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by Sissel EngDNV Technology Services
Dynamic depressurisation calculations LNG regasification unit
Agenda
Project background Presentation of results HYSYS dynamic depressuring unit Service provided by DNV TS
Standards and Codes evaluated for LNG regasifications systems
NFPA 59A: Standard for the Production, Storage and Handling of Liquefied Natural Gas
EN 1473: Installation and equipment for liquefied natural gas design of onshore installations
IGC: International Code for the Construction and Equipment for Ships Carrying Liquefied Gases in bulk Code (Gas Code)
API RP 520/521/14C NORSOK Relevant ISO standards DNV rules and offshore standards Other class societies: ABS, Lloyds SIGGTO LNG Operation in Port Areas IP Guideline/Scandpower guideline
Background
Compare API methodology with Scandpower Guideline in general
Investigate thermal effects during depressuring of LNG processes
Investigate dynamic depressuring utility available in HYSYS version 3.4
Establish a procedure for performing depressuringcalculations in accordance with NORSOK, ISO 13702, API RP 520, PED
Typical regasification unit
Two stage heating system Capacity of one skid: 50-210 tons LNG per hour Length, width, height: 11 x 4 x 8 meters Operating pressure: 40 to 130 bara Locked-in volume approximately 1 ton Initial liquid inventory, varied from 0 to 100% No insulation
Comparison heat absorption models
API heat absorption equation per area (API fire mode)
Heat transfer per area, taken into account radiation, convection (Stephan-Boltzman fire mode)
4,,
4 )())(( tTtTThTq OSSOSfrfS +=
82,0000,34 AFq =
Agenda
Project background Presentation of results HYSYS dynamic depressuring unit Service provided by DNV TS
Comparison API and Stephan-Boltzman
Pressure profile
0
2000
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6000
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10000
12000
14000
16000
0 200 400 600 800Time [s]
P
r
e
s
s
u
r
e
[
k
P
a
]
APIStephan-Boltzman
Pressure profile versus time plotted
Initial pressure 60 bara, and 60 0C
Initially 50% liquid filled Depressuring orifice
constant throughout simulations
Graph shows larger evaporation rate with Stephan-Boltzman fire mode
Comparison API and Stephan-Boltzman
Vapor temperature versus time plotted
S-B fire mode shows higher temperatures
Which model is correct?
Bulk vapour temperature
-1000
100200300400500600700
0 200 400 600 800
Time [s]T
e
m
p
e
r
a
t
u
r
e
[
d
e
g
C
]
APIStephan-Boltzman
S-B compared with experimental values: vapour wall temperature
0
200
400
600
800
1000
1200
0 200 400 600 800 1000Time (sec)
W
a
l
l
t
e
m
p
e
r
a
t
u
r
e
(
d
e
g
C
)
CalculatedExperimental
Experimental values presented by NH/Sintef at FABIG 2003
Results: Thermal effects
Fire mode selected: Stephan Boltzman
Heat input according to NORSOK fire
Orifice sized for cold depressuring. Down to 6.9 barg in 15 minutes. Orifice size kept constant through simulations
Initial pressure 60 bara, initial temperature -60 0C
Liquid level varied from 0, 25, 50, 75 and to 100% initially liquid filled
0
5000
10000
15000
20000
0 200 400 600 800Time [s]
P
r
e
s
s
u
r
e
[
k
P
a
]
@ 0% init liq vol@ 50% init liq vol@ 100% init liq vol
0
100
200
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400
500
600
0 200 400 600 800Time [s]
W
a
l
l
T
e
m
p
e
r
a
t
u
r
e
[
d
e
g
C
]
Vap Wall T @ 0% init liq volVap Wall T @ 50% init liq volVap Wall T @ 100% init liq vol
Results: other parameters reported by Hysys
Remaining mass in vessel
0100200300400500600700800900
0 200 400 600 800Time [s]
R
e
m
a
i
n
i
n
g
m
a
s
s
[
k
g
]
Vapour mass Liquid mass
Mass flow out of valveSB Fire Mode
0
500
1000
1500
2000
2500
3000
3500
0 200 400 600 800Time [s]
M
a
s
s
F
l
o
w
r
a
t
e
[
k
g
/
h
]
@ 0% init liq vol@ 50% init liq vol@ 100% init liq vol
Agenda
Project background Presentation of results HYSYS dynamic depressuring unit Service provided by DNV TS
HYSYS dynamic depressuring utility
Commercially available Rigorous thermodynamic Dynamic depressuring
simulation Often used for steady
state process simulations
Services provided by DNV TS
Procedure developed for detailed depressuringcalculations Utilizing a well established simulation tool Competence within material data (UTS) Competence within piping stress
Evaluation of results: risk analysis and consequences of possible rupture
Evaluation of results: ESD S/D logic and sectioning philosophy