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Treating Wet Weather Flows in aTreating Wet Weather Flows in a
Membrane BioreactorMembrane Bioreactor
Shane Trussell, Ph.D., P.E.Shane Trussell, Ph.D., P.E.
WEF Membrane Technology 2008
Atlanta, Georgia
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OutlineOutline
IntroductionIntroduction
Review of Important WetReview of Important Wet
Weather MBR DataWeather MBR Data Possible ExplanationsPossible Explanations
What Do We Know TodayWhat Do We Know Today ConclusionsConclusions
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OutlineOutline
IntroductionIntroduction
Review of Important WetReview of Important Wet
Weather MBR DataWeather MBR Data Possible ExplanationsPossible Explanations
What Do We Know TodayWhat Do We Know Today ConclusionsConclusions
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IntroductionIntroduction An MBR is not aAn MBR is not a
membrane processmembrane process
An MBR is aAn MBR is a
biological processbiological processthat uses membranesthat uses membranes
for solidsfor solids--liquidliquid
separationseparation
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Principle Advantages ofPrinciple Advantages ofMBR ProcessMBR Process
High qualityHigh qualityeffluenteffluent
CompactCompactFootprintFootprint
High MLSSHigh MLSSconcentrationsconcentrations
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Principle Disadvantage ofPrinciple Disadvantage of
MBR ProcessMBR Process Ability to maintain hydraulic capacityAbility to maintain hydraulic capacity
All treated wastewater exiting an MBRAll treated wastewater exiting an MBR
process must pass through the membraneprocess must pass through the membrane
Peak flows are aPeak flows are aparticularlyparticularlysignificant issuesignificant issue
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OutlineOutline IntroductionIntroduction
Review of Important WetReview of Important Wet
Weather MBR DataWeather MBR Data Possible ExplanationsPossible Explanations
What Do We Know TodayWhat Do We Know Today ConclusionsConclusions
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1)1) Data presented atData presented at
WEFTEC in 2006WEFTEC in 20062)2) Data from 2007Data from 2007
STOWA reportSTOWA reportentitled,entitled, OperationOperation
and results of anand results of anMBR WWTPMBR WWTP by vanby vanBentemBentem et al.et al.
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Two Pilot Studies on LargeTwo Pilot Studies on LargeCombined Sewer SystemsCombined Sewer Systems
SEATTLE WPTP Kubota ESKubota ES--75s75s -- 1 deck1 deck
Flat plateFlat plate
MFMF -- 0.40.4 mm
9 min cycle9 min cycle -- 1 min relax1 min relax
Flux rate = 32 gfdFlux rate = 32 gfd
Aeration = 28 to 36 scfmAeration = 28 to 36 scfm
June 2002 to June 2003June 2002 to June 2003
Capacity ~ 10,000Capacity ~ 10,000 gpdgpd
Treating primary effluentTreating primary effluent
SAN FRANCISCO SEP ZenonZenon ZW500cZW500c
Vertical hollow fiberVertical hollow fiber
UFUF -- 0.0350.035 mm
9 min cycle9 min cycle -- 30 sec relax30 sec relax
Flux rate = 18 gfdFlux rate = 18 gfd
Aeration = 30 scfmAeration = 30 scfm
Oct 2002 to Feb 2005Oct 2002 to Feb 2005
Capacity ~ 10,000Capacity ~ 10,000 gpdgpd
Treating primary effluentTreating primary effluent
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San FranciscoSan Francisco -- 2003 to 20052003 to 2005
0.00
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
1/1/03
2/1/03
3/1/03
4/1/03
5/1/03
6/1/03
7/1/03
8/1/03
9/1/03
10/1/03
11/
1/03
12/1/03
1/1/04
2/1/04
3/1/04
4/1/04
5/1/04
6/1/04
7/1/04
8/1/04
9/1/04
10/1/04
11/
1/04
12/1/04
1/1/05
2/1/05
3/1/05
Rain,
in Year 1 Year 1 Year 2 Year 3
SRT = 10 d SRT = 5 dSRT = 10 d SRT = 5 d
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SF Year 1SF Year 1 -- 5 d SRT5 d SRT
0
5
10
15
20
25
30
35
40
180 190 200 210 220 230 240 250 260 270 280
Days of Operation
0
50
100
150
200
250
300
S
pecificFlux@2
0oC,
LMH/bar
Flux Specific Flux
Foam EventDay 185
89 Days at 5-d MCRT
(F/M = 0.53 gCOD/gVSS.d)
Steady-state fouling rate
Fouling Rate = 0.017 LMH/bar
.
h
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SF Year 3SF Year 3 -- 5 d SRT5 d SRT
y = -3.1569x +
69.524
R2 = 0.991
0
5
10
15
20
25
30
35
40
0 1 2 3 4 5 6 7 8 9 10
Minutes of Operation
0
50
100
150
200
250
300
SpecificFlux@2
0oC,
Flux S ecific Flux
Fouling Rate = 188 LMH/bar.h
> 10,000 x faster
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Summary of Membrane FoulingSummary of Membrane FoulingRates and Exp. ConditionsRates and Exp. Conditions
Location Experiment SRT, dFouling Rate@20oC,
LMH/bar.h
Flux,
LMH
Aeration
Intensity, m/sMLSS, g/L
10 0.016 7.8
5 0.017 8.6
Year 2 10 0.090 14
Year 3 5 188 6.5
Exp 1 54 1.3 8.4
Exp 2 54 23 7.7
Exp 3 15 0.53 2.87x10-4
10.3
2.28x10-430
2.23x10-4
Year 1
San Francisco
Seattle 54
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Varsseveldarsseveld MBR 2005MBR 2005
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0 5 10 15 20 25
Production, L/m2
van Bentem, et al. (2007)
Observed significant decreases
in membrane permeabilityduring wet weather events
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Varsseveldarsseveld MBR 2005MBR 2005
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0 5 10 15 20 25
Production, L/m2
January
to April
Wet Weather
Season
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Varsseveldarsseveld MBR 2005MBR 2005
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0 5 10 15 20 25
Production, L/m2
June toOctober
Dry Weather
Season
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WhatWhats happening?s happening?
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Sludge DeflocculationSludge Deflocculation
SF Year 3 - 1000x
Diffuse Floc StructureSF Year 3 - 1000x
Supernatant from the
Colloidal Material Method
Single Cells and Nocardioforms
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Summary of Mixed LiquorSummary of Mixed Liquor
Properties for San FranciscoProperties for San Francisco
Year 1 Year 2 Year 1 Year
Colloidal MaterialNTU - 72 53 104
SMPc mg/L 10 26 23 90SMPp mg/L 25 19 20 60
Total SMP mg/L 35 45 42 150
EPSc mg/g VSS18 24 16 17EPSp mg/g VSS102 62 70 87
Total EPS mg/g VSS120 86 86 104
10 d MCR 5 d MCRTMixed LiPropert Units
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Summary of FindingsSummary of Findings Sludge filterability decreased after significant
storm events
A significant decrease in membrane permeability
occurred
Potentially serious issue - when the peak flux isrequired - cannot perform due to low permeability
Poor sludge filterability resulted from diffuse flocs
with an abundance of single cells and dispersefilaments
Same phenomenon occurred in two independent
studies on combined sewers and at one full-scale
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OutlineOutline IntroductionIntroduction
Review of Important WetReview of Important Wet
Weather MBR DataWeather MBR Data
Possible ExplanationsPossible Explanations
What Do We Know TodayWhat Do We Know Today ConclusionsConclusions
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Possible Causes for Observed SludgePossible Causes for Observed SludgeDeflocculation Due to Wet WeatherDeflocculation Due to Wet Weather
Increase in influent colloidal materialIncrease in influent colloidal material Increase in influent toxicantsIncrease in influent toxicants
Decrease in influent CODDecrease in influent COD Decrease in divalent cation conc.Decrease in divalent cation conc.
Issues with pilot reactor design (CSTR)Issues with pilot reactor design (CSTR)
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Possible Causes for Observed SludgePossible Causes for Observed SludgeDeflocculation Due to Wet WeatherDeflocculation Due to Wet Weather
Increase in influent colloidal materialIncrease in influent colloidal material Increase in influent toxicantsIncrease in influent toxicants
Decrease in influent CODDecrease in influent COD Decrease in divalent cation conc.Decrease in divalent cation conc.
Issues with pilot reactor design (CSTR)Issues with pilot reactor design (CSTR)
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OutlineOutline IntroductionIntroduction
Review of Important WetReview of Important Wet
Weather MBR DataWeather MBR Data
Possible ExplanationsPossible Explanations
What Do We Know TodayWhat Do We Know Today ConclusionsConclusions
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Possible Causes for Observed SludgePossible Causes for Observed SludgeDeflocculation Due to Wet WeatherDeflocculation Due to Wet Weather
Increase in influent colloidal materialIncrease in influent colloidal material Increase in influent toxicantsIncrease in influent toxicants
Decrease in influent CODDecrease in influent COD Decrease in divalent cation conc.Decrease in divalent cation conc.
Issues with pilot reactor design (CSTR)Issues with pilot reactor design (CSTR)
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Influent Colloidal MaterialInfluent Colloidal Material
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Possible Causes for Observed SludgePossible Causes for Observed SludgeDeflocculation Due to Wet WeatherDeflocculation Due to Wet Weather
Increase in influent colloidal materialIncrease in influent colloidal material Increase in influent toxicantsIncrease in influent toxicants
Decrease in influent CODDecrease in influent COD Decrease in divalent cation conc.Decrease in divalent cation conc.
Issues with pilot reactor design (CSTR)Issues with pilot reactor design (CSTR)
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TriTri--City Service DistrictCity Service District
MBR Pilot StudiesMBR Pilot Studies Designed Experiments to Test Wet Weather FlowDesigned Experiments to Test Wet Weather Flow
ConditionsConditions ZW500D UFZW500D UF -- 0.0350.035 m/ Area: 680 ftm/ Area: 680 ft22
Treating primary effluentTreating primary effluent
44--month operationmonth operation
As membrane flux is increased to simulate peakAs membrane flux is increased to simulate peak
flows, secondary effluent is fed to the reactor asflows, secondary effluent is fed to the reactor as
make up water (dilution of influent COD)make up water (dilution of influent COD)
Same divalent cation concentrations and ratiosSame divalent cation concentrations and ratios
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Decrease in Influent CODDecrease in Influent COD
9 gfd
24 gfd
11 gfd 15 gfd 19 gfd 15 gfd 9 gfd
>50%
Dilution
18%
Dilution
40%
Dilution
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Possible Causes for Observed SludgePossible Causes for Observed SludgeDeflocculation Due to Wet WeatherDeflocculation Due to Wet Weather
Increase in influent colloidal materialIncrease in influent colloidal material Increase in influent toxicantsIncrease in influent toxicants
Decrease in influent CODDecrease in influent COD
Decrease in divalent cation conc.Decrease in divalent cation conc.
Issues with pilot reactor design (CSTR)Issues with pilot reactor design (CSTR)
I i h Pil RI i h Pil R
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Issues with Pilot ReactorIssues with Pilot Reactor
Design (CSTR)Design (CSTR) Increase in sludge colloidal content occurredIncrease in sludge colloidal content occurred
at theat the VarsseveldVarsseveld MBR in wet weather seasonMBR in wet weather season
TheThe VarsseveldVarsseveld facility is an oxidation ditchfacility is an oxidation ditch
with an effective PFR designwith an effective PFR design
Additionally, other large MBR facilities areAdditionally, other large MBR facilities arereportingreporting more than normal temperaturemore than normal temperature
correctioncorrection fouling during wet weather flowsfouling during wet weather flows
Although there is no doubt that the reactorAlthough there is no doubt that the reactor
design is important, this does not appeardesign is important, this does not appear
unique to pilotunique to pilot MBRsMBRs with CSTR designswith CSTR designs
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OutlineOutline IntroductionIntroduction
Review of Important WetReview of Important Wet
Weather MBR DataWeather MBR Data
Possible ExplanationsPossible Explanations
What Do We Know TodayWhat Do We Know Today ConclusionsConclusions
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ConclusionConclusion
Sludge filterability decreases after significantstorm events and decrease in membrane
permeability Poor sludge filterability results from
deflocculation
Exact cause of deflocculation is not known What we do know:
Not caused by an increase in influent colloidalcontent
Not caused by the dilution of influent COD
Not only an artifact of pilot-scale MBRs (CSTR)
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ConclusionConclusion
Possible causes of sludge deflocculation:
Toxicity
Dilution of divalent/trivalent cationconcentrations
In addition, this sludge deflocculation will
reduce the efficacy of the coarse bubble airscour:
Deflocculation negatively impacts sludge
viscosityTemperature will also negatively impact sludge
viscosity
Mi d Li Vi itMi d Li Vi it
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Mixed Liquor ViscosityMixed Liquor Viscosity
0
100
200
300
400
500
600
700
10 12 14 16 18 20 22 24 26 28
MLSS, g/L
10-d MCRT 20-d MCRT 30-d MCRT
LV Spindle #2, 100 rpm
Colloidal = 73 NTU
Colloidal = 23-26 NTU
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RM RF R
C
JssJss == to membraneto membrane
VVLL = away from membrane= away from membrane
JssJss VVLL (rapid fouling)(rapid fouling)
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Mixed Liquor ViscosityMixed Liquor Viscosity
Adapted from Cui et al., 2003Journal of Membrane Science
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ConclusionConclusion
Nothings changed for biological design!
Need a good biological design that
encourages bioflocculation and minimizes themixed liquor colloidal content
Nothings changed for biological design!
Need a good biological design that
encourages bioflocculation and minimizes themixed liquor colloidal content
Nothings changed for biological design!
Need a good biological design that
encourages bioflocculation and minimizes themixed liquor colloidal content
Nothings changed for biological design!
Need a good biological design that
encourages bioflocculation and minimizes themixed liquor colloidal content
Nothings changed for biological design!
Need a good biological design that
encourages bioflocculation and minimizes themixed liquor colloidal content
Nothings changed for biological design!
Need a good biological design that
encourages bioflocculation and minimizes themixed liquor colloidal content
We do not necessarilyneed flocs that settle
We do need flocs that
filter well
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AcknowledgementsAcknowledgements Dr.Dr. RionRion Merlo, ProfessorMerlo, Professor SlawomirSlawomir
HermanowiczHermanowicz, Professor Emeritus David, Professor Emeritus DavidJenkins at UC BerkeleyJenkins at UC Berkeley
The City and County of SF SEP staffThe City and County of SF SEP staff
King County Wastewater Treatment DivisionKing County Wastewater Treatment Division
The TriThe Tri--City Service District StaffCity Service District Staff
MWH Americas: Jude Grounds and DaleMWH Americas: Jude Grounds and DaleRichwineRichwine
GE/GE/ZenonZenon
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Thank you!Thank you!
[email protected]@trusselltech.com