THE COMPANY • Micro supreme is a multi faceted organization
engaged in diversified industrial activities with following divisions:
• Automotive & precision Engineering division
• Testing systems division
• Measuring instruments division
We are regularly supplying our products to all Public & Private sectors.
Micro Vision
To be a global company trusted and
respected on international arena.
To achieve “Industrial Superpower”
status of our nation.
Micro Mission
High quality people, processes & products
to enhance customer delight
Constant innovation & rapid development
to achieve stable long term growth &
enhance prosperity of business as well as
community
To pursue excellence in everything we do as
an organization and as an individual.
Basic Values For Micro Supreme
Customer is supreme.
Maintain harmonious relationships with
people, Society, and commitment towards
social welfare as well as environmental
protection.
Constant strive for improvement.
We care for quality in everything we do.
We do what is right.
Quality Policy We shall thrive with uncompromising integrity to emerge on
international arena as the best organization to work with
and for, by adopting continual improvement in processes,
products, quality and the effectiveness of quality
management system.
We are committed to provide products and services which
consistently meet or exceed the standards set by our customer,
on time and at the reasonable cost, thus enhancing customer
satisfaction.
We shall pursue growth in harmony with the global
community by focusing on excellence on organizational and
individual level.
Environmental Policy Micro Supreme Auto Industries (I) Pvt.Ltd. is committed to continual
improvement of environmental performance, prevention of pollution,
and compliance with all applicable environmental regulations &
legislation.
We will promote environmental awareness amongst our employees,
suppliers and encourage them to fulfill and review environmental
objectives and targets. We shall strive to:
Create a proactive environment management system to address all
environmentally significant aspects related to our products, processes
and services.
Minimize waste generation and conserve natural resources through
better technology and practices.
The company will adopt practices that support conservation,
sustenance and rejuvenation of energy, environment and natural
resources. This policy has been communicated to all our employees,
stakeholders and will be made available to public on demand.
Something about us… “Micro Supreme”, an ambitious enterprise initiated in 1984 has
manifested a phenomenal rise since then.
Mainly engaged in design, development & production :
Automotive & precision Engineering division :
Precision mechanical components & assemblies being used in automotive engine, gear box, power steering systems as well as power generation, shipping & precision engineering industries.
Testing systems division :
Environmental testing systems, laboratory testing systems, customized testing systems being used in automotive, chemical, electrical &
electronics industry etc.
Measuring instruments division : Manufacture measuring instruments, relation gauges, jigs & fixtures.
Our main capabilities are engineering & instrumentation.
Salient features Of Micro
Supreme
Micro Supreme possess the ability to absorb the
technology at any level & produce a consistent output with
the level of technology absorption.
Mass-production at 0 ppm capabilities
Engineering Design & Development capabilities
Testing Systems Div.: In house manufacturing of state of
the Art Testing systems
Measuring Instruments Div.: In House manufacturing of
Gauges, Inspection Fixtures, Manufacturing Fixtures
Growing Capability of
Micro Supreme
Proficiency in Understanding Technical Drawings and well conversant in all Global Automotive Standards : American, Japanese, European etc.
Appropriate Automation leading to economic production costs
Flexibility in small-batch production.
Growing IT Capability for Design, Development & Simulation through extensive use of CAD systems like Pro-E, Solid Edge and Auto CAD.
Business Relations of
Micro Supreme with:
Customers : Cordial and well established
Suppliers : Cordial and well established
Employee : Cordial, affable. There is no
workers union due to friendly relations by
management.
Key Milestones 1984 : Organization started with precision centreless grinding facility
1989 : Development of Salt Spray Corrosion Testing System with international quality level. Unique in the country.
1991 : PCN assembly development.
Vendor ship of TATA Motors.
1995 : Development of automatic viscosity measuring system.
1996 : Power steering components development for ZF (I) & their vendor ship.
1997 : Shifted in own premises with modern amenities, at Kondhwa.
Vendor ship of TATA Motors passenger car unit
Key Milestones
2000 : Vendor ship for M & M (T) Div.
2001 : Vendor ship for M & M Automotive Div.
2003 : Water spray chamber development.
Development of export oriented products for ZF steering like Driver
& valve spool.
2004 : Vendor ship for Kirloskar Oil Engines
Vendor ship for TVS group.
ISO/TS 16949 Certification.
Key Milestones
2005 : Engineering Division
Development of Assly. Cam Chain Tensioner, Piston
Cooling Nozzle Assly. & Chain Cooling Nozzle Assly. for Euro IV
engines
Testing Systems Division
Water Splash Chamber meeting DIN, JIS, IS & customer
specific requirements
Gasket Thickness (In compressed condition) Measuring system
Corporate
5 acre land acquired for export oriented unit
Renovation of plant & office.
Implementation of UNIDO training program (30 months)
5S & Kaizen systems established
Key Milestones 2006 : Engineering Division
Export to Wartsila Finland started.
Export to Wartsila Italy in progress. Development of Wartsila components like compressing rings.
Assly. Cam Chain Tensioner successfully developed passing long duration engine test. And is now under production.
Various types of Piston Cooling Nozzles developed for latest engine models of customers .
Vertical Machining Center facility added
Testing Systems Division
New models 125LG and 200LSX of Salt Spray Corrosion Testing Systems launched.
Corporate
Renovation of plant & office completed.
Development of Pirangut plant project initiated.
Key Milestones
2007 : Engineering Division
Export to Wartsila Finland wel-established. Development of compressing rings done & production exported.
Export to Wartsila Italy started.
Various types of Piston Cooling Nozzles developed for latest engine models of customers .
Vertical Machining Center facility added
New customers added : Premier, Lombardini, Piaggio : Product Dev. In
progress
Gallery cooled Piston Cooling Nozzle technology developed for EURO-4 Engines.
Twins spindle drill head developed & established in production
Auto Multi spindle ( 4 Spindle ) drilling M/c developed & established in production
Measuring Instrument Division ( Tool Room)
Various Low cost Automation Projects implemented
Testing Systems Div.: 800series development of Salts Spray testing system 800LS LXS model & 125LGX
Corporate
UNIDO training program (30 months) completed successfully.
Key Milestones
2008 : Engineering Division
Export to Wartsila Finland is growing.
Export to Wartsila Italy started.
Assly. Cam Chain Tensioner production well-established.
PCV Valve production started.
Check valve samples Approval awaited
High RPM Twins Spindle Drilling System Developed &Productized
Corporate
Development of Pirangut plant project initiated & construction started.
SAP implemented from 1st August 08.
Key Milestones
2009 : Engineering Div.
1st samples for Aerospace Industry successfully
accepted by the customer- “Outlet machined” for
Pac Sci
Testing Systems Div.
Development of 200 LSXD & Humidity chamber
Corporate:
Environmental Policy formulated
2010: Measuring Instrument Division
Development & Regular production for Piaggio
components : PCN Assly for BTC & BNA engines.
Cam Shaft threading checking.
Development of reaction piston export substitute for ZF.
Testing Systems Div.
Development of Cyclic Corrosion Test Chamber.
Corporate:
Beginning of REEF project for energy conservation
Key Milestones
Key Milestones
2011 : Engineering Division
Development of Piaggio components:
Adjuster Nut, Injector Nut ,Threaded Bush with IP.
Piston Cooling Jet For Sonalika.
Development for Eicher products: Assly Piston Cooling
Jet , Rocker Pedestal, Clamp Injector ,Sleeve Injector .
Testing System Division
800 LSXD Salt Spray chamber with SCADA base.
Measuring Instrument Division
Multi Gauging fixture for Cam. shaft w. r. t.
KEYWAY
Membership in
associations/ organizations
Indo-German Chamber of Commerce (“IGCC”) ,
Mahratta Chamber of Commerce, Industries and Agriculture
("MCCIA"),
Federation Of Indian Export Organisations("FIEO")
Engineering Export Promotion Council ( EEPC )
Company position in supply
chain
Micro Supreme is basically a Tier one
Company supplying products to OEM Like
Tata motors , Mahindra & Mahindra etc.
It also caters to Tier 1 cos.
Export Destinations
Finland
Italy
Germany
China
Netherland
Australia
South Africa
USA (At initial
Stage)
PRODUCT RANGE Automotive & precision Engineering
Division Piston Cooling Nozzle
Assly.
Relief Valve Assly.
Valve Insert Assly.
Speedo Adaptor.
Breather Valve.
Driver.
Ball Pin.
Flow Limiting Piston.
Spring Capsule.
Bushes.
Check Valve Assly.
P.C. Valve Assly.
R.I.Shaft.
Spacer.
Plate.
Adjusting Shaft.
Pin on Crank Lever.
Assly. Cam Chain
Tensioner
PRODUCT RANGE Automotive & precision Engineering
Division
Benjo bolt
Selector spider control
rod
PCN Assy. for BTC &
BNA Engines
Rocker Shaft
Adjustor Nut
Injector Nut
Threaded Bush with
IP
Outlet Machined
Jet gear lubrication
Piston Cooling Jet
Assly Piston
Cooling Jet
Rocker Pedestal
Clamp Injector
Sleeve Injector
Automotive Components
ENGINE EURO II, III, IV. REDUCES ENGINE TEMPERATURE & EMMISION
USED IN :
PISTON & CHAIN COOLING
NOZZLE ASSEMBLIES
PERFORMANCE TESTING
PARAMETERS :-
1.OPNING PRESSURE 1.6+0.3 \ -0.2
2.STRIKING PRESSURE 2.1+0.3
3.FLOW AT3.5 BAR WITHIN 1.6+0.300 LPM
Automotive Components
TO MAINTAIN THE
TENSION OF THE TIMING
CHAIN &
LUBRICATING THE
CHAIN
USED IN :
ASSY CAM CHAIN
TENSIONER
FOR CRITICAL
CHARACTERISTICS SEE
NEXT SLIDE
Automotive Components
USED IN :
BREATHER
VALVE
PERFORMANCE TESTING
PARAMETERS :-
1.CLOSING PRESSURE 4 TO 10 BAR
2.MAXIMUM DISCHARGE 0.5 LPM AT 50 ° C
3.TESTIN OIL : ATF 8.8
10.2
0.04 A
Ø2.1
Ø5.1 +
0.1
+0.0
3
1.9+0.1
Ø5
Ø4
Ø3.1
2
+0.2
+0.0
5
120°
-0.1
±0.1 1.8-0.1
A
+0.1
-0.0
5
0.04 A
Automotive Components
RELIEF
VALVE
PERFORMANCE TESTING
PARAMETERS :-
1.FLOW RATE @ 4KG/CM2 : 0.22 TO 0.38 LPM
2.CHECKING PRESSURE : 2 TO 2.6 BAR
3.TESTING OIL : SAE 30 @ 30° ±2 ° C
Ø2.2±0.1
Ø4
+0.0
78
+0.0
30
15.0±0.1
28±0.1
33±0.2
Ø3.5
Automotive Components
POWER STEERING ASSY.TO CONTROL THE EXCESSIVE
OIL PRESSRE
USED IN :
PRESSURE
RELIEF
VALVE
PERFORMANCE TESTING
PARAMETERS :-
1.FLOW : 16 LPM MAX
2.CHECKINGPRESSURE : 80,100 &130 BAR
3.OPENING PRESSURE : 80~88 BAR
3.TESTIN OIL : ATF @ 50° ±2 ° C
±0.05Ø4.8
Ø1.1
Ø14
.4u7
Ø12
F11
Ø6-0
.1
Ø14.4+0.018
4.5±0.1
±0.1
0.02
27.4
30±0.2
-0.1+0.2
Ø3.75.5
±0.2
Ø12
F7
Automotive Components
POWER STEERINGSMOOTH MOVEMENT OF STEERING USED IN :
FLOW LIMITING
PISTON
PERFORMANCE TESTING
PARAMETERS :-
1.OPENING PRESSURE : 100+10 \ -5 BAR
3.TESTING OIL : ATF
Ø11.417.18 ±0.01
23-0.2
±0.111.5
TAPER & OVALITY WITHIN 0.005 MM
Automotive Components
POWER STEERING TO CONTROL DISPLACEMENT OF THE STEERING
USED IN :
DRIVER
FOR CRITICAL CHARACTERISTICS SEE NEXT SLIDE
+0.1
8
Ø4.3 3.5
0.08 B
20.0
27
-0.0
07
Ø6.3-0.05
±0.1
±0.2
7.7 A
13.5
7
Ø7H7
40°+0.1
53.5
Ø8
±0.1
Ø6.3-0.05
±0.1
0.1
A
±0.1
7+0.015
4+0.5
DRIVER
Automotive Components
SAFETY VALVE FOR CNG TANK
FITTED IN CNG VEHICLES
PRESSURE CONTROL VALVE
FOR AIR INTAKE IN PETROL
ENGINE
Automotive Components
IN ENGINE TO CONTROL THE MOVEMENT OF SPEEDO CABLE USED IN :
SPEEDO
ADAPTOR
34
56
17
12
Ø8
D 8
Ø12
.7
Ø19
.9
Ø24
f 8
M22X1.5
Ø15
Ø14
H 8
0.05 X0.05 A
A
X
0 -0.2
+0.
05 0
0-0.3
±0.1
±0.
1
Automotive Components
CLUTCH HOUSING
USED IN :
BALL PIN
56.6
49.4
12
1.2
Ø15 h10(sph)
R1.2
Ø15
Ø25
Ø10
M18 x
1.5
0.8
30
285
DEBURRED
N9
Automotive Components
GEAR BOX
USED IN :
REVERSE
IDLER
SHAFT
105.0-0.2
7.0-0.2
1.0
2.07.5
2.070°
75°
Automotive Components
GEAR BOX FOR GEAR SHIFTING USED IN :
SELECTOR
SHAFT
FOR CRITICAL CHARACTERISTICS SEE NEXT SLIDE
Salt Spray Corrosion Test Chamber.
Rain Chamber.
Dust Chamber.
Coil Spring Fatigue Testing Machine.
Flammability Tester.
Water Spray Chamber.
Gasket Thickness Testing Equipment.
Water Splash Testing System.
PRODUCT RANGE Testing systems division:
PRODUCT RANGE
Plain Snap Gauges.
Plain Ring Gauges.
Special Gauges.
Relation Gauges.
Morse Taper Plug Gauges.
Jigs & Fixtures.
Versa Dial.
Precision Vice.
Slot Master.
Piston Checking Instrument.
Plain Plug Gauges.
Universal Measuring Block
Sine Bar.
Sine Center with Casting Base.
Dial Gauge Stand.
Compound Angel Sine Vice.
Big Base Dial Stand.
Universal Measuring
Instrument.
Special Purpose Machine.
Receiver Gauges.
Floating Carriage Diameter.
Measuring instruments division:
PRODUCT RANGE
Measuring instruments division:
Cam Shaft Threads Checking
Automation system
Multi Gauging fixture for cam.
Shaft.
MACHINING
FACILITIES & EQUIPMENTS Cylindrical Grinder
Centreless Grinder
Surface Grinder.
Tool & Cutter, Grinder.
Center Lathe
Capston Lathe RDU.
MLZ 250 Lathe.
CNC Lathes.
Facing Machine.
Sandering Machine.
Drilling Machines
Traubs (Automats)
Honing Machine
Vertical Machining Center
PCN Press.
PCN Test Rig.
Guide Pin pass Press.
Relief Valve Test Rig.
Relief Valve Press.
High rpm Precision Drilling Machines.
Universal Milling Machines.
Centreless Lapping Machine.
KING RICH Milling cum Boring Machine.
2- Dimension Engraving Machine.
Welding Machine.
SR.N MACHINE NAME MAKE CAPACITY
A CNC TURNING CENTER
1 CNC M/C NO 1 (RETROFEED) G.D. WEILER Ø100×150 POSITIONAL ACCURACY 0.010 MM TAPER & OVALITY 0.004 OVER
2 CNC M/C NO 2 A.C.E. Ø140×240 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER
3 CNC M/C NO 3 G.D. WEILER Ø140×150 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER
4 C.N.C. M/C -04 G.D. WEILER Ø140×150 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER
5 CNC M/C NO -05 A.C.E Ø140×240 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER
6 CNC M/C NO -06 ACE Ø140×240 POSITIONAL ACCURACY 0.005 MM TAPER & OVALITY 0.002 OVER
B VERTICAL MACHING CENTER HART FORD800 X 510 X 630 ATC 24
STATION POSITIONAL ACCURACY 0.005 MM Center Distance Accuracy 0.01mm
C GRINDING SECTION
1 SURFACE GRINDING M/C EQUIPTOP 500 X 200 FLATNESS 0.005 OVER 400X160 M.M. FLATNESS 0.003 OVER
2 SURFACE GRINDING M/C AVRO 600 X 200 FLATNESS 0.005 OVER 480X160 M.M. FLATNESS 0.005 OVER 480X160
3 SURFACE GRINDING M/C PRAGA 450 X 150 FLATNESS 0.005 OVER 360X120 M.M. FLATNESS 0.005 OVER 360X120
4
CYDRICAL GRINDING M/C(EXT.
ONLY) MICROMATIC Ø260×500 TAPER & OVALITY 0.002 OVER 400 MM
TAPER & OVALITY 0.002 OVER
400 MM
5
CYDRICAL GRINDING M/C (
UNIVERSAL. ) HIGH-LIFE Ø250×500
TAPER & OVALITY 0.002 OVER 400
MM
TAPER & OVALITY 0.002 OVER
400 MM
6
CENTERLESS GRINDING M/C NO-
01 BHAGWN SONS.Ø1.5 TO 80 MM
TAPER & OVALITY WITHIN 0.002/100
MM
TAPER & OVALITY WITHIN
0.002/100 MM
7
CENTERLESS GRINDING M/C NO-
02 PALMARY Ø1 TO 50 MM
TAPER & OVALITY WITHIN 0.001 /100
MM
TAPER & OVALITY WITHIN
0.001 /100 MM
8 TOOL & CUTTER PRAGA 1000 X 150
TAPER & OVALITY WITHIN 0.002 /100
MM
TAPER & OVALITY WITHIN
0.002 /100 MM
D MILLING SECTION
1 M1TR WITH DRO L.C.0.005MM KING RICH 250 X 850 POSITIONAL ACCURACY 0.01MM
CENTRE DISTANCE OF2 HOLES
WITHIN 0.010 M M
2 MILLING M\C (UNIVERSAL) BFW 250 X 650 PARALLELITY WITHIN 0.020 MM PARALLELITY WITHIN 0.020 MM
3 MILLING M\C (UNIVERSAL) BFW 250 X 650 PARALLELITY WITHIN 0.020 MM PARALLELITY WITHIN 0.020 MM
4 MILLING M\C (UNIVERSAL) GDFOUR 200 X 550 PARALLELITY WITHIN 0.020 MM PARALLELITY WITHIN 0.020 MM
5 MILLING M\C (UNIVERSAL) AMAN 200 X 500 PARALLELITY WITHIN 0.030 MM PARALLELITY WITHIN 0.030 MM
6
MILLING M\C (UNIVERSAL)WITH
3 AXIS DRO L.C.0.001MM
H.ERNAULT-
SOMUA 1200 X 300 PARALLELITY WITHIN 0.010 MM PARALLELITY WITHIN 0.010 MM
E TURNING SECTION
1MLZ-250 LATHE MACHINE WITH TURRETG.D. WEILER
Ø260 ×500 mm
WITHOUT TURRETTAPER & OVALITY WITHIN 0.010 MM
TAPER & OVALITY WITHIN
0.010 MM
2MLZ-250 LATHE MACHINE WITH TURRETG.D. WEILER
Ø260 ×500 mm
WITHOUT TURRETTAPER & OVALITY WITHIN 0.010 MM
TAPER & OVALITY WITHIN
0.010 MM
3LATHE MACHINE H.M.T. Ø300 × 900 mm TAPER & OVALITY WITHIN 0.050 MM
TAPER & OVALITY WITHIN
0.050 MM
4LATHE MACHINE WITH TURRET KIRAN Ø250 × 500 mm WITHOUT TURRETTAPER & OVALITY WITHIN 0.050 MM
TAPER & OVALITY WITHIN
0.050 MM
5LATHE MACHINE PSG Ø300 × 900 mm TAPER & OVALITY WITHIN 0.050 MM
TAPER & OVALITY WITHIN
0.050 MM
6R.D.U. LATHE MACHINE WITH TURRETG.D. WEILER Ø250 ×100 mm TAPER & OVALITY WITHIN 0.010 MM
TAPER & OVALITY WITHIN
0.010 MM
F AUTOMAT SECTION
1TRAUB M/C NO-01 TBT-60 TURRET
P.M.T. MAX dia 60 mm ACCURACY 0.05 MM ACCURACY 0.05 MM
2 TRAUB M/C NO-02 A-25 P.M.T. MAX dia 25 mm ACCURACY 0.05 MM ACCURACY 0.05 MM
3 TRAUB M/C NO-03 A-25 TURRET P.M.T. MAX dia 25 mm ACCURACY 0.05 MM ACCURACY 0.05 MM
POSSIBLE ACCURACY OF
MACHINING
SPECIFIED ACCURACY BY
MANUFACTURER
MACHINE LIST WITH CAPACITY
SR.N MACHINE NAME MAKE CAPACITY
G DRILLING SECTION
1
THAKUR DRILL M/C NO -01 (
RPM --16000 ) THAKUR
Ø0.3 TOØ 6.0 mm
DRILL HOLD capacity
2
THAKUR DRILL M/C NO -02 (
RPM --16000 ) THAKUR
Ø0.3 TOØ 6.0 mm
DRILL HOLD capacity
3
THAKUR DRILL M/C NO -01 (
RPM --16000 ) THAKUR
Ø0.3 TOØ 6.0 mm
DRILL HOLD capacity
4
THAKUR DRILL M/C NO -01 (
RPM --16000 ) THAKUR
Ø0.3 TOØ 6.0 mm
DRILL HOLD capacity
5
DRILL M/C (ITC.) (
RPM --3000 ) ITC
Ø0.5 TOØ 6.0 mm
DRILL HOLD capacity
6
DRILL M/C NO-01 (
RPM --2200 ) ITCO
max Ø17mm drill
holding capacity
7
DRILL M/C NO-02 (
RPM --2260 ) ITCO
max Ø17mm drill
holding capacity
8
DRILL M/C NO-03 (
RPM --2260 ) ITCO
max Ø17mm drill
holding capacity
9
DRILL M/C NO-04 (
RPM --2260 ) ITCO
max Ø17mm drill
holding capacity
10
DRILL M/C NO-05 (
RPM --2260 ) ITCO
max Ø17mm drill
holding capacity
11
DRILL M/C NO-06 (
RPM --2260 ) ITCO
max Ø17mm drill
holding capacity
12
DRILL M/C (
RPM --2260 ) KMP
max Ø17mm drill
holding capacity
13
REDIAL DRILL M/C (
RPM --2260 ) PRD
max Ø25mm drill
holding capacity
H HONING M\CMANISHA
Ø4 TO 80mm X 200 MM
LONG
TAPER & OVALITY 0.002&0.001
respectively over 100mm long
TAPER & OVALITY 0.002&0.001
respectively over 100mm long
I LAPPING M\C KARSONS Ø 0.17 TO Ø 150 MM TAPER 0.002 / 100mm TAPER 0.001 / 100mm
J POWER HECK-SAW M\C JASWANT 200 M M CAPACITY
K BENCH GRINDER INDIAN 200 M M
L AIR COMPRESSOR ATLAS COPCO 5 HP
1 AIR COMPRESSOR KND 5 HP
M GENERATOR SET CUMMINS 62.5 KVA
N GENERATOR SET KALA 82.5 KVA
O ROTRY SURFACE GRINDING M/C 300 M M
P SANDRING M/C 915 M M X 100 M M BELT SIZE
SPECIFIED ACCURACY BY
MANUFACTURER
POSSIBLE ACCURACY OF
MACHINING
MACHINE LIST WITH CAPACITY
QUALITY CONTROL
FACILITIES Vertical Trimos.
Profile Projector.
Surface Tester.
Slip Gauge Box.
Dial Comparator Stand
Plunger Type Gauge 0.001 LC
Magnetic Dial Stand
Lever Type Dial Gauge 0.002 LC
Surface Plate.
Snap Gauge.
Plug Gauge.
Thread Gauge.
Vernier.
Micrometer.
Spring Load Checking
Machine.
Height Vernier – 300 mm
Measuring Pin Set.
Bevel Protractor.
Depth Vernier.
V. Block.
Special Gauges.
Thread Ring Gauge.
Radius Gauge.
QUALITY CONTROL
FACILITIES Dial Gauges.
Squarness Checking
Fixture.
Steel Slip gauge Box.
Sine Bar.
Sine Center.
Universal Measuring
Block.
Precision Vice.
Compound Angle Sine
Vice.
Granite Surface Plate.
Bore Gauge.
Slip Gauge.
Electronic Comparator with
Probe.
Microkator(L.C. 0.005)
Carbide Slip Gauge Box.
Digital Vernier.
Micrometer (0 – 150 mm
Range)
Height Gauge.
Versa Dial Eqpt.
Digital Spring Load Testing
System
GRADES OF ALLOYS
Mild and Free Cutting Steels like Fe 410 – WA, 15 C 8, En – 1 B, 11 C 10 S 25, 9 S Mn Pb 28 K
Medium Carbon Steels like EN 8 DM, 35 C 8, 45 C 8, EN – 9, C – 55, AISI1146
Steel Alloys like En 19, 41 Cr4, 16 Mn Cr 5, 20 Mn Cr 5, En – 31, 39NiCrMo3, 25CrMo4, X10CrSi13
Other Steel Alloys like INCONEL, HSS, OHNS
Stainless Steel Alloys like 304, 316, 410
Free Cutting Brass, other
Brass & Bronze alloys
Wrought/Forge/Investment
Cast Steel Alloys : Copper Base Alloys :
Aluminum & Al Base
Alloys :
Cast Al – Alloy : like LM6,
LM24 etc.
Wrought Al – Alloy :
7075, 6061 etc.
Carbide Material
Salt Spray Corrosion Testing Systems
Proven System to make comparative or absolute study of
corrosion resistance for different materials, Surface
Coatings viz. Plating , Painting etc.
Various components & assemblies of automotive
electrical, electronic, engineering & durable consumable
products (like TV, Freeze, Washing machines, computers
etc) are subjected to salt spray corrosive atmosphere on
their aesthetics & performance parameter.
Based on these corrosion effects one can take corrosion
inhibiting measures
Various corrosion tests mentioned in National &
International Standards. Viz.
IS : 9000 pt XI ASTM B 117 ,JIS Z 2371,DIN 500 21
etc. can be carried out in this system.
Salt Spray Corrosion Testing Systems
Salient features of Salt Spray :
Robust, double Walled test chamber made in corrosion
resistant special FRP.
Superb aesthetics with customized dual color system.
Double walled chamber for better thermal insulation.
Main Salt solution tank , integral part of the systems. Its
high storage capacity supports long duration testing
without refill.
Automatic water level system for humidifier.
Special Angular Stand for test panels.
Special Demist System to avoid ambiance pollution.
Hydrostatic Sealing between Dome/ Hood & fog chamber.
LSXD Series offers
PLC based data acquisition system.
Unique user –friendly software for data storage &
sorting along with various reports generation &
sorting facilities.
Password protection
Salient features of Salt Spray :
Salient Features of Rain & Water Spray
Test Chamber
Performance of various automotive, electrical & electronic
items has to be evaluated under rainy, water spray &
shower conditions.
Different National & International standards as well
companies have formulated tests for this purpose which
can be carried out in these test chambers
Rain test are to investigate the performance of the parts
subjected to droplets; indirect wind & rain or spray
Shower tests are to investigate the performance of the parts
subjected to direct wind & rain or spray ; heavy water
shower
Salient Features of Salient features of
Environmental Testing:
IS/ JIS/ User defined test programs can be carried out
easily. IS / JIS test programs are permanently stored. User
has facility to write his own test program which can be
stored by default separately.
Robust FRP construction for better corrosion resistance.
Height adjustable specimen mounting rotating table.
Rotation in both directions with settable RPM value
facility.
Full double wall glass door for better view . It exhibits
superb aesthetics.
Salient Features of Salient features of
Environmental Testing :
Illumination lamp for better view of working area.
Port holes for connectivity to test items in the chamber.
Electrical & pneumatic supply points in test chamber.
Water filtration system to avoid clogging of nozzles
Castor wheels for better mobility.
Adjustable Nozzles.
Water level controller.
On line water flow & Pressure measurement with digital
display.
Cooling provision in control unit through exhaust fans.
Salient Features of Salient features of
Environmental Testing :
Auto stop facility after completion of test duration time.
Various safety features like door lock safety switch ,
emergency switch , separate MCBs.
Dust Spray Chamber
This dust chamber provides test facility for carrying
out dust test for assessment of the dust preventive
property or dust resistant property of the parts. This
chamber is designed for the simulation of Dust
environment in a controlled atmosphere in
accordance to various standards.
Test Chamber Inner Size : 1000 (W) x 1000 (D) x
1000 (H) mm.
Double Wall Glass Door for leak-proof of dust.
For easy movement, castor wheels are provided.
Coil Spring Fatigue Test System
Micro Supreme make this system is PC based for
testing performance & Endurance life of
compression type of helical coil springs.
This machine is designed with precision & utmost
care to render long , user-friendly .
Adequate safety measures are provided to avoid
accident.
Specifications :
Pre-loading : 0 to 250 mm.
Stroke Length : 80 to 300 mm with ±1 mm
Stroking Frequency : 25 to 200 cycles / min.
Coil Spring Fatigue Test System
Specifications : cont…
Load : 3000 Kg with ± 1 Kg
Stroke Driver : 20 HP / 1440 rpm
Panel : Digital Display Readout –
Nos. of cycles covered (Preset Type)
RPM Counter.
Displacement Indicator.
Load Indicator.
Gasket Thickness Tester
This equipment is useful for measurement of
compressed gasket thickness under specific load
along with the additional facility for measuring initial
and recovery thickness.
The main elements of this system :
Initial thickness measuring stand
Linear Probe.
Hydraulic Power Pack.
Hydraulic Cylinder.
Control Unit by PLC System.
Gasket Compression system.
Technical Details : GTS - 15
Load range : 1000 to 15000 Kgs. ( 15 tonne )
Least count : 10 Kg ( 0.01 tonne)
Accuracy : 1 % of FSD.
Thickness range : 0.005 to 1 mm.
Least count : 0.001 mm
Flammability Tester
This Instrument is useful for testing the resistance
to burning , of materials’ used in the occupant
compartments of motor vehicles, Viz :
Seat Backs , Seat Belts , Arm Rests, Floor
Covering , Sun visors etc.
Different types of materials used are foams,
fabrics, composite materials etc.
The Instrument meets:
FMVSS : 302 / SAE : 369 a / SASO No.: 449
DIN : 75200 / Gulf Std. No. : 98/1988
Rain Test System
This system is designed on the method of conducting
waterproofing test on Automotive Vehicles, refer
IS:11865 – 1986.
System is designed is for creating monsoon
conditions only.
Overall Size of System : 4500 (W) x 3500 (D) x
4000 (H) mm , Approximately.
Water Splash Test System
The test rig design is similar for carryout testing as
per the following test standards:
JED 285:Test for Protection against splashing water .
IP degree of protection 6K according to DIN 40050
part 9: Test for Protection against power water jets at
high pressure.
IS:9000 Part XVI : Basic environmental testing
procedures for electronic and electrical items-
Driving rain test.
JIS D – 203: Method of moisture, rain and spray
water test for automobile parts-Shower test.
Water Splash Test System
Overall Size of System : 5500 (W) x 1500 (D) x
2200 (H) mm , Approximately.
Double wall construction : Inner Chamber SS 304 &
Outer Covers CRCA powder coated.
PLC Based System.
Digital Flow meter for flow measurement.
High pressure of water i.e.10 bar is measurement by
Pressure Transmitters.
Two Big Rollers size : Dia.1000 x 500 mm
continuous rotating up to 600 Hrs. by 125 kmph
speed with splashing of muddy water.
THANK YOU !
[email protected], www.microsupreme.co.in