Micro Concrete Tiles

Slide 1

Introduction

MCR Tile Calculator

Competitive Advantages

Applications How to make MCR Tiles

How to Build with MCR Tiles

TARATile Maker

MCR Test

Total Consulting GroupTotal Consulting Group

COMPUTER-BASED TRAINING PROGRAM

ON

TARA Tile Maker

Slide 2

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


Micro Concrete Tiles are made from cement mortar, which is vibrated on a table at a controlled frequency and set on a mould to shape.

The mortar used is a mix of Cement, fine sand,

coarse sand and fine aggregate

Introduction

The mix consists of:

•1 part cement

•2 parts of graded sand

•1 part of stone grit smaller than 6mm in size

Slide 3

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


MCR Tiles offer many advantages over other sloping roof materials, such as:

• G.I sheets

• Mangalore tiles

• Wooden shingles

• Slate

• Asbestos


• Highly cost effective

• Durable - they have the life of concrete

• Lighter than other roofing tiles; hence require less understructure

• Easily Installed

Additionally, MCR Tiles:

• Can be colored to specification

• reduce heat gain

• noiseless during rains

• free from asbestos

CLICKCLICK

Slide 4

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


Comparative Costs

Cladding Understructure Cost (Rs)Material

MCR Tiles Steel Hulas wire girder 260 - 320

Primary Wood 280 - 360

Secondary Wood 150 - 180

Mangalore Primary Wood 270 - 350

Local Clay Secondary Wood 165 - 220

ACC Steel 270 - 350

CGI Steel 320 - 400

Per sq. m.

Slide 5

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


Applications

A variety of roof designs for farm and country houses, bungalows, verandahs and pavilions are possible with MCR tiles.

MCR Tiles are also used for industrial sheds, workshops and restaurants.

MCR Tiles allow total creative freedom to designers, architects and engineers. Mouseover pictures for

details

Slide 6

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


How to Make MCR Tiles

Materials Quantity People

Cement 90kg. Mason

Fine Sand 0.028 B-Grade

cu. M. 1 person

Coarse 0.084 Unskilled

Sand cu. M. 2 persons

Fine 0.041

Aggregate cu. M.

To make 150 MCR Tiles, we will need the following:

Tools

TARA Vibrator & Accessories,including 150 moulds.

Please clickto review the steps to makeMCR Tiles.

Slide 7

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


STEP 1: STEP 2:

STEP 3: STEP 4:

Slide 8

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


STEP 5:

STEP 6:

Slide 9

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


STEP 7: STEP 8:

Slide 10

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


STEP 9: STEP 10:

Slide 11

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


STEP 11:

STEP 12:

Slide 12

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


THIS COMPLETES THE BASIC MANUFATURING

CYCLE OF THE MCR TILE

STEP 13:

NOTES:

1. Clean the plastic sheets and moulds with water and jute fiber after every manufacturing cycle.

2.

CLICKCLICK

Slide 13

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


Building with MCR Tiles

MCR roofs are constructed in a conventional manner using rafters and purlins made from wood or steel. Rafters are according to the shape and size of the roof. The purlins are welded at a distance of 40 cm from each other.

MCR tiles are secured by tying them to the purlins with G.I. wire. The angle of roof slope should be at least 22 degrees. Greater inclination of upto 30 degrees is preferred for more aesthetic appeal and in high rainfall areas.

Standard architectural details for gable and hipped roof ridges, eaves, side over-hang and valleys can be used for MCR roofs, as well.

Design Data for MCR Roofs

13 Tiles per sq.m. 32 kg. per sq.m.

Tiles needed for 10m of roof:

length 50 nos.;width 25 nos.

Slide 14

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


The TARA Tile Maker

The TARA Tile Maker is capable of making two distinct profiles:

• Roman Tile Vibrator to produce ‘Roman’ tiles (formed on injection moulded profiles)

• Pan Tile Vibrator for ‘Pan’ tiles (on vacuum formed profiles)

The accessories supplied include alignment tool, binding strength tool and variable ridge tile moulds

The TARA Tile Maker is supplied with a complete set of tools and devices for production & quality control systems.

Slide 15

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


The TARA Tile Maker

Weight of machine

Weight of moulds (without the frame)

Weight of packed machine

Size of machine (L X W X H)

Pan Tile Vibrator

60

550 .

450

115 x 54 x 50

Specifications:

Kg

gm .

Kg

cm

60

900 .

550

115 x 54 x 50

Roman Tile

VibratorUnits

Slide 16

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


The TARA Tile Maker

Clear length of tile

Length after overlap

Clear width of tile

Width after overlap

Thickness

Corrugated depth

Nominal weight

Load bearing capacity

PanTechnical Data:

mm

mm

mm

mm

mm

mm

kg

kg

Roman

500

400

250

200

8 & 10

50

2.25/2.8

60 & 80

488

400

240

200

8

50

2.25

80

Units

Slide 17

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


Slide 18

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


Detail of first application

Slide 19

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


Detail of second application

Slide 20

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


Detail of TARA Tile Maker

Slide 21

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


About Development Alternatives

Development Alternatives (DA) was set up in 1983. It is headquartered in New Delhi, and has built up a national network of activities aimed directly at solving the problems of poverty, environment and resource management, and to provide leadership in the design and implementation of strategies for sustainable development.

Over the past 20 years, DA and its marketing arm, Technology and Action for Rural Advancement (TARA) have successfully pioneered a range of development interventions that are commercially viable. Using these, DA & TARA have introduced diverse products and technologies to the rural markets of India, including cost-effective shelter products, livelihood enterprises, handmade paper, handloom textiles, energy systems, drinking water and sanitation facilities, land and water management systems, drinking water & sanitation facilities and other basic needs technologies. Their latest innovation is perhaps their most ambitious project: TARAhaat.com – the Internet-enabled rural marketplace, which will one day create the digital village!

Slide 22

Introduction

MCR Tile Calculator




TARATile Maker

MCR Test


About Sankalpa Trust

The Sankalpa Group comprises Sankalpa Trust (ST) its flagship – and its marketing arms, Q tronix Pvt. Ltd (QT) and Total Consulting Group (TCG). Together, they are responsible for commercializing the policies & objectives of Sankalpa Trust, which may be summarized as follows:

Promote the rediscovery of the rich heritage and potentials of India;

Uncover both: the factors that oppress as well as the solutions that emancipate the people;

Promote the principles of of sustainable development, which involve the process of integrating environmental criteria into economic practice to ensure that our strategic plans, while satisfying the need for continuing growth and evolution, conserve nature’s capital for the future;

Promote promaru education for the masses, including distance education for the rural masses;

Promote creativity and the pursuit of excellence.

Date post:	31-Dec-2015
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Micro Concrete Tiles

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