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MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel:...

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MF SERIES
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Page 1: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

MF SERIES

Page 2: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

Ø400

Ø170

W=100 kg

300

230

Ø500

Ø300

W=200 kg

300

150

Ø630

Ø360

W=300 kg

300

130

Note: * The applying process of 5-axis controller is complicated and the lead time is longer than 6 months.

- The object might be different from the photos of catalogue if there is any specification update.

Workpiece size & Machine

structure

Cutting area and

interference

Application sample

Unique spindle technology

Two axes table (4/5 axis)

ATC system

MF400 Cell & MF500 Cell

Easy operation

Coolant system & chip

management

Technical data

Standard / Option accessories

Layout

We build machines in a hybrid

way

01 - 02

03 - 04

05 - 06

07

08

09 - 10

11 - 12

13 - 14

15 - 16

17 - 18

19

20 - 21

22

CONTENTS Workpiece size & Machine structure

MF400

MF500

MF630C type: 5 axes positioning/ 4 axes simultaneously - QUASER mill i - SIEMENS 828D - MITSUBISHI M830

U type: 5 axes simultaneously - FANUC 31iB5* - SIEMENS 840D - HEIDENHAIN TNC640

1

Page 3: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

Workpiece size & Machine structure

2

Page 4: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

305 305Y travel 610

305305

-120

°

+30°

20Z

Trav

el 5

10

320 16

0

90

370

R269

240

205X travel 410

205

229

105

460

68Ø400

280

R312

40

352

279W=100kg

+30°330

R290

330Y Travel 630

Z Tr

avel

610

100

485

12525 305

275275X Travel 550

300

-120

°

78

105283

507

295

Ø500

R274

80354

300

193

280

W=200kg

Z Tr

avel

610

350 350

Y Travel 700

350 350

-120

°

R346

325 475X Travel 800

+30°

Ø630

20R3

31351

295

280

123W=300kg

25 130

465

120

370

105

405

180

421

Cutting area and interference

MF400

MF500

MF630

3

Page 5: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

305 305Y travel 610

305305

-120

°

+30°

20Z

Trav

el 5

10

320 16

0

90

370

R269

240

205X travel 410

205

229

105

460

68Ø400

280

R312

40

352

279W=100kg

+30°330

R290

330Y Travel 630

Z Tr

avel

610

100

485

12525 305

275275X Travel 550

300

-120

°

78

105283

507

295

Ø500

R274

80354

300

193

280

W=200kg

Z Tr

avel

610

350 350

Y Travel 700

350 350

-120

°

R346

325 475X Travel 800

+30°

Ø630

20R3

31351

295

280

123W=300kg

25 130

465

120

370

105

405

180

421

MC-4.1R/MC-4.0R Spindle

4

Page 6: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

Application sample

FANUC = SIEMENS = MITSUBISHI =

Motor powerMF400C MF500C MF630C

SC-4.1 GC-4.0R MC-4.1R MC-4.0R SC-4.1 GC-4.0R MC-4.1R MC-4.0 R SC-4.1 GC-4.0R MC-4.1R MC-4.0R

X / Y / Z (kW) 1.8 / 1.8 / 2.5 3 / 3 / 4 1.8 / 2.5 / 2.5 3 / 3 / 4 4 / 4 / 4

2.7 / 2.7 / 3.1 - 2.7 / 4.9 / 3.1 - 4.3 / 4.9 / 4.3 -

2.2 / 3 / 3 - 2.2 / 3 / 3 - 3.5 / 3.5 / 3.5 -

A / C (kW) 1.8 / 1.2 2.5 / 1.8 2.5 / 1.8

2.3 / 1.5 - 3.1 / 2.3 - 3.1 / 2.3 -

2.2 / 1.5 - 2 / 1.5 - 2.2 / 2.2 -

FANUC = HEIDENHAIN = SIEMENS =

Motor powerMF400U MF500U MF630U

SC-4.1 GC-4.0R MC-4.1R MC-4.0R SC-4.1 GC-4.0R MC-4.1R MC-4.0R SC-4.1 GC-4.0R MC-4.1R MC-4.0R

X / Y / Z (kW) 3 / 3 / 4 3 / 4 / 4 4 / 4 / 4

2.7 / 2.7 / 3.1 - 2.7 / 4.9 / 3.1 - 4.3 / 4.9 / 4.3 -

4.5 / 5.1 / 5.1 - 4.5 / 5.1 / 5.1 - 5.1 / 5.1 / 8.6 -

A / C (kW) 2.7 / 2.5 4.5 / 2.7 4.5 / 2.7

2.3 / 1.5 - 3.1 / 2.3 - 3.1 / 2.3 -

2.4 / 1.7 - 4.5 / 2.4 - 4.5 / 2.4 -

F

F

F

F

F

F

H

H

H

S

S

S

S

S

S

M

M

M

5

Page 7: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

FANUC = SIEMENS = MITSUBISHI =

Motor powerMF400C MF500C MF630C

SC-4.1 GC-4.0R MC-4.1R MC-4.0R SC-4.1 GC-4.0R MC-4.1R MC-4.0 R SC-4.1 GC-4.0R MC-4.1R MC-4.0R

X / Y / Z (kW) 1.8 / 1.8 / 2.5 3 / 3 / 4 1.8 / 2.5 / 2.5 3 / 3 / 4 4 / 4 / 4

2.7 / 2.7 / 3.1 - 2.7 / 4.9 / 3.1 - 4.3 / 4.9 / 4.3 -

2.2 / 3 / 3 - 2.2 / 3 / 3 - 3.5 / 3.5 / 3.5 -

A / C (kW) 1.8 / 1.2 2.5 / 1.8 2.5 / 1.8

2.3 / 1.5 - 3.1 / 2.3 - 3.1 / 2.3 -

2.2 / 1.5 - 2 / 1.5 - 2.2 / 2.2 -

FANUC = HEIDENHAIN = SIEMENS =

Motor powerMF400U MF500U MF630U

SC-4.1 GC-4.0R MC-4.1R MC-4.0R SC-4.1 GC-4.0R MC-4.1R MC-4.0R SC-4.1 GC-4.0R MC-4.1R MC-4.0R

X / Y / Z (kW) 3 / 3 / 4 3 / 4 / 4 4 / 4 / 4

2.7 / 2.7 / 3.1 - 2.7 / 4.9 / 3.1 - 4.3 / 4.9 / 4.3 -

4.5 / 5.1 / 5.1 - 4.5 / 5.1 / 5.1 - 5.1 / 5.1 / 8.6 -

A / C (kW) 2.7 / 2.5 4.5 / 2.7 4.5 / 2.7

2.3 / 1.5 - 3.1 / 2.3 - 3.1 / 2.3 -

2.4 / 1.7 - 4.5 / 2.4 - 4.5 / 2.4 -

6

Page 8: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

Unique spindle technology

Spindle code: SC-4.1

Transmission: Coupling

- Speed range:

10,000 & 12,000 min-1

- Lubrication:

Grease packed system

- 4 ball bearing

GC-4.0R

Coupling

15,000 min-1

Re-grease system

4 ceramic ball bearing

MC-4.1R

Coupling

15,000 min-1

Re-grease system

2 Angular contact ceramic

bearing, 1 Cylindrical roller

steel bearing

MC-4.0R

Coupling

20,000 min-1

Re-grease system

2 Angular contact ceramic

bearing, 1 Cylindrical roller

ceramic bearing

Control: FANUC = SIEMENS = MITSUBISHI = HEIDENHAIN =

SPINDLE SC-4.1 GC-4.0R MC-4.1R MC-4.0RMax. spindle speed (min-1) 10,000* 12,000 15,000 15,000 20,000

Spindle transmission Coupling Coupling Coupling

Spindle diameter (mm) Ø70 Ø80 Ø70

FANUCSpindle base speed 1,350 1,350 1,500 1,400 1,400 1,500

Spindle output power kW (S3-25%) 15 15 15 26 26 15

Spindle output torque Nm (S3-25%) 106 106 96 177 177 125

SIEMENSSpindle base speed 1,500 1,500 1,500 1,500 2,000 2,000 -

Spindle output power kW (S6-25%) 13.3 16.5(1) 13.3 17.6(1) 13.3 17.6(1) 27.7 27.7 -

Spindle output torque Nm (S6-25%) 85 105(1) 85 112(1) 85 112(1) 132 132 -

MITSUBISHISpindle base speed 1,500 1,500 1,500 1,400 1,500 1,400 - - -

Spindle output power kW (30min.) 11 15 11 18.5 11 18.5 - - -

Spindle output torque Nm (30min.) 70 96 70 102 70 102 - - -

HEIDENHAINSpindle base speed 1,500 - 1,500 1,500 2,000 2,000 -

Spindle output power kW (S6-25%) 17 - 17 32 17 32 27.7 27.7 -

Spindle output torque Nm (S6-25%) 108 - 108 204 108 204 132 132 -

CTS Available X X X O O O O

ModelMF400C - - -

MF400U - - -

MF500C - - -

MF500U - - -

MF630C - - -

MF630U - -

Note: * The standard specification for MF series is 10C + ECO (1)S6-40%

7

Page 9: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

AF

F

C

7374.1 7374.17873.1

7873.17374.1

7374.1

20 20 21

212020

14 1619

2016

11

11 13 15

13117

4213.25362.3

6789.6

7374.15362.3

2987.6

2987.63777.5

4782.3

3777.42897.6

1434.7

Combining alloy steel and aluminum bronze greatly reduces friction coefficiency, effectively transmitting motor torque.

Cutting force limitation

Two axes table (4/5 axis)

Work envelopeMF400 MF500 MF630

Rotary Axis

(C-axis)

Tilting Axis

(A-axis)

Rotary Axis

(C-axis)

Tilting Axis

(A-axis)

Rotary Axis

(C-axis)

Tilting Axis

(A-axis)

Max. swing (mm) Ø400 Ø500 Ø630

Table load capacity (kg) 100 (110 Nm) 200 (200 Nm) 300 (300 Nm)

Maximum R.P.M (min-1) 25 25 16.6 11.1 16.6 11.1

Indexing accuracy (sec.) 20 (12) 20 (12) 20 (12) 20 (12) 20 (12) 20 (12)

Repeatability (sec.) 10 (4) 10 (5) 10 (4) 10 (5) 12 (5) 12 (8)

Clamping torque (Nm) 490 1,372 1156.4 1842.4 1,960 2,450

Note: ( ) with rotary encoder

MF400 MF500 MF630

A-axis allow cutting force A-axis allow cutting force A-axis allow cutting force

C-axis allow cutting force C-axis allow cutting force C-axis allow cutting force

Z-ax

is fo

rce

(N)

Z-ax

is fo

rce

(N)

Z-ax

is fo

rce

(N)

Z-ax

is fo

rce

(N)

Z-ax

is fo

rce

(N)

Z-ax

is fo

rce

(N)

Dia

met

er o

d dr

ill (m

m)

Dia

met

er o

d dr

ill (m

m)

Dia

met

er o

d dr

ill (m

m)

Dia

met

er o

d dr

ill (m

m)

Dia

met

er o

d dr

ill (m

m)

Dia

met

er o

d dr

ill (m

m)

Distance of table (mm) Distance of table (mm)Distance of table (mm)

Distance of C-axis center (mm) Distance of C-axis center (mm)Distance of C-axis center (mm)

0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 3500 50 100 150 200 250 300 350

0 50 100 150 200 250 0 50 100 150 200 250 300 3500 50 100 150 200 250 300

8000

4000

0

8000

4000

0

8000

4000

0

8000

4000

0

8000

4000

0

8000

4000

0

40

20

0

40

20

0

40

20

0

40

20

0

40

20

0

40

20

0

A-axis drilling A-axis drillingA-axis drilling

C-axis drilling C-axis drillingC-axis drilling

cutting forec cutting forec cutting forec

cutting forec cutting forec cutting forec

Diamrter Diamrter Diamrter

Diamrter Diamrter Diamrter

8

Page 10: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

ATC system

30 ATC (std.) 48 ATC (opt.) 60 ATC (opt.)

9

Page 11: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

120 ATC (opt.) ATC auto door (opt.)

10

Page 12: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

MF400 Cell & MF500 Cell

Dual magazine 60*2=120

MF400 : Pallet size: □265 (mm) Travel X / Y / Z: 680 / 610 / 510 (mm) Max. ATC capacity:120 Pallet capacity: 40

MF500 : Pallet size: □350 (mm) Travel X / Y / Z: 550 / 630 / 610 (mm) Max. ATC capacity:120 Pallet capacity: 28

pallet clamping system

11

Page 13: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

System controllerPallet loaderPallet storage tower

Note: Find details in MF M/C Cell.

12

Page 14: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

From center of table to operator door - MF400: 605 mm - MF500: 605 mm - MF630: 540 mm Max. size when operator door open - MF400: 870 mm - MF500: 870 mm - MF630: 1,400 mm Documentation & hand tool shelf Swivel type operation panel Hand held remote MPG

Easy operation

de

a

b

c

13

Page 15: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

ed

a

c

b

14

Page 16: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

d

a

c

Coolant system & Chip management

Coolant tank - MF400 / MF500 / MF630: 300 / 300 / 600 Liter - Nozzle coolant: 3~3.5 bar - Wash down: 3~4.5 bar External chip conveyor (opt.) Internal chip augers Wash gun

a

bcd

15

Page 17: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

b

a

Model MF500U

16

Page 18: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

Control: (F) FANUC (S) SIEMENS (M) MITSUBISHI (T) HEIDENHAIN

Technical Data MF400C MF400USpindle code 10C 12C 15C 20C*

Work range

Table size (mm) Ø320

Travel X / Y / Z (mm) 410 / 610 / 510 (1)

A (degree) +30˚ ~ -120˚

C (degree) 360˚ (Continuous)

Max. swing (mm) Ø400

Table surface to spindle nose (mm) 20 ~ 530

Spindle nose to tilting center (mm) 20 ~ 530

Max. work piece size (mm) Ø400 x 300

Table load capacity (kg) 100 (110 Nm)

Feed drive5,760 / 5,760 / 10,472 (F)

6,283 / 6,283 / 15,708 (S)

6,283 / 11,781 / 11,781 (M)

6,283 / 6,283 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

5,760 / 5,760 / 10,472 (F)

6,283 / 6,283 / 15,708 (S)

6,283 / 11,781 / 11,781 (M)

6,283 / 6,283 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

6,283 / 6,283 / 11,519(F)

6,283 / 6,283 / 15,708(S)

6,283 / 6,283 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)Feed force X / Y / Z (N)

Rapid movement X / Y / Z (m/min.) 36 / 36 / 24

A / C (min-1) A=25 / C=25

Acceleration X / Y / Z (m/s2) 3 / 3 / 2 (F; M; T) 3 / 2 / 2 (S)

Accuracy Positioning / Repeatability

ISO 230-2 0.008 / 0.004

JIS 6338 (300 mm) ±0.003 / ±0.002

VDI3441 0.008 / 0.004

Main spindle

Spindle taper BBT40

Tool changer

Tool selection Random

Magazine positions 30 (std.) 48 / 60 / 120 (opt.)

Max. tool diameter (mm) 76.2

w/o adjacent tool (mm) 125

Max. tool length (mm) 280

Max. tool weight (kg) 7

CTC time – ISO 10791-9 (sec.) 5 (F; M; T) 5.2 (S)

Coolant system

Coolant tank capacity (Liter) 300

Pump capacity (3)

75L / min., 3 bar- Nozzle coolant

- Wash down 75L / min., 3 bar

Machine size

Height (mm) 3,070 3,140

Floor space W x D (mm) 30 / 48ATC 2,020 x 2,820

60ATC 2,020 x 3,160

Weight (kg) 7,300 (30ATC) 7,600 (48ATC) 7,800 (60ATC) 8,670 (120ATC)

Connections

Main power 220V / 60Hz or 400V / 50Hz

Power consumption (KVA)24 (F) 21 (S; M)

28 (F; T)

24 (F) 21 (S; M)

28 (F; T)

32.5 (F) 31 (S)

34 (F) 32 (T)

31 (F)

32 (F)

Note: (1) Option 120 ATC Z axis travel 550 (2) Option 120 ATC Z axis travel 620 (3) At 60Hz. * Only for FANUC control

17

Page 19: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

MF500C MF500U MF630C MF630U10C 12C 15C 20C* 10C 12C 15C 20C*

Ø410 Ø500

550 / 630 / 610 (2) 800 / 700 / 610

+30˚ ~ -120˚ +30˚ ~ -120˚

360˚ (Continuous) 360˚ (Continuous)

Ø500 Ø630

-25 ~ 585 -25 ~ 585

-25 ~ 585 -25 ~ 585

Ø500 x 300 Ø630 x 300

200 (200 Nm) 300 (300 Nm)

5,760 / 10,472 / 10,472 (F)

6,283 / 14,137 / 15,708 (S)

6,283 / 11,781 / 11,781 (M)

6,283 / 11,519 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

5,760 / 10,472 / 10,472 (F)

6,283 / 14,137 / 15,708 (S)

6,283 / 11,781 / 11,781 (M)

6,283 / 11,519 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

6,283 / 6,283 / 11,519 (F)

6,283 / 14,137 / 15,708 (S)

6,283 / 11,519 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

11,519 / 11,519 / 17,279 (F)

14,137 / 14,137 / 21,206 (S)

11,781 / 11,781 / 17,671 (M)

11,519 / 11,519 / 17,279 (F)

11,310 / 11,310 / 29,845 (T)

11,519 / 11,519 / 17,279 (F)

14,137 / 14,137 / 21,206 (S)

11,781 / 11,781 / 17,671 (M)

11,519 / 11,519 / 17,279 (F)

11,310 / 11,310 / 29,845 (T)

11,519 / 11,519 / 17,279 (F)

14,137 / 14,137 / 21,206 (S)

11,519 / 11,519 / 17,279 (F)

11,310 / 11,310 / 29,845 (T)

36 / 36 / 24 32 / 32 / 16

A=11.1 / C=16.6 A=11.1 / C=16.6

3 / 3 / 2 3 / 3 / 2

0.008 / 0.004

±0.003 / ±0.002

0.008 / 0.004

BBT40

Random

30 (std.) 48 / 60 / 120 (opt.) 30 (std.) 48 / 60 (opt.)

76.2 76.2

125 125

280 280

7 7

5 (F) 5.2 (S) 5 (T) 7

300 600

75L / min., 3 bar 60L / min., 3.5 bar

75L / min., 3 bar 60L / min., 4.5 bar

3,105 3,175 3,230 3,380

2,280 x 3,225 3,705 x 2,530 (30ATC) 3,705 x 2,870 (48ATC)

2,280 x 3,610 3,705 x 3,250

7,480 (30ATC) 7,780 (48ATC) 7,980 (60ATC) 8,850 (120ATC) 8,750 (30ATC) 9,050 (48ATC) 9,250 (60ATC)

220V / 60Hz or 400V / 50Hz

26 (F) 23 (S) 21 (M)

29 (F; T)

26 (F) 23 (S) 21 (M)

29 (F; T)

33 (F) 32 (S)

36 (F) 34 (T)

31 (F)

33 (F)

28 (F) 30 (S) 26 (M)

31 (F) 32 (T)

28 (F) 32 (S) 32 (M)

31 (F) 36 (T)

34.7 (F) 33 (S)

38 (F) 36 (T)

32 (F)

36 (F)

Control: (F) FANUC (S) SIEMENS (M) MITSUBISHI (T) HEIDENHAIN

Technical Data MF400C MF400USpindle code 10C 12C 15C 20C*

Work range

Table size (mm) Ø320

Travel X / Y / Z (mm) 410 / 610 / 510 (1)

A (degree) +30˚ ~ -120˚

C (degree) 360˚ (Continuous)

Max. swing (mm) Ø400

Table surface to spindle nose (mm) 20 ~ 530

Spindle nose to tilting center (mm) 20 ~ 530

Max. work piece size (mm) Ø400 x 300

Table load capacity (kg) 100 (110 Nm)

Feed drive5,760 / 5,760 / 10,472 (F)

6,283 / 6,283 / 15,708 (S)

6,283 / 11,781 / 11,781 (M)

6,283 / 6,283 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

5,760 / 5,760 / 10,472 (F)

6,283 / 6,283 / 15,708 (S)

6,283 / 11,781 / 11,781 (M)

6,283 / 6,283 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)

6,283 / 6,283 / 11,519(F)

6,283 / 6,283 / 15,708(S)

6,283 / 6,283 / 11,519 (F)

9,267 / 11,310 / 16,965 (T)Feed force X / Y / Z (N)

Rapid movement X / Y / Z (m/min.) 36 / 36 / 24

A / C (min-1) A=25 / C=25

Acceleration X / Y / Z (m/s2) 3 / 3 / 2 (F; M; T) 3 / 2 / 2 (S)

Accuracy Positioning / Repeatability

ISO 230-2 0.008 / 0.004

JIS 6338 (300 mm) ±0.003 / ±0.002

VDI3441 0.008 / 0.004

Main spindle

Spindle taper BBT40

Tool changer

Tool selection Random

Magazine positions 30 (std.) 48 / 60 / 120 (opt.)

Max. tool diameter (mm) 76.2

w/o adjacent tool (mm) 125

Max. tool length (mm) 280

Max. tool weight (kg) 7

CTC time – ISO 10791-9 (sec.) 5 (F; M; T) 5.2 (S)

Coolant system

Coolant tank capacity (Liter) 300

Pump capacity (3)

75L / min., 3 bar- Nozzle coolant

- Wash down 75L / min., 3 bar

Machine size

Height (mm) 3,070 3,140

Floor space W x D (mm) 30 / 48ATC 2,020 x 2,820

60ATC 2,020 x 3,160

Weight (kg) 7,300 (30ATC) 7,600 (48ATC) 7,800 (60ATC) 8,670 (120ATC)

Connections

Main power 220V / 60Hz or 400V / 50Hz

Power consumption (KVA)24 (F) 21 (S; M)

28 (F; T)

24 (F) 21 (S; M)

28 (F; T)

32.5 (F) 31 (S)

34 (F) 32 (T)

31 (F)

32 (F)

Note: (1) Option 120 ATC Z axis travel 550 (2) Option 120 ATC Z axis travel 620 (3) At 60Hz. * Only for FANUC control

18

Page 20: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

30˚

15˚

54

2026

Ø19

Ø23Ø17Ø7

44.5

45˚45˚

1.75

Ø22.5Ø17Ø7

28.111

.15

Ø18.95

M16

X2.0

P

M16

X2.0

P

16.4

44.1

06

1.52

4

Ø7Ø17Ø22

2514.0

26

Ø18.796

M16

X2.0

P

19.1

06

Plea

se re

f. pa

ge 1

7-18

Ø125 B

Ø76.2

W

Pull stud and applicable toolsBT40 ISO (7388-B) DIN (69872-A)

Standard = Option = N/A

Standard / Option accessories MF400C / MF400U MF500C / MF500U MF630C / MF630USpindle code 10C 12C 15C 20C 10C 12C 15C 20C 10C 12C 15C 20C

SIEMENS 828D (5 Faces) / / / / / / / / / QUASER mill i (5 Faces) / / / / / / / / / / / / MITSUBISHI M830 (5 Faces) / / / / / / FANUC 31iB5 (5 Axes)(1) / / / / / / / / / / / / SIEMENS 840D (5 Axes) / / / / / / / / / HEIDENHAIN TNC640 (5 Axes) / / / / / / / / / ECO chiller Oil chiller 10,000 min-1 SC-4.1 coupling spindle / / / 12,000 min-1 SC-4.1 coupling spindle / / / 15,000 min-1 GC-4.0R or MC-4.1R coupling spindle / / / 20,000 min-1 MC-4.0R coupling spindle (FANUC only) / / / 30 position tool magazine 48 / 60 / 120 position tool magazine Pull stud for BT tooling system Balance tooling for spindle warm up ATC auto door Work probe receive(2)

Reference rod (for thermal compensation with probe) Work probe Thermal compensation Tool length / breakage measurement Hydraulic through pallet (2 ports)* -W C axis encoder X / Y / Z linear scale & C rotary encoder Rotary encoder on A axes Transformer Coolant system Coolant through spindle F

SMT

Coolant wash gun Coolant wash down External chip conveyor Internal chip augers Cutter air blast Oil-mist collector Bag filtration Filtration unit Documentation(3)

Work light Machine status light CE & EMC / GB

Note: (1) The application process of 5-axis controller is complicated and the lead time is longer than 6 months. (2) RENISHAW receive OMT-2T. (3) By CD-ROM version. - Machine specification might be different from the catalogue if there is any specification update. - It is necessary to install cabinet heat exchanger if ambient temperature is higher than 35°C. - The standard specification for MF series is 10C + ECO * Factory mounted only

B tool median point distanceW tool weight

MOMENT=W*B(10.29N-m)

19

Page 21: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

1350

R670 R670

60°

300Y travel 630

585

120°

330

30°

X travel 550

275275

Door open 870

1200

3225

238 2280

94

2665

350

2780

(48A

TC)

R815

R374

3300

2818

25

1440

3175

660 605

3340

3160

(60A

TC)

539

2632

2477

BA

External chip conveyor (opt.)

700m

m fo

r co

olan

t tan

k se

rvic

e

Bag filtration (opt.)

Oil chiller (opt.)

Oil-mist collector (opt.)Filtration unit

(opt.)

Oil chiller (opt.)

Bag filtration (opt.)

Oil-mist collector (opt.)Filtration unit

(opt.)

Oil chiller (opt.)

Bag filtration (opt.)

Bag filtration (opt.)

Oil chiller(opt.)

700m

m fo

r co

olan

t tan

k se

rvic

e

External chip conveyor (opt.)

Y travel 610 305 305

30°

X travel 410

205 205

2820

120°

1220

1350

R670 R670

202039560

°

2665

2780

(48A

TC)

Door open 870

94

R374

R815 2818

3185

350

20

2500

1455

2486

500 605

3140

3160

(60A

TC)

530

3340

BA

Installation dimension

MF400

Layout

MF500

ATC A B

30 ~ 60 3140 510120 3180 550

ATC A B

30 ~ 60 3175 610120 3185 620

20

Page 22: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

805

R500

2650

2270

Door open 1400

R9472900

60ATC(opt.)

325 475

X travel 800 350350Y travel 700

Z tra

vel 6

10

25

30°

1320

3230 58

5

R400 R550

120°

3655

1670

330

585555

3230

555

A

Transformer (opt.)

Filtration unit (opt.)

Oil-mist collector

(opt.)

Oil-mist collector

(opt.)

External chip conveyor

(opt.)

Installation dimension

Table dimension

MF400 MF500 MF630

MF630

40Taper

A30ATC 2,53048ATC 2,87060ATC 3,250

+0.025

Ø500

14H8 1323

23

A DETAIL

2-Ø5 (2 port)

PCDØ45 Ø10X1.4L ±0.05

A DETAILA A

18

Ø70 +0

A-A SECTION

A DETAIL

A-A SECTION

A DETAIL

A-A SECTION

Ø320 2-Ø5 (2 port)

PCDØ32 Ø10X1.4L ±0.05

Ø50+0

18

+0.025

20

12H7

2011

A DETAIL

A A

Ø4102-Ø5 (2 port)PCDØ45 Ø10X14L ±0.05

18

Ø70+0+0.025

14H8 1323

23

A A

A DETAIL

Layout

21

Page 23: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

We build machines in a hybrid way

- Very classic craftsmanship combined with most

advanced modern equipments in a clean environment...

QUASER AMERICA MACHINE TOOLS INC.Address: 3049 Southcross Boulevard,Rock Hill,

SC, 29730, UNITED STATES

Tel: +1 803-324-7123

Fax: +1 888-459-8175

E-mail: [email protected]

QUASER MACHINE TOOLS, INC.

Address: No. 3, Gong 6th Rd., Youshih

Industrial Park, Dajia Dist,

Taichung City 437, Taiwan

Tel: +886 4 26821277

Fax: +886 4 26822045

E-mail: [email protected]

Web: www.quaser.com

QUASER EUROPE TECHNIC CENTER - SWITZERLANDAddress: Unterlettenstrasse 16, CH- 9443

Widnau Switzerland

Tel: +41 71 722 43 43

Mobile phone: +41798229028

E-mail: [email protected]

KUNSHAN QUASER MACHINE TOOLS, INC.Address: (B) No. 287, Kangzhuang Road,

Zhoushi Town, Kunshan City,

Jiangsu,P.R. China

Tel: 0512-82627139

Fax: 0512-82627138

E-mail: [email protected]

We build machines in a hybrid way

22

Page 24: MF SERIES · MC-4.1R/MC-4.0R Spindle 4. Application sample ... Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC.

Fold

her

e fo

r fi

ling!

MF-E-30/06/2017

17

05

10

01

TE

L: 0

4-2

47

33

32

6R

QUASER MACHINE TOOLS,

INC.

Address: No. 3, Gong 6th Rd.,

Youshih Industrial

Park, Dajia Dist,

Taichung City 437,

Taiwan

Tel: +886 4 26821277

Fax: +886 4 26822045

E-mail: [email protected]

Web: www.quaser.com

QUASER EUROPE TECHNIC

CENTER - SWITZERLAND

Address: Unterlettenstrasse

16, CH- 9443 Widnau

Switzerland

Tel: +41 71 722 43 43

Mobile phone: +41798229028

E-mail: [email protected]

KUNSHAN QUASER

MACHINE TOOLS, INC.

Address: (B) No. 287,

Kangzhuang Road,

Zhoushi Town,

Kunshan City,

Jiangsu,P.R. China

Tel: 0512-82627139

Fax: 0512-82627138

E-mail: [email protected]

QUASER AMERICA MACHINE

TOOLS INC.

Address: 3049 Southcross

Boulevard,Rock Hill,

SC, 29730, UNITED STATES

Tel: +1 803-324-7123

Fax: +1 888-459-8175

E-mail: [email protected]


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