…specifically engineered to deliver consistent performance in demandingface-milling applications!
• Use less horsepower — and gain up to 30% in productivity!
• Up to 50% longer tool life!
• Easy-to-use — one screw enables fast, accurate indexing!
• 12 true cutting edges lower your cost per edge!
• Run at higher speeds and feeds — with higher metal removal rates!
Introducing...
Widia’s New M1200 Face Mill Program
NEW!
Milling
Markets and Applications
• Engineered for applications requiring higher cutting speeds and feed rates with low cutting forces.
• Ideally suited for rough face milling applications in the General Engineering and Automotive industries.
TN6520 Coated carbide PVD grade for light and medium machining of cast irons.
TN6525 Coated carbide PVD grade for light and medium machining of steels and high-strength nodular cast iron.
grades coating composition recommended use
TN6540 Coated carbide PVD grade for medium and heavy machining of steels and stainless steel.
TN5515 Coated carbide MT-CVD/CVD grade for light and mediummachining of cast irons.
TN7535 Coated carbide MT-CVD/CVD grade for medium and heavymachining of steels and nodular cast irons. Works well inunfavorable conditions.
Widia Milling Grades
Featured Application:
Operation: Face Milling
Customer: General Engineering
Material: GGG-40
Workpiece: Housing NG23
Results: • 47% longer tool life• 67% less machining time
COMPETITOR WIDIAcutter: — 1 239 12 060 00
diameter: 100 mm (4.00 in.) 100 mm (4.00 in.)
z: 11 11
insert: OFEW1505... HNGJ0905ANENLD
cutting edges: 8 12
grade: — TN6520
vc: 180 m/min (591 sfm) 300 m/min (984 sfm)
vf : 1998 mm/min (78.6 in/min) 3341 mm/min (131.5 in/min)
fz: 0,318 mm (.0125 in) 0,317 mm (.0125 in)
ap: 3,5 mm (0.14 in) 3,5 mm (0.14 in)
ae: 80 mm (3.15 in) 80 mm (3.15 in)
coolant: external emulsion external emulsion
tool life: 32 pcs 47 pcs
Competitor Widia M1200
tool
life
Key Features• 4,5mm (.178") depth-of-cut capability.
• Available in diameters from 40mm to 160mm (2" to 6").
• Through-coolant standard.
• Four geometries and five grades foruse in most workpiece materials.
• 12 true cutting edges.
2
47% longer tool life!
M1200 Face Mill Program
Recommended Starting Feeds
Recommended Starting Speeds
1–6360 240 150
14.1200 120 90
15/16380 260 185
31/3263 45 35
(1181 787 492) (656 394 295) (1247 853 607) (207 148 115)
7–12230 150 70
14.2/.3160 85 55
17/18325 200 115
33/3435 20 15
(755 492 230) (525 279 180) (1066 656 377) (115 66 49)
13200 100 60
14.4100 60 45
19/20260 160 130
35-3728 18 15
(656 328 197) (328 197 148) (853 525 427) (92 59 49)
Bold type indicates recommended starting speed. The speed should be decreased as the average chip thickness increases.
P M K S
TN7535 TN6540 TN5515, TN6510, TN6520 TN6525
VDI Vc VDI Vc VDI Vc VDI Vc3323 m/min (sfm) 3323 m/min (sfm) 3323 m/min (sfm) 3323 m/min (sfm)
LD 0,10 0,25 0,4 0,10 0,25 0,4 0,10 0,25 0,4 0,1 0,2 0,35
(edge prep with hone) (.004 .010 .016) (.004 .010 .016) (.004 .010 .016) (.004 0.10 .013)
GD 0,15 0,35 0,5 0,15 0,35 0,5 0,15 0,35 0,5 0,1 0,25 0,45
(edge prep with hone + T-land) (.006 .013 .019) (.006 .013 .019) (.006 .013 .019) (.006 .013 .019)
HD 0,15 0,35 0,6 0,15 0,35 0,6 0,2 0,35 0,6 0,1 0,25 0,45
(edge prep with hone + T-land) (.006 .013 .020) (.006 .013 .020) (.006 .013 .020) (.006 .013 .020)
-3W* 0,15 0,35 0,5 0,15 0,35 0,5 0,2 0,35 0,5 0,1 0,25 0,5
(wiper) (.006 .013 .019) (.006 .013 .019) (.006 .013 .019) (.006 .013 .019)
Bold type indicates recommended starting feed.* Use Wiper in combination with -GD geometry.
P M K S
TN5515
TN7535 TN6540 TN6510 TN6525TN6520
feed rate mm (inch)
insert
geo
metr
y
3
Technical Information
M1200 45° Inserts
� HNGJ-LD
TN
5515
TN
6520
TN
6525
TN
7535
TN
6540
� � � � �
�
H
S �
N
K � � � �
M � � �
P � � �
� First Choice
� Alternate Choice
�
� HNGJ-GD H
S �
N
K � � � �
M � �
P � � �
� � �
� First Choice
� Alternate Choice
Inserts have an “E”-hone only, or an “S” T-land + hone edge prep for optimization and consistent performance. Choose the one that suits your application and workpiece material.
ISO ANSI D S L10 Rε hmcatalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch
HNGJ0905ANENLD HNGJ535ANENLD 12 15,88 .625 5,56 .219 9,00 .338 1,2 .047 0,10 .004
H
S
N
K � � � �
M � �
P � �
ISO ANSI D S L10 Rε BS hmcatalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch mm inch
HNGJ090543ANSNHD HNGJ53511ANSNHD 12 15,88 .625 6,35 .250 9,00 .338 4,30 .170 - - 0,20 .008 � � � �
HNGJ0905ANSNHD HNGJ535ANSNHD 12 15,88 .625 6,35 .250 9,00 .338 1,20 .047 1,80 .0708 0,15 .006 � � �
� HNGJ-HD
H
S
N
K �
M � �
P � �
� XNGJ-3W
� First Choice
� Alternate Choice
� First Choice
� Alternate Choice
TN
5515
TN
6520
TN
6525
TN
7535
TN
6540
TN
5515
TN
6520
TN
6525
TN
7535
TN
6540
TN
5515
TN
6520
TN
6525
TN
7535
TN
6540
ISO ANSI D S L10 Rε BS hmcatalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch mm inch
XNGJ0905ANSNGD3W XNGJ535ANSNGD3W 6 15,88 .625 6,26 .246 9,60 .377 1,60 .063 4,70 .185 0,15 .006 � � � �
4
Ordering Information
ISO ANSI D S L10 Rε hmcatalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch
HNGJ0905ANSNGD HNGJ535ANSNGD 12 15,88 .625 5,56 .219 9,00 .338 1,2 .047 0,15 .006 ��
TN
6510
��
M1200 — MetricIndexable Shell Mills
D1 order number catalog number Z D D1 max D4 D6 L Ap1 max kg Max RPM
50 3325312 1 239 12 004 00 4 22 61,0 — 38 40 4,5 0,3 12700
63 3093594 1 239 12 006 00 6 22 74,0 — 50 40 4,5 0,6 10100
80 3081507 1 239 12 008 00 6 27 91,0 — 60 50 4,5 1,1 7900
100 3325694 1 239 12 010 00 8 32 111,0 — 80 40 4,5 1,7 6300
125 3081508 1 239 12 012 00 10 40 135,9 — 90 63 4,5 2,8 5050
160 3066118 1 239 12 014 00 12 40 171,0 66,7 110 63 4,5 4,6 3900
Indexable End Mills
NEW!
� Shell Mills — Right Hand — Medium Pitch
D1 order number catalog number Z D D1 max D4 D6 L Ap1 max kg Max RPM
50 3325693 1 239 12 054 00 5 22 61,0 — 38 40 4,5 0,3 12700
63 3025376 1 239 12 056 00 7 22 74,0 — 50 40 4,5 0,6 10100
80 3025377 1 239 12 058 00 9 27 91,0 — 60 50 4,5 1,1 7900
100 3025378 1 239 12 060 00 11 32 111,0 — 80 40 4,5 1,7 6300
125 3093593 1 239 12 062 00 14 40 135,9 — 90 63 4,5 2,8 5050
160 3066119 1 239 12 064 00 16 40 171,0 66,7 110 63 4,5 4,6 3900
� Shell Mills — Right Hand — Coarse Pitch
5
Ordering Information
� End Mill — Right Hand — Coarse Pitch
D1 order number catalog number Z D D1 max L3 L Ap1 max kg Max RPM Nm
40 3325310 1 239 12 104 00 3 25 51 50 107 4,5 0,5 15800 3,8
NEW!
� End Mill — Right Hand — Medium Pitch
D1 order number catalog number Z D D1 max L3 L Ap1 max kg Max RPM Nm
40 3325311 1 239 12 154 00 4 25 51 50 107 4,5 0,5 15800 3,8
M1200 — InchIndexable Shell Mills
� Shell Mills — Right Hand — Coarse Pitch
D1 order number catalog number Z D D1 max D6 L Ap1 max lbs. Max RPM
2.000 3323871 1 539 12 004 00 4 .750 2.434 1.593 1.570 .178 0.81 12500
2.500 3323873 1 539 12 006 00 6 .750 2.933 1.986 1.570 .178 1.32 10000
3.000 3323875 1 539 12 008 00 6 1.000 3.433 2.189 1.750 .178 1.79 8300
4.000 3323877 1 539 12 010 00 8 1.250 4.432 2.722 1.750 .178 2.93 6300
5.000 3323879 1 539 12 012 00 10 1.500 5.431 3.652 2.380 .178 5.94 5000
6.000 3323881 1 539 12 014 00 12 2.000 6.432 4.722 2.380 .178 9.10 4100
� Shell Mills — Right Hand — Medium Pitch
D1 order number catalog number Z D D1 max D6 L Ap1 max lbs. Max RPM
2.000 3323872 1 539 12 054 00 5 .750 2.434 1.593 1.570 .178 0.82 12500
2.500 3323874 1 539 12 056 00 7 .750 2.933 1.986 1.570 .178 1.34 10000
3.000 3323876 1 539 12 058 00 9 1.000 3.433 2.032 1.750 .178 1.97 8300
4.000 3323878 1 539 12 060 00 11 1.250 4.432 2.722 1.750 .178 3.14 6300
5.000 3323880 1 539 12 062 00 14 1.500 5.431 3.652 2.380 .178 6.21 5000
6.000 3323882 1 539 12 064 00 16 2.000 6.432 4.722 2.380 .178 9.36 4100
NEW!
6
Ordering Information
Spare Parts and Accessories — Inch
catalog number catalog number catalog number catalog number in. catalog number
D1 slotted screw fastening screw coolant lid insert screw TX 15 lbs. Torx 15 wrench
2.000 1 214 61 024 00
2.500 1 214 61 024 00
3.000 1 214 61 028 00
4.000 1 214 61 095 00
5.000 1 214 61 105 00 1 214 61 118 00
6.000 1 214 61 106 00 1 214 61 119 00
1 214 60 345 00 31 1 214 80 824 00
Spare Parts & Accessories — Metric
catalog number catalog number catalog number catalog number catalog number
D1 slotted screw Nm fastening screw Nm coolant lid insert screw TX 15 Nm Torx 15 wrench
50 1 214 61 019 00 40
63 1 214 61 010 00 40
80 1 214 61 018 00 90
100 1 214 61 094 00 95
125 1 214 61 070 00 130 1 214 61 110 00
160 1 214 61 070 00 130 1 214 61 111 00
1 214 60 345 00 3,5 1 214 80 824 00
For more information about Widia products, contact your
Authorized Widia Distributor or visit www.widia.com.
7
Ordering Information
To learn more about Widia’s complete line
of metalcutting tools or to request a copy
of our latest catalogs, please contact your
local Widia Authorized Distributor.
NORTH AMERICA
Widia Customer Support Office470 Old Evans Road
Evans, GA 30809
Phone: 800-97WIDIA or 800.979.4342
Fax: 800-59WIDIA or 877.599.4342
E-Mail: [email protected]
Technical SupportPhone: 888.539.5145
Fax: 724.539.6830
E-Mail:
www.widia.com
Kennametal, Inc.Metalworking Solutions & Services Group1600 Technology WayLatrobe, PA 15650
© Copyright 2008 by Kennametal Inc., Latrobe, PA 15650. All rights reserved.Printed in USA. A-08-01327
Widia M1200
A07-202A-08-01369
