Michael Drew Regional Specification Engineer [email protected] (865) 548-6382.

Michael Drew

Regional Specification Engineer

[email protected](865) 548-6382

Advances in Roadway and Street Lighting-LED and Other Advanced Technologies

•Recent Developments of Familiar Sources»Metal Halide

»High Pressure Sodium

»Fluorescent

•LED Technology Overview»Technology

and how to select the right solution

•The Latest in Fixture Design»What are our Fixture Partners Developing

Energy Independence and Security Act of 2007

Sec. 324 Metal Halide Lamp Fixtures (page 261)

Covers

Metal Halide lamp fixtures operated with lamps ≥150 watts but ≤500 watts shall contain

– A pulse-start metal halide ballast with a minimum ballast efficiency of 88%

– A magnetic probe-start ballast with a minimum ballast efficiency of 94%

– A non pulse-start electronic ballast with

» A minimum ballast efficiency of 92% for wattages > 250 watts

» A minimum ballast efficiency of 90% for wattages ≤250 watts

– New fixtures only – does not effect replacement lamps or ballasts

METALARC®

PULSE START

Pulse Start vs. Probe StartTraditional MH lamps use probe-start technology

– Ballast provides low starting voltage, between 400V – 800V, depending on wattage

– Discharge is created across small gap between the starting electrode (probe) and the operating electrode

– As temperature and pressure grow, gas ionizes, arc jumps the large gap to the opposing electrode

– Once started, a bi-metal switch, removes the starting probe electrode from the circuit

Pulse Start lamps do not require a starting probe

– A high voltage ignitor works with the ballast to deliver a series of high-voltage pulses, typically 3,000 to 5,000 volts (3-5kV)

– The initial discharge is created between the two operating electrodes

» Arc tube fill pressure can be set higher = potential for longer life and better color consistency

» Tungsten deposits from thin probe wire are eliminated = better lumen maintenance

» Lamp warm-up time is reduced

» Cold starting is improved down to -40°C

• Improved lumen maintenance

• Reduced color shift

• More light output over life

• Faster re-strike time

• Potentially longer life

METALARC® PULSE START: Benefits

METALARC® Pulse Start Family

M175/PS/U NEW!

MS175/PS/MED/BU-ONLY (Clear & Coated)

MS175/PS/BU-ONLY (Clear & Coated)

MS200/PS/BU-ONLY/ET23.5


M250/PS/U NEW!


MP250/PS/BU-ONLY (Clear & Coated)

MS320/PS/BU-HOR (Clear & Coated)

MP320/350/PS/BU-ONLY (Clear & Coated)

MP350/400/PS/BU-ONLY (Clear & Coated)

M400/PS/U NEW!

M400/PS/U/BT28 NEW!

MS400/PS/BT28 BU-ONLY & BD-ONLY


MS750/PS/BU-HOR (Clear & Coated)

M1000/PS/U/BT37 NEW!

All existing low wattage metal halide lamps 150W

Ceramic vs. Quartz

MH lamps can use either quartz or ceramic arc tubes

• Quartz arc tubes can be probe start or pulse start

• Ceramic arc tubes are only pulse start

• Ceramic material can run hotter and at higher pressures than quartz

– Creates a more efficient light source – higher lumens per watt (LPW)

– Smaller arc tube bodies can be used, so …

∙ Arc tube temperatures are more uniform which improves color rendering and color consistency

∙ Arc gap is smaller so light source is more focusable

Transition to Advanced Ceramic Technology

Cylindrical arc tubeCylindrical arc tube

SYLVANIA(1999)

Spherical arc tubeSpherical arc tube

SYLVANIA(Today)

All OSI types have been All OSI types have been converted to converted to

POWERBALLPOWERBALL®®

Evaporationof Metal Halides

Convection

Condensationof Metal Halides

The POWERBALL® Difference


Transport of solublealumina in MH-melt

Solution of Aluminain MH-melt= Corrosion

Convection


Deposition of aluminaby saturation of MH-meltdue to cooling

POWERBALL®

• Consistent wall thickness• Optimal end-bell geometry

– Uniform AT temperatures– Full MH Evaporation

Cylindrical POWERBALLPOWERBALL®®

Cylindrical Arc Tube • Varying wall thickness• Square end-bell geometry

– Heat loss– MH Condensation


Convection


The POWERBALL® Difference


Transport of solublealumina in MH-melt

Solution of Aluminain MH-melt= Corrosion

Convection


Deposition of aluminaby saturation of MH-meltdue to cooling

POWERBALL® Superior performance• Longer life• Color consistency• Highest CRI’s (very good R9)

Cylindrical POWERBALLPOWERBALL®®

Cylindrical Arc Tube• Shortened life (corrosion) • Color shift (position & life)• Good CRI’s (lower R9)

POWERBALL® Resistance to Corrosion

16,000 hrs

POWERBALL®

9,000 hrs

Cylindrical

Non-Cycling High Pressure Sodium Vapor

LUMALUX/PLUS®ECO

50W – 1000W**

LUMALUX PLUS® /ECO® OVERVIEW

40,000 Hour Rated Life

Better Lumen Maintenance

Non-Cycling

Reduced service & maintenance costs -- no wasted trips

Environmentally Friendlier

Pass Federal TCLP*

90% less Hg than standard lamps

Lead-free, welded base

– Reduced base failures

ECOLOGIC ™

* Based on NEMA LL Series Standards

** 1000W, 70W/MED, & 100W/MED Lamps are not ECO

LUMALUX PLUS® / ECO®

AN EASY CHANGE!!

Initial and mean lumens equal to or higher than standard Lumalux (efficacy - up to 125 LPW)

Maintains same ballasting requirements

Conforms to ANSI designation – direct replacement

LUMALUX PLUS® /ECO®

WELDED BASE*

Reduces base failures

No lead solder reaction

Operates at higher temperatures than standard Lumalux (maximum temperature up to 250°C)

Lead solder(Arc-out base failure)

Welded

ECOLOGIC PRODUCT

*Excluding 1000W lamps

What makes LU PLUS non-cycling?

• High Pressure Rare Fill gas to lower arc tube wall operating temperature

– Xe-Ar Fill vs. Ar only (std)

• Patented material BSY2 (Barium Strontium Yttrate)

– Emissive coating on electrode

• 90% Less mercury content than that of standard Lumalux®

– Ignition Aide required

LUMALUX PLUS® /ECO®

SYSTEM MAINTENANCE ADVANTAGES

Service

Eliminates trouble-shooting

field visits for cycling lamps

Eliminates throwing away good

lamps

Reduces unnecessary

component change out

(i.e.: photo cell)

HISTORY OF LUMALUX PLUS®

SYLVANIA LU/PLUS

11 years field history

Out at end of life

Easiest to locate at end of life

Proven design

80% lumens prior to failure

LUMALUX PLUS® /ECO® Advantages over Standard LUMALUX®

• Lamps out get replaced quicker than cycling lamps

• Lamps outages are easier to locate

• Fewer failures

• Extended group relamping cycle – if employed

• Cycling lamp puts more stress on the ballast than a lamp out

• For a cycling lamp 5 minutes on / 1 minute off, ignitor will be energized for 110minutes per day

• Longer life means huge dollar savings

• Less mercury in lamp

• Restructured warranty

Inductively Coupled Electrodeless ElecTRONic System

ICETRON® Systems

ICETRON Operating Principle

ICETRON® Systems

• 100,000 hour system life

• “White Light”

• 3500K, 4100, and 5000K

• 80 CRI

• Starting as low as -40°C (-25°C for 70W)

• ECO® - TCLP compliant

• Instant On/Instant Re-start

• Universal Voltage 120-277V

• Remote mounting (up to 66’)

• Amalgam technology

• Lead Free Glass

150W lamp 150W ballast: 12,000 Lumens

100W/100W 8,000 Lumens100W/150W 11,000 Lumens

70W/100 6,500 Lumens1.05 Ballast Factor

40 watt, 200 watt and 250 wattSoon to be Released

ICETRON® Reflector

• Lots of light. Where you want it. For a long time

• Sylvania Icetron Reflector

• Incorporates internal reflector to direct and spread the light

• Long 100,000 hour life

• White Light – 4100K

• Consistent color – 80 CRI

• Starting temperatures as low as -40° F

• Amalgam technology

• TCLP complaint

• High output electronic system

• Universal voltage ballast

• Ballast – remote mounting possible

ICETRON® Reflector (Cont.)

Lumens

System Mortality

The ICETRON QUICKTRONIC systems are designed to have an average rated life of 100,000 hours at a maximum ballast case temperature of 158°F (70°C) for the 150W ballast (or 149°F/ 65°C for the 100W ballast).

After 100,000 hours 50% of the ballasts will be surviving. (At 60,000 hours, 10% failures are expected.) However, the luminous flux of the ICETRON lamp is expected to have depreciated after 60,000 hours to no less than 70% (65% for 100W lamp) of the initial rated lumens.

Warranty

Jeff TeRoller

LED Applications Specialist


LED Street, Pedestrian, and Parking Area Lighting Solutions

LED Technology Overview

OSRAM SYLVANIA – Over 100 Years

General Lighting• Standard incandescent lamps• Halogen lamps• Compact fluorescent lamps• Fluorescent lamps• High-intensity discharge lamps

Automotive Lighting• Headlamps• Auxiliary automotive lamps• Headlight systems (USA only)

Display/OpticHalogen and discharge lamps for film and TV, special effects and airport lighting, over-head and video projectors, medicine and microscopy

LED Systems• LED• OLED• Displays• High-power laser diodes• Infrared components

Ballasts and Luminaires• Electronic control systems for (compact) fluorescent lamps, low-voltage halogen lamps, high-intensity discharge lamps • Consumer luminaires

PM&C• Electronic, chemical, metall-

urgical and glass components for lamp manufacturing and

similar technologies• Sintered metals, connectors

Machines• Design and construction of

machines and complete pro-duction lines for lamps and

their components• Elaboration of concepts for

new production sites

OSRAM Opto White Applications

Santa Clara- Headquarter NA- Sales & Marketing NA West

Hong Kong Shanghai- Sales Asia North- Marketing- Application Center

Penang- Plant- OLED Display- Regional Customer Service- Sales Asia South

Regensburg- Headquarter- Sales HQ- LED- Infrared- Conceptual Engineering- Front End Production

Northville- Sales & Marketing NA East- Application Center

Yokohama- Sales Japan- Marketing- Application Center

Global LED Technology Leadership•OSRAM SYLVANIA is one of the two largest LED manufacturers in the world

•OSRAM SYLVANIA is the largest lighting company in the US

•OSRAM SYLVANIA holds over 4,000 patents in LED technology, with 170 of those patents in white LED technology

•OSRAM SYLVANIA has capacity to ship over 10 Billion LED chips each year

New York: Alexander Hamilton Custom House

METALARC® POWERBALL® ceramic metal halide lamps, LEDs

OSRAM SYLVANIA Products At Work….

Boston: Bunker Hill Monument

METALARC® POWERBALL® ceramic metal halide lamps


Washington, D.C.: Jefferson Memorial

METALARC® POWERBALL® ceramic metal halide lamps, LEDs


Philadelphia: Phillies ballpark sign

ICETRON® induction lamps


China: Beijing, National Stadium

4,000 OSRAM FH28HE/60

NEU. Aus Prisma, leider keine genaue Beschreibung der

Produkte


China: Beijing, Aquatic Center

350 HQI-TS

Neu aus Prisma


Miami: Bank of America Tower at International Place

PENTRON® T5 and OCTRON® T8 fluorescent lamps, LEDs


Chicago: Riverbend Tower

LINEARlight Flex LED system


Detroit: 2010 Ford Mustang

XENON ® HID headlamps, Joule® LED systems tailights, TOPLED ® LED interior lights


Russia: Moscow, Pedestrian Bridge over the Moskva

HQI®-TS, HQI®-E and HCI®-T metal halide lamps and LEDs Photo: Svetoservice, Moscow


Germany: Hamburg, Cruise Ship AIDAdiva

OSRAM DULUX® EL LONGLIFE, LEDs Source: AIDAdiva


Turkey: Istanbul, Blue Mosque

OSRAM HQI®-T, NAV®-T lamps


Argentina: Buenos Aires, Obelisk

OSRAM POWERSTAR HQI®-T2000W/N


Spain: Barcelona, Hotel Prestige

LINEARlight Colormix


Norway: Oslo, Opera House

1,250 OSRAM LINEARlight DRAGON LED


Germany: Hamburg, Hotel Atlantic

24 LINEARlight- DRAGON Colormix


China: Beijing, Airport

42,000 OSRAM DULUX, 47,000 OSRAM LUMILUX T8/T5, 63,600 POWERBALL HCI

NEU


Germany: Frankfurt, Radisson Hotel

5.000 DECOSTAR 51 ENERGY SAVER, HALOGEN ENERGY SAVER CLASSIC A or B


Croatia: Zagreb, Homeland Bridge

LINEARlight Colormix LED


Customer Education – LED Fundamentals

Ref: http://electronics.howstuffworks.com/led2.htm

Ohm’s Law:I=V/R

The Next .COM Industry?

• It only take a soldering iron and some LEDs right?

• Some banks see this as a short term profit opportunity

• Can produce brightly lit LED panels or strips installed into street lights

• Does not produce a quality product long term

• Will they be around to support the claimed warranty?

• How do you protect yourself and your organization?

Simple Way to Protect Yourself

• Know who you are considering buying from

• Start with Standardized Testing before investing time and effort

– LM-79

– LM-80

– UL Listing

• Utilize simple process to prove out performance (WLLC)

• Warranty and ability to service warranty

• Make a career building decision

LED Life Projection - Thermal Modeling• Long life is a significant benefit of LED systems

• 50,000+ hours life conservatively

• Some competitors claiming 100,000 to 250,000 hours life without experience or data

• LED may not be the life limiting sub-system – power supply? connectors? other?

LED Testing Standards

• L70 – 70% Lumen Maintenance

• INDEPENDENT LM-79 – Basic system performance including light output, total wattage, temperature, and more

• INDEPENDENT LM-80 – Long term lumen maintenance (6,000 hour test)

• UL Listing

• Energy Star?

• Example LM-80

Eliminate Confusion – Wattage, Light, Life, Current• Less marketing and more substance..…buyer beware

» Total Lumen Output

» Lumens / Watt (efficacy or efficiency)

» Extreme Life Ratings

» Generic energy savings ratings (“saves about 50%”)

» Patented heat management system

» Engineered optics

» Looks brighter, lasts longer, etc.

• 4 Keys (WLLC):

» WATTAGE - Total wattage the system is pulling

» LIGHT - Amount of light delivered to the surface (street, sidewalk, etc)

» LIFE - Temperature the LED is running at (which helps determine life)

» CURRENT – What current the LED is being driven at (which helps determine life)

LED Post Top Performance – no small difference

LED Post Top Performance – no small difference

Introducing the OSRAM SYLVANIA LED Post Top Retrofit

LED Post Top Retrofit Benefits

• Mercury Free

• Consumes less than 40 watts

• Environmentally friendly – energy savings and don’t have to discard existing fixtures

• Easy to install in as little as 15 minutes

• True IES Type III and Type V photometrics

• Recommended for applications up to 150w HPS or 250w MH (based on customer feedback – please test 4 to confirm performance in your application – IES files available)

• 12+ Year average life

• Exceptional light management – dark skies friendly

LED Post Top Retrofit Benefits

• No cycling or restrike delays

• Universal voltage power supply

• Ultra High Efficiency 5700K OSRAM SYLVANIA LEDs

with warmer color temperatures available

• High performance thermal management

• Short, open, and thermal overload protected

• Extreme temperature tested

• UL Listed

• Full 5 year warranty

• No risk 60 day return policy – test 4, return for a full refund

Works in a wide variety of fixture types

Just a few of the many fixture types easily retrofitted

Actual Benchmark Comparison

OSRAM SYLVANIA

Wattage: 40w

Light: 20% above target

Life: 50,000 hours conservatively

Current: 200mA

Total Energy Cost over life: $187.49

Competitor XYZ

Wattage: 87.0w

Light: 15% below target

Life: 50,000 hours (estimate)

Current: unknown

Total Energy Cost over life: $438.48

OSRAM SYLVANIA solution saves $250.99 in energy alone over competitor LED solution and delivers superior light!

Example Installation of Post-Top LED Retrofit Kit

Test installations at more than 15 cities

Sample Installation - Pineland Business Park in New Gloucester, Maine

40W LED solution replacing 175W and 250W MH lamps

Precise optical control allows

reduction in light pollution

Generation II LED Post Top Retrofit• Gen II

– New higher output, lower wattage, smaller, warmer color temperature unit

– Available in Type III and Type V distribution patterns

– Uses less than 40 watts

– Fits a wide variety of fixture types

– Can either mount with a top center post, or using 4 brackets for globe top mounting (comes with both types of hardware already installed)

– Dimensions 11” x 9.5” x 6.5”

Center / Finial Top Mounting Bracket

Adjustable Globe Top Mounting Brackets

Photometric Upgrade – Gen I to Gen II

Generation I Generation II 175w Metal Halide

25% more light output and 1.5x area coverage <52 W power replacing up to 175W HID lamps 50,000 hours life time (70% lumen maintenance) Ambient temperature: -22°F ~ +104°F (fixture outside) Small outer diameter: 6.5 inch 120V – 277V AC input voltage Photometric Patterns

TYPE V Medium TYPE III Medium Bare LED Kit

Color Temperatures: 4900K; 5700K Mounting flexibility: bottom, top, side UL recognized and FCC compliant Engineering Samples:

Aug 2009 (Type V Medium) Oct 2009 (Type III Medium)

Available: Oct 2009 (Type V Medium)

Dec 2009 (Type III Medium)

6” LED Retrofit Introduction

Top mounting bracket

LED light Module mounted on heat sink

Surge Protector

Power Supply

Cable

Mounting Height : 10’. Each box is one mounting height

6-inch LED Retrofit – Light Patterns (in foot-candle)

Type V Medium

Mounting Height : 10’. Each box is one mounting height

Type III Medium

* Above optical simulation Data does NOT include light loss from fixture cover.

Mounting 6” LED Retrofit from Bottom

Metal conduit

Base Disk

Mounting 6” LED Retrofit from Side

Side Brackets

Cable Conduit

Mounting 6” LED Retrofit from Top

Top Bracket

Metal Conduit

Thank you for your attention.

Jeff TeRoller, LED Applications [email protected](616) 717-1888

Ralph Mosher

Manager, Business Development - Innovation


SSL Street & Area Lighting OEM’s

Induction Cobra Head by 1st Source • Fixture is designed specifically for ICETRON

• 70, or 100 watt ICETRON lamps up to 11,000 lumens

• 1st Source specializes in replacing HID systems with induction

cobraLux by LED folio

• Low wattage Street Light utilizing 9 distinct LED modules

• Heat Sink is integrated into the fixture head

• Low Glare Optics

• 4 LED wattages available to replace up to 250 watt HID fixtures

Both of these products were featured in our booth at

Lightfair 2009

SSL Street & Area Lighting OEM’s

Polera LED/HID Hybrid by Visionaire • LED and HPS - LED and Induction - LED and LPS

• Light sources operate at different times of the night

» LED during first half (commercial hours) and second source for the remainder

» Longer life from fixture

• Dark Sky Compliant

• Endorsed by International Astronomer’s Association

Featured in our booth at Lightfair 2009

LED Street Lighting Projects

SSL Street & Area Lighting

Lamp Type – ICETRON®

Fixture Model – Municipality TCS Series

Ballast Type Lamp Type No. of Lamps

Initial Lumens

Mean Lumens

Input Wattage

LPW

QT 1x100 ICE ICE70 1 6500 4800 79 82

ICETRON® Lamps feature a 100,000 hr Life

Traffic Control Signage

A Chicago based OEM

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Michael Drew Regional Specification Engineer [email protected] (865) 548-6382.

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