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Methodological aspects of applying eco-efficiency indicators to industrial symbiosis networks

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Methodological aspects of applying eco-efciency indicators to industrial symbiosis networks Hung-Suck Park a, b, * , Shishir Kumar Behera a, c a Center for Clean Technology and Resource Recycling, University of Ulsan, Ulsan, South Korea b Ulsan EIP Center, Korea Industrial Complex Corporation, Ulsan, South Korea c Department of Chemical Engineering, GMR Institute of Technology, Rajam, 532127 Srikakulam, AP, India article info Article history: Received 16 May 2013 Received in revised form 7 August 2013 Accepted 27 August 2013 Available online 13 September 2013 Keywords: By-product exchange Environmental indicator Eco-industrial development Steam Industrial ecology abstract In this study, we proposed eco-efciency indicator as an integral parameter for simultaneously quanti- fying the economic and environmental performance of industrial symbiosis (IS) networks. Based on the World Business Council for Sustainable Development denition of eco-efciency, the eco-efciency in- dicators proposed include one economic indicator, and three generally applicable simplied environ- mental indicators (raw material consumption, energy consumption, and CO 2 emission). Three eco- efciencies corresponding to three environmental indicators are assessed using seven IS networks that were developed between 2007 and 2012, which are currently operational in Ulsan Eco-Industrial Park (EIP), South Korea. Our results indicate that the eco-efciency of individual IS networks improved up to 28.7%. Besides, the evolution of seven IS networks comprising 21 companies resulted in an overall eco-efciency enhancement of about 10%. The proposed eco-efciency indicators for IS net- works can be easily utilized to communicate with decision makers at any level to assist in transforming conventional industrial complexes to EIP. The implications of the study and limitations of the method- ology are delineated. Ó 2013 Elsevier Ltd. All rights reserved. 1. Introduction Rapid economic growth has resulted in unsustainable patterns of consumption of consumer goods and natural resources, espe- cially in the Asia Pacic region (Chiu and Geng, 2004). To maximize resource efciency while minimizing pollutant emissions, coun- tries such as China, Taiwan, Korea, and Japan in the Asia Pacic region have recently initiated national eco-industrial park (EIP) demonstration programs (Shi et al., 2010; EPA, 2008; Park et al., 2008; van Berkel et al., 2009). EIPs optimize the use of resources through interactions between companies that exchange waste and by-products, and through integrated resource recovery systems (Lowe and Koenig, 2006). Industrial symbiosis (IS), based on the concept of industrial ecology, has gained prominence for improving the sustainability of industrial regions with both public and private benets (Bain et al., 2010). According to Chertow et al. (2008), three types of symbiotic transactions can occur: (i) utilizing waste from others as raw material (by-product exchanges), (ii) sharing utilities or access to services such as energy or waste treatment, and (iii) cooperating on issues of common interest such as emergency planning, training, or sustainability planning. Among these sym- biotic transactions, bilateral exchanges among rms are among the more conspicuous occurrences, and are referred to as the kernelof symbiosis (Chertow, 2007), green twinning, or by-product syn- ergies (Ehrenfeld and Chertow, 2002). With regard to EIP initiative in South Korea, Ulsan was selected as one of the ve demonstration regions (Park et al., 2008). IS networks were existing in Ulsan before 2005, but were unplanned and spontaneous in nature. Starting in 2005, systematic design and development of new networks began through the research and development into businessframework devised by the Ulsan EIP center (Behera et al., 2012). The IS networks existing in the national industrial complexes in Ulsan before and after the Korean EIP initiative are shown in Fig. 1 . From eco-industrial development (EID) perspective, the devel- opment of a framework to evaluate the effectiveness of IS networks is greatly needed, and is broadly facilitated by two approaches, (i) a triple bottom line (TBL) approach and (ii) a life cycle approach (Kurup et al., 2005). Unlike the life cycle approach, effectiveness evaluation of IS networks by the TBL approach is simple and * Corresponding author. Center for Clean Technology and Resource Recycling, University of Ulsan, Ulsan, South Korea. Tel.: þ82 52 259 1050; fax: þ82 52 221 0152. E-mail address: [email protected] (H.-S. Park). Contents lists available at ScienceDirect Journal of Cleaner Production journal homepage: www.elsevier.com/locate/jclepro 0959-6526/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.jclepro.2013.08.032 Journal of Cleaner Production 64 (2014) 478e485
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lable at ScienceDirect

Journal of Cleaner Production 64 (2014) 478e485

Contents lists avai

Journal of Cleaner Production

journal homepage: www.elsevier .com/locate/ jc lepro

Methodological aspects of applying eco-efficiency indicatorsto industrial symbiosis networks

Hung-Suck Park a, b, *, Shishir Kumar Behera a, c

a Center for Clean Technology and Resource Recycling, University of Ulsan, Ulsan, South Koreab Ulsan EIP Center, Korea Industrial Complex Corporation, Ulsan, South Koreac Department of Chemical Engineering, GMR Institute of Technology, Rajam, 532127 Srikakulam, AP, India

a r t i c l e i n f o

Article history:Received 16 May 2013Received in revised form7 August 2013Accepted 27 August 2013Available online 13 September 2013

Keywords:By-product exchangeEnvironmental indicatorEco-industrial developmentSteamIndustrial ecology

* Corresponding author. Center for Clean TechnolUniversity of Ulsan, Ulsan, South Korea. Tel.: þ82 520152.

E-mail address: [email protected] (H.-S. Park).

0959-6526/$ e see front matter � 2013 Elsevier Ltd.http://dx.doi.org/10.1016/j.jclepro.2013.08.032

a b s t r a c t

In this study, we proposed eco-efficiency indicator as an integral parameter for simultaneously quanti-fying the economic and environmental performance of industrial symbiosis (IS) networks. Based on theWorld Business Council for Sustainable Development definition of eco-efficiency, the eco-efficiency in-dicators proposed include one economic indicator, and three generally applicable simplified environ-mental indicators (raw material consumption, energy consumption, and CO2 emission). Three eco-efficiencies corresponding to three environmental indicators are assessed using seven IS networksthat were developed between 2007 and 2012, which are currently operational in Ulsan Eco-IndustrialPark (EIP), South Korea. Our results indicate that the eco-efficiency of individual IS networksimproved up to 28.7%. Besides, the evolution of seven IS networks comprising 21 companies resulted inan overall eco-efficiency enhancement of about 10%. The proposed eco-efficiency indicators for IS net-works can be easily utilized to communicate with decision makers at any level to assist in transformingconventional industrial complexes to EIP. The implications of the study and limitations of the method-ology are delineated.

� 2013 Elsevier Ltd. All rights reserved.

1. Introduction

Rapid economic growth has resulted in unsustainable patternsof consumption of consumer goods and natural resources, espe-cially in the Asia Pacific region (Chiu and Geng, 2004). To maximizeresource efficiency while minimizing pollutant emissions, coun-tries such as China, Taiwan, Korea, and Japan in the Asia Pacificregion have recently initiated national eco-industrial park (EIP)demonstration programs (Shi et al., 2010; EPA, 2008; Park et al.,2008; van Berkel et al., 2009). EIPs optimize the use of resourcesthrough interactions between companies that exchange waste andby-products, and through integrated resource recovery systems(Lowe and Koenig, 2006). Industrial symbiosis (IS), based on theconcept of industrial ecology, has gained prominence for improvingthe sustainability of industrial regions with both public and privatebenefits (Bain et al., 2010). According to Chertow et al. (2008), threetypes of symbiotic transactions can occur: (i) utilizing waste from

ogy and Resource Recycling,259 1050; fax: þ82 52 221

All rights reserved.

others as raw material (by-product exchanges), (ii) sharing utilitiesor access to services such as energy or waste treatment, and (iii)cooperating on issues of common interest such as emergencyplanning, training, or sustainability planning. Among these sym-biotic transactions, bilateral exchanges among firms are among themore conspicuous occurrences, and are referred to as the ‘kernel’ ofsymbiosis (Chertow, 2007), green twinning, or by-product syn-ergies (Ehrenfeld and Chertow, 2002).

With regard to EIP initiative in South Korea, Ulsan was selectedas one of the five demonstration regions (Park et al., 2008). ISnetworks were existing in Ulsan before 2005, but were unplannedand spontaneous in nature. Starting in 2005, systematic design anddevelopment of new networks began through the ‘research anddevelopment into business’ framework devised by the Ulsan EIPcenter (Behera et al., 2012). The IS networks existing in the nationalindustrial complexes in Ulsan before and after the Korean EIPinitiative are shown in Fig. 1.

From eco-industrial development (EID) perspective, the devel-opment of a framework to evaluate the effectiveness of IS networksis greatly needed, and is broadly facilitated by two approaches, (i) atriple bottom line (TBL) approach and (ii) a life cycle approach(Kurup et al., 2005). Unlike the life cycle approach, effectivenessevaluation of IS networks by the TBL approach is simple and

Steam

Yoosung Corp.

Industrial waste

incinerator

Hansol EME

Petrochemical

KP Chemical

Petrochemical

Sungam MWIF

Municipal waste

incinerator

POSCO

Steel

Dongnam fine

Metal

Hanjoo Metal

Aluminum

manufacturer

GB metal

Steel

Poongsan Metal

Nonferrous metals

TNC

Metal

Hyundai Heavy

Industry

Transport

Korea Zinc

Non-ferrous metals

SK Energy

Petrochemical

Aekyung

Petrochemical

Petrochemical

Petrochemical

cluster

Hyosung Yongyeon

(2 factory)

Petrochemical

SKC

Petrochemical

Noksan MWWTF

Sewage treatment

Teakwang Industry

(1st

factory)

Petrochemical

LS-Nikko

Steel

Dau Metal

Metal recovery

Teawon Mulsan

Nonmetal

Sigma Samsung

Petrochemical

Hyundai Motor Co.

Transport

Hyundai Hysco

Co.

Steel

Hankuk Paper

Paper mill

Oil spill

restoration

company

Evonik

Headwaters Korea

Petrochemical

Kunsul chemical

Chemical

Steam

Neutralizingagent

Wasteoil

Zinc powder

Steam

Steam

Oil degradation material

Steam

Ajin Metal

Aluminum

manufacturer

Ulsan Pacific

Chemical

Petrochemical

Daehan Jedang

Petrochemical

Taeyoung

Petrochemical

NCC

Industrial waste

incinerator

Hanhwa

Petrochemical

Petrochemical

Onsan MWWTF

Aluminum

manufacturer

Samsung

Petrochemical

Aluminum

Namgu FWTF

Food waste

treatment

Yongyeon MWWTF

Waste water

treatment

LG Chemical

Petrochemical

Copper & Zinc

Steam

Koentec

Industrial waste

incinerator

Gas

Food waste

Sungam MWLF

Municipal waste

landfill

Kumho

Petrochemical

Petrochemical

Water

Aluminumchip

Steam

Landfillgas

Symbiotic transactions before EIP initiativeSymbiotic transactions after EIP initiative

Nutrientformicro-organisms

Steam

Zinc

Steam & CO2

Steam

Steam

1,4-butanediolwastewater

Aluminumbriquette

(4)

(2)

(5)

(1)

(6)

Steam(7)

(3)

Fig. 1. Symbioses existing in Ulsan EIP (Dashed-lined and solid-lined boxes refer to companies involved in symbioses before and after EIP initiative, respectively, Numbers within bracket along the arrows indicate the analyzednetworks, MWWTF: Municipal wastewater treatment facility; FWTF: Food waste treatment facility; MWLF: Municipal waste landfill facility).

H.-S.Park,S.K

.Behera/Journal

ofCleaner

Production64

(2014)478

e485

479

H.-S. Park, S.K. Behera / Journal of Cleaner Production 64 (2014) 478e485480

convenient. Through the TBL approach, effectiveness can either bemeasured in terms of sole indicators such as economic, environ-mental, and social benefits or by means of integrated indicatorssuch as socio-economic benefits or eco-efficiency. However, eco-efficiency for symbiotic transactions has recently attracted atten-tion since eco-efficiency is one of the key issues and challenges forEID, along with sustainable consumption and production (Chiuet al., 2009).

Eco-efficiency encourages business opportunities and allowscompanies to become more environmentally responsible andprofitable (WBCSD, 1993). In similar perspective, IS brings togethercompanies from diverse business sectors with the aim of improvingresource efficiency through the cascaded use of materials, energyand water, sharing assets, logistics, and expertise. Thus, eco-efficiency concept provided by the World Business Council forSustainable Development (WBCSD) can be adopted to evaluate theperformance of IS networks.

There are reports on the eco-efficiency evaluation of particularindustries (Kharel and Charmondusit, 2008) or groups of industriesin particular industrial complexes (Charmondusit and Keartpakpraek,2011). However, despite a growing interest in EID activities world-wide, limited tools and techniques are available for evaluating andreporting the performance of IS networks, which can be utilized tocommunicate with decision makers to adopt as a policy goal.

The overall objective of this research is to present eco-efficiencyas a framework to evaluate the performance of IS networks in anEIP. Based on the WBCSD definition of eco-efficiency, three clear,simplified and generally applicable environmental indicators (rawmaterial consumption, energy consumption, and CO2 emissions)are proposed. First, the methodology for eco-efficiency assessmentis described and, then applied to the symbiotic transactions inUlsan EIP to elucidate the same. Second, the implication of thisresearch is discussed in the light of its contributions to eco-innovation. Finally, limitations of the methodology is describedwhich may be addressed in future studies.

2. Concept and application of eco-efficiency

The eco-efficiency concept developed by the WBCSD offers aframework that is flexible enough to be widely applied and easilyinterpreted across a variety of industries, while providing a com-mon set of indicators. Eco-efficiency is customarily defined as(Verfaillie and Bidwell, 2000):

Eco� efficiency ¼ Product or service valueEnvironmental influence

(1)

Fig. 2. Schematic diagram showing IS among three c

The eco-efficiency concept has been applied to various productsand processes (Korhonen and Luptacik, 2004; Park et al., 2007; Aoe,2007; Syrrakou et al., 2006). In addition to products and processes,the eco-efficiency concept and indicators have also been applied tothe design of industrial parks by using process re-engineering(Grant, 1997). The eco-efficiency of single industries or groups ofindustries in particular industrial complexes has also been evalu-ated, but there exists no universally accepted method to evaluatethe performance of IS networks. The EIP depicted in Fig. 2 shows anIS network among three companies. Each company obtains re-sources from both external sources and other tenants in the EIP.Each company has two types of waste, waste that is dischargedoutside of the EIP and waste that is exchanged with other com-panies in the EIP. The waste discharged from Company 1 is equal tothe resource for Company 2, which is traded within EIP systemboundaries. In this study, the system boundary of IS covers all thecompanies involved in a single symbiotic transaction.

3. Brief description of industrial symbioses in Ulsan

A brief description of the seven symbiotic transactions (Fig. 1)currently operational in the Ulsan EIP is given below. A detaileddescription of the symbiotic transactions in Ulsan EIP can be foundelsewhere (Behera et al., 2012).

(1) Industrial waste incineration facility supplying steam to apaper mill

Before the development of symbiosis, the heat generated due tothe incineration of industrial waste was not utilized for any bene-ficial purposes. However, steam is presently being generated viathis waste heat and is supplied to a nearby paper mill. Steam, in theamount of 23.5 ton/hr, is generated through the incineration of80 ton/day of industrial waste, of which 12 ton/hr is supplied to thepaper mill. Before the development of synergy, the paper mill wasusing 343.63 lit/hr of BeC oil to generate 10 ton/hr of steam.

(2) Reuse of effluent as a carbon source from a petrochemicalcompany in a municipal wastewater treatment plant

A petrochemical company generates 16.8 ton/day of wastewatercontaining 1, 4-butanediol of which 15.1 ton/day is supplied to amunicipal wastewater treatment plant, to be used as a carbonsource for nutrient removal. Prior to the development of this syn-ergy, the municipal wastewater treatment plant was consumingmethanol as a carbon source at an average rate of 7.92 ton/day.

ompanies in an EIP. Source: Martin et al., 1996.

Table 1Types of exchange and selected environmental indicators with their value.

Network# Type of exchange Environmental indicators

Raw material consumption Energy consumption CO2 emission

BN AN BN AN BN AN

1 Steam N/A 143.5 ton/hr 131.5 ton/hr 29.6 ton/hr 27.3 ton/hr2 Wastewater 24.72 ton/day 15.1 ton/day N/A N/A3 Steam N/A 176.8 ton/hr 156.8 ton/hr 36.991 ton/hr 32.976 ton/hr4 Steam N/A 526.2 ton/hr 496.2 ton/hr 47.2 ton/hr 39.1 ton/hr5 Zinc powder 7900 ton/yr 6784 ton/yr N/A 3157 ton/yr 2841 ton/yr6 Steam and CO2 N/A 608 ton/hr 538 ton/hr 119.039 ton/hr 96.823 ton/hr7 Steam N/A 470 ton/hr 390 ton/hr 32.597 ton/hr 16.299 ton/hr

Note: N/A: Not applicable; BN: Before network; AN: After network.

H.-S. Park, S.K. Behera / Journal of Cleaner Production 64 (2014) 478e485 481

(3) Municipal waste incineration facility (MWIF) supplyingsteam to a terephthalic acid (TPA) manufacturing company

The MWIF has two incinerators, each with an incineration ca-pacity of 115,000 ton/yr. Forty-five ton/hr of steam (pressure:16 kgf/cm2) was produced by utilizing the heat generated as a resultof incineration of municipal solid waste (300 ton/day). Of 45 ton/hrof steam, 23 ton/hr was utilized to generate electricity (1500 kWh),11 ton/hr was utilized to make hot water, and the rest wascondensed to water. However, with the development of synergy, allsteam (45 ton/hr) is supplied to a TPA manufacturing company.Before the development of synergy, the TPA manufacturing com-pany was consuming 67 lit/hr of BeC oil to generate 7 ton/hr ofsteam.

(4) Chemical plants supplying steam to another chemicalmanufacturing company

Two chemical plants use process heat to produce steam at a rateof 229.2 ton/hr and 77 ton/hr. They supply 30 ton/hr of steam toanother nearby chemical plant, which was previously consumingBeC oil to generate steam.

(5) Supply of zinc powder from a zincwaste processing companyto a paint manufacturing company

Zinc powder (558 ton/yr) in the form of flake, dross and ash wascollected from three industries and processed after which it wassupplied to two other companies for the production of zinc-richpaints. A total of 1676 ton/yr of zinc waste was produced prior tothe development of this symbiotic network, of which about 35% isutilized for the production of zinc-rich paints.

(6) Zinc manufacturing company supplying steam and CO2 to apaper mill

Excess steam (70 ton/hr) from a zinc manufacturing company,which consumes coal to generate steam, is supplied to a nearbypaper mill. Consequently, the reduction in fuel (BeC oil) consumedfor steam production in the paper mill reduces stack gas emissions.Moreover, flue gas from the zinc manufacturing company can beused as a consistent and concentrated source of CO2 and is nowbeing used to supply 8 ton/hr of CO2 required for the paper mill.

(7) Chemical plant supplying steam to another chemicalmanufacturing company

The chemical plant, which utilizes process heat to produce310 ton/hr steam, is supplying 80 ton/hr of steam to a TPAmanufacturing company that was consuming BeC oil to generatesteam, before the synergy network.

4. Methodology

4.1. Identification of eco-efficiency indicators

The eco-efficiency concept originally developed for the businesssector that focuses on creation of more goods and services can alsobe applied to evaluate the performance of symbiotic transactions.The concept, as developed by WBCSD, is not restricted to any typeof company, for example, small and medium e size enterprises orinternational companies. The WBCSD has identified a range ofpossibilities that encourage eco-efficiency in the business sector: (i)reducing material requirements for goods and services, (ii)reducing the energy intensity of goods and services, (iii) reducingtoxic dispersion, (iv) enhancing material recyclability, (v) maxi-mizing the sustainable use of renewable resources, (vi) extendingproduct durability, and (vii) increasing the service intensity ofgoods and services. Most eco-efficiency measures or indicatorsfocus on the consumption of energy, materials, and water, and theemissions of greenhouse gases (GHGs), wastewater, and pollution.In this study, we selected four indicators, based on their dataavailability and relevance to IS.

4.1.1. Economic indicatorWBCSD has proposed costs as a possible indicator of product or

service value for companies (Verfaillie and Bidwell, 2000). How-ever, while evaluating the benefits achieved through the substitu-tion of waste and by-products for virgin materials, the net valueadded by the symbiotic transactions is shared by the participatingcompanies. Thus, we recommend applying net economic benefit asa generally applicable economic indicator for IS networks.

4.1.2. Environmental indicators4.1.2.1. Raw material consumption indicator. In the framework ofthe WBCSD, material consumption is the total weight of all mate-rials that the company purchases or obtains from other sources,including raw materials for conversion, other process materials,and pre-or semi-manufactured goods and parts (Verfaillie andBidwell, 2000). For a symbiotic network, such indicators are veryimportant, as total material consumption can be reduced throughexchanges of by-products. Thus, we propose the use of materialconsumption as one of the generally applicable environmental in-dicators for IS networks.

4.1.2.2. Energy consumption indicator. Energy consumption is aglobal environmental issue and is relevant to all businesses. It is avery important parameter for evaluating the effectiveness of ISnetworks, since some transactions deal with an enormous amountof energy during exchanges. A large amount of energymay be savedwhen a particular material from the system serves as an alternativeto virgin materials that normally require large amounts of energy toextract. Correspondingly, if incineration with energy recovery is

Fig. 3. Enhancement of IS network eco-efficiency in national industrial complexes inUlsan, Korea from 2007 to 2012.

Fig. 5. Schematic showing the monitoring and assessment of IS network eco-efficiencyin Ulsan EIP project.

H.-S. Park, S.K. Behera / Journal of Cleaner Production 64 (2014) 478e485482

part of the treatment of waste, the energy produced can substitutefor other energy sources. Thus, we propose the use of energy con-sumption as one of the generally applicable environmental in-dicators for IS networks.

4.1.2.3. CO2 emission indicator. This indicator is an importantelement of GHG emissions resulting from fuel combustion, processreactions, and treatment processes. Climate change related toincreasing emissions of GHGs is a major issue. In the process ofsynergy development, there can be a net reduction in GHG-emissions. A large amount of GHG-emissions can be reducedwhen waste or by-products from a system can be substituted forvirgin material in another system. For example, if incineration withenergy recovery is a part of the system, the energy produced cansubstitute for other energy sources, which in many cases contributeto GHG-emissions. Thus, we propose the use of GHG as a generallyapplicable environmental indicator for IS networks.

4.2. Eco-efficiency evaluation of symbiotic transactions

Evaluation of eco-efficiency values in this research was based ontheWBCSD approach (WBCSD, 2000). The mathematic notations ofeco-efficiency, as a combination of economic and ecological per-formance, are expressed by the ratio Equation (2):

Fig. 4. Evolution of IS network eco-efficiency in national industrial complexes in Ulsan,Korea from 2007 to 2012.

Eco� efficiency ¼ EIPENm

(2)

where EI is an economic performance indicator expressed in US$and the environmental performance indicator is noted by EN. SENm

implies the total environmental influence as a function of ‘m’ typeof independent categories (indicators), such as resource con-sumption, energy consumption, and CO2 emission. The represen-tation of multiple indicators as a single indicator was made usingEquation (3):

R ¼ 1m

Xmi¼1

a Si (3)

where R is the environmental impact reduction that collectivelyaccounts for the impact reduction in each category,m is the numberof indicators, a is the weightage for each indicator, and Si is theimpact reduction due to each indicator. In this study, equalweightage (a ¼ 1) have been allocated to each selected indicator.

The following assumptions were made during eco-efficiencyevaluation: (i) the total economic benefits of the companiesinvolved in Ulsan were assumed to be equal before and after theestablishment of the symbiotic transactions despite the fact that allthese transactions have resulted in economic benefit. The increasein economic benefit following these transactions is almost negli-gible as compared to the financial performances of the individualcompanies, (ii) the eco-efficiency of the companies involved beforesymbiotic transactions was assumed to be 1.0, which was consid-ered as a baseline for evaluating the increment in eco-efficiency.

The enhancement in eco-efficiency of the symbiotic trans-actions was calculated based on Equation (4):

Eco� efficiency enhancement; DEE ¼ EEb � EEa

¼�PbIb

� PaIa

�¼ Pa

Ia

�IaIb� 1

�zPaIa

�R

1� R

�(4)

where EE is eco-efficiency of the network, P is the economic benefit,I is the environmental impact, a denotes before network develop-ment, and b denotes after network development, R ¼ [1 � (Ib/Ia)],Pb ¼ Pa and Pa/Ia denotes the baseline eco-efficiency value.

H.-S. Park, S.K. Behera / Journal of Cleaner Production 64 (2014) 478e485 483

Evolution of eco-efficiency due to ‘n’ number of symbiotictransactions can be expressed as:

Xni¼1

DEEi ¼

26664Pn

i¼1 PbPni¼1 Ib

�Pn

i¼1 PaPni¼1 Ia

37775 ¼

Pni¼1 PaPni¼1 Ia

0BBB@Pn

i¼1 IaPni¼1 Ib

� 1

1CCCA

¼

0BBB@Pn

i¼1 Ia �Pn

i¼1 IbPni¼1 Ib

1CCCA

¼

0BBB@Pn

i¼1 Ia �Pn

i¼1 Iað1� RiÞPni¼1 Iað1� RiÞ

1CCCAz

0BBB@

Pni¼1 RiPn

i¼1 ð1� RiÞ

1CCCA

(5)

5. Results and discussion

5.1. Eco-efficiency assessment of industrial symbioses

Eco-efficiency is a measure that can be increased in two ways:either the numerator in Equation (1), that is, economic value can beincreased, or the denominator, that is, environmental impact can bedecreased. In this study we emphasized the eco-efficiencyenhancement of IS networks by the reduction of environmentalimpact in each eco-efficiency indicator. As mentioned earlier, eventhough there is an increase in economic benefits after the partici-pating companies are engaged in symbiotic transactions, weassumed the total economic benefit to be same before and afternetwork development, primarily due to negligible increase in thefinancial performance and difficulties associated with datacollection.

Table 1 presents the types of exchanges, selected environmentalindicators and their values in each symbiotic transaction. Based onthe data presented in this table, eco-efficiency assessment fornetwork 1 is as given below:

Environmental impact reduction due to energy consumption,S1 ¼ ((143.5 � 131.5) ton/hr/143.5 ton/hr) ¼ 0.0836Environmental impact reduction due to CO2 emission,S2 ¼ ((29.6 � 27.3) ton/hr/29.6 ton/hr) ¼ 0.0777Consequently, R ¼ ð1=mÞPm

i¼1 a Si ¼ 0.05376 and,DEE ¼ 0.0568 ¼ 5.68%.

As shown in Fig. 3, networks 2 and 7 have the highest eco-efficiency enhancements, 14.9% and 28.7%, respectively, followedby networks 6, 5, 4, 3, and 1. For networks dealing with similartypes of exchanges, eco-efficiency enhancement values were foundto differ. For example, the eco-efficiency enhancement of network 7was 2.5 and 5 times higher than that of networks 6 and 1, respec-tively. This indicated that irrespective of the type of exchange, theeco-efficiency enhancement value is dependent on the quantity ofwaste materials that are substituted for virgin raw material, theamount of energy saved, and pollution reduction in terms of CO2and other air pollutants. Most importantly, the type of energy usedto replace the virgin raw materials plays a vital role. For instance,among all five synergy networks involving steam, the highestoverall eco-efficiency enhancement of network 7 is attributed tothe utilization of process heat (142 gJ/hr), resulting from theexothermic reaction during TPA manufacture, to produce steam

used by another participating company in the network. Conse-quently, the exchange resulted in significant enhancement of CO2(99.9%) and overall eco-efficiency (28.7%). The observed eco-efficiency enhancement of network 2 is purely due to reductionin rawmaterial consumption, wherein about 90% of 1, 4-butanediolcontaining wastewater is supplied to a municipal wastewatertreatment plant as a replacement for commercially availablemethanol.

Fig. 4 shows the relative progress and overview of eco-efficiencyimprovement based on Equation (5). This figure represents the eco-efficiency enhancement of a total of 21 companies connectedthrough seven networks. In the industrial complexes in Ulsan, twoIS networks including five companies started functioning in 2007.Subsequent addition of networks until the year 2011 resulted inrelatively similar eco-efficiency improvement. However, the addi-tion of seventh network involving three companies is predicted toenhance eco-efficiency up to 0.12. Taking into account all the sevennetworks, the eco-efficiency enhancement is predicted to fluctuatebetween 0.09 and 0.12, with an average of about 0.1, for example, a10% improvement. The 10% improvement is an average figure,wherein the networks with lower improvement potential arecompensated for by greater improvement in others.

5.2. Discussion

In order to retrofit a traditional industrial complex to EIP, thepark infrastructure requires renovation to include means formoving by-products from one plant to another, warehousing by-products for supply to external customers, and common facilitiesfor waste processing. As a result, economic and environmentalbenefits to the companies, such as production costs (due to pur-chasing unwanted by-products fromothers at negotiable prices andselling by-products) decrease, energy consumption decreases, de-mand on natural resources decreases, and waste emissions andwaste management requirements on the site decreases. These ob-jectives can be achieved through the development of symbiosesamong companies in an industrial complex. Recently, successfulcases of such symbioses have been observed in the Asia Pacificregions that were carried out through various national EIP initia-tives (Behera et al., 2012; Shi et al., 2010; van Berkel et al., 2009).Governments play a crucial role in devising and supporting theseEIP initiatives. For instance, in South Korea, while the governmentsupport the stakeholders for network identification and feasibilityanalysis, the EIP centers assist in different stages of symbiosisdevelopment, especially during the implementation stage (in termsof arranging the finance through various public and private fundingmechanisms). However, compared to the classical evaluation of ISnetworks through separate estimates of economic and environ-mental benefits, inclusion of an integrated indicator incorporatingboth of these benefits could serve in a better way attractingstakeholders including companies and civic societies to promotesymbiotic transactions and, persuading policy makers for regionaldevelopment through the EIP initiatives.

This research provides a framework for application of the eco-efficiency concept as an evaluation tool for IS networks in orderto translate the eco-efficiency ideas into reality. The study em-phasizes on widely accepted, quantifiable, and transparent in-dicators for the calculation of eco-efficiency. The methodologyadopted for calculating and reporting eco-efficiency can assist theparticipating companies in IS networks to set new eco-efficiencyimprovement targets. In order to help them to assess their eco-efficiency improvements, companies participating in IS networksare required to collect their own data and calculate their own eco-efficiency performances. Subsequently, the companies can re-engineer their processes to reduce the consumption of resources

H.-S. Park, S.K. Behera / Journal of Cleaner Production 64 (2014) 478e485484

and pollution, while reducing costs. Good cooperation amongcompanies can enhance the value of by-products, which eventuallyhelps companies to become more eco-efficient (WBCSD, 2000).

The main advantage of the eco-efficiency concept is that it al-lows companies participating in symbiotic transactions to monitortheir performances with regard to eco-efficiency trends. Fig. 5 ex-plains the overall process of the Ulsan EIP initiative starting withthe development of a strategy to encourage the participation ofstakeholders and finally evaluating the eco-efficiency of the net-works that are developed. The eco-efficiency indicators selected inthis study are used to evaluate the eco-efficiency of each network tohelp decision makers to retrofit conventional industrial parks intoEIPs. Thus, continuous monitoring and assessment of eco-efficiencyis critically important for developing cost-effective measures ofreducing environmental pressures through the development ofsymbiotic transactions among companies. These results reflect thecontributions of newly developed synergies for eco-efficiencyenhancement in EIPs, which may help governments at variouslevels to further improve eco-efficiency.

5.3. Implication

The major implications of this study lie in the development ofempirically based and testable frameworks that combine the sim-ple and widely applicable environmental indicators to recognizetheir relative impacts on network performance. This is significant,most extant research does not discuss the eco-efficiency of IS net-works. The concepts applied in this study can also be easily appliedto IS initiatives elsewhere.

Eco-efficiency has not yet been used as a framework forassessing the performance of IS networks. However, it was recentlyimplemented in Australian minerals processing and metals pro-duction operations for cleaner production (van Berkel, 2007). Eco-efficiency can be extended to eco-innovation by means of threeinnovation platforms: (i) eco-efficient operations, (ii) eco-efficientprocess design, and (iii) eco-efficient technology. Therefore, it isapparent that eco-efficiency can also be extended to EIP projectsdue to their potential for significant contribution to eco-innovation.

Eco-innovation is defined as innovation that results in areduction of environmental impact of products, or processes. So far,the promotion of eco-innovation has mainly focused on thedevelopment and application of environmental technologies(OECD, 2009). However, as a step forward, many companies arepresently eco-innovating on their own by making their productionprocesses more resource efficient via adopting waste minimizationmethods, using pollution control technologies, and other suchinitiatives. In this context, the adoption of IS helps accelerate theinnovation process through enhanced resource/energy efficiency,and the reduction of carbon and other pollutant emissions, whichare considered to be important drivers for eco-innovation at theindustrial park level. The application of eco-efficiency to eco-innovation projects is a promising route towards true sustainabil-ity since eco-efficiency indicators support incremental innovationin products and processes, and may potentially facilitate radicalinnovation when applied at the company level (OECD, 2009).Therefore, it is important for industrial park managers, EIP centers,and concerned agencies to integrate and apply the concept in aholistic way. Each measurement approach may have its ownstrengths and weaknesses, and no single method or indicator cancomprehensively describe eco-innovation.

5.4. Limitations

Eco-efficiency has the ability to combine performances alongtwo of the three axes of sustainable development, namely,

environment and economics (Ehrenfeld, 2005). In order to explainthe direction of progress toward the goal of sustainable develop-ment, the social dimension of symbiosis implementation should beincluded in future research. For instance, the selection of economicand environmental indicators as components of eco-efficiency in-dicators should be in line with social issues such as job creation andenhanced community image.

Second, for the sake of eco-efficiency calculation, economicbenefits were assumed to be the same both before and afternetwork development. This was mainly due to either negligibleeconomic benefit as compared to the total financial performance ofthe companies involved, or shortcomings in data, as companymanagers are often reluctant to disclose such information. Thus,the calculated eco-efficiency valuesmay not be accurate, but shouldbe considered to be conservative estimates. Nevertheless, if exactinformation is available on economic benefits, eco-efficiencyenhancement can equally be calculated using Equation (4)without simplifying it to [R/(1-R)].

Third, allocation of equal weightage to each environmental in-dicator (a ¼ 1) should be further fine-tuned to calculate the eco-efficiency enhancement precisely. Besides, environmental impactcan be represented through various categories such as abioticdepletion, eutrophication, global warming, acidification, or photo-chemical oxidation in life cycle assessment. This could help to ac-count for all of the significant impacts of industries or serviceslinked to the established networks.

Finally, the most significant limitation of the eco-efficiencyevaluation is the availability and quality of the data required forcalculations. Since our estimates are based on raw material andenergy consumption and statistical conversion factors (IPCC, 2006),in some cases, theymay not represent industrial reality. Despite theeco-efficiency increases offered by the symbiotic transactions inUlsan, there is also a need to compare IS with that of upstreampollution prevention together with traditional end-of-pipe tech-nologies (Salmi, 2007) to persuade the critics of IS and at the sametime identify the most efficient and attractive options.

6. Conclusions

Considering the importance of EIP initiatives worldwide, thedevelopment of a framework to evaluate the effectiveness of ISnetworks is highly needed. Towards this, our study is a startingpoint that have attempted to present an indicator integrating botheconomic and environmental benefits of IS networks. A method-ology is, thus, proposed that includes one economic indicator, andthree commonly used environmental indicators (raw materialconsumption, energy consumption, and CO2 emission). Applicationof the methodology to the IS networks in Ulsan EIP shows that theeco-efficiency of individual IS networks has improved up to 28.7%.Besides, the evolution of all the seven IS networks (comprising 21companies) has resulted in an overall eco-efficiency enhancementof 10%, which may be considered as an example of eco-innovation.The proposed framework could serve in attracting companies andcivic societies to promote symbiotic transactions and also persuadedecision makers such as governmental authority managers andpolicy makers for regional development through EIP initiatives.Continuous monitoring and assessment of eco-efficiency should beconducted over time and further research is warranted to addressthe limitations of this study.

Acknowledgment

Financial support (Grant No. 2005-B029-01) for this researchwas received, in part, from KICOX and Ministry of KnowledgeEconomy, South Korea for the EIP transition in Ulsan Mipo-Onsan

H.-S. Park, S.K. Behera / Journal of Cleaner Production 64 (2014) 478e485 485

national industrial complexes. A part this research was also sup-ported by the Regional Technology Innovation Program (Code 08RTI B-03) funded by the Ministry of Land, Transport and MaritimeAffairs, South Korea.

Note

Terminology in the research literature is somewhat inconsistent.In this article, we use eco-industrial development (EID) to refer tothe application of industrial ecology principle to industry. Eco-industrial park (EIP) is used to indicate formally constituted in-dustrial parks that pursue activities to maximize the resource ef-ficiency. IS networks or symbiotic transactions refer to, in a broadersense, the exchanges in which at least three different entities areinvolved in exchanging at least two different resources (Chertow,2007) and/or bi-lateral exchanges including by-product synergy,green-twinning and kernels, and utility sharing systems.

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