

Replacing m by the reduced mass μ of two molecules A and B results in Equation D-12.

𝑓(𝑢, 𝑇)𝑑𝑈 = 4𝜋(𝜇

2𝜋𝑘𝑏𝑇)3/2𝑒

−𝜇𝑈²2𝑘𝑏𝑇𝑈²𝑑𝑈 D-12

The term on the left and side o Equation D-11 is the fraction of molecules with relative velocities

between U and U+dU. Recall that from Equation D-6, the number of AB collisions for a reaction cross

section Sr is equal to ŽAB=Sr(U)URČAČB with ǩ(U)=Sr(U)UR, except now the collision cross section is

function of the relative velocity. Why is the velocity introduced into the cross section? This is because

not all collisions are head on, and those that are not, will not react if the energy U²μ/2, is not sufficiently

high. Let ǩ(U) be the specific reaction coefficient for a collision and reaction o A-B molecules with

velocity U.

��(𝑈) = 𝑆𝑟(𝑈)𝑈 [𝑚3

𝑚𝑜𝑙𝑒𝑐𝑢𝑙𝑒 𝑠] D-13

Equation D-13 only gives the specific reaction coefficient or velocity U, and have the reaction

coefficients is summed up (integrating) for all velocities as shown in Equation D-14.

��(𝑇) = ∫ ��(𝑈)𝑓(𝑢, 𝑇)𝑑𝑈 = ∫ 𝑓(𝑢, 𝑇)𝑆𝑟(𝑈)𝑈𝑑𝑈+∞

0

+∞

0

D-14

Furthermore, when the Maxwell Boltzmann distribution for the velocity is used for f(u,T) Equation D-15

results.

��(𝑇) = ∫ 4𝜋(𝑚

2𝜋𝑘𝑏𝑇)3/2𝑒

−𝑚𝑈²2𝑘𝑏𝑇𝑈²𝑆𝑟(𝑈)𝑈𝑑𝑈

+∞

0

D-15

It is now possible to transform the differential of velocity dU to a differential in kinetic energy dε with

the appropriate transformation of ε=μU²/2. The latter and noting that ε/kb/T=E/R/T results in Equation

D-16, which is the final form of the modified collision theory to account for a velocity distribution.

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Appendix D: Collision theory 140

��(𝑇) = (8𝑘𝑏𝑇

𝜋𝜇)1/2∫ 𝑆𝑟(𝐸)

𝐸𝑒−𝐸𝑅𝑇

𝑅𝑇(𝑑𝐸

𝑅𝑇)

+∞

0

D-16

The only thing left to do is to specify the reaction cross section, Sr(E) as a function of kinetic energy E

or the A/B pair of molecules.

D.2.2 Collisions that result in reaction

the last modification that is conducted is to account for the fact that not all collisions result in reaction.

By defining Sr to be the reaction cross section as outlined in Equation D-17.

S𝑟 = 𝑃𝑟𝜋𝜎𝐴𝐵² D-17

Where Pr is the probability of reaction. In a model for the probability it is assumed that the colliding of

molecules must have an energy Ea or greater to react. Only the kinetic energy directed along the line

of centers is important.

{𝑆𝑟(𝐸, 𝑇) = 0 𝐸 ≤ 𝐸𝑎

𝑆𝑟 = 𝜋𝜎𝐴𝐵2(𝐸−𝐸𝐴)𝐸 𝐸 > 𝐸𝑎

D-18

This model results in the known Arrhenius expression shown in Equation D-19 after substitution of

Equation D-18 in D-16 and integrating.

k(T) = σ𝐴𝐵2 (

8𝜋𝑘𝑏𝑇

𝜇)N𝐴𝑒

−𝐸𝑎𝑅𝑇 D-19

Note that the pre-exponential factor (frequency factor) is also temperature dependent, however this

dependence is mostly neglected in comparison to the exponential dependence. One might ask, how

does temperature increase the number of reacting molecules? A higher temperature results in a

broader distribution and thus a higher fraction of molecules with the required energy greater than the

activation energy Ea for reaction to take place.

D.3 REFERENCES

1. Fogler, H. S., Elements of chemical reaction engineering. 2006.

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Appendix E: Data current versus voltage 141

Appendix E: DATA CURRENT VERSUS VOLTAGE

Table E-1: Data points current versus voltage characteristic for three reference pressures.

Reference pressure [kPa] 55 75 95

Total voltage, Ut [kV] Current, i [mA] 1.35 0.11 0.17 1.5 0.18 0.18 0.24

1.65 0.3 0.24 0.31 1.8 0.35 0.33 0.39

1.95 0.48 0.42 0.48 2.1 0.55 0.5 0.54

2.25 0.59 0.57 0.6 2.4 0.65 0.67 0.67

2.55 0.7 0.71 0.72 2.7 0.77 0.74 0.77

2.85 0.85 0.81 0.81 3 0.91 0.98 0.85

3.15 1.84 1.3 1.17 3.3 1.9 1.42 1.21

3.45 2.01 1.47 1.25 3.6 2.2 1.65 1.27

3.75 2.6 1.75 1.29 3.9 3.05 1.8 1.33

4.05 3.3 1.88 1.39 4.2 3.9 2.02 1.45

4.35 4.15 2.25 1.5 4.5 4.5 2.44 1.55

4.65 2.9 1.56 4.8 3 1.67

4.95 3.2 1.75 5.1 3.6 2.25

5.25 3.85 2.35 5.4 4.5 2.55

5.55 2.79 5.7 3.1

5.85 3.53 6 3.97

6.15 4.36 6.3 4.5

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Appendix E: Data current versus voltage 142

Table E-2: Calculated plasma voltage data points for three reference pressures.

Reference pressure [kPa] 55 75 95

Total voltage, Ut [kV] Plasma voltage, Up [kV] 1.35 1.11 1.09 1.5 1.23 1.23 1.21

1.65 1.34 1.36 1.33 1.8 1.47 1.48 1.45

1.95 1.57 1.59 1.57 2.1 1.69 1.71 1.70

2.25 1.83 1.84 1.83 2.4 1.96 1.95 1.95

2.55 2.09 2.08 2.08 2.7 2.21 2.22 2.21

2.85 2.33 2.35 2.35 3 2.46 2.43 2.48

3.15 2.26 2.46 2.51 3.3 2.39 2.57 2.65

3.45 2.50 2.70 2.78 3.6 2.58 2.78 2.92

3.75 2.58 2.89 3.07 3.9 2.56 3.03 3.20

4.05 2.61 3.15 3.33 4.2 2.54 3.24 3.46

4.35 2.59 3.31 3.59 4.5 2.61 3.39 3.72

4.65 3.36 3.87 4.8 3.48 3.97

4.95 3.55 4.09 5.1 3.55 4.06

5.25 3.61 4.17 5.4 3.51 4.24

5.55 4.30 5.7 4.34

5.85 4.33 6 4.31

6.15 4.32 6.3 4.41

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Appendix E: Data current versus voltage 143

Table E-3: Calculated reduced electric field data points for three reference pressures.

Reference pressure [kPa] 55 75 95

Total voltage, Ut [kV] Reduced electric field, Ered [Td] 1.35 5.98 4.63 1.5 9.07 6.65 5.16

1.65 9.84 7.34 5.68 1.8 10.81 7.97 6.19

1.95 11.55 8.59 6.69 2.1 12.46 9.24 7.23

2.25 13.46 9.91 7.78 2.4 14.40 10.52 8.30

2.55 15.36 11.24 8.86 2.7 16.27 11.99 9.42

2.85 17.16 12.66 10.00 3 18.09 13.13 10.57

3.15 16.63 13.29 10.70 3.3 17.57 13.86 11.27

3.45 18.37 14.56 11.85 3.6 18.95 15.01 12.46

3.75 18.95 15.62 13.06 3.9 18.81 16.32 13.64

4.05 19.23 16.97 14.18 4.2 18.67 17.50 14.72

4.35 19.09 17.84 15.28 4.5 19.23 18.27 15.84

4.65 18.15 16.47 4.8 18.75 16.93

4.95 19.16 17.44 5.1 19.16 17.28

5.25 19.46 17.76 5.4 18.96 18.08

5.55 18.34 5.7 18.48

5.85 18.43 6 18.37

6.15 18.38 6.3 18.80

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Appendix E: Data current versus voltage 144

Table E-4: BOLSIG+ electron mobility output data points for three reference pressures.

Reference pressure [kPa] 55 75 95

Total voltage, Ut [kV] Electron mobility, µe [m2/V/s] 1.35 0.86 0.94

1.5 0.62 0.73 0.82

1.65 0.54 0.63 0.73

1.8 0.47 0.56 0.64

1.95 0.42 0.49 0.57

2.1 0.38 0.44 0.51

2.25 0.34 0.39 0.46

2.4 0.31 0.36 0.41

2.55 0.28 0.32 0.37

2.7 0.26 0.29 0.34

2.85 0.24 0.27 0.31

3 0.22 0.26 0.28

3.15 0.25 0.25 0.28

3.3 0.23 0.24 0.25

3.45 0.22 0.22 0.24

3.6 0.21 0.21 0.22

3.75 0.21 0.20 0.20

3.9 0.21 0.19 0.19

4.05 0.21 0.18 0.18

4.2 0.22 0.17 0.17

4.35 0.21 0.17 0.16

4.5 0.21 0.16 0.16

4.65 0.16 0.15

4.8 0.16 0.14

4.95 0.15 0.14

5.1 0.15 0.14

5.25 0.15 0.13

5.4 0.16 0.13

5.55 0.13

5.7 0.13

5.85 0.13

6 0.13

6.15 0.13

6.3 0.12

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Appendix E: Data current versus voltage 145

Table E-5: BOLSIG+ electron temperature output data points for three reference pressures.

Reference pressure [kPa] 55 75 95

Total voltage, Ut [kV] Electron temperature, Te [eV] 1.35 0.66 0.47 1.5 1.08 0.76 0.55

1.65 1.17 0.86 0.62 1.8 1.28 0.94 0.69

1.95 1.35 1.02 0.77 2.1 1.44 1.10 0.84

2.25 1.52 1.18 0.92 2.4 1.60 1.25 0.99

2.55 1.67 1.32 1.06 2.7 1.74 1.39 1.12

2.85 1.80 1.45 1.19 3 1.86 1.50 1.25

3.15 1.77 1.51 1.27 3.3 1.83 1.56 1.32

3.45 1.88 1.61 1.38 3.6 1.92 1.65 1.44

3.75 1.92 1.69 1.49 3.9 1.91 1.74 1.54

4.05 1.94 1.79 1.58 4.2 1.90 1.82 1.63

4.35 1.93 1.85 1.67 4.5 1.94 1.88 1.71

4.65 1.87 1.75 4.8 1.91 1.79

4.95 1.93 1.82 5.1 1.93 1.81

5.25 1.95 1.84 5.4 1.92 1.86

5.55 1.88 5.7 1.89

5.85 1.89 6 1.88

6.15 1.88 6.3 1.91

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Appendix E: Data current versus voltage 146

Table E-6: Calculated electron density data points for three reference pressures.

Reference pressure [kPa] 55 75 95

Total voltage, Ut [kV] Electron density, ne [1/m³] 1.35 3.68E+12 5.30E+12 1.5 7.51E+12 6.32E+12 7.65E+12

1.65 1.31E+13 8.88E+12 1.02E+13 1.8 1.61E+13 1.28E+13 1.32E+13

1.95 2.29E+13 1.70E+13 1.69E+13 2.1 2.73E+13 2.11E+13 1.98E+13

2.25 3.04E+13 2.50E+13 2.29E+13 2.4 3.45E+13 3.04E+13 2.66E+13

2.55 3.81E+13 3.34E+13 2.96E+13 2.7 4.28E+13 3.60E+13 3.28E+13

2.85 4.82E+13 4.05E+13 3.58E+13 3 5.24E+13 4.99E+13 3.87E+13

3.15 1.03E+14 6.66E+13 5.37E+13 3.3 1.08E+14 7.41E+13 5.70E+13

3.45 1.16E+14 7.83E+13 6.05E+13 3.6 1.28E+14 8.90E+13 6.31E+13

3.75 1.52E+14 9.59E+13 6.55E+13 3.9 1.78E+14 1.00E+14 6.89E+13

4.05 1.93E+14 1.06E+14 7.32E+13 4.2 2.27E+14 1.15E+14 7.76E+13

4.35 2.43E+14 1.29E+14 8.15E+13 4.5 2.64E+14 1.41E+14 8.54E+13

4.65 1.67E+14 8.72E+13 4.8 1.75E+14 9.42E+13

4.95 1.87E+14 9.96E+13 5.1 2.11E+14 1.28E+14

5.25 2.26E+14 1.35E+14 5.4 2.63E+14 1.47E+14

5.55 1.61E+14 5.7 1.80E+14

5.85 2.04E+14 6 2.30E+14

6.15 2.52E+14 6.3 2.62E+14

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Appendix F: Data gas analysis 147

Appendix F: DATA GAS ANALYSIS

Table F-1: Logged pressures during gas analysis experiments for three reference pressures.

Reference pressure [kPa] 55 75 95

Pressure measurement number Pressure [kPa]

P0 55.0 75.0 95.0

P1 54.7 74.5 93.8

P2 110.0 110.0 110.0

P3 103.8 102.5 102.5

Table F-2: Integrated peak areas of the detected components for three runs at three reference pressures.

Reference pressure [kPa] 55 75 95

Run number 1 2 3 1 2 3 1 2 3

Detector Component Surface area [mmi]

TCD C2H2 - - 855 494 1433 1161 352 3199 1079

TCD Ar 6443394 5810564 5849608 3813835 3635939 3354334 1943758 1870098 1947384

TCD N2 - - - 1064504 1197848 1593496 134837 105853 131036

TCD CH4 426296 1213736 1244965 2348068 2675624 1387492 5710520 5418316 6074928

TCD H2 19331 17861 17977 21398 19331 17847 30238 79105 33089

FID CH4 8634552 7743092 7805049 11937570 11537010 10237370 17378960 16906710 17306730

FID C2H6 3041 2732 2833 3014 2803 2581 4405 9357 4449

FID C2H4 1048 927 887 970 990 907 8347 53591 8085

FID C3H8 327 326 276 279 235 208 336 299 302

FID C3H6 161 165 169 178 169 108 247 169 207

FID C2H2 1154 1635 1610 1652 2832 935 2070 3581 1926

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Appendix F: Data gas analysis 148

Table F-3: Integrated peak areas of the components in the calibration mixture for three runs.

Run number 1 2 3

Detector Component Surface area [mi]

TCD H2 10514920 10517430 10462440

TCD CO2 1478515 1342568 970020

TCD C2H4 3803021 3806873 3804420

TCD C2H6 451072 451272 450740

TCD C2H2 577406 573122 570498

TCD N2 1425248 1421662 1416639

TCD CH4 438412 335572 556212

TCD CO 561696 539608 543760

TCD Ar 2616265 2595828 2672523

FID CH4 4251398 4119608 4126247

FID C2H6 113308 1099434 1102570

FID C2H4 94477839 9149273 9167290

FID C2H2 371076 351116 359047

Table F-4: Calculated mass percentages from average peak areas of three runs for three reference pressures.

Reference pressure [kPa] 55 75 95

Component Mass percentage [%]

Ar 71.462% 54.104% 29.788%

H2 0.002% 0.003% 0.007%

CH4 29.138% 79.817% 222.928%

C2H2 0.005% 0.011% 0.027%

C2H4 0.002% 0.003% 0.139%

C2H6 0.036% 0.069% 0.273%

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Appendix G: Data mass spectrometry 149

Appendix G: DATA MASS SPECTROMETRY

Table G-1: Logged pressures during different mass spectrometer experiments for three different reference pressures.

Reference pressure [kPa] 55 75 95

Components run CH4+H2 C2 CH4+H2 C2 CH4+H2 C2

Pressure measurement number Pressure [kPa]

P0 55.0 55.0 75.0 75.0 95.0 95.0

P1 54.7 54.7 74.6 74.6 94.4 94.3

P2 54.4 54.5 74.1 74.0 92.9 92.3

P3 54.2 54.3 73.7 73.5 92.8 91.7

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Appendix H: Python source code 150

Appendix H: PYTHON SOURCE CODE

The model is implemented in the best scientific language to date; Python. More specifically, the Python

3.5 64-bit compiler was utilized. A small note, a few extra packages were used. Assimulo which contains

the genius solver from Sundials. The latter package uses Scipy, Numpy and the intel MKL library.

Matpotlib is a great package for plotting results and data. And last but not least, xlsxwriter which is the

perfect module to directly write the results in excel files.

H.1 DATA.PY

#kinetic data #[A,alpha,Ea]=[preexponential factor, temperature exponent, activation energy] #units of data [m³/mol/s, - , eV] #k=A*Te^n*exp(-Ea/Te) (for electron impact reactions) (in correct SI units) E1=[1.6e12,-0.989,25] #CH4 + e -> CH3 + H + e E2=[2.7e11,-0.989,25] #CH4 + e -> CH2 + H2 + e E3=[1.4e11,-0.989,25] #CH4 + e -> CH + H + H2 + e E4=[1.2e8,-0.989,25] #CH4 + e -> C + 2H2 + e E5=[3.8e12,-1.984,30] #H2 + e -> 2H + e #k=A*(T/298)^n*exp(-Ea/R/T) (for chemical reactions) (in correct SI units) #units of data [m³/molecules/s, - , J/mol] R1=[1.99e-16,0,0] #CH + CH -> C2H2 R2=[1.03e-16,-1.1,1.33e3] #CH3 + CH3 -> C2H6 R3=[4.36e-19,3.16,36.63e3] #CH4 + H -> CH3 + H2 R4=[7.14e-18,0,41.99e3] #CH4 + CH2 -> 2CH3 R5=[1.7e-17,0,0] #CH4 + CH -> C2H4 + H R6=[1.66e-14,0,134e3] #CH3 + CH3 -> C2H4 + H2 R7=[7.01e-17,0,0] #CH3 + CH2 -> C2H4 + H R8=[5e-21,0,0] #CH2 + H2 -> CH3 + H R9=[3.11e-16,0,13.72e3] #CH + H2 -> H + CH2 R10=[5.3e-17,0,0] #CH2 + CH2 -> C2H2 + H2 #thermodynamic data #reaction enthalpy [J/mol] HE1=0 #CH4 + e -> CH3 + H + e HE2=0 #CH4 + e -> CH2 + H2 + e HE3=0 #CH4 + e -> CH + H + H2 + e HE4=0 #CH4 + e -> C + 2H2 + e HE5=0 #H2 + e -> 2H + e HR1=(-2*594.13+227.4)*1e3 #CH + CH -> C2H2 HR2=(-83.7)*1e3 #CH3 + CH3 -> C2H6 HR3=(--74.87-216)*1e3 #CH4 + H -> CH3 + H2 HR4=(-386.39--74.87)*1e3 #CH4 + CH2 -> 2CH3 HR5=(-594.13--74.87+216+52.4)* #kinetic data #[A,alpha,Ea]=[preexponential factor, temperature exponent, activation energy] #units of data [m³/mol/s, - , eV] #k=A*Te^n*exp(-Ea/Te) (for electron impact reactions) (in correct SI units) E1=[1.6e12,-0.989,20] #CH4 + e -> CH3 + H + e E2=[2.7e11,-0.989,20] #CH4 + e -> CH2 + H2 + e E3=[1.4e11,-0.989,20] #CH4 + e -> CH + H + H2 + e E4=[1.2e8,-0.989,20] #CH4 + e -> C + 2H2 + e

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Appendix H: Python source code 151

E5=[3.8e12,-1.984,25] #H2 + e -> 2H + e #k=A*(T/298)^n*exp(-Ea/R/T) (for chemical reactions) (in correct SI units) #units of data [m³/molecules/s, - , J/mol] R1=[1.99e-16,0,0] #CH + CH -> C2H2 R2=[1.03e-16,-1.1,1.33e3] #CH3 + CH3 -> C2H6 R3=[4.36e-19,3.16,36.63e3] #CH4 + H -> CH3 + H2 R4=[7.14e-18,0,41.99e3] #CH4 + CH2 -> 2CH3 R5=[1.7e-17,0,0] #CH4 + CH -> C2H4 + H R6=[1.66e-14,0,134e3] #CH3 + CH3 -> C2H4 + H2 R7=[7.01e-17,0,0] #CH3 + CH2 -> C2H4 + H R8=[5e-21,0,0] #CH2 + H2 -> CH3 + H R9=[3.11e-16,0,13.72e3] #CH + H2 -> H + CH2 R10=[5.3e-17,0,0] #CH2 + CH2 -> C2H2 + H2 #thermodynamic data #reaction enthalpy [J/mol] HE1=0 #CH4 + e -> CH3 + H + e HE2=0 #CH4 + e -> CH2 + H2 + e HE3=0 #CH4 + e -> CH + H + H2 + e HE4=0 #CH4 + e -> C + 2H2 + e HE5=0 #H2 + e -> 2H + e HR1=(-2*594.13+227.4)*1e3 #CH + CH -> C2H2 HR2=(-83.7)*1e3 #CH3 + CH3 -> C2H6 HR3=(--74.87-216)*1e3 #CH4 + H -> CH3 + H2 HR4=(-386.39--74.87)*1e3 #CH4 + CH2 -> 2CH3 HR5=(-594.13--74.87+216+52.4)*1e3 #CH4 + CH -> C2H4 + H HR6=(52.4)*1e3 #CH3 + CH3 -> C2H4 + H2 HR7=(-386.39+216+52.4)*1e3 #CH3 + CH2 -> C2H4 + H HR8=(-386.39+216)*1e3 #CH2 + H2 -> CH3 + H HR9=(+386.39-594.13+216)*1e3 #CH + H2 -> H + CH2 HR10=(-386.39+227.4)*1e3 #CH2 + CH2 -> C2H2 + H2 #reaction entropy [J/K/mol] SE1=0 #CH4 + e -> CH3 + H + e SE2=0 #CH4 + e -> CH2 + H2 + e SE3=0 #CH4 + e -> CH + H + H2 + e SE4=0 #CH4 + e -> C + 2H2 + e SE5=0 #H2 + e -> 2H + e SR1=-2*183.04+200.8 #CH + CH -> C2H2 SR2=229.5 #CH3 + CH3 -> C2H6 SR3=+130.6-186.2 #CH4 + H -> CH3 + H2 SR4=-193.93-186.2 #CH4 + CH2 -> 2CH3 SR5=-183.04-186.2+219.5 #CH4 + CH -> C2H4 + H SR6=+130.6+219.5 #CH3 + CH3 -> C2H4 + H2 SR7=-193.93+219.5 #CH3 + CH2 -> C2H4 + H SR8=-193.93-130.6 #CH2 + H2 -> CH3 + H SR9=-183.04+193.93-130.6 #CH + H2 -> H + CH2 SR10=-2*193.93+130.6+200.8 #CH2 + CH2 -> C2H2 + H2

H.2 MODEL.PY

from math import exp from data import * R=8.3144598 #ideal gas constant [J/K/mole] NA=6.022140857e23 #number of Avogadro [particles/mole] #definition of chemical rate coefficient def chemrate(kineticdata,T): return NA*kineticdata[0]*((T/298)**kineticdata[1])*exp(-kineticdata[2]/R/T) #definition of physical rate coefficient def physrate(kineticdata,Te):

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Appendix H: Python source code 152

return kineticdata[0]*(Te**kineticdata[1])*exp(-kineticdata[2]/Te) #definition of equilibrium constant def equilibrium(reactionenthalpy,reactionentropy,T): return exp(-(reactionenthalpy-T*reactionentropy)/R/T) #definition of the right hand side ordinary differential equations def model(t,equations): #equation indices #[vplasma,vreactor,Te,T, Ce ,CH4,H,C,CH,CH2,CH3,H2,C2H2,C2H4,C2H6] #[ 0 , 1 ,2 ,3, 4 , 5 ,6,7, 8, 9 , 10,11, 12 , 13 , 14 ] #forward rate equations rE1f=(equations[0]*physrate(E1,equations[2])*(equations[5]/equations[1])*equations[4]) rE2f=(equations[0]*physrate(E2,equations[2])*(equations[5]/equations[1])*equations[4]) rE3f=(equations[0]*physrate(E3,equations[2])*(equations[5]/equations[1])*equations[4]) rE4f=(equations[0]*physrate(E4,equations[2])*(equations[5]/equations[1])*equations[4]) rE5f=(equations[0]*physrate(E5,equations[2])*(equations[11]/equations[1])*equations[4]) rR1f=(equations[1]*chemrate(R1,equations[3])*(equations[8]/equations[1])*(equations[8]/equations[1])) rR2f=(equations[1]*chemrate(R2,equations[3])*(equations[10]/equations[1])*(equations[10]/equations[1])) rR3f=(equations[1]*chemrate(R3,equations[3])*(equations[5]/equations[1])*(equations[6]/equations[1])) rR4f=(equations[1]*chemrate(R4,equations[3])*(equations[5]/equations[1])*(equations[9]/equations[1])) rR5f=(equations[1]*chemrate(R5,equations[3])*(equations[5]/equations[1])*(equations[8]/equations[1])) rR6f=(equations[1]*chemrate(R6,equations[3])*(equations[10]/equations[1])*(equations[10]/equations[1])) rR7f=(equations[1]*chemrate(R7,equations[3])*(equations[10]/equations[1])*(equations[9]/equations[1])) rR8f=(equations[1]*chemrate(R8,equations[3])*(equations[9]/equations[1])*(equations[11]/equations[1])) rR9f=(equations[1]*chemrate(R9,equations[3])*(equations[8]/equations[1])*(equations[11]/equations[1])) rR10f=(equations[1]*chemrate(R10,equations[3])*(equations[9]/equations[1])*(equations[9]/equations[1])) #mole balance equations, equations[x..end] dnCH4=(-rE1f-rE2f-rE3f-rE4f-rR3f-rR4f-rR5f) dnH=(+rE1f+rE3f+2*rE5f-rR3f+rR5f+rR7f+rR8f+rR9f) dnC=(+rE4f) dnCH=(+rE3f-2*rR1f-rR5f-rR9f) dnCH2=(+rE2f-rR4f-rR7f-rR8f+rR9f-2*rR10f)

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Appendix H: Python source code 153

dnCH3=(+rE1f-2*rR2f+rR3f-2*rR6f-rR7f+rR8f+2*rR4f) dnH2=(+rE2f+rE3f+2*rE4f-rE5f+rR3f+rR6f-rR8f-rR9f+rR10f) dnC2H2=(+rR1f+rR10f) dnC2H4=(+rR5f+rR6f+rR7f) dnC2H6=(+rR2f) #variable equations, equations[0..x] dvp=0 dvr=0 dTe=0 dT=0 dCe=0 return [dvp,dvr,dTe,dT,dCe,dnCH4,dnH,dnC,dnCH,dnCH2,dnCH3,dnH2,dnC2H2,dnC2H4,dnC2H6]

H.3 OUTPUT.PY

from matplotlib import pyplot as plt from xlsxwriter import Workbook #plot function def plotdata(datalabels,dataunits,time,data): if data.ndim==1: if datalabels is not None: if dataunits is not None: plt.title(datalabels+' ['+dataunits+']') else: plt.title(datalabels) plt.plot(time,data) else: f, axarr = plt.subplots(len(datalabels)) for i in range(len(datalabels)): axarr[i].plot(time,data[:,i]) if datalabels is not None: if dataunits is not None: axarr[i].set_title(datalabels[i]+' ['+dataunits[i]+']') else: axarr[i].set_title(datalabels[i]+' [-]') plt.show() #print function def printdata(numberofpoints,datalabels,dataunits,time,data): timestep=int(len(data)/numberofpoints) if data.ndim==1:#1-dimensional data maxwidth=len(datalabels)+1 if datalabels is not None: print('Time'.center(maxwidth)+''.join(datalabels.center(maxwidth))) if dataunits is not None: print('s'.center(maxwidth)+''.join(dataunits.center(maxwidth))) if data is not None: for i in range(0,len(data),timestep): print(format(time[i],'.2f').center(maxwidth)+''.join(format(data[i],'.7f').center(maxwidth))) else:#multi-dimensional data maxwidth=max(len(datalabel) for datalabel in datalabels)+1 if datalabels is not None: print('Time'.center(maxwidth)+''.join(label.center(maxwidth) for label in datalabels)) if dataunits is not None:

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Appendix H: Python source code 154

print('s'.center(maxwidth)+''.join(unit.center(maxwidth) for unit in dataunits)) if data is not None: for i in range(0,len(data),timestep): print(format(time[i],'.2f').center(maxwidth)+''.join(format(element,'.7f').center(maxwidth) for element in data[i])) print('\n') #write function for txt files def writetxt(directory,filename,datalabels,dataunits,time,data): f=open(filename,'w') if data.ndim==1:#1-dimensional data if datalabels is not None: f.write('Time,'+datalabels) f.write('\n') if dataunits is not None: f.write('s,'+dataunits) f.write('\n') if data is not None: for i in range(len(data)): f.write(str(time[i])+','+str(data[i])) f.write('\n') else:#multi-dimensional data if datalabels is not None: f.write('Time,'+','.join(label for label in datalabels)) f.write('\n') if dataunits is not None: f.write('s,'+','.join(unit for unit in dataunits)) f.write('\n') if data is not None: for i in range(len(data)): f.write(str(time[i])+','+','.join(str(element) for element in data[i])) f.write('\n') f.close() #write function for xlsx files def writexlsx(directory,filename,sheetnames,datalabels,dataunits,time,data): book=Workbook(filename,{'in_memory':True,'nan_inf_to_errors': True}) #witexlsx function inputs should be lists if type(sheetnames)==list and type(datalabels)==list and type(dataunits)==list and type(data)==list: if len(sheetnames)==1:#1-sheet sheet=book.add_worksheet(sheetnames[0]) if data.ndim==1: #1-dimensional data if dataunits[0] is not None: sheet.write(0,0,'s') sheet.write(0,1,dataunits[0]) if datalabels[0] is not None: sheet.write(1,0,'Time') sheet.write(1,1,datalabels[0]) for j in range(len(data[0])): sheet.write(j+2,0,time[j]) sheet.write(j+2,1,data[0][j]) else:#multi-dimensional data if dataunits[0] is not None: sheet.write(0,0,'s') for j in range(len(dataunits[0])): sheet.write(0,j+1,dataunits[0][j]) if datalabels[0] is not None: sheet.write(1,0,'Time')

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Appendix H: Python source code 155

for j in range(len(datalabels[0])): sheet.write(1,j+1,datalabels[0][j]) if data[0] is not None: for j in range(len(data[0])): sheet.write(j+2,0,time[j]) for k in range(len(data[0][j])): sheet.write(j+2,k+1,data[0][j][k]) else:#multi-sheet for i in range(len(sheetnames)): sheet=book.add_worksheet(sheetnames[i]) if data[i].ndim==1:#1-dimensional data if dataunits[i] is not None: sheet.write(0,0,'s') sheet.write(0,1,dataunits[i][0]) if datalabels[i] is not None: sheet.write(1,0,'Time') sheet.write(1,1,datalabels[i][0]) if data[i] is not None: for j in range(len(data[i])): sheet.write(j+2,0,time[j]) sheet.write(j+2,1,data[i][j]) else:#multi-dimensional data if dataunits[i] is not None: sheet.write(0,0,'s') for j in range(len(dataunits[i])): sheet.write(0,j+1,dataunits[i][j]) if datalabels[i] is not None: sheet.write(1,0,'Time') for j in range(len(datalabels[i])): sheet.write(1,j+1,datalabels[i][j]) if data[i] is not None: for j in range(len(data[i])): sheet.write(j+2,0,time[j]) for k in range(len(data[i][j])): sheet.write(j+2,k+1,data[i][j][k]) else: print('Inputs should be a list, even if only one worksheet needs to be written') book.close()

H.4 MAIN.PY

from numpy import divide,c_,sum,multiply,seterr from assimulo.problem import Explicit_Problem from assimulo.solvers import CVode seterr(divide='ignore', invalid='ignore') #ignore division by zero R=8.3144598 #ideal gas constant [J/K/mole] NA=6.022140857e23 #number of Avogadro [particles/mol] #input, change simulation constants vplasma=1e-3 #volume of the plasma in the reactor [m³] vreactor=10e-3 #volume of the reactor [m³] Te=2 #electron temperature [eV] T=300 #gas temperature [K] pCH4=1e5 #initial methane pressure in the reactor [Pa] ne=1e14 #electron density [electrons/m³] <- alter this one treaction=1800 #reaction time [s] points=1000 #number of points for the simulation #output, change what you want as output plotresults=0

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Appendix H: Python source code 156

printresults=0 writeresults=1 outputdirectory='output/simulation runs/950 mbar' #from here on you do no have to fill in anything else #moles to pressure conversion function def n2p(moles,volume,temperature): return moles*R*temperature/volume #pressure to moles conversion function def p2n(pressure,volume,temperature): return pressure*volume/R/temperature #define constant variables variables=['vplasma','vreactor','Te','T','Ce'] variablenames=['Volume plasma','Volume reactor','Electron temperature','Gas temperature','Electron density'] variableunits=['m³','m³','K','eV','1/m³'] Ce=(ne/NA) #electron concentration [mol/m³] initialvariables=[vplasma,vreactor,Te,T,Ce] if len(variables)!=len(variablenames): print('The number of variables does not match the number of variable names') input('Press enter to exit') exit() elif len(variables)!=len(variableunits): print('The number of variables does not match the number of variable units') input('Press enter to exit') exit() elif len(variables)!=len(initialvariables): print('The number of variables does not match the number of initial variable boundary conditions') input('Press enter to exit') exit() else: print('There are',len(initialvariables),'variables kept constant during simulation') print(variables) print('Values of the constant variables:') print(variableunits) print(initialvariables) #define components components=['CH4','H','C','CH','CH2','CH3','H2','C2H2','C2H4','C2H6'] componentnames=['Methane','Hydrogen','Carbon','Methylidyne','Methylene','Methyl','Hydrogen gas','Acetylene','Ethylene','Ethane'] molarmasses=[16.0139,1.0008,12.0107,13.0115,14.0123,15.0131,2.0016,26.023,28.0246,30.0262] initialcomponents=[p2n(pCH4,vreactor,T),0,0,0,0,0,0,0,0,0] if len(components)!=len(componentnames): print('\nThe number of components does not match the number of component names') input('Press enter to exit') exit() elif len(components)!=len(molarmasses): print('\nThe number of components does not match the number of component masses') input('Press enter to exit') exit() elif len(components)!=len(initialcomponents): print('\nThe number of components does not match the number of initial component boundary conditions') input('Press enter to exit') exit() else:

Page 188: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Appendix H: Python source code 157

print('\nThere are',len(initialcomponents),'different species taken into account in the model') print(components) print('Initial amounts of the components [mol]:') print(initialcomponents) print('\n') #solving the model equations initialvalues=initialvariables+initialcomponents from model import model problem = Explicit_Problem(model,initialvalues,0) solver=CVode(problem) solver.atol=1e-14 solver.rtol=1e-14 time,solution=solver.simulate(treaction,points) variables=solution[:,0:len(initialvariables)] moles=solution[:,len(initialvariables):len(initialvalues)] totalmole=sum(moles,axis=1) moles=c_[moles,totalmole] #post processing with moles conversion=divide(moles[0][0]-moles[:,0],moles[0][0]) print('\nAfter',time[-1],'s of reaction time, methane conversion equals:',conversion[-1],'\n') yields=divide(moles[:,1:-1]-moles[0,1:-1],moles[0][0]) selectivities=divide(moles[:,1:-1]-moles[0,1:-1],sum(moles[:,1:-1],axis=1)[:,None]) pressures=n2p(moles,vreactor,T) molefractions=divide(moles[:,:-1],moles[:,-1][:,None]) concentrations=divide(moles[:,:-1],variables[:,1][:,None]) totalconcentration=sum(concentrations,axis=1) concentrations=c_[concentrations,totalconcentration] #post processing with masses masses=multiply(moles[:,:-1],molarmasses) totalmass=sum(masses,axis=1) masses=c_[masses,totalmass] massfractions=divide(masses[:,:-1],totalmass[:,None]) #define units and names for output functions componentnames=componentnames+['Total'] moleunits=['mol']*len(moles[0]) concentrationunits=['mol/m³']*len(concentrations[0]) molefractionunits=['mol%']*len(molefractions[0]) massunits=['g']*len(masses[0]) massfractionunits=['wt%']*len(massfractions[0]) pressureunits=['Pa']*len(pressures[0]) #plot conversion if plotresults==True: from output import plotdata plotdata(variablenames,variableunits,time,variables) plotdata('Conversion',None,time,conversion) plotdata(componentnames,moleunits,time,moles) plotdata(componentnames[1:-1],None,time,yields) plotdata(componentnames[1:-1],None,time,selectivities) plotdata(componentnames[:-1],molefractionunits,time,molefractions) #print results if printresults==True: from output import printdata printdata(10,variablenames,variableunits,time,variables) printdata(10,'Conversion',None,time,conversion)

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Appendix H: Python source code 158

printdata(10,componentnames,moleunits,time,moles) printdata(10,componentnames[1:-1],None,time,yields) printdata(10,componentnames[1:-1],None,time,selectivities) printdata(10,componentnames[:-1],molefractionunits,time,molefractions) printdata(10,componentnames,concentrationunits,time,concentrations) printdata(10,componentnames,massunits,time,masses) printdata(10,componentnames[:-1],massfractionunits,time,massfractions) printdata(10,componentnames,pressureunits,time,pressures) #write results if writeresults==True: #create specified output directory dirs=outputdirectory.split('/') import os olddir=os.getcwd() for dir in dirs: if len(dir)!=0: if not os.path.exists(dir): os.mkdir(dir) os.chdir(dir) else:os.chdir(dir) #write results to txt files from output import writetxt writetxt(outputdirectory,'variables.txt',variablenames,variableunits,time,variables) writetxt(outputdirectory,'conversion.txt','Conversion',None,time,conversion) writetxt(outputdirectory,'moles.txt',componentnames,moleunits,time,moles) writetxt(outputdirectory,'yields.txt',componentnames[1:-1],None,time,yields) writetxt(outputdirectory,'selectivities.txt',componentnames[1:-1],None,time,selectivities) writetxt(outputdirectory,'concentrations.txt',componentnames,concentrationunits,time,concentrations) writetxt(outputdirectory,'molfractions.txt',componentnames[:-1],molefractionunits,time,molefractions) writetxt(outputdirectory,'masses.txt',componentnames,massunits,time,masses) writetxt(outputdirectory,'massfractions.txt',componentnames[:-1],massfractionunits,time,massfractions) writetxt(outputdirectory,'partialpressures.txt',componentnames,pressureunits,time,pressures) #define variables for writexlsx function + write xlsx sheetnames=['variables','conversion','moles','yields','selectivities','concentrations','molefractions','masses','massfractions','partialpressures'] sheetdatalabels=[variablenames,['Conversion'],componentnames,componentnames[1:-1],componentnames[1:-1],componentnames,componentnames[:-1],componentnames,componentnames[:-1],componentnames] sheetdataunits=[variableunits,[''],moleunits,[''], [''],concentrationunits,molefractionunits,massunits,massfractionunits,pressureunits] sheetdata=[variables,conversion,moles,yields,selectivities,concentrations,molefractions,masses,massfractions,pressures] from output import writexlsx writexlsx(outputdirectory,'summary.xlsx',sheetnames,sheetdatalabels,sheetdataunits,time,sheetdata) os.chdir(olddir)

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Appendix I: Data kinetic modelling 159

Appendix I: DATA KINETIC MODELLING

Table I-1: Model input parameters for three reference pressure simulations.

Reference pressure [kPa] 55 75 95

Plasma volume ,Vp [m³] 1.6E-6 1.6E-6 1.6E-6

Reactor volume, Vr [m³] 24E-3 24E-3 24E-3

Electron temperature, Te [eV] 1.91 1.94 1.88

Gas temperature, T [K] 300 300 300

Initial methane pressure, pCH4,0 [Pa] 55000 75000 95000

Electron density [1/m³], ne 2.33E14 2.35E14 2.31E14

Reaction time [s], Δt 1800 1800 1800

Number of points 1000 1000 1000

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Appendix J: Lab journal 160

Appendix J: LAB JOURNAL

In the next sections, the page numbers are given for each section contained in the lab journal. Front

indicates that the reader should start looking form the front cover of the lab journal. On the other

hand, back means that this information is given starting form the back of the lab journal.

J.1 FRONT 1-20

General notes are written down during the period of the thesis. The latter mostly includes small

discussions with my coach about the setup, methods and theory surrounding plasma.

A.1 FRONT 21-…

Dropbox layout of all data stored on the DVD with respect to everything used in the creation of this

master thesis.

A.2 BACK A-I

Experimental conditions for the experiments included in the report of this thesis.

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Page 193: Methane conversion in a plasma reactor Dries Michiels · 2016-11-23 · Methane conversion in a plasma reactor Dries Michiels Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr.

Methane conversion in a plasma reactor

Dries Michiels

Supervisors: Prof. dr. ir. Kevin Van Geem, Prof. dr. ir. Christophe Leys

Counsellor: Anton Nikiforov Master's dissertation submitted in order to obtain the academic degree of

Master of Science in Chemical Engineering

Department of Chemical Engineering and Technical Chemistry

Chair: Prof. dr. ir. Guy Marin Department of Applied Physics Chair: Prof. dr. ir. Christophe Leys Faculty of Engineering and Architecture Academic year 2015-2016


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