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MGT 563OPERATIONS STRATEGIES
Dr. Aneel SALMANDepartment of Management Sciences
COMSATS Institute of Information Technology, Islamabad
Recap Lecture 24• The Procurement Process• Strategic Sourcing is a collaborative and
systematic process• World Class Procurement can be defined
using the following seven dimensions
C H A N G E L E A D E R S H I P · Develop vision and strategy
· Enroll stakeholders· Develop new values, skills, and behaviours
· Redesign infrastructure· Measure performance
· Communicate vision and strategy
Diagnose
Opportunity
Design
Program
AssessOpportunityAssessOpportunity
Assess Internal Supply Chain
Assess Internal Supply Chain
AssessSupplyMarket
AssessSupplyMarket
DevelopSourcingStrategy
DevelopSourcingStrategy
ImplementSourcingStrategy
ImplementSourcingStrategy
InstitutionaliseStrategyInstitutionaliseStrategy
1 2 3 4 5 6
Key Change Leadership fundamentals are necessary throughout implementation of the methodology to ensure successful results
RECAP-Deloitte Consulting’s six-step methodology
Global Strategies
• Boeing – Headquartered in Chicago, Boeing employs more than 170,000 people across the United States and in 70 countries. Its sales and production are worldwide.
• Benetton –The Italian-based fashion designer and manufacturer has over 6,000 retail stores in more than 83 countries on every continent. Using Computer-Aided Design (CAD) of garments along with computerized garment cutting and assembly is the secret to a fast and flexible manufacturing operation.
• Sony – purchases components from suppliers in Thailand, Malaysia, and around the world
Global Strategies
• Volvo – considered a Swedish company but until recently was controlled by an American company, Ford. The current Volvo S40 is built in Belgium and shares its platform with the Mazda 3 built in Japan and the Ford Focus built in Europe.
• Haier – A Chinese company, produces compact refrigerators (it has one-third of the US market) and wine cabinets (it has half of the US market) in South Carolina
Reasons to Globalize
Reasons to Globalize
1. Reduce costs (labor, taxes, tariffs, etc.)2. Improve supply chain3. Provide better goods and services4. Understand markets5. Learn to improve operations6. Attract and retain global talent
Tangible Reasons
Intangible Reasons
Reduce Costs• Foreign locations with lower wage rates
can lower direct and indirect costs– Maquiladora (Mexican border export zone,
populated by foreign owned factories)– World Trade Organization (WTO)– North American Free Trade Agreement
(NAFTA) - Between Canada, Mexico and U.S.
Reduce Costs
– APEC (Asia-Pacific Economic Cooperation between the US, Canada, Japan, South Korea, Australia, New Zealand, China, Taiwan, Hong Kong, and members of ASEAN)
– SEATO (Australia, New zealand, Japan, HongKong, South Korea, Chile and New Guinea)
– MERCOSUR (Argentina, Brazil, Paraguay and Uruguay
– European Union (EU)
Improve the Supply Chain
• Locating facilities closer to unique resources– Auto design to California– Athletic shoe production to China– Perfume manufacturing in France
Provide Better Goods and Services
• Objective and subjective characteristics of goods and services– On-time deliveries– Cultural variables– Improved customer service
Reasons to GlobalizeUnderstand Markets
• Interacting with foreign customers and suppliers can lead to new opportunities
• Whirlpool• refrigerators • sold in Bangkok• are bright colors.
• Extend the • product life cycle
Learn to Improve Operations
• Remain open to the free flow of ideas– General Motors partnered with a
Japanese auto manufacturer to learn new approaches to production and inventory control
– Equipment and layout have been improved using Scandinavian ergonomic competence
Attract and Retain Global Talent
• Offer better employment opportunities– Better growth opportunities and
insulation against unemployment– Relocate unneeded personnel to more
prosperous locations
Reconciling Differences in Cultural and Social Behavior is key to the success of GLOBALIZATION EFFORTS
• Cultures can be quite different• Attitudes can be quite different towards
Punctuality Lunch breaks Environment Intellectual
property
Thievery Bribery Child labor
Developing Missions and Strategies
Mission statements tell an organization where it is going
The Strategy tells the organization how to get there
Developing Missions and Strategies
• Developing a good strategy is difficult, but it is much easier if the mission has been well defined.
MISSION:Hard Rock Cafe
• To spread the spirit of Rock ’n’ Roll by delivering an exceptional entertainment and dining experience. We are committed to being an important, contributing member of our community and offering the Hard Rock family a fun, healthy, and nurturing work environment while ensuring our long-term success.
Strategic Process
Marketing Operations Finance/ Accounting
Functional Area Missions
Organization’s Mission
Strategy
Action plan to achieve mission
Functional areas have strategies
Strategies exploit opportunities and strengths, neutralize threats, and avoid weaknesses
Strategies for Competitive Advantage
• Differentiation – better, or at least different
• Cost leadership – cheaper• Response – rapid response
Competing on Differentiation
Uniqueness can go beyond both the physical characteristics and service
attributes to encompass everything that impacts customer’s perception of value
Handmade Silk Turkish Rugs Walt Disney Magic Kingdom – experience differentiation Hard Rock Cafe – dining experience
Competing on Cost
Provide the maximum value as perceived by customer. Does not imply low quality. Southwest Airlines – secondary
airports, no frills service, efficient utilization of equipment
Wal-Mart –small overheads, direct shipments from manufacturers, reduced distribution costs with faster transportation
Pegasus Airlines -
Competing on Response:Flexible, Reliable and Quick Response
• Flexibility is matching market changes in design innovation and volumes– Products of Hewlett-Packard have a life cycle of months
• Reliability is in meeting schedules– German machine industry
• Quickness in design, production, and delivery– Benetton, Motorola
OM’s Contribution to Strategy
Product
Quality
Process
Location
Layout
Human resource
Supply chain
Inventory
Scheduling
Maintenance
DIFFERENTIATIONInnovative design … Safeskin’s innovative gloves Broad product line … Fidelity Security’s mutual funds After-sales service … Caterpillar’s heavy equipment
service Experience … Hard Rock Café’s dining experience
COST LEADERSHIP Low overhead … Franz-Colruyt’s warehouse-type
stores Effective capacity use … Southwest Airline’s
aircraft utilization Inventory management … Wal Mart’s sophisticated
distribution system
RESPONSE Flexibility … Hewlett-Packard’s response to
volatile world market Reliability … FedEx’s “absolutely, positively, on
time” Quickness … Pizza Hut’s 5-minute guarantee
at lunchtime
Figure 2.4
10 Operations CompetitiveDecisions Approach Example Advantage
Response(faster)
Cost leadership(cheaper)
Differentiation(better)
Strategy Development for a culinary school graduate who wants to open an outstanding French fine dining restaurant
(DIFFERENTIATION)
Product design (Menus, meals) Location planning Facilities design and layout Human Resources, Scheduling
Process Design
Low Moderate HighVolume
High
Moderate
Low
Varie
ty o
f Pro
duct
s
Process-focusedJOB SHOPS
(Print shop, emergency room, machine shop, fine-
diningrestaurant)
Repetitive (modular) focus
ASSEMBLY LINE(Cars, appliances, TVs, fast-food restaurants)
Product focusedCONTINUOUS
(Steel, beer, paper, bread, institutional
kitchen)
Mass CustomizationCustomization at high
Volume(Dell Computer’s PC,
cafeteria)
Mass Customization
• The use of flexible computer-aided manufacturing systems to produce custom output.
• Combines the low unit costs of mass production processes with the flexibility of individual customization.
Issues In Operations Strategy• Resources view • Porter’s Value Chain analysis to identify
opportunities for competitive advantage• Porter’s Five Forces model to analyze
competitors (1. immediate rivals, 2. potential entrants, 3. customers, 4. suppliers, 5. substitute products)
• External factors (political, economical factors)
• Product Life Cycle
Product Life Cycle
Best period to increase market share
R&D engineering is critical
Practical to change price or quality image
Strengthen niche
Poor time to change image, price, or quality
Competitive costs become criticalDefend market position
Cost control critical
Introduction Growth Maturity Decline
Com
pany
Str
ateg
y/Is
sues
Figure 2.5
Internet search engines
Sales
Drive-through restaurants
CD-ROMs
Analog TVs
iPods
Boeing 787
LCD & plasma TVs
Twitter, iphone5
Avatars
Xbox 360
Product Life Cycle
Product design and development criticalFrequent product and process design changesShort production runsHigh production costsLimited modelsAttention to quality
Introduction Growth Maturity Decline
OM
Str
ateg
y/Is
sues
Forecasting criticalProduct and process reliabilityCompetitive product improvements and optionsIncrease capacityShift toward product focusEnhance distribution
StandardizationFewer product changes, more minor changesOptimum capacityIncreasing stability of processLong production runsProduct improvement and cost cutting
Little product differentiationCost minimizationOvercapacity in the industryPrune line to eliminate items not returning good marginReduce capacity
Figure 2.5
Strategy
Analysis
SWOT Analysis
Internal Strengths
Internal Weaknesses
External Opportunities
External Threats
Mission
Nike SWOT Analysis
• Strengths• - strong at research and development.• - Nike is a global brand.• Opportunities• - to develop new products such as sunglasses and jewellery.• Weaknesses• - The retail sector is very price sensitive.• Threats• - The market for sports shoes and garments is very
competitive. Consumers are shopping around for a better deal.
SWOT Analysis
• SWOT Analysis, which is a key tool in the strategic planning process can also be applied to personal career planning.
Strategy Development Process
Determine the Corporate Mission
State the reason for the firm’s existence and identify the value it wishes to create.
Form a Strategy
Build a competitive advantage, such as low price, design, or volume flexibility, quality, quick delivery, dependability, after-sale service,
broad product lines.
Analyze the EnvironmentIdentify the strengths, weaknesses, opportunities, and threats. Understand
the environment, customers, industry, and competitors.
Figure 2.6
Strategy Development and Implementation
• Identify key success factors• Build and staff the organization• Integrate OM with other activities
The operations manager’s job is to implement an OM strategy, provide competitive advantage, and
increase productivity
Key Success Factors
Production/Operations
Figure 2.7
Marketing
ServiceDistributionPromotionChannels of distributionProduct positioning (image, functions)
Finance/Accounting
LeverageCost of capitalWorking capitalReceivablesPayablesFinancial controlLines of credit
Decisions Sample Options Chapter
ProductQualityProcessLocationLayoutHuman resourceSupply chainInventoryScheduleMaintenance
Customized, or standardizedDefine customer expectations and how to achieve themFacility size, technology, capacityNear supplier or near customerWork cells or assembly lineSpecialized or enriched jobsSingle or multiple suppliersWhen to reorder, how much to keep on handStable or fluctuating production rateRepair as required or preventive maintenance
56, S67, S7
89
1011, S11
12, 14, 1613, 15
17
Support a Core Competence and Implement Strategy by Identifying and Executing the Key Success Factors in the Functional Areas
Strategy Development and Implementation
• Only by identifying Key Success Factors(KSFs) and Core Competencies can an organization achieve sustainable competitive advantage.
• One of the KSFs for McDonads is layout.• Core Competency for Honda is its gas-
powered engines.
GLOBAL OPERATIONS STRATEGY OPTIONS
• Operations managers of international and multinational companies (IBM is a multinational company)approach global opportunies with one of four operations strategies:
• International Strategy• Global Strategy• Multidomestic Strategy• Transnational Strategy
Four International Operations Strategies
Cost
Red
uctio
n Co
nsid
erati
ons
High
Low
HighLowLocal Responsiveness Considerations(Quick Response and/or Differentiation)
Figure 2.9
Import/export or license existing product
ExamplesU.S. SteelHarley Davidson
International Strategy
Four International Operations Strategies
Cost
Red
uctio
n Co
nsid
erati
ons
High
Low
HighLowLocal Responsiveness Considerations(Quick Response and/or Differentiation)
International Strategy
Import/export or license existing product
ExamplesU.S. SteelHarley Davidson
Figure 2.9
Four International Operations Strategies
Cost
Red
uctio
n Co
nsid
erati
ons
High
Low
HighLowLocal Responsiveness Considerations(Quick Response and/or Differentiation)
International Strategy
Import/export or license existing product
ExamplesU.S. SteelHarley Davidson
Figure 2.9
Standardized product Economies of scale Cross-cultural learning
ExamplesTexas InstrumentsCaterpillarOtis Elevator
Global Strategy
Four International Operations Strategies
Cost
Red
uctio
n Co
nsid
erati
ons
High
Low
HighLowLocal Responsiveness Considerations(Quick Response and/or Differentiation)
Standardized product Economies of scale Cross-cultural learning
Examples:Texas InstrumentsCaterpillarOtis Elevator
Global Strategy
International Strategy
Import/export or license existing product
ExamplesU.S. SteelHarley Davidson
Figure 2.9
Four International Operations Strategies
Cost
Red
uctio
n Co
nsid
erati
ons
High
Low
HighLowLocal Responsiveness Considerations(Quick Response and/or Differentiation)
Standardized product Economies of scale Cross-cultural learning
Examples:Texas InstrumentsCaterpillarOtis Elevator
Global Strategy
International Strategy
Import/export or license existing product
ExamplesU.S. SteelHarley Davidson
Figure 2.9
Use existing domestic model globally
Franchise, joint ventures, subsidiaries
ExamplesHeinzMcDonald’sThe Body ShopHard Rock Cafe
Multidomestic Strategy
Four International Operations Strategies
Cost
Red
uctio
n Co
nsid
erati
ons
High
Low
HighLowLocal Responsiveness Considerations(Quick Response and/or Differentiation)
Standardized product Economies of scale Cross-cultural learning
Examples:Texas InstrumentsCaterpillarOtis Elevator
Global Strategy
International Strategy
Import/export or license existing product
ExamplesU.S. SteelHarley Davidson
Multidomestic Strategy Use existing
domestic model globally Franchise, joint ventures,
subsidiaries
ExamplesHeinz The Body ShopMcDonald’s Hard Rock Cafe
Figure 2.9
Four International Operations Strategies
Cost
Red
uctio
n Co
nsid
erati
ons
High
Low
HighLowLocal Responsiveness Considerations(Quick Response and/or Differentiation)
Standardized product Economies of scale Cross-cultural learning
Examples:Texas InstrumentsCaterpillarOtis Elevator
Global Strategy
International Strategy
Import/export or license existing product
ExamplesU.S. SteelHarley Davidson
Multidomestic Strategy Use existing
domestic model globally Franchise, joint ventures,
subsidiaries
ExamplesHeinz The Body ShopMcDonald’s Hard Rock Cafe
Figure 2.9
Move material, people, ideas across national boundaries
Economies of scale Cross-cultural learning
ExamplesCoca-ColaNestlé
Transnational Strategy
Four International Operations Strategies
Cost
Red
uctio
n Co
nsid
erati
ons
High
Low
HighLowLocal Responsiveness Considerations(Quick Response and/or Differentiation)
Standardized product Economies of scale Cross-cultural learning
Examples:Texas InstrumentsCaterpillarOtis Elevator
Global Strategy Transnational Strategy Move material, people, ideas
across national boundaries Economies of scale Cross-cultural learning
ExamplesCoca-ColaNestlé
International Strategy
Import/export or license existing product
ExamplesU.S. SteelHarley Davidson
Multidomestic Strategy Use existing
domestic model globally Franchise, joint ventures,
subsidiaries
ExamplesHeinz The Body ShopMcDonald’s Hard Rock Cafe
Figure 2.9