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MIAMH 0-200 rez

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1) If the Jacket Cooling Water expansion tank level drops rapidly whilst Full Ahead on passage, what could cause this? There is a leakage in the lube oil cooler. There is an internal leakage on the engine. Cracked cylinder head. Malfunctioning thermostatic valve. 2) When all preparations have been made to ensure that the main engine is operational prior to departure, what will be the final test to be carried out ? Put out the turning gear and turn the lubricators. Blow indicator cocks, test reversing of engine, short firing kick. Close safety valves, blow indicator cocks, fill air bottles. Open air to engine, drain air bottles, blow indicator cocks. 3) To avoid the possibility of a scavenge fire what important check is to be carried out every watch and more frequently if a damaged piston ring is suspected? The cylinder lubrication. The exhaust gas temperature. The scavenge drain flow through.
Transcript
Page 1: MIAMH 0-200 rez

1) If the Jacket Cooling Water expansion tank level drops rapidly whilst Full Ahead on passage,

what could cause this?

There is a leakage in the lube oil cooler.

There is an internal leakage on the engine.

Cracked cylinder head.

Malfunctioning thermostatic valve.

2) When all preparations have been made to ensure that the main engine is operational prior to

departure, what will be the final test to be carried out ?

Put out the turning gear and turn the lubricators.

Blow indicator cocks, test reversing of engine, short firing kick.

Close safety valves, blow indicator cocks, fill air bottles.

Open air to engine, drain air bottles, blow indicator cocks.

3) To avoid the possibility of a scavenge fire what important check is to be carried out every

watch and more frequently if a damaged piston ring is suspected?

The cylinder lubrication.

The exhaust gas temperature.

The scavenge drain flow through.

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Overhear the cylinder for noise.

4) Why blow the engine over on starting air before a start?

To be sure that water has not collected in the fire cylinders.

To be sure that no parts are loose, or that the engine is blocked from

rotation.

To get fresh air into cylinders ensuring a safe start of the engine.

To be sure that all indicator cocks are closed and there is no passage

into the combustion chamber.

5) An auxiliary diesel Engine cylinder head valve guide is shown. Which are the correct guide

dimensions for the nominal sizes shown?

0.0003125

12.00 : 27.04 11.96 : 26.96

11.92 : 27.05 11.81 : 27.04

11.65 : 27.21 11.60 : 27.23

6) On a large, slow speed diesel engine what would best describe the bottom end bearings?

Direct lined.

Wrapped bushes.

Page 3: MIAMH 0-200 rez

Solid insert liner.

Thick walled.

7) How is expansion allowed for in large diesel engine exhausts?

By sliding securing mounts.

By sliding section of piping.

By the selection of materials and construction to minimize expansion.

By the fitting of steel bellows pieces.

8) What part shown in this diagram ?

A crosshead bearing.

A piston and rings.

A piston filter.

A connecting rod.

9) What is the usual inlet temperature of Main Engine lubricating oil to the purifier (Tin) ?

Page 4: MIAMH 0-200 rez

70 degree C

75 degree C

85 degree C

95 degree C

10) What grade of fuel does the temperature of the daily tank suggest is in use ?

Intermediate or heavy fuel oil (1500 - 3500 sec redwood 1).

Page 5: MIAMH 0-200 rez

Marine diesel.

Distillate diesel.

Gas oil.

11) What are items 'F' ?

Flow controllers.

Thermostatic valves.

Filters.

Flow meters.

12) What is the function of the lubrication oil sump tank ?

Page 6: MIAMH 0-200 rez

To collect the system oil in use.

To act as as buffer tank of the system oil in use.

As supply source of the system oil.

All of these.

13) What kind of fuel oil system is shown here ?

A heavy fuel oil system.

Page 7: MIAMH 0-200 rez

A blend fuel oil system.

A marine diesel oil system.

A gas oil system.

14) What is the component marked 'BUC' ?

The Basic Unit Controller

The Blend Unit Controller

The Blend Unit Calorifier

The Base Unit Calorifier

15) Over which components does the Blending Unit Controller act in order to blend fuel of the

required viscosity?

Page 8: MIAMH 0-200 rez

The diesel oil and heavy fuel oil booster pumps.

The diesel oil and fuel oil inlet valves of the blender.

The steam inlet and return by-pass valves of the fuel heater.

All of these.

16) Where does the blending of fuels take place in this system ?

In units DP and FP

Page 9: MIAMH 0-200 rez

In unit H

In unit BU

In unit BUC

17) What are the components marked 'M' ?

Manometers

Magnetic shut-off valves

Microprocessors

Flow meters

18) What are the components marked 'F' ?

Page 10: MIAMH 0-200 rez

Flow meters.

Fuel filters.

Fuel pumps.

Fuel heaters.

19) Which part of this system is usually heated to 65 degree C ? Study the picture.

The blending unit BU.

Page 11: MIAMH 0-200 rez

The blending unit controller BUC.

The unit H.

The HFO daily tank.

20) What is the purpose of the Main Engine Dirty Oil tank ?

To act as collecting tank from Main Engine scavenge drains

To act as collecting tank for dirty oil from the Main Engine intended

for purification

To act as a collecting tank for all non-reusable oils

To act as a drain tank of the piston rod stuffing boxes

21) As a rule of thumb, the time interval for automatic desludging of lubricating oil purifiers

fitted on sumps of trunk-type engines should be set at ..................hours.

1 to 2

2 to 4

4 to 6

6 to 8

22) The ash content of a fuel oil is significant because it ....

indicates the quantity of energy released by burning a unit amount of

Page 12: MIAMH 0-200 rez

the fuel.

is useful for determining proper atomization temperatures.

reflects the overall thermal efficiency of the fuel oil.

is non-combustible and remains partly in the engine.

23) What is item 'V' ?

A flow control valve.

A viscometer.

A fine filter.

A steam trap.

24) What is item 'M' ?

Page 13: MIAMH 0-200 rez

The fuel flow meter.

The by-pass valve.

The magnetic filter.

The manometer.

25) What is the function of valve 'PR' in this fuel circuit ?

A safety blow-off valve in case of Emergency Stop.

Page 14: MIAMH 0-200 rez

A fuel drain valve in case of engine shut-down.

A de-gassing/ HP gas release by very high fuel temperature.

A constant pressure regulating valve.

26) What are the parts marked 'F' ?

Fine filters.

Magnetic filters.

Automatic filters.

Any of the these.

27) Fuel of 180 cst is in use on board. Fuel of 380 cst is now being bunkered. How will this

affect the reading of thermometer 'T' ?

Page 15: MIAMH 0-200 rez

Temperature will increase when 380 cst fuel is used.

Temperature remains constant, same fuel pump viscosity.

Temperature will decrease when 380 cst fuel is used.

None of the other options.

28) What description best fits the Main Engine Lub. Oil sump tank ?

A collecting and buffer tank of the Main Engine system oil

Page 16: MIAMH 0-200 rez

A Main Engine system oil reserve tank

A collecting tank for main engine dirty oil used by the Main Engine

An overflow tank of the Main Engine system oil

29) What do all the lubrication oil tanks that are connected the lubrication oil purifiers have in

common ?

They all contain extremely dirty oils.

They all contain the same grade of oil.

They all contain in-service oils.

They all contain waste oils.

30) Suppose Lubrication Oil Purifier No 2 is running M.E.L.O. sump tank to M.E.L.O. sump

tank. Lubrication Oil Purifier No 1 is now to be set up for the other tank purification, which set

up is not possible ?

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Aux Diesel Renovating Tank to Renovating tank

M.E. Dirty Oil Tank to Dirty Oil tank

M.E. Dirty Oil tank to Lub. Oil sump tank

M.E. Lub Oil sump tank to Dirty Oil Tank

31) Where and how would you take sample of the oil from the Main Engine sump tank?

At the sample cock on delivery side of the M.E. Lub Oil Pump.

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From the suction filter drain of the M.E. Lub Oil Pumps.

After the purifier when running sump to sump and M.E. running.

In port when engine is stopped taken directly from the sump tank.

32) How frequently are the tanks (item number 3) of this fuel oil schematic diagram refilled ?

They are constantly refilled by the fuel purifier.

They are refilled once per day.

They are refilled only when required.

They are refilled twice a week.

33) What would be the temperature of the oil in the settling tank (item number 3) shown in this

fuel oil arrangement?

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45 to 60 degree C

30 to 45 degree C

60 to 80 degree C

Above 80 degree C

34) What is item number 4 of this fuel oil arrangement drawing ?

A fuel strainer.

A fuel transfer pump.

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A heater.

A booster pump.

35) What is item number 5 of this fuel arrangement schematic drawing ?

A fuel oil transfer pump

A fuel oil booster pump

A fuel oil ball filter

A fuel oil purifier

36) At sea, what should be the level in tank number 2 of this fuel arrangement schematic

drawing ?

Page 21: MIAMH 0-200 rez

Variable, depending time of the day

Between 2/3 and 3/4 full

Full

Between 1/2 and 3/4 full

37) Which of the following system set-ups are possible using the fuel arrangement shown here ?

Settling to Daily, Daily to Daily tank

Daily to Settling, Settling to Settling tank

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Settling to settling, Daily to Daily tank

Settling to Daily, Settling to Settling tank

38) What is the usual temperature of a fuel oil (HFO) daily tank?

40 to 50 degree C

50 to 60 degree C

60 to 75 degree C

80 to 90 degree C

39) Which of the following are not necessarily fitted on a HFO settling tank?

A drain valve (Spring loaded)

Quick closing shut-off valves (remote operated)

A thermometer

A remote tank gauging system

40) Which of the following alarms on UMS operation are not necessarily provided on the Fuel

Oil Daily Tank (HFO) ?

Page 23: MIAMH 0-200 rez

Daily tank low temperature

Daily tank low level

Daily tank high Level

Daily tank high temperature

41) What is the effect of temperature on the specific gravity of a fuel oil?

The higher the temperature the higher the specific gravity.

The lower the temperature the higher the specific gravity.

The higher the temperature the lower the specific gravity.

The lower the temperature the lower the specific gravity.

42) When in UMS mode of engine room operation, at what intervals should the HFO daily tank

be drained via valve 'D'?

Page 24: MIAMH 0-200 rez

At 08.00hr and 17.00hr as well in last evening round prior UMS

operation.

Every 4 hours.

Twice a day.

Once a day.

43) What is pipe No 1 ?

Page 25: MIAMH 0-200 rez

The cooling water outlet

The cooling water inlet

The lub oil inlet

The lub oil outlet

44) What is component No 5 ?

The lub oil inlet

The oil purging valve

The fresh water purger

The Sediment drain

45) What is part No 4 ?

Page 26: MIAMH 0-200 rez

The cooling water space.

The sacrificial anode.

The tubeplate.

The tubestack.

46) What is Part No 7 ?

The sediment tapping valve.

Page 27: MIAMH 0-200 rez

The cooling water drain valve.

The high pressure Lub oil inlet.

The water temperature gauge.

47) What is component number 3 ?

The cooling water inlet.

The lubricating oil outlet.

The cooling water outlet.

The air vent valve.

48) What is the purpose of the auxiliary diesel renovating lubrication oil tank ?

Page 28: MIAMH 0-200 rez

To collect used auxiliary diesel lubrication oil and purify it for reuse

To act as a purification stand-by tank for the auxiliary diesel sump tanks

To store auxiliary diesel fresh lube oil.

To act as a collecting tank for non-reusable auxiliary diesel lube oils

49) In a 4 cycle engine the inlet valve begins to open when the piston is ....

at BDC on the firing stroke.

after TDC on the suction stroke.

just before BDC on the suction stroke.

just before TDC on the exhaust stroke.

50) In a 4 cycle engine the exhaust valve opens when the piston is .....

at BDC on the suction stroke

just before TDC on the exhaust stroke

jusbefore BDC on the power stroke.

at BDC on the compression stroke

51) In a naturally aspirated 4 cycle diesel engine the exhaust valve is open for a period of

..................

Page 29: MIAMH 0-200 rez

180 degrees.

200 degrees.

250 degrees.

160 degrees.

52) What are the indications of excessive cylinder clearance in a small diesel engine? I Loss of

power. II Misfiring. III White exhaust smoke. IV Excessive consumption of lube oil.

II, III and IV

I, III and IV

I, II and III

I, II and IV

53) In a four stroke cycle diesel engine, the four stroke of the piston required to complete one

cycle which must take place in regular order. The second stroke ................ .

expels the burned gases.

draws air into the cylinder.

compresses the air.

is the power stroke.

54) If the output of this auxiliary diesel increases, say by 30 %, how will the thermometer

readings on the outlet side of engine and turbocharger change ?

Page 30: MIAMH 0-200 rez

They will slightly decrease (by 10 to 30 degrees C)

They will remain the same

They will slightly increase (by 20 to 50 degrees C)

They will greatly increase (by 80 to 100 degrees C)

55) How is the exhaust gas turbocharger cooled in relation to the engine ?

In series with the cylinders.

Page 31: MIAMH 0-200 rez

In line with the cylinders.

In parallel with the cylinders.

In tandem with the cylinders.

56) On a small diesel engine how would pump 'P' be driven ?

By 'V' belt from the crankshaft.

By an electric motor.

By gears driven from the crankshaft.

By gear drive from the main output shaft.

57) What is the component marked 'P' ?

Page 32: MIAMH 0-200 rez

The fresh water pump.

The lub oil pump.

The piston cooling pump.

The sea water pump.

58) What type of diesel engine is shown here ?

A four stroke supercharged engine.

Page 33: MIAMH 0-200 rez

A four stroke trunk type engine.

A two stroke crosshead type engine.

A two stroke trunk-piston type engine.

59) What type of scavenge system is in use in this diesel engine ?

A uniflow scavenge system.

Loop scavenging.

Diverted scavenging.

Combined scavenging.

60) What type of turbocharger would be fitted to this engine ?

Page 34: MIAMH 0-200 rez

An impulse type.

A constant pressure type.

A dual entry type.

A radial inlet type.

61) What type of diesel engine is shown here ?

A four stroke trunk type engine.

Page 35: MIAMH 0-200 rez

A four stroke flanged type engine.

A two stroke trunk type engine.

A two stroke suspended engine.

62) How are the inlet, exhaust valves and rocker arms actuated on this engine?

Directly lifted by the cams acting on pushrods.

Hydraulically lifted by cam activated servo unit.

Pneumatically lifted via cam activated air booster.

Indirectly lifted by cam via tumbler lever.

63) In this diagram if left is portside and right is starboard and during the taking of crankshaft

positions the rotation is counterclockwise, in what position is the engine crankshaft now shown ?

Page 36: MIAMH 0-200 rez

Between TP and P

Between P and S

Between S and TS

Between TS and TP

64) Which grade of fuel oil can be used in this kind of engine (built after 1990) ?

Marine diesel or distillate diesel oil.

Page 37: MIAMH 0-200 rez

Blend or intermediate fuel oil.

Heavy fuel oil.

Any of these fuels.

65) In a trunk type piston, the gudgeon pin is subject to two forces. What are these forces ?

Exhaust pressure and combustionl force.

Linear and and rotating motion.

Vertical force and horizontal force in line with crankshaft rotation .

Combustion pressure and crankshaft torque.

66) The fundamental difference between a 2-stroke and a 4-stroke engine is in the number of:

piston strokes each one needs to complete a revolution.

piston strokes each one needs to complete a combustion cycle.

strokes in each combustion cycle.

combustion events occurring in each stroke.

67) The third stroke of four-stroke diesel engine is called the ...........

compression stroke.

power stroke.

air stroke.

expansion stroke.

68) A diesel engine block is made of ............... and does not permit welding.

stainless steel.

mild steel.

cast iron.

tempered steel.

69) Which part of the mechanical governor is manipulated by the servo-motor to increase or

Page 38: MIAMH 0-200 rez

decrease engine speed ?

The linkage to the fuel rack.

The sensitivity band.

The compensating spring.

The dashpot.

70) What do you call the gauge that measures the concentric position of the crankshaft or rotor

shaft in its bearing ?

A bridge gauge.

A slip gauge.

A shafting gauge.

A poker gauge.

71) The narrow band of speed variation through which the governor makes no correction and

refers to the sensitivity of the governor is known as the ..............

speed droop.

sensitive band.

dead band.

isochronous band.

72) Which part is the valve guide?

Page 39: MIAMH 0-200 rez

Number 1

Number 2

Number 3

Number 4

73) Which part is the exhaust gas receiver ?

Number 1

Page 40: MIAMH 0-200 rez

Number 6

Number 7

Number 8

74) Which part is the exhaust valve ?

Number 1

Number 2

Number 4

Number 6

75) What is part number 3 ?

Page 41: MIAMH 0-200 rez

The air chamber

The combustion center

The combustion chamber

The piston glider

76) What is part number 5 ?

The air receiver

Page 42: MIAMH 0-200 rez

The scavenging air box

The air filter

The air cooler

77) What is part number 8?

The air box

The air filter

The cooler inlet

The air cooler

78) Which part is the turbine wheel ?

Page 43: MIAMH 0-200 rez

Number 4

Number 7

Number 8

Number 9

79) Which part is the auxiliary fan ?

Number 6

Page 44: MIAMH 0-200 rez

Number 7

Number 9

Number 10

80) What is part number 11?

The turbine wheel

The blower

The turbine outlet

The blower ring

81) The turbo charger turbine wheel is rotated by........

Page 45: MIAMH 0-200 rez

pressured air supplied by blower number 10.

inlet air coming from the inlet filter.

exhaust gas from the exhaust manifold.

any of the other options.

82) What liquid is used to clean the turbo charger of a large low speed main engine? (high speed

air side, half speed gas side)

Oil.

Water.

A chemical mixture of oil and water.

A chemical mixture of acid and water.

83) The force tending to twist the material such as the force on a shaft is called............

tensile stress.

compressive stress.

bending stress.

torsional stress.

Page 46: MIAMH 0-200 rez

84) What is the purpose of counterbore in a cylinder?

To facilitate piston overhaul

To have good an effective combustion

To prevent the piston ring from wearing a shoulder in the cylinder

To distribute the oil film evenly over the cylinder surface

85) Clearing a cylinder of exhaust gases by forcing in a current of air which provides clean air

for the next compression stroke is called .....

expansion.

compression.

scavenging.

cycle.

86) The last stroke of two-stroke diesel engine is called the .....

power stroke.

air stroke.

ignition stroke.

compression stroke.

87) If the cooling water temperature goes below it's recommended value, what can happen ?

Page 47: MIAMH 0-200 rez

Condensation of sulphuric acid on the cylinder walls

Condensation of lubricating oil on the cylinder walls

The engine cannot be started again

The fuel pumps may be clogged

88) If the cooling water temperature exceeds its recommended value, what can happen ?

Too much lubricating oil film will form on the cylinder walls which will

Page 48: MIAMH 0-200 rez

create black exhaust smoke

The blower will slow down

A less effective lubricating oil film is formed on the cylinder walls

The expansion tank will be emptied

89) What is item 'J' ?

A Water Strainer.

The Jacket Cooling Water Pump.

The Piston Cooling Water Pump.

The Sea Water Cooling Pump.

90) What kind of Jacket Cooling water system is shown here ?

Page 49: MIAMH 0-200 rez

An open circuit

A free closed circuit

A forced circuit

None of the other options

91) What absorbs the impact of the up-and-down movement of the piston telescopic pipes in this

water flow system ?

The expansion tank.

Page 50: MIAMH 0-200 rez

The construction of the buffer tank.

The air cushion in the buffer tank.

The up and downward movement of the indicating flaps.

92) If the system pressure is 3.5 kg/cm2, what will be the pressure in the buffer vessels ?

Exactly the same, 3.5kg/cm2

Higher than 3.5 kg/cm2.

Lower than 3.5 kg/cm2.

Fluctuating around 3.5 kg/cm2

93) Why is there an indicating flap 'IF' (shown with arrow up and arrow down) fitted on the

outlet of the piston cooling water buffer tank ?

Page 51: MIAMH 0-200 rez

To indicate if the pump is running

To indicate that the engine is running

To indicate that the buffer air in the system is in order.

To indicate that buffer air and water flow are in order.

94) What will happen to the level of the expansion tank if the engine slows down or stops ?

The level will decrease.

Page 52: MIAMH 0-200 rez

The level will increase.

The level will at first decrease but increases again.

Nothing will happen.

95) How are the crosshead bearings on this Diesel engine supplied with lubricating oil?

Direct from the lub oil main line.

From the camshaft lub oil line.

Via the main bearing, crankshaft, bottom end bearing and connecting rod.

Independently.

96) How is the gear train lubricated on this Diesel engine?

Page 53: MIAMH 0-200 rez

Via the crankshaft.

Via the camshaft system.

By its own independent lub oil cicuit.

Direct from the common lub oil circuit.

97) How is the thrust bearing lubricated on this Diesel engine?

Via the crankshaft.

Page 54: MIAMH 0-200 rez

Via the camshaft.

Direct via the main lub oil line.

By its own independent supply system.

98) Which of the following components is NOT directly lubricated by the lubricating inlet

supply line?

The crosshead bearing.

The main bearings.

The thrust bearing.

The gear train.

99) What is the function of the valve PR close to the lubrication oil pump ?

Page 55: MIAMH 0-200 rez

To keep the oil temperature constant.

To absorb pump vibrations.

To keep the oil pressure constant.

To act as a high pressure safety valve.

100) What type of scavenge air system is applied to this diesel engine ?

Loop scavenging

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Uniflow scavenging

Compounded scavenging

None of the other options

101) When does the exhaust valve 'EV' open ?

When the piston is at bottom dead point.

When the piston moves upward.

At the end of the working stroke.

None of the other options

102) Which type of exhaust manifold feeds this turbocharger ?

Page 57: MIAMH 0-200 rez

Constant pressure type.

Booster type.

Impulse type.

Split type.

103) What is the function of drain valve 'D' ?

To release the air when the engine is stopped.

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To drain the oil from the manifold.

To drain hydrocarbons and avoid explosion.

To drain the moisture from the manifold.

104) Which thermometer always indicates the highest temperature in the turbocharger ?

TEB

TE

TE1

TE5

105) What do you think would be a reasonable scavenge air pressure for this engine running at

full speed ?

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25 kg/cm2

7.0 kg/cm2

1.25 kg/cm2

0.25 kg/cm2

106) What might be a reasonable value for the scavenge air temperature of this diesel running at

full speed ?

Page 60: MIAMH 0-200 rez

420 degrees C

75 degrees C

45 degrees C

28 degrees C

107) Under normal running conditions, what pressure is the exhaust gas entering the exhaust gas

turbocharger 'ET' ?

Under a vacuum.

Under high pressure.

Under slight overpressure.

Under atmospheric pressure.

108) In what part shown on this scavenge air schematic diagram is heat converted into

mechanical power ?

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In part 2, the turboblower.

In the main engine.

In part 1, the exhaust gas turbine.

In part 5, the scavenge air blower.

109) In which part indicated on this scavenge air schematic is mechanical power converted to

thermal power ?

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In the main engine

In the turboblower and scavenge air blower (no 2 and no 5)

In the exhaust gas turbine (no 1)

In the exhaust gas boiler

110) In an 'impulse type' exhaust gas turbocharger, the exhaust gases of the main engine ....

are entering into a spacious exhaust gas manifold.

are driving only one single turbocharger.

are led in pipe groups directly and separately to the turbocharger.

are led to two or three sections of the exhaust gas manifold.

111) On which unit of the scavenge air system is an automatic drain fitted ?

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On the exhaust gas boiler.

On the turbo blower.

On the scavenge air blower.

On the scavenge air manifold.

112) Why can the temperature of the scavenge air after the scavenge air cooler not be lowered

below a given temperature and why has the temperature to be regulated above this value ?

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To avoid cracking of the cylinder liner.

To maintain the thermal efficiency of the diesel.

To avoid misfiring and starting problems.

To avoid condensate and water entering the engine.

113) In a constant pressure type turbocharger the exhaust gas enters the turbo charger via ....

the grids of the common exhaust gas manifold.

the grids of two or more exhaust piping groups.

a separate manifold for each turbocharger.

nozzles on each individual exhaust pipe.

114) For a turbo charger is running at full speed, what would be a usual oil sump temperature on

the turbine side ?

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35 to 45 degrees C

45 to 50 degrees C

55 to 65 degrees C

72 to 82 degrees C

115) When you read a crankshaft deflection figure and the + sign is indicated, for example +4,

this means that ....

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the crankpin location is 4/100 mm out of centre.

the crankwebs have opened up by 4/100 mm.

the crankwebs have closed in by 4/100 mm.

the main bearing on one side is 4/100 mm greater than the other.

116) What are the two most important factors influencing the crankshaft deflection readings?

Condition of ballast tanks and temperature of engine.

Bearing wear and bedplate alignment.

Bedplate alignment and condition of after peak.

Ballast tank condition and bedplate alignment.

117) What is the purpose of a safety valve fitted in the cylinder cover of a diesel engine ?

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To open in port so the engine cannot be started.

To drain off water and condensate from the cylinder.

To release gas from the cylinder by operating turning gear.

To release excessive gas pressure from the cylinder.

118) What force makes a safety valve of a diesel engine open?

The starting air pressure admitted in the cylinder.

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The exhaust gas pressure.

The fuel pressure to the cylinder head.

The pressure inside the combustion space.

119) At which moment exactly does the safety valve of a diesel engine open?

At top dead point of the cylinder by max firing pressure.

When too much starting air is admitted.

When the gas pressure in the engine exceeds the spring pressure.

When fuel was retained previously in the cylinder.

120) In which stage of its working process is this two-stroke diesel engine?

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Compressing.

Firing.

Gas expanding.

Scavenging.

121) What type of engine is shown here?

A two stroke diesel with loop scavenging.

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A two stroke diesel with spiral scavenging.

A two stroke diesel with uniflow scavenging.

A two stroke diesel with piston underside scavenging.

122) If you are taking crankshaft deflections, for which position will you list the reading which

was last taken if the engine turns counterclockwise ? Right is PS, left is SB.

Zero

P

S

TS

123) What is the structural lay-out of this diesel engine?

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Foundation, one-piece motor block.

Separate bedplate, columns, cylinder block for each cylinder.

Separate bedplate, one part crankcase and cylinder block.

One unit foundation and bedplate, separate cylinder block.

124) A piston of this type is composed of the following main parts:-

piston body, piston flange, piston crown.

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piston crown, piston rod, piston skirt, intermediate piece.

piston crown, piston body, piston rings.

piston, piston rings, telescopic piping.

125) What would you call the assembly fitted on the piston rod, which fits into a flange on top

of the crankcase block opening through which the piston rod moves in order to secure tightness ?

The piston underside valves.

The scavenging air valve box.

The piston rod stuffing box.

The crankcase sealing assembly.

126) During normal operation, the telescopic piping of this diesel engine's piston are sliding up

and down into ....

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the crankcase cooling space.

compressed air vessels.

piston cooling water piping.

telescopic buffer vessels.

127) What is the purpose of the starting valve fitted on the cylinder head of a diesel engine ?

To allow starting air of 25 kg/cm2 into the cylinder when starting.

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To block the fuel and air supply unless in 'START' position.

To allow air from the main air bottle to enter the cylinder directly.

To activate the main air starting valve fitted on the engine.

128) At what moment will the cylinder head starting air valve, shown here, open and allow 25

bar to flow into the cylinder ?

When the control air on top is vented by the starting cam.

When control air is supplied to the top connection.

When the main starting air is opened from the bottle.

When 25 kg/cm2 air is supplied on top by manoeuvring.

129) How is the air-tightness of the sliding piston (moved by control air pressure and spring)

ensured in starting air valves of this type ?

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Teflon seals are fitted.

O-ring seals are fitted.

Piston rings are fitted.

Labyrinth seals are fitted.

130) What kind of periodic activity needs to be carried out on the main engine prior to

manoeuvering with regard to the starting air system ?

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Open up the main and cylinder head starting valve and clean pistons.

Check if the valves are moving freely with a torque spanner.

See that the cyinderl starting valve is moving by air hose connection.

Grease the valves by grease cup or grease gun, drain moisture.

131) How are starting air valves made gas tight in the cylinder heads of diesel engines ?

By face to face, hydraulic pressure applied.

They are screwed into the cylinder head and asbestos sealed.

Teflon or Viton seal rings are fitted.

A copper gasket is fitted.

132) What kind of scavenging is shown on the top left drawing ?

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Transversal scavenging.

Loop scavenging.

Cross scavenging.

Single valve uniflow.

133) What kind of diesel scavenging system is shown on the top centre drawing ?

Four-way uniflow.

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Transversal.

Cross scavenging.

Loop scavenging.

134) What kind of diesel scavenging system is shown on the top right drawing ?

Loop scavenging.

Traverse scavenging.

Cross scavenging.

Uniflow scavenging.

135) What kind of scavenging system is shown on the bottom left drawing ?

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Transverse scavenging.

Cross scavenging.

Loop scavenging.

Uniflow scavenging.

136) What kind of scavenge air system is shown on the right bottom drawing ?

Uniflow scavenging.

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Cross scavenging.

Loop scavenging.

Balanced scavenging.

137) Loop scavenging, cross scavenging and traverse scavenging are called .....................

scavenging, as opposed to UNIFLOW scavenging.

MULTIFLOW.

DIVERSE FLOW.

REVERSE FLOW.

INVERSE FLOW.

138) What determines the amount of fuel pumped per stroke with this fuel pump ?

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The lifting height of the plunger.

The setting of the overflow valve.

The setting of suction and overflow valve.

The rotating angle of the plunger in the barrel.

139) How is the timing adjusted on this type fuel pump?

By the suction valve setting.

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By the delivery valve setting.

By the plunger rotation.

By the fuel cam setting.

140) The fuel delivery pipe between fuel pump and injector, is shown here as a red interrupted

line. For ' UMS ' classed vessel, how is this pipe best described ?

It is manufactured from Austenit Steel and has flame/smoke detectors fitted

in the vicinity.

It is manufactured of high tensile steel and has to have thermal insulation

fitted.

It needs to be a shielded pipe so that in case of rupture the fuel leakage can

be contained and the alarm sounded.

It must be provided with sensors so that the corresponding fuel pump cuts

out in case of rupture.

141) What is the mechanism that moves the injection needle upwards in the injector and causes

the injector to spray fuel under pressure into the cylinder ?

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The lifting pressure of the pump plunger.

The mechanical force of the fuel cam.

The hydraulic pressure in the fuel line.

The balance pressure obtained by the injector spring.

142) The engine to which this fuel pump is fitted is ...........

an auxiliary engine fuelled by heavy fuel oil and driving an alternator.

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an auxiliary engine fuelled by diesel oil driving an alternator.

a main engine with direct coupled shaft and propeller.

a main engine with controllable-pitch propeller.

143) If you want to obtain a higher lift-off pressure in the injector, you can ..................

tension the injector spring more.

tension the fuel pump spring more.

adjust the fuel pump cam to advance.

adjust the fuel oil cam to retard.

144) The upward movement caused by the fuel cam is transferred to the plunger via the

................... on the fuel pump.

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plunger spring

roller

barrel

cam lever

145) The injector seen in the drawing is best described as ........................ type injector.

a heavy fuel oil

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a diesel oil

a forced circulation

a water cooled

146) The end of the pumping action of this fuel pump is determined by the position of the ......

............ .

pipe plunger.

suction valve.

overflow valve.

fuel cam.

147) Crankshaft distortions need to be measured and are referred to as ................. .

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crankshaft distortion readings.

crankshaft deflection measurements.

crankshaft misalignment calibrations.

Any of these answers.

148) Which of the following refers to the distance between the piston top at BDC and TDC?

The cylinder distance.

The stroke.

The compression clearance.

Any of these.

149) In an engine operation, what is the effect called that describes the unstable operation of the

governor that will not maintain a steady state condition ?

Hunting.

Sensitivity.

Deadbeat.

Stability.

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150) When checking the tightness of nuts and bolts during a diesel engine crankcase and hold-

down bolt inspection, the quickest and most effective method is ............

checking bold clearances with feeler gauges.

tapping the nuts and bolts with a hammer.

checking the stress on the locking plates or split pins.

checking the tightness using torque spanners.

151) In diesel engines, cylinder lubrication has the primary function of .............. .

forming a film between liner and rings, acting as a sealing barrier to prevent

the escape of combustion gases and reducing friction between parts.

ensuring that cylinder liner and piston are well oiled so that they will not

overheat.

cooling the piston which would otherwise overheat and ensure that the

carbon between the piston rings is cleared away.

flushing the carbon residue from the piston skirt and wash it down into the

scavenge space.

152) Broken piston rings on diesel engines, if not visibly broken, can be identified because

..............................

the ring or groove clearances have worn in excess.

the piston crowns have developed hot spots and burning marks over the

surface.

the piston skirts show marks of burned oil.

they are darker in colour and lack elasticity when pushed towards the inside

of their grooves.

153) Fire in the scavenging chambers of diesel engines may be caused by combustion of carbon

deposits accumulated over an extended period due to .................

excessive lubrication of the cylinder liner.

blocked stuffing box drain piping or worn stuffing box wear rings or sealing

rings.

slow combustion caused by poor injection.

wrong grade fuel oils used for extended period in the engine.

154) Diesel Engine crankcase oil mist detectors are designed to analyse ............. .

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the concentration of oil vapours in the crankcase.

the temperature of the bearings in the crankcase.

the temperature of the oil in the crankcase.

fire risk in the crankcase.

155) The direction of flow of cooling water in an engine is always .......... .

from top to bottom.

from left to right.

from bottom to top.

from right to left.

156) Which part of a diesel engine keeps the engine speed constant regardless of the engine load

?

The flywheel.

The manoeuvring controller.

The vibration damper.

The governor.

157) Automatic shutdown of the main diesel engine always acts on the .........

governor.

control air supply.

fuel supply.

manoeuvring disc.

158) Putting additives into diesel engine cooling water is primarily designed to prevent ....

overheating.

freezing.

leakages.

scaling.

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159) In the Main Engine sea water circuit why are the Lub Oil and the Scavenge air coolers

fitted in front of the jacket and piston water coolers ?

They need more cooling water.

The Lub Oil and Scavenge air temperatures are lower.

The Scavenge air and Lub Oil coolers have by-pass valves fitted.

For ease of installation.

160) Pressure in the combustion chamber can be reduced by .....

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a piston ring failure.

a burnt piston top.

a leaking exhaust valve.

All of the other options.

161) Temperature in the combustion chamber will be reduced by ....

a defective fuel valve.

a low air pressure.

lubrication low pressure.

not using the auxiliary fan.

162) How is the exhaust gas turbocharger cooled in relation to the engine?

In series with the cylinders.

In line with the cylinders.

In parallel with the cylinders.

In tandem with the cylinders.

163) The revolutions on the turbocharger have increased during the night with an unmanned

engine. This could be caused by ........... .

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the viscosity of the fuel being high.

the wind and current being favourable.

the wind and current holding the vessel back.

poor combustion due to malfunction of fuel valves.

164) Which of the following is the distance between the piston and the cylinder head when the

piston is at bottom dead center ?

Combustion clearance.

Cylinder clearance.

Compression clearance.

Any of these.

165) An engine's fuel pump supplies fuel in excess of the fuel consumed and this excess fuel is

returned to the pump suction via the .....

non-return valve.

pressure regulating valve.

fuel rack.

plunger.

166) What could cause engine oil to turn a 'milky' colour?

Overheating.

Water contamination.

Fuel contamination.

The oil is old.

167) You have a cylinder liner with 8 outlet holes for cylinder lubrication, how many clogged

holes can you tolerate ?

0

1

2

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3

168) What do you consider to be the most important task on completion of maintenance work on

the piston?

Starting the auxiliary blower to ventilate the scavenging belt, the cylinder

liners, to ensure that the engine has sufficient fresh air to start.

Starting the engine to see that it rotates.

A search inside the crankcase for tools and rags.

Patching up destroyed paintwork on the crankcase doors.

169) A clogged or dirty lubrication oil filter can best be detected by .......... .

visual inspection of the filter elements.

a decrease in oil viscosity.

the pressure drop across the filter.

high lube oil temperature.

170) What can happen with lubrication oil cooled pistons if you stop the lubricating oil pump

immediately after you stop the engine?

Nothing will happen.

Overheating of the piston and oil coke deposits in the cooling chambers.

The oil flashpoint will change.

You preserve the oil sealings in the piston.

171) You have checked the oil viscosity in an auxiliary engine with the viscosity test kit. The

result shows that the viscosity is low. What will you do ?

Clean the system and change the oil.

Increase the lubrication oil temperature.

Start to purify the oil.

Decrease the lubrication oil temperature.

172) Why is the tightening of the timing chain important ?

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To get the right timing on the chain.

To reduce vibration in the chain.

To avoid wear down of chain and chain wheel teeth and a potential

breakdown.

To reduce the noise level.

173) You have checked the oil viscosity in an auxiliary engine with the viscosity test kit. The

result shows that the viscosity is high. What will you do ?

Decrease the cooling water temperature for the oil.

Increase the cooling temperature for the oil.

Increase the lubrication oil pressure.

Clean the system and change the oil.

174) How is the opening pressure (setpoint) adjusted in a fuel injector valve ?

By length of stroke.

By camshaft regulation.

By oil pressure.

By spring adjustment.

175) If you have a fuel injector nozzle with 10 holes, how many clogged holes are acceptable ?

0

1

2

3

176) Why do diesel engine manufacturers recommend grinding the valve seating surface with a

half degree difference to the valve seat?

To prevent pitting of the valve seat.

To minimize heat transfer between seat and housing.

To improve sealing between valve and seat.

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To avoid sticking between valve and seat during high load operation.

177) Why is it important to check the timing on the cylinder oil lubricators ?

To get the right amount of oil into the cylinder.

To avoid excess lubrication.

To avoid high temperature in the combustion chamber.

To get the oil into the cylinder when the piston is in the correct position.

178) You are experiencing major surging in the fresh water cooling system. What could be the

reason?

The cooling water temperature is too low.

You have a cracked liner, or cover.

The expansion tank is empty.

The fresh water-circulating pump is malfunctioning.

179) You have installed a new bearing in the main engine. What is the necessary action to take

during the running in period ?

No action is required to be taken.

Allow for one hour running with appropriate temperature monitoring of the

bearing.

Allowance must be made for a running in period with reduced speed and

careful temperature monitoring.

Stop after 30 minutes running and hand feel the bearing.

180) You are experiencing blow-by on the main engine but, due to operational circumstances, it

is impossible to stop and carry out a piston overhaul. What is the correct action to take ?

No action is necessary.

Reduce speed and closely monitor exhaust temperature on the affected unit.

Increase cylinder oil consumption.

Reduce speed temporarily and increase cylinder oil supply.

181) During operation of the main engine, the exhaust temperature increases on one of the

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cylinders. The turbocharger starts surging and smoke is coming from the inlet air filter. What is

the probable cause ?

Scavenge box fire.

High back pressure in the exhaust system.

Turbocharger failure.

Fuel valve seized in open position.

182) When carrying out piston overhaul, why it is important to clean the ring grooves properly?

To make the ring fit in the groove.

All rings must be changed to make a perfect sealing.

So that the piston rings can move freely in the grooves.

To make sure gas pressure can enter freely on top of and behind the piston

ring .

183) Inspection of the crank bearing shows the bearing shell was black and hard with patches of

black incrustations which had worn grooves in the journal. What could be the cause?

Water in the lubricating oil during service.

Dirt in the lubricating oil.

The wrong casting of bearing shell.

Bearing shell service time exceeded.

184) If you are going to enter the engine's crankcase, how should you secure the engine after

you have closed the main starting air valve?

Close absolutely all valves on the starting air bottle.

Engage the turning gear on the engine.

Close all starting air valves and post a warning notice on the start air bottle.

Keep a man posted in the control room to watch that nobody tries to start the

engine.

185) What will the effect be if a fuel injector valve is dripping after completion of injection ?

Better combustion.

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Damage to piston & liner.

Less carbonizing.

Greater output of the engine.

186) The timing of the engine is delayed and the exhaust temperatures are high. How would you

expect this to affect the turbocharger ?

Cause increased turbocharger revolutions.

Cause surging of turbocharger.

Cause higher air and gas temperatures after the turbocharger.

Cause decreased turbocharger revolutions.

187) You notice the sump level in an engine has increased and no new oil has been added. What

action would you take ?

Drain some oil from the engine.

Reduce the load and start the purifier.

Stop the engine and check for fuel or water leaks.

Check the level regularly.

188) What steps are to be taken in chronological order to stabilise a governor of a diesel engine

after overhaul ?

Adjust speed (P) setting, than integrating, next differentiating from zero.

Set integrating to MAX, then adjust speed (P) and differential D.

Set integrating to MAX, differentiating to MIN, adjust speed (P) upward.

Set integrating and differentiating to MAX, set speed (P) from zero upwards.

189) Lapping a valve and valve seat together means .............. .

adjusting the overlapping of the inlet and exhaust valves.

grinding the valve against the valve seat to obtain a uniform sealing surface.

machining the valve in a lathe.

repairing by welding.

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190) Why is it important to slow down the main engine RPM while water washing the

turbocharger ?

To protect the blower side.

To protect the bearings.

To protect rotor blades from damage.

To protect the exhaust gas economizer.

191) Your vessel is entering a tropical area and high humidity is expected. What should you do

to avoid condensation in the main engine's air cooler ?

Operate the engine with slightly open drain cocks, scavenging to get rid of

water.

Decrease the air temperature so proper draining can be achieved from the air

cooler.

Increase scavenging air temperature to above dew point.

Reduce speed.

192) With full load on the main engine, the RPM of the turbocharger is too low. What may be

the cause ?

Dirty nozzle ring.

The lubricating oil pump is malfunctioning.

The diffuser ring is damaged.

Exhaust temperatures on the main engine are too high.

193) If you want to obtain a higher spray-off pressure on the injector, what should you do ?

Tension the injector spring more.

Tension the fuel pump spring more.

Adjust the fuel pump cam to advance.

Adjust the fuel pump cam to retard.

194) The charge air pressure is low, what is the most likely cause ?

Dirty scavenge duct.

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Dirty air inlet filter.

Leaking air inlet valves..

Cooling water temperature is too high.

195) After water washing the turbocharger exhaust side, the blower starts to vibrate. What has

happened ?

The foundation bolts for the blower unit are loose.

The rotor blades are damaged or the blades are not properly cleaned.

The inlet filer is partly clogged.

The water drain for washing system is clogged.

196) The lubricating oil on the exhaust side of the turbine blower gets dirty after only a few

hours in service. What can the reason be ?

The wrong type of oil used.

Cooling water leak into oil space..

Labrynth seal leaking exhaust gas into the oil.

Damaged/worn turbine side bearing.

197) The water cooling space on the turbocharger is damaged and you have no spares. The

cooling water must be closed. What steps would you take to ensure least possible damage?

Run the engine at lower speed with the turbine drains open.

Open turbine drains and tell the duty engineer to pay special attention for

abnormalities.

Remove rotor assembly and fit the sealing plate.

Shut off cooling water and run at reduced rpm.

198) The turbocharger (constant pressure) is making 'whoofing' noises. What might be the cause

?

A strong counter current.

Heavy seas from astern.

A faulty turbocharger bearing.

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One or more leaking exhaust valves.

199) Paint spraying has been carried out in the engine room while the engine was running and

the turbocharger was not protected. This could cause which of the following ?

Higher than normal scavenging air pressure.

Higher than normal revolutions on the turbocharger.

Lower than normal revolutions on the turbocharger.

Higher then normal exhaust gas temperatures.

200) Which of these could cause a problem with surging in the turbocharger ?

Dirty scavenging air cooler on the air side.

Worn bearings on the turbocharger.

Lubrication oil pump is malfunctioning.

Dirty rotor blades and nozzle ring.


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