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Mig Wire classification

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Mig Wire specials

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    MIG (GMAW) and Flux-Cored (FCAW) WireMIG and flux-cored welding offer advantages over other welding processes, especially for the novice. With these two processes, the welding machine creates an arc between the work piece (what you want to weld) and a continuously consumable electrode (the wire in these wire welding processes). The operator need only focus on directing the MIG gun at the joint and proper motion. Most welding machines that can MIG weld can also flux-cored weld.

    Material Thickness

    MIG Solid Wire Size.023 .030 .035

    22 Gauge (.031)20 Gauge (.037)18 Gauge (.050)16 Gauge (.063)14 Gauge (.078)1/8 (.125)3/16 (.188)1/4 (.25)

    Gasless Flux-Cored Wire Size.030 .035 .045

    Welding Wire Thickness Charts

    WFS Range Relationships For Short Circuit Transfer on Steel

    Wire Size Amperage Range Wire Feed Speed Range.023 30-90 100-400.030 40-145 90-340.035 50-180 80-380.045 75-250 70-270

    Welding Wire/Method Recommendations

    Wire Type Considerations

    Solid Carbon-Steel ER70S-6

    May be used with CO2 or 75% Argon/25% CO2 (C-25), SteelMIX, SteelMIX 3 or SteelMIX ExtraCO2 gas provides deeper penetration75% Argon/25% CO2 has less spatter than CO2. SteelMIX(s) have less than eitherIndoor use with no windFor auto body, manufacturing, fabricationWelds thinner materials (22 gauge) than flux cored wires

    Flux Cored/ Carbon-Steel E71T-GS

    No shielding gas requiredExcellent for outdoor windy conditionsFor dirty, rusty, painted materialsHotter than solid wires, welds to 18 gauge materials and thicker

    Solid Aluminum ER-4043 ER-5356

    Must be used with Argon, AluMIX, or other Argon/Helium mixesRecommended to be used with spool guns for best results5356 is harder for stronger welds and easier feeding

    Solid Stainless Steel ER308/308L

    Use with StainMIX 3 or Helium/Argon/CO2 mixturesFor 301, 302, 304, 305 and 308 stainless base metals

    Recommended Airgas Shielding GasesSmall Machines - Mild Steel Applications Argon 75% - CO2 25%

    - Available in various cylinder sizesMid-Size Machines Mild Steel Applications Argon 75% - CO2 25%

    - Various size cylinders - Will allow short circuit transfer only

    Airgas Gold Gas SteelMIX - Will allow short circuit and spray transfer - Various size cylinders

    Mid-Size Machines Stainless Steel Applications Airgas Gold Gas StainMIX 3

    - Will allow short circuit and spray transfer - 300 cf size cylinders only

    Airgas Gold Gas StainMIXMid-Size Machines Aluminum Applications Argon

    - For all thickness below 1/4 inch - Available in various cylinder sizes

    Airgas Gold Gas AluMIX - For all thickness above 1/4 inch - Available in 300 cf size cylinders

    An example of how to determine wire feed speed (WFS) in inches per minute (IPM) is below. A wire diameter size .035 is chosen to weld on 1/8 steel material. Use a ballpark amperage setting of 125 amps.

    Calculate 125 amps x 1.6 wire feed speed per amp 200 IPM required wire feed speed setting

    Rule of Thumb: Calculating Wire Feed Speed

    1 ampere for every .001 thickness1/8 material = .125 = 125 AmperesWire Burn Off:.023 - 3.5 wire/amp - 125 amps = 437 IPM.030 - 2 wire/amp - 125 amps = 250 IPM.035 - 1.6 wire/amp - 125 amps = 200 IPM.045 - 1 wire/amp - 125 amps = 125 IPM

    Rule of Thumb Metal Thickness - Amperage Needed

    Gauge Number Nearest Fraction Of An Inch Rule Of Thumb

    Amperage 18 3/64 = .047 47 16 1/16 = .062 62 14 5/64 = .078 78 12 1/10 = .100 100 10 1/8 = .125 125 8 5/32 = .156 156 6 3/16 = .187 187

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    Too Short

    Normal

    Too Long

    Electrode Extensions (Stickout)

    Diagram 1

    Argon + CO2 CO2

    Penetration Patterns for Steel

    Diagram 2

    10Push

    10DragPerpendicular

    Direction Of Welding

    Electrode directedahead of bead

    Electrode pointedback into bead

    (A) Push Technique (B) Gun Perpendicular (C) Drag (Pull) Technique

    Effect of Electrode Position and Welding Technique

    Diagram 3

    MIG Welding1. Keep a 1/4 3/8 in. stickout (electrode extending from the tip of the

    contact tube) (Refer to Diagram 1).2. For thin metals, use a smaller diameter wire. For thicker metal, use a

    larger wire and a larger machine. See machine recommendations for welding capacity.

    3. Use the correct wire type for the base metal being welded. Use stainless steel wires for stainless steel, aluminum wires for aluminum, and steel wires for steel.

    4. Use the proper shielding gas. Please refer to the Selection of Shielding Gases tables on page 4.

    5. For steel, use ER70S-6 wire when more deoxidizers are needed for welding on dirty or rusty steel.

    6. For best control of your weld bead, keep the wire directed at the leading edge of the weld pool.

    7. When welding out of position (vertical, horizontal, or overhead welding), keep the weld pool small for best weld bead control, and use the smallest wire diameter size you can.

    8. Be sure to match your contact tube, gun liner and drive rolls to the wire size you are using.

    9. Clean the gun liner and drive rolls occasionally, and keep the gun nozzle clean of spatter. Replace the contact tip if blocked or feeding poorly.

    10. Keep the gun straight as possible when welding, to avoid poor wire feeding.

    11. Use both hands to steady the gun when you weld. Do this whenever possible. (This also applies to Stick and TIG welding, and plasma cutting.)

    12. Keep wire feeder hub tension and drive roll pressure just tight enough to feed wire, but dont overtighten.

    13. Keep wire in a clean, dry place when not welding, to avoid picking up contaminants that lead to poor welds.

    14. Use DCEP (reverse polarity) on the power source (on solid wire).15. A drag or pull gun technique will give you a bit more penetration and a

    narrower bead. A push gun technique will give you a bit less penetration, and a wider bead. (Refer to Diagram 3).

    MIG (GMAW) Voltage - Bead Changes

    MIG (GMAW) Gun and Weld Area

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    Modes of MIG (GMAW) TransferThe term modes of transfer is used to describe the process by which the wire electrode is melted and deposited into the puddle. The most common way to classify metal transfer is according to the size, frequency, and characteristics of the metal drops being transferred. There are three modes of metal transfer that we will discuss here: Short Circuit Transfer Globular Transfer Spray TransferThe stability of the welding arc and the metallurgical changes in the electrode wire are dependent on the mode of transfer. Welding procedures are categorized according to the mode of transfer.

    Short Circuit Transfer (SCMT)Short circuit transfer gets its name from the welding wire actually short circuiting (touching) the base metal many times per second. When the welding gun trigger is pressed, the electrode wire feeds continuously from the wire feeder, through the gun, and to the arc area, shortcircuiting to the base metal, exploding and establishing an arc. While welding, this cycle can repeat itself between 20 and as much as 250 times per second.

    Globular TransferA globular transfer for GMAW is often referred to as the state of transfer between short-circuiting and spray arc transfer. Large globs of weld metal transfer across the arc in a gravity transfer. The droplets are usually larger than the electrode wire. Although the electrode wire is pinched off at the arc, globular transfer does not achieve a true spray transfer. Globular is a more unstable transfer, with a less smooth weld bead appearance.

    Globular transfer can, in many cases, yield more spatter. Since spatter is waste, it is not a desirable side effect of globular transfer. Globular transfer can also cause cold lapping or incomplete fusion due to the large metal droplets splashing metal out of the puddle.

    Spray TransferA spray transfer sprays a stream of tiny molten droplets across the arc, from the electrode wire to the base metal. These molten droplets are usually smaller than the diameter of the unmelted electrode wire. The arc is said to be on all of the time, once an arc is established. The spray transfer uses relatively high voltage (24 volts or higher depending upon the type of shielding gas), wire feed speed and amperage values, compared to short circuit transfer. Because

    of the high voltage, wire feed speed and amperage, there is a resulting high current density. The high current density produces high metal deposition rates. The high degree of heat in the spray arc weld puddle makes for a larger weld puddle that is more fluid than the weld puddle for short circuit transfer. Because of this heat and the size of the weld puddle, spray transfer is somewhat limited in welding positions. The heat and size of the weld puddle also limits spray transfer to material 1/8 or thicker. Welding steel with spray transfer is usually done in the flat position, and the horizontal fillet weld position. Horizontal position spray arc welds are lap and T- joint fillet welds.

    Short Circuit Transfer Welding Parameters

    Material Thickness1

    Electrode Diameter (inches)

    Welding Current

    (Amps-DC)

    Arc Voltage (Electrode Positive)

    Wire Feed Speed (IPM)

    Travel Speed (IPM)

    Shielding Gas Flow

    (CFH2)24 ga. .030 35-50 15-17 85-100 12-20 15-2022 ga. .030 40-60 15-17 90-130 18-22 15-2020 ga. .025 55-85 15-17 70-120 35-40 15-2018 ga. .035 70-100 16-19 100-160 35-40 15-201/16 .035 80-110 17-20 120-180 30-35 20-255/64 .035 100-130 18-20 160-220 25-30 20-251/8 .035 120-160 19-22 210-290 20-25 20-251/8 .045 180-200 20-24 210-240 27-32 20-25

    3/16 .035 140-160 19-22 210-290 14-19 20-253/16 .045 180-205 20-24 210-245 18-22 20-251/4 .035 140-160 19-22 240-290 11-15 20-251/4 .045 180-225 20-24 210-290 12-18 20-25

    Note: Single-pass flat and horizontal fillet positions. Reduce current 10 to 15% for vertical and overhead welding.1 For fillet and groove welds - for fillet welds, size equals metal thickness; for square groove welds, the root opening should equal 1/2 the metal thickness.2 Shielding gas is CO2 or 75% Ar / 25% CO2

    Typical Operating Procedures

    Diameter, Polarity CTWD1 Transfer

    Mode Shielding Gas

    Wire Feed

    Speed in/min

    Arc Voltage (volts)

    Approx. Current (amps)

    Melt-Off

    Rate lbs/hr

    .035, DC+ 3/8-1/2 100 18 80 1.6

    Short Circuit Transfer 150 19 120 2.4100% CO2 250 22 175 4.0

    1/2-3/4 375 23 195 6.0Spray Transfer 500 29 230 8.0

    90% Ar/10% CO2 600 30 275 9.6.045, DC+

    3/8-1/2 125 19 145 3.4 Short Circuit Transfer 150 20 165 4.0

    100% CO2 200 21 200 5.4 1/2-3/4 350 27 285 9.2

    Spray Transfer 475 30 335 12.590% Ar/10% CO2 500 30 340 13.2

    .052, DC+ 3/4-1 300 30 300 10.6

    Spray Transfer 320 30 320 11.590% Ar/10% CO2 485 32 430 17.1

    1/16, DC+ 3/4-1 210 25 325 10.7

    Spray Transfer 235 27 350 12.090% Ar/10% CO2 290 28 430 14.8

    Note: Procedures in the shaded areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts1 CTWD (Contact Tip to Work Distance). Subtract 1/16 for MIG short arc, 3/16 for axial spray to calculate Electrical Stickout.

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    Spray Transfer Welding Parameters

    Material Thickness Type of Weld1

    Electrode Diameter (inches)

    Welding Current

    (Amps-DC)

    Arc Voltage (Electrode Positive)

    Wire Feed Speed (IPM)

    Travel Speed (IPM)

    92% Ar / 8% CO2 Gas Flow (CFH)

    18 ga. Fillet .045 280 26 350 190 25Square Groove .045 270 25 340 180 25

    16 ga. Fillet .045 325 26 360 150 35Square Groove .045 300 28 350 140 35

    14 ga. Fillet .045 325 27 360 130 35Square Groove .045 325 29 360 110 35Square Groove .045 330 29 350 105 35

    11 ga. Fillet 1/16 380 28 210 85 35Square Groove .045 350 29 380 100 35

    3/16 Fillet 1/16 425 31 260 75 35Square Groove 1/16 425 30 320 76 35Square Groove 1/16 375 31 260 70 35

    1/4 Square Groove 1/16 475 32 340 55 351 For mild carbon and low alloy steels - on square groove welds, backing is required.

    AWS MIG (GMAW) Electrode/Rod Classification System Aluminum

    Designation System for Aluminum AlloysAlloy Series Principle Alloying Element4XXX Silicon5XXX Magnesium

    AWS MIG (GMAW) Electrode/Rod Classification System Steel

    Designation System for Stainless SteelSuffix Additional RequirementsL Has a lower carbon contentLSi Higher silicon, lower carbon content

    AWS MIG (GMAW) Electrode/Rod Classification System Stainless Steel

    Chemical Composition of Solid Wire Using CO2 Sheiding Gas

    AWS Classification

    Tensile Strength ksi (MPa)

    Yield Strength ksi (MPa)

    % Elongation min. in 2

    Impact Strength Min.

    ft-lbs at F

    Chemical Composistion

    C Mn Si P S CuER70S-3 72 (500) 60 (420) 22 20 @-20 .06-.15 .90-1.40 .45-.70 .025 .035 .50ER70S-6 72 (500) 60 (420) 22 20 @-20 .07-.15 1.40-1.85 .80-1.15 .025 .035 .50

    6

    AWS FCAW Electrode/Rod Classification System Tubular Wire

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    ArcPlus 6 AWS ER70S-6 Carbon Steel MIG Wire

    1G 2F 2G

    3Gi3G 4G

    Welding PositionsArcPlus 6 is a copper-coated solid wire that has higher levels of manganese and silicon when compared to a general-purpose wire such as ER70S-3. ArcPlus 6 provides excellent tolerance to rust and mill scale, improved wetting and bead shape characteristics in a highly fluid weld puddle.

    Advantage Radnor Butt and fillet welding of carbon steel sheet

    and plate Superior wire surface finish for the best

    feedability and arc performance Optimal manufacturing process to precisely

    control chemical composition ArcPlus 6 wire is packaged in a 33-pound

    adapterless wire basket, 44-pound fiber spools, and 550-pound cardboard drums

    Typical Applications HVAC ductwork Heavy equipment Structural, automotive, and general fabrication

    Conformance AWS A5.18, ER70S-6 ASME SFA-5.18: ER70S-6

    Diameter/Packaging

    Diameter (Inches)

    33-lb. Wire Basket

    44-lb. Fiber Spool

    550-lb. Twist Free Drum

    .035 64004065 64004060 64004075

    .045 64004066 64004061 64004076

    Recommended Airgas Shielding Gases Gold Gas SteelMIX Gold Gas SteelMIX 3

    Sheet/Gauge Gold Gas SteelMIX

    (Automated) Extra Argon / CO2 Mixture

    (75% - 25%) CO2 Argon / Oxygen Mixture

    (Spray Transfer)

    Mechanical PropertiesAs Welded AWS A5.18, ER70S-6

    Yield Strength

    psi (MPa)

    Tensile Strength

    psi (MPa)

    Elongation

    (%)

    Charpy V-Notch ft lbf (Joules)

    @-20F (-29C)Required 58,000 70,000 22 20

    Test ResultsAs-Welded 64,000 - 70,000 (440-485) 80,000 - 70,000 (550 - 585) 22% - 28% 26 - 37 (35 - 40)

    Deposit Composition

    % C % Mn % Si % P % SRadnor ER70S-6

    AWS Requirements.06-.15 1.40-1.85 .80-1.15 .025

    max..035 max.

    Test Results .07-.015 1.40-1.85 0.80-1.15 0.025 max .035 max

    Typical Operating Procedures

    Current (Amps)

    Polarity .035 .045

    DC+ 40-200 60-300

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    6 AWS ER70S-6 Mild Steel MIG Wire

    1G/1F 2F2G

    3G3Fi3G/3F 4G/4F

    5G 5Gi

    Welding PositionsA top copper-coated, mild steel MIG wire, Radnor 6 is an excellent choice for welding on metals with a low to medium presence of surface contaminants such as rust or mill scale. It is a low carbon, high manganese, and very high silicon wire that exhibits very good puddle fluidity, bead profile and spatter control.

    Advantage Radnor Excellent spatter control and bead profile Highly resistant to copper flaking, which can

    clog liners and contact tips The surface treatment is designed to provide

    smooth trouble-free feeding performance Copper coating provides superior arc-starting

    characteristics, for long contact tip life

    Conformance AWS A5.18-93: ER70S-6 ASME SFA-5.18: ER70S-6

    Mechanical PropertiesAs Welded AWS A5.18-93

    Tensile Strength psi (MPa)

    Yield Strength psi (MPa)

    Elongation (%)

    Charpy V-Notch ft lbf (Joules) @-20F (-29C)

    Required AWS A5.18-93 70,000 (483) min. 58,000 (400) min. 22 min. 20 (27) min.

    Test ResultsAs-Welded 85,500 (555) 64,200 (443) 29 65 (88)

    Diameter/Packaging

    Diameter (Inches)

    2-lb. Plastic Spool

    11-lb. Plastic Spool

    33-lb. Steel Spool

    33-lb. Plastic Spool

    44-lb. Steel Spool

    44-lb. Fiber Spool

    500-lb. Twist Free Drum

    .023 64001200 64001202

    .030 64001206 64001208

    .035 64001212 64001214 64004011 64004042 64004016 64004020 64004035

    .045 64001218 64001220 64004012 64004043 64004017 64004021 64004036

    .052 64004018 64004022 64004037

    Deposit Composition 11-lb. Spool up to 500-lb. Drum

    % C % Mn % Si % S % P %CuRequirements AWS A5.18-93

    .06-.15 1.40-1.85 .80-1.15 .035 max.

    .025 max.

    .50 max.

    Test Results .08 1.44 .84 .007 .008 .25

    Typical Operating Procedures

    Current (Amps)

    Polarity .023 .030 .035 .045 .052

    DC+ 25-90 30-120 40-175 60-300 250-430

    6G

    Typical Applications Applications which require greater cleaning

    action through increased levels of silicon and manganese compared to the levels provided by a typical ER70S-3 or ER70S-4 wire

    Industrial, farming, construction, and mining equipment

    Automotive repair Single pass welds on sheet metal applications Multiple pass welds on thick sections All-position welding

    Deposit Composition 2-lb. Spool Only

    % C % Si % Mn Requirements AWS A5.18-93

    Not Specified

    Test Results .07 .80 1.45

    Recommended Airgas Shielding Gas Gold Gas SteelMIX Gold Gas SteelMIX 3

    Sheet/Gauge Gold Gas SteelMIX

    (Automated) Extra Argon / CO2 Mixture

    (75% - 25%) CO2 Argon / Oxygen Mixture

    (Spray Transfer)

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    Diameter/Packaging ER5356

    Diameter (Inches)

    1-lb. Plastic Spool

    3-lb. Plastic Spool

    16-lb. Plastic Spool

    .030 64001512 64001513 64001518

    .035 64001514 64001515 640015203/64 64001516 64001517 640015221/16 64001523

    4043, 5356 AWS ER4043, ER5356 Aluminum MIG Wire

    1G 2F 2G

    3Gi3G 4G

    Welding Positions

    Deposit Composition

    % Al % Si % Fe % Cu % Mn % Mg % Cr % Zn % Ti % Be

    Radnor ER4043 AWS Requirements

    Balance 4.5-6.0 .08 max

    .30 max

    .05 max

    .05 max

    .10 max

    .20 max

    .0008 max

    Test Results Balance 5.26 .015 .006 .01 .03 .001 .009

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    1G 2F 2G

    3Gi3G 4G

    Welding PositionsRadnor ER308LER308L is used for welding types 304, 304L, 308, and 308L stainless steels. It is very similar to ER308, but has a carbon content held to a max of .03% to avoid carbide precipitation.

    Advantage Radnor Capable of x-ray quality welds. Manufactured under lot control. Certificate of

    Test is available upon request.

    Typical Applications Sheet metal applications on the appropriate

    stainless steel base metals. High-pressure piping and tubing.

    Conformance AWS A5.9: ER308L ASME SFA-5.9: ER308L

    Diameter/Packaging

    Diameter (Inches)

    2-lb. Plastic Spool

    5-lb. Plastic Spool

    .023 64001461 64001496

    .030 64001463 64001497

    .035 64001465 64001498

    Deposit Composition

    % C % Si % Mn % Ni % Cr

    Radnor ER308L AWS Requirements

    Not Specified

    Test Results .019 .46 1.72 10.10 20.80

    ER308/308L Stainless Steel MIG Welding Wire

    Typical Operating Procedures

    Current (Amps)

    Polarity .023 .030 .035

    DC+ 35-70 50-100 100-150

    Mechanical PropertiesAs Welded AWS A5.9: ER308L

    Yield Strength

    psi (MPa)

    Tensile Strength

    psi (MPa)

    Elongation

    (%)

    Charpy V-Notch ft lbf (Joules)

    @-20F (-29C)

    RequiredNot

    SpecifiedNot

    SpecifiedNot

    SpecifiedNot

    Specified

    Test ResultsAs-Welded 83,000 40

    Recommended Airgas Shielding Gas Gold Gas StainMIX 3 Gold Gas StainMIX

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    1G 2F 2G

    3Gi3G 4G

    Welding PositionsRadnor by McKay ER308/308L, ER309/309L, ER316/316LPackaged exclusively for Radnor by McKay this high-quality stainless steel MIG welding wire is packaged in 30-lb. spools for use in the construction industry or for those who use larger quantities of filler metal.

    Radnor by McKay ER308/308L308/308L stainless steel solid wire is used to weld Types 201, 302, 304 and 308 stainless steels. It can also be used for joining some dissimilar 300 series steels. 308/308L has a low carbon content to help prevent intergranular corrosion.

    Radnor by McKay ER309/309L309/309L stainless steel solid wire is used for joining similar 309L alloys or for joining 300-series stainless steels to carbon or low alloy steels.

    Conformance AWS A5.9: ER308/308L, ER309/309L,

    ER316/316L ASME SFA-5.9: ER308/308L, ER309/309L,

    ER316/316L

    Diameter/Packaging

    Diameter (Inches)

    ER308/308L 30-lb. Plastic

    Spool

    ER309/309L 30-lb. Plastic

    Spool

    ER316/316L 30-lb. Plastic

    Spool.035 64004426 64004434 64004442.045 64004427 64004435 64004443

    Deposit Composition

    % C1 % Cr % Ni % Mo % Mn % Si % P % Cu % Fe

    Radnor ER308L AWS Requirements

    .03 max

    19.5-22.0

    9.0-11.0 .75 max

    1.0-2.5 .30-.65 .03 max

    .75 max

    Balance

    Test Results .02 20.5 10.5 .3 1.7 .4 .002 .21 Balance

    Radnor ER309L AWS Requirements

    .03 max

    23.0-25.0

    12.0-14.0

    .75 max

    1.0-2.5 .2-.652 .03 max

    .75 max

    Balance

    Test Results .02 24.0 13.5 .2 2.1 .4 .001 .27 Balance

    Radnor ER316L AWS Requirements

    .03 max

    18.0-20.0

    11.0-14.0

    2.0-3.0 1.0-2.5 .3-.63 .03max

    .75 max

    Balance

    Test Results .02 19.0 12.5 2.5 1.7 .4 .002 .28 Balance1AWS Requirements for % C for: ER308 - .08 max; ER309 - .12 max; ER316 - .08 max2ER309 AWS Requirement is .30-.65; 3ER316 AWS Requirement is .30-.65

    ER308/308L, ER309/309L, ER316/316L Stainless Steel MIG Welding Wire

    Typical Operating Procedures

    Current (Amps)

    AWS Class Polarity .035 .045

    ER308/308L DC+ 60-200 75-225

    ER309/309L DC+ 60-200 75-225

    ER316/316L DC+ 60-200 75-225

    Radnor by McKay ER316/316L316/316L stainless steel solid wire is formulated with molybdenum for increased pitting corrosion resistance and low carbon for better intergranular corrosion.

    Mechanical Properties

    Tensile Strength - psi (MPa)

    Yield Strength - psi (MPa)

    Elongation % in 2

    Charpy V-Notch - ft lbf (Joules) @ Room Temperature

    AWS Specification Not Specified Not Specified Not Specified Not Specified

    Test Results As-Welded: ER308/308L 85,000 (587) 58,000 (400) 36 96 (130)

    Test Results As-Welded: ER309/309L 87,000 (600) 59,000 (407) 40 100 (136)

    Test Results As-Welded: ER316/316L 86,000 (593) 57,000 (393) 36 82 (111)

    Recommended Airgas Shielding Gas Gold Gas

    StainMIX 3 Gold Gas

    StainMIX

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    1G 2F 2G

    3Gi3G 4G

    Welding PositionsRadnor by McKay ER308LSi, ER309LSi, ER316LSiPackaged exclusively for Radnor by McKay this high-quality stainless steel MIG welding wire is packaged in 30-lb. spools for use in the construction industry or for those who require large amounts of material in larger quantities.

    Radnor by McKay ER308LSi308L HiSil is a stainless steel solid wire with 308L chemistry that has been modified to offer a higher silicon level for increasing weld puddle fluidity, as well as for ensuring tie-ins and potentially higher welding speeds.

    Radnor by McKay ER309LSiA modified version of 309L stainless steel solid wire, 309L HiSil has increased silicon levels to overcome the typical sluggish nature of 300-series stainless steel welding puddles.

    Conformance AWS A5.9: ER308LSi, ER309LSi,

    ER316LSi ASME SFA-5.9: ER308LSi, ER309LSi,

    ER316LSi

    Diameter/Packaging

    Diameter (Inches)

    ER308LSi 30-lb. Plastic

    Spool

    ER309LSi 30-lb. Plastic

    Spool

    ER316LSi 30-lb. Plastic

    Spool.035 64004430 64004438 64004446.045 64004431 64004435 64004447

    Deposit Composition

    % C % Cr % Ni % Mo % Mn % Si % P % Cu % Fe

    Radnor ER308LSi AWS Requirements

    .03 max

    19.5-22.0

    9.0-11.0 .75 max

    1.0-2.5 .65-1.0 .03 max

    .75 max

    Balance

    Test Results .02 20.0 10.0 0.3 1.6 .80 .002 .19 Balance

    Radnor ER309LSi AWS Requirements

    .03 max

    23.0-25.0

    12.0-14.0

    .75 max

    1.0-2.5 .65-1.0 .03 max

    .75 max

    Balance

    Test Results .02 24.0 13.0 .2 1.7 .85 .001 .09 Balance

    Radnor ER316LSi AWS Requirements

    .03 max

    18.0-20.0

    11.0-14.0

    2.0-3.0 1.0-2.5 .65-1.0 .03max

    .75 max

    Balance

    Test Results .02 19.0 12.5 2.5 1.7 .85 .002 .40 Balance

    ER308LSi, ER309LSi, ER316LSi Stainless Steel MIG Welding Wire

    Typical Operating Procedures

    Current (Amps)

    AWS Class Polarity .035 .045

    ER308LSi DC+ 60-200 75-225

    ER309LSi DC+ 60-200

    ER316LSiL DC+ 60-200 75-225

    Radnor by McKay ER316LSiFeaturing a silicon level that is higher than 316L, 316L HiSil stainless steel wire also provides better wetting action, particularly for GMAW processes.

    Mechanical Properties

    Tensile Strength - psi (MPa)

    Yield Strength - psi (MPa)

    Elongation % in 2

    Charpy V-Notch - ft lbf (Joules) @ Room Temperature

    AWS Specification Not Specified Not Specified Not Specified Not Specified

    Test Results As-Welded: ER308LSi 86,000 (593) 57,000 (393) 42 92 (125)

    Test Results As-Welded: ER309LSi 87,000 (600) 56,000 (386) 36 92 (125)

    Test Results As-Welded: ER316LSi 87,000 (600) 57,000 (393) 38 95 (129)

    Recommended Airgas Shielding Gas Gold Gas

    StainMIX 3 Gold Gas

    StainMIX

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