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New Acrylic Acid Plant, Salavat, Bashkortostan RussiaFederation
Method Statement forMOTORS
IssueDate:
04/06/2014
Doc.Numer:
RSAE-PRC-QA- Revision:
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DOCUMENT RE!E" AND COER S#EETCom$an%&
En'(neer(n' Contra)tor& Con*tr+)t(on Contra)tor&
Re,(e&
PR#$%&'(a)*rom Ne"tehim Salavat Acrylic Acid + AcrylatesPlant RSA%- Proect Bashkortostan, RussianFederation
&#N'RA&' N# //012 3 Decemer, 1421
D#&56%N' 'I'7% METHOD STATEMENT for MOTORS
D#&56%N' N56B%R RSA% 3 PR& 3 8A 3 R%9. A2
D#&56%N' 8uality &ontrol ProcedureStat+*
Stat+*Code
Code De*)r($t(on
⃝ 2 APPR#9%D I';#5' B%N'
⃝ 1R%9IS% AND R%S5B6I'. #R< 6A= PR#&%%D S5B$%&' '#IN&#RP#RA'#N #F &;AN(%S INDI&A'%D.
⃝ >R%$%&'%D. '# B% R%9IS%D B: R%S5B6I''%D. #R< 6A= N#'PR#&%%D
⃝ ?INF#R6A'I#N #N7=. R%9I% N#' R%85IR%D. #R< 6A=PR#&%%D
⃝ @ &AN&%77%D+S5P%RS%D%DRe,(e,edEn'(neer&
NA6% SI(N DA'%
Remar.* or Comment*&
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Method Statement forMOTORS
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A2 Issued "or A**roval
Re, Amendment Pre$ared Che).ed A$$ro,ed Date
Com$an%&
En'(neer(n' Contra)tor& Con*tr+)t(on Contra)tor&
Proe)t T(te&
Gazprom Neftehim SalavatA)r%() A)(d / A)r%ate* Pant RSAE3 Proe)t
Bashkortostan Russian FederationDo)+ment T(te&
METHOD STATEMENTOR
MOTORS
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Method Statement forMOTORS
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REVISION SHEET
Revisio
nDescription of changes Page
A1 First Issued For approval
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Method Statement forMOTORS
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Content*
1. PURPOSE 5
2. SCOPE………………………………………….…………………………………………….....5
3. DEFINIIONS 5
!. RESPONSI"I#IIES……………………………………………………………………...……$
5. PRERE%UISIES a&d PRECAUIONS……………………………………………..…..……$
$. PROCEDURES………………………………………………………………………………...'
(. ACCEPANCE CRIERIA……………………………………………………………..….…12
'. AAC)*ENS…....…………………………………………………………………...……13
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Method Statement forMOTORS
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1. Purpose
+is pro,edure provides a sa-e sta&dardi/ed approa,+ -or t+e i&itial i&spe,tio& ,+e,0out
testi& a&d data do,ue&tatio& o- ele,tri, otors used to drive rotati& euipe&t.
. Scope
+is pro,edure is appli,a4le to t+e RSAE proe,t Site a&d ,overs all otors. It applies to
AC *6 a&d AC #6 otor used to drive rotati& e,+a&i,al euipe&t. *otors used asoperators -or valves ates dapers et,. are &ot 7it+i& t+e s,ope o- t+is pro,edure.
+is pro,edure s+all 4e iplee&ted duri& i&itial u&,oupled8u&loaded operatio& o-
appli,a4le euipe&t as 7ell as duri& t+e i&itial ,oupled8loaded operatio&. )o7ever it
a9 4e used at a&9 tie duri& euipe&t operatio&.
!. Definitions
• Pro"ect # :a/pro Ne-te+i Salavat A,r9li, 8 A,id Pla&t
• $o%pan& # :a/pro Ne-te+i Salavat
• $onstruction # Re&aissa&,e Co&stru,tio& ;RC<
• Supp'ier (Manufacturer)Ven*or+ # +e supplier ;*a&u-a,turer86e&dor< is t+e part9
t+at a&u-a,turers or supplies euipe&t a&d servi,es to per-or t+e duties spe,i-ied 49
t+e Copa&9 or Co&tra,tor.
• +e 7ord SHA,, i&di,ate a reuiree&t.
• +e 7ord SHO-,D i&di,ate re,oe&datio&.
• Drive En* (DE+ = +e e&d o- t+e otor -ro 7+i,+ t+e s+a-t protrudes a&d is ,oupled to
t+e drive& euipe&t. It a9 also 4e re-erred to as t+e i&4oard ;I"< e&d o- t+e otor.
• Non Drive En* (NDE+ = +e e&d o- t+e otor t+at is opposite t+e DE. +is e&d o- t+e
otor usuall9 +as t+e otor>s ,ooli& -a& atta,+ed. It a9 also 4e re-erred to as t+e
opposite drive e&d ;ODE< or out4oard ;O"< e&d o- t+e otor.
• u%p = o start a&d iediatel9 stop a otor -ro a #o,al Co&trol S7it,+ or teporar9
reote si&al i&stead o- DCS si&al to veri-9 dire,tio& o- rotatio&.
• Rotation = +e rotatio& o- a otor as vie7ed -ro 4e+i&d t+e NDE sta&di& 7it+ li&e o-
si+t i&=li&e 7it+ t+e rotor loo0i& to7ard t+e drive s+a-t o- t+e drive& euipe&t.
• Magnetic $enter = +at positio& o- Sleeve 4eari& t9pe otor rotor 7+ere t+e a&eti,-or,es a,ti& o& t+e rotor are i& 4ala&,e duri& operatio&. I& lare otors duri& i&itial
ru&=i& t+e a&eti, ,e&ter is ar0ed to allo7 positio&i& o- t+e rotor at t+e a&eti,
,e&ter -or ,oupli& ali&e&t. Pla,ee&t o- t+e rotor at t+e a&eti, ,e&ter assures t+at
&o t+rust -ro t+e otor is tra&sitted to t+e drive& euipe&t via t+e ,oupli&.
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Method Statement forMOTORS
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• Motor Do/e'ing = A pra,ti,e o& soe lare otors 7+ere t+e otor 4ase is drilled a&ddo7els i&serted to preve&t ovee&t o- t+e otor. +is is usuall9 do&e to pera&e&tl9
-i? t+e -i&al ali&e&t positio& o- t+e otor. I& soe ,ases t+e drive& euipe&t a9
also 4e do7eled i& pla,e.
0. Responsii'ities
0.1 Test Progra% Manager
)as overall respo&si4ilit9 -or test prora a&d s+all a,t as est Prora *a&aer.
0. Test Engineer
)as respo&si4ilit9 -or detailed ,+e,0out a&d testi& o- ele,tri, otors a&d s+all a,t as est
E&i&eer. Coordi&ates 7it+ dis,ipli&e e&i&eers operatio&s a&d test per-orers to
a,,oplis+ testi& a&d ,opletes t+e *otor Data Re,ord. +e est E&i&eer per-ori&
t+is pro,edure s+all ultiatel9 4e respo&si4le -or all evolutio&s. Corre,t rotatio& o- t+e
*otor ;i& relatio& to t+e drive& euipe&t< ust 4e veri-ied 49 t+e *e,+a&i,al
Coissio&i& E&i&eer.
0.! Hea'th2 Safet& an* Environ%enta' (HSE+ Representative
Parti,ipates i& a&d provides i&put to Sa-et9 as0 A&al9sis Ris0 Redu,tio& al0
;SAR<8@o4 )a/ard A&al9sis ;@)A<. Provides )SE ,overae -or test a,tivities a&d 7al0
do7&s.
3. PRERE4-ISITES AND PRE$A-TIONS
3.1 Prere5uisites
5.1.2 6eri-9 t+at test euipe&t used -or re,ordi& data are ,ali4rated 7it+i& t+eir ,ali4ratio& i&terval a&d do,ue&t o& t+e *otor Data Re,ord. eporar9 4arri,ade &ot to
a,,ess t+e u&aut+ori/ed perso& s+all 4e provided arou&d i&spe,ted otor 4e-ore otor
operatio&
5.1.3 6eri-9 t+at t+e euipe&t is ,orre,t ;per data s+eets spe,i-i,atio&s et,.< a&d
i&stalled i& a,,orda&,e 7it+ proe,t desi& do,ue&ts a&d ve&dor a&uals8dra7i&s.
Also veri-9 t+at t+e s9ste i&stallatio& is ,oplete to t+e e?te&t &e,essar9 to properl9
support euipe&t operatio&. Revie7 s9ste8,opo&e&t pu&,+ list.
5.1.! Revie7 t+e ve&dor>s i&stru,tio& a&ual;s< -or spe,ial pre,autio&s or liitatio&s
spe,i-i, to t+e euipe&t8s9ste>s ,opo&e&ts. Note a&d o4serve t+e ve&dors
pre,autio&s a&d liits su,+ as &u4er o- starts ru&=i& duratio& vi4ratio& load et,.
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Method Statement forMOTORS
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5.1.5 6eri-9 t+at euipe&t lu4ri,atio& is i& a,,orda&,e 7it+ t+e ve&dors spe,i-i,atio&sa&d eit+er a lu4ri,atio& ta is atta,+ed or ot+er do,ue&tatio& is veri-ied.
5.1.$ 6eri-9 t+at prote,tio& s9stes i&strue&tatio& ,o&trols a&d alars asso,iated
7it+ t+e euipe&t u&der test are tested ,ali4rated -u&,tio&al a&d do,ue&ted to t+e
e?te&t &e,essar9 to support testi&.
5.1.( 6eri-9 t+at t+e otor 4eari& lu4ri,atio& a&d ,ooli& s9ste i- a&9 is availa4le
-or operatio&. I- appli,a4le also veri-9 t+at au?iliar9 ,ooli& -a&s +ave 4ee& ,+e,0ed out
a&d are availa4le.
5.1.' All #6 a&d all *6
*otors s+all 4e u&,oupled prior to i&itial start a&d ru&=i&.5.1.B 6eri-9 t+at t+e otor suppl9 4rea0er8s7it,+ear +as 4ee& -u&,tio&all9 tested to
perit otor operatio&.
5.1.1 E&sure t+at otor -ilters are i&stalled i- appli,a4le. Repla,e -ilters as reuired.
5.2 Precautions
5.2.1 Areas u&der test ust 4e ,lea& a&d -ree o- loose de4ris a&d o&l9 aut+ori/ed
perso&&el are peritted i& test areas.
5.2.2 S9stes ;,oplete or partial< or euipe&t u&der i&itial test 7+ere +i+ e&er9
7ill 4e i&trodu,ed -or t+e -irst tie ust 4e p+9si,all9 7al0ed do7& to e&sure
u&aut+ori/ed perso&&el are reoved -ro test areas. As reuired perso&&el a9 4e
statio&ed at desi&ated lo,atio&s to 0eep test areas -ree o- u&aut+ori/ed perso&&el.
Eere&,9 eress routes ust 4e ide&ti-ied a&d veri-ied ,lear o- o4stru,tio&s.
5.2.3 Euipe&t #o,0 out 8 a out ;#OO< reuiree&ts i& support o- t+is a,tivit9
ust 4e iplee&ted
5.2.! A pre=test 4rie-i& i&,orporati& SARR8@)A ust 4e ,o&du,ted. Dis,uss test
per-ora&,e a&d e?pe,ted results 7it+ i&volved perso&&el. Perso&al Prote,tio&
Euipe&t ;PPE< ide&ti-ied i& t+e SARR8@)A is reuired to 4e 7or& duri&
per-ora&,e o- t+is test.
5.2.5 Spe,ial atte&tio& ust 4e provided -or prote,tio& o- perso&&el a&d euipe&t.
E&sure pre,autio&s su,+ as 4arriers -lai& da&er si&s +or&s area restri,tio&s et,.
are used to prote,t perso&&el a&d euipe&t.
NOE Spe,ial atte&tio& s+ould 4e paid to areas parallel to rotati& euipe&t s+a-ts.+ese /o&es are espe,iall9 sus,epti4le to de4ris lau&,+ed ta&e&tiall9 -ro rotati&
euipe&t duri& a -ailure.
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Method Statement forMOTORS
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5.2.$ Iediatel9 teri&ate testi& i- a&9 u&usual &oises so0e or a&oalies o,,ur ori- desi& liits t+at a9 ,oproise t+e sa-et9 o- perso&&el or euipe&t are e?,eeded.
Iediatel9 &oti-9 t+e #ead Ele,tri,al Coissio&i& E&i&eer a&d t+e site )SE
represe&tative ;i- appli,a4le< o- su,+ o,,urre&,es.
5.2.( Assure adeuate a,,ess is provided to all reuired areas duri& t+e test. +ere
pera&e&t a,,ess is &ot provided s,a--oldi& or a a& li-t ust 4e provided i&
a,,orda&,e 7it+ o4 site pro,edures.
5.2.' Esta4lis+ appropriate level o- ,ou&i,atio& 4et7ee& test a&d )SE perso&&el.
5.2.B #oose -itti& ,lot+i& or lo& +air s+all 4e properl9 se,ured to preve&t
e&ta&lee&t 7+e& 7or0i& arou&d ovi& euipe&t.
5.2.1 Rotati& parts su,+ as ,oupli&s pulle9s e?ter&al -a&s a&d u&used s+a-t
e?te&sio&s s+ould +ave pera&e&t uards i&stalled to preve&t a,,ide&tal ,o&ta,t 7it+
+a&ds or ,lot+i&. +is is parti,ularl9 iporta&t 7+ere t+e parts +ave sur-a,e irreularities
su,+ as 0e9s 0e97a9s or sets,re7s.
5.2.11 #oose parts o- t+e ,oupli& t+at ,a&&ot 4e reoved -or t+e otor u&,oupled ru&=i&
s+all 4e tied o-- or a--i?ed i& su,+ a 7a9 t+at t+e9 s+all &ot ,o&ta,t t+e otor s+a-t or a&9
ot+er rotati& part.
5.2.12 Euipe&t ust &ot 4e operated u&less its supervisor9 a&d prote,tive devi,es are
,ali4rated tested a&d -u&,tio&al. No prote,tive devi,es s+all 4e de=rated or 49passedu&less teporar9 prote,tio& is provided.
6. Proce*ure
NOTE# +e ve&dor>s i&stru,tio& a&ual a&d ve&dor reuiree&t ta0es pre,ede&,e over
t+is pro,edure i& t+e eve&t o- ,o&-li,ts. Detailed euipe&t operatio& s+all 4e a,,ordi&
to ve&dor a&uals.
6.1 7enera'
$.1.1 +is test s+all 4e per-ored ,o&,urre&tl9 7it+ t+e Euipe&t 6i4ratio& esti&
Pro,edure. +e est E&i&eer 7ill ,oordi&ate all a,tivities as &e,essar9.
$.1.2 *otor ru&=i& tie s+all 4e as spe,i-ied u&til 4eari& teperatures a&d 7i&di&
teperatures ;as appli,a4le< sta4ili/e. A teperature is &orall9 ,o&sidered sta4le 7+e&
t+ree su,,essive readi&s ta0e& at 1=i&ute i&tervals do &ot var9 49 ore t+a& 5
per,e&t. A ! +ours ru&=i& tie s+all 4e ,o&sidered adeuate -or all otors 7it+ *otor
rated voltae 3'6 AC.
$.1.3 Duri& i&itial ru&=i& re,ord t+ose euipe&t paraeters t+at +ave a& a,,essi4le
i&di,ator. 9pi,al paraeters t+at esta4lis+ t+e otors ,+ara,teristi,s i&,lude 4eari&
teperatures 7i&di& teperatures lu4ri,atio& -lo7s a&d teperatures et,. +e data
s+ould +ave a ,oo& tie 4asis a&d 4e re,orded at a spe,i-ied i&terval. +e -ollo7i&
are several a,,epta4le re,ordi& et+ods
• *a&ual re,ordi& o- lo,al i&di,ators8diital eter o& *CC i&
su4statio&
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Method Statement forMOTORS
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$.1.! Use t+e *otor Data Re,ord to do,ue&t test results a&d atta,+ ,+arts rap+s
data pri&touts et,. Data ,olle,tio& ,a& 4e stopped 7+e& o&itored paraeters +ave
sta4ili/ed.
$.1.5 Duri& t+e ,oupled ru&=i& o- varia4le or ulti=speed euipe&t data s+ould 4e
ta0e& at
• Operatio&al speed ;$)/<
NOTE# On varia'e spee* e5uip%ent2 particu'ar attention shou'* e e8ercise* to
avoi* operation at2 or near2 the e5uip%ent critica' spee*.
$.1.$ eporar9 alteratio&s i&stalled duri& testi& s+all 4e re,orded o& *otor Data
Re,ord. eporar9 alteratio&s t+at are to reai& -ollo7i& ,opletio& o- testi& s+all 4e
loed a,,ordi& to t+e reuiree&ts o- t+e Co&trol o- eporar9 *odi-i,atio&s
Pro,edure.
6. Inspection
$.2.1 E&sure t+at t+e otor is ,lea& a&d dr9. +e otor a&d a plate s+all 4e lei4le.
E&d 4ells ,overs -ilters a&d a,,essories s+all 4e -irl9 atta,+ed.$.2.2 Re,ord otor &aeplate data o& t+e *otor Data Re,ord.
$.2.3 6eri-9 t+at t+e voltae p+asi& a&d t+e -reue&,9 o- t+e otor>s po7er suppl9
aree 7it+ t+ose o& t+e otor &aeplate a&d t+e appropriate dra7i&s.
$.2.! 6eri-9 t+at otor teri&atio&s are properl9 ade up.
$.2.5 6eri-9 t+at t+e otor is properl9 rou&ded i& a,,orda&,e 7it+ t+e proe,t
rou&di& &otes s94ols a&d details. Sta&dard dra7i& ;3B35 E2$=1<
$.2.$ I&spe,t ,olle,tor ri&s a&d 4rus+es. +e ,olle,tor ri&s s+all 4e ,lea& a&d -ree o-
a&9 e,+a&i,al daae. +e 4rus+es s+all a0e ood ,o&ta,t 7it+ t+e slip ri&s a&d t+e
4rus+es s+all slide soot+l9 i& t+eir +olders.
$.2.( 6eri-9 t+at t+e otor prote,tio& ,ir,uits +ave 4ee& set.
Re,ord t+e i&itial setti&s i& t+e ,oe&t se,tio& o- t+e *otor Data Re,ord E?+i4it
1.$.2.' 6eri-9 t+at all prote,tive rela9s +ave 4ee& ,ali4rated a&d -u&,tio&all9 tested.
$.2.B I&spe,t ,a4le la&d ,o&&e,tio&s -or i&strue&t a&d po7er ,a4les e&suri& t+at
4us+i&s are i&stalled ti+tl9 a&d ,a4le prote,tio& ,over ;I- &e,essar9< are i&stalled.
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Method Statement forMOTORS
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6.! Pre9Run Tests
$.3.1 +e i&sulatio& o- t+e otor 7i&di&s a&d po7er ,a4le s+ould 4e eered.
$.3.2 +e 7i&di& resista&,e a&d t+e applied voltae s+all 4e easured p+ase to eart+.
$.3.3 Support s9stes su,+ as lu4e oil or ,ooli& 7ater s+all 4e pla,ed i&to operatio&.
$.3.! +e otor s+a-t s+all 4e a&uall9 rotated ;i- possi4le< to e&sure t+at t+e rotor
oves -reel9 7it+out ru44i&.
$.3.5 P+ase rotatio& a9 4e i&itiall9 ,+e,0ed usi& a otor p+ase rotatio& eter -or a&9
otor. )o7ever a& i&itial ,+e,0 49 a,tual otor rotatio& ;4up< is a&dator9 -or otors 4e,ause drive& euipe&t t+at i+t 4e daaed 49 reverse rotatio&
a. Suppl9 t+e #o,0out8aout o& 4rea0er o- po7er suppl9.
4. Co&&e,t t+e leads o- t+e p+ase rotatio& eter to t+e otor teri&als at t+e otor
teri&al 4o? or -eeder ;load< teri&als -or t+e otor at t+e starter or s7it,+ear.
,. Slo7l9 rotate t+e otor s+a-t ;rotor< i& t+e proper dire,tio& o- rotatio& -or t+e drive&
euipe&t a&d veri-9 t+at t+e p+ase seue&,e o& t+e eter at,+es t+e p+ase seue&,e o-
t+e li&e ;suppl9< ,o&&e,tio&s.
d. I- t+e p+ase seue&,e i&di,ated o& t+e eter does &ot at,+ t+e desi& ;li&e< p+ase
seue&,e i&ter,+a&e t+e otor leads o- t7o p+ases at otor i&ter&al 7ire. NOE I- leads &eed to 4e s7apped all la4els tas ar0i&s et,. &eed to 4e revised to
at,+ issued dra7i&s.
e. Re,+e,0 t+e p+ase seue&,e o- t+e otor 7i&di& usi& steps 4. a&d ,. a4ove a&d
re,ord t+e seue&,e o& t+e *otor Data Re,ord.
-. Reove t+e #o,0 out 8 a out.
$.3.$ For a otor supplied -ro a load ,e&ter or s7it,+ear 4us pla,e t+e 4rea0er i& t+e
operati& positio& ;ra,0ed=i&<. For a otor euipped 7it+ a starter a&d supplied -ro a
otor ,o&trol ,e&ter a&d8or distri4utio& pa&el pla,e t+e 4rea0er i& t+e ,losed positio&.
6eri-9 t+at t+e otor spa,e +eaters i- supplied are e&eri/ed a&d &ote t+eir operatio& i&t+e ,oe&t se,tio& o- t+e *otor Data Re,ord E?+i4it 1.
NOTE# Space heaters %ust energi:e* for the %ini%u% a%ount of ti%e re5uire* &
the %anufacturer prior to atte%pting a %otor start. If no gui*e'ines are given the
heater shou'* e energi:e* for ; hours prior to atte%pting the start.
$.3.( A-ter t+e prelii&ar9 rotatio& veri-i,atio& all otors ust 4e G4upedH -or a -i&al
veri-i,atio& o- proper rotatio&.
$.3.' E&sure t+at t+e sa-et9 s7it,+ ada,e&t to t+e otor is -u&,tio& ,+e,0ed 4e-ore
starti& otor.
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Method Statement forMOTORS
IssueDate:
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Doc.Numer:
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6.0 Motor Start an* Run$.!.1 I- at a&9 tie duri& t+e iplee&tatio& o- t+is pro,edure a&9 paraeter or
,o&ditio& is out o- a,,epta4le liits a&d ,a&&ot 4e readil9 ,orre,ted t+e evolutio& i&
proress s+all 4e teri&ated a&d t+e s9ste or ,opo&e&t pla,ed i& a sa-e ,o&-iuratio&.
*otor solo ru& s+all 4e do&e all *6 otor a&d i&stalled outdoor #6 otor.
"ut soe otors are &ot disa&tle e,+a&i,al ,oupli&. +eir otors s+all &ot 4e
applied otor solo ru& test.
$.!.2 Clap a& aeter o& o&e o- t+e otor leads at t+e 4rea0er a&d set it to re,ord t+e
a?iu ,urre&t dra7. Alter&ativel9 i- t+e otor a&aer or prote,tio& rela9 ,a& re,ord
starti& ,urre&t t+is s+ould 4e used i&stead o- ,lap o& aeter. Start t+e otor lo,all9
i- possi4le. Re,ord t+e starti& ,urre&t o& t+e *otor Data Re,ord E?+i4it 1.
$.!.3 As t+e otor ,oes up to speed o&itor it -or soot+&ess o- operatio& a&d -or
a&9 u&usual or u&e?pe,ted &oises.
$.!.! 7it+ t+e otor ru&&i& ta0e ru&&i& ,urre&t o& all p+ases p+ase to p+ase
voltaes a&d otor rp easuree&ts a&d veri-9 t+at t+e otor spa,e +eater is de=
e&eri/ed. Re,ord readi&s o& t+e *otor Data Re,ord.
$.!.5 I- appli,a4le tu&e varia4le speed drive to t+e s9ste attri4utes a&d veri-9
-reue&,9 setti&s.
$.!.$ C+e,0 t+at t+e otor 4eari&s are 4ei& properl9 lu4ri,ated ;e.. 4eari& oil ri&s
are rotati& &o e?,essive -oai& levels are ,orre,t<. *o&itor 4eari& teperatures ast+e otor is ru& i&. +e& t+e9 +ave sta4ili/ed re,ord t+e easuree&t.
$.!.( *o&itor otor 7i&di& teperatures i- availa4le. +e& t+e9 +ave sta4ili/ed
re,ord easuree&ts o& t+e *otor Data Re,ord i& t+e ,oe&t se,tio&.
$.!.' a0e vi4ratio& data as reuired. Re-er to Euipe&t 6i4ratio& esti& Pro,edure.
6i4ratio& readi&s t+at e?,eed liits a9 result i& otor daae a&d operatio& a9
+ave to 4e se,ured.
$.!.B 6eri-9 teperature ,urre&t a&d vi4ratio& readi&s aai&st a&9 lo,al or reote
i&di,atio&s.
$.!.1 6eri-9 a&eti, ,e&tre positio& i&di,atio& i- appli,a4le. Appl9 &e7 ar0 a-ter ve&dors ,o&-iratio& i- &e,essar9.
$.!.11 +e& t+e ve&dor>s ru&=i& ,riteria +ave 4ee& et or t+e teperatures are sta4le
se,ure t+e otor a&d o&itor -or soot+ ,oast do7&.
$.!.12 Repeat t+e a,tivities o- t+e u&,oupled otor start a&d ru&=i& 7+e& t+e otor is
,oupled. Re,ord t+e data o& t+e *otor Data Re,ord.
$.!.13 A-ter -i&al ali&e&t a&d otor a&d drive& euipe&t ru&=i& t+e otor
a9 4e do7eled i& positio& as reuired 49 t+e ve&dor.
$.!.1! E&sure t+at otor stops 7+e& lo,al ,o&trol stop 4utto& is put i& o-- positio& a&d
,a&&ot 4e started aai& -ro.
6.3. Restoration
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Method Statement forMOTORS
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$.5.1 6eri-9 t+at teporar9 alteratio&s ade duri& t+e per-ora&,e o- t+is test +ave 4ee& restored or ,o&trolled a,,ordi& to Co&trol o- o 4e su4itted i& ,ase restoratio& is
reuired.
$.5.2 6eri-9 t+at teporar9 test euipe&t +as 4ee& reoved a&d all s9ste
,o&&e,tio&s a&d pera&e&t euipe&t are repla,ed a&d se,ured. E&sure teri&al 4o?
,over is ti+t a&d +as appropriate as0et i&stalled.
$.5.3 6eri-9 t+at euipe&t a&d s9ste;s< a--e,ted 49 t+is pro,edure are restored to
,o&ditio&s as spe,i-ied 49 t+e perso& respo&si4le -or t+e s9ste;s<.
$.5.! 6eri-9 t+at appli,a4le previous data re,ords +ave 4ee& ,opleted.
<. Acceptance $riteria
All euipe&t operati& paraeters i&,ludi& vi4ratio& ,urre&ts voltaes resista&,es
a&d teperatures s+all 4e 7it+i& proe,t desi& a&d ve&dor reuiree&ts a&d tolera&,es.
+e otor operatio& s+all 4e e&erall9 soot+.
Re-er to t+e ve&dor>s a&ual. I&sulatio& Resista&,e ;*eer< esti& are 7it+i& proe,t
desi& a&d ve&dor reuiree&ts. I& soe ,ases t+e otor a9 4e ru& -or a& e?te&ded
period o- tie to dr9 out t+e otor a&d allo7 t+e i&sulatio& resista&,e to i&,rease over
tie.
;. Attach%ents
A*otor Ru& esti& Pro,ess *ap
"*otor Ru& esti& Pro,ess *ap ;,o&t>d.<
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Method Statement forMOTORS
IssueDate:
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Atta)hment Aest Ora&i/atio&
)oe O--i,eest Prora
*a&aer est E&i&eer Co&stru,tio& E&i&eeri&
Motor Run Testing Process Map
)a&d rotate s+a-t a&d,+e,0 -or ru44i&
*eer per 53=U(=3'I&sulatio& Resista&,e ;*eer<
*easure 7i&di& resista&,e a&dapplied voltae P+ase to :rou&d
6eri-9 p+ase rotatio& 7it+ p+aserotatio& eter
A,,epttur&over -ro
Co&stru,tio&
I&spe,t -or ,orre,t i&sulatio&lu4ri,atio& ,lea&&ess ,orre,t
voltae p+asi& J -reue&,9 et,.
6eri-9 otor prote,tio& a&d ,o&trol
,ir,uits +ave 4ee& ,+e,0ed out.I&stall #o,0out J aout o&
4rea0er -or po7er suppl9
Is otor 256 DC or 3'6
AC o- ore t+a&5)P83(50K ;All
*otorsHU&,ouple
otor -ro
drive&
euipe&t.
I- ossi4le
o Pae2
NO
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Method Statement forMOTORS
IssueDate:
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Atta)hment :
Motor Run Testing Process Map (cont=*.+
Close breaker/rack- in sitch!ear Reove I&stall #o,0out J a out o& 4rea0er
Fro
Pae 1
Pla,e support
END
Se,ure otor a&d o&itor -or
Ru&=i& otor u&it 4eari& a&d
7i&di& teperatures are sta4le
a&d all ot+er ve&dor ru&=i&,riteria are et
6eri-9 +eater de e&eri/es i-
Start a&d ru& otor. a0i& data
a&d o&itori& o eratio&
S7ap leads to,orre,t
rotatio& a&d
update
ar0i&s
NO
Is rotatio&
Corre,tK