WIRING INSTRUCTIONS

NOTE:All leads must be held to ± 1/8".All lead lengths are before stripping.

TITLE

DATE

SAWZALL PLUS58-01-0277BULLETIN

July 2000

TERMINAL DESCRIPTION

T1 23-74-0605 1T2 23-74-0900 1

T3 23-74-1060 4

T4 23-74-0410 2

Qnty.Part No.Code

Drwg. 1

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WIRING SPECIFICATIONSWire Wire Origin orNo. Color Part No. Ga. Length Terminals, Connectors and End Wire Preparation

1 White Pin Hsg. Assy. 18 ----- Strip 3/8" and tin.

2 Black Pin Hsg. Assy. 18 ----- Strip 3/8" and tin.

3 Red 23-94-6120 18 5-1/2" Strip 3/16" for T3 / Strip 1/4" for T4.

4 Black Remote Elect. Assy. 18 4-9/16" Strip 1/4" for T4.

5 White 23-94-6175 18 8" Strip 3/16" for T3 / Strip 3/8" and tin.

6 Black Remote Elect. Assy. 18 10-3/32" Strip 3/16" for T2.

7 Yellow 23-94-6110 18 5-5/16" Strip both ends 3/16" for T3.

8 Black Remote Elect. Assy. 18 9-7/16" Strip 5/16" and tin.

9 Green Pin Hsg. Assy. 18 ----- Strip 3/16" for T1.

BULK LEAD WIRE - BULLETIN 58-01-0003

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FOAMSLUGS(2X)

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8

4

93

6

5

8

7

T2

2 1

6

7

67

5

5

4

4

4

7

6

3

INSERT LEADWIRES 3 AND 6INTO TRAPS ON BRUSH TUBE HOLDER

ROUTE LEADWIRE 6 OVERLEADWIRES 3, 8, AND 9

9

8

9 S2REMOTEELECTRONICSASSEMBLY

S1

8

DO NOT ROUTE WIRESACROSS SCREW HEADS

4

T1

T3

T3

WIRING INSTRUCTIONS

NOTE:All leads must be held to ± 1/8".All lead lengths are before stripping.

TITLE

DATE

D-HANDLE TOOLS58-01-0278BULLETIN

May 2006

TERMINAL DESCRIPTION

T1 23-74-0900 1

T2 23-74-1060 4

T3 23-74-0410 2

Qnty.Part No.

CONNECTOR DESCRIPTION

S1 Trigger Switch 1

S2 Remote Electronic 1 Assembly

Qnty.Description

Drwg. 1

Wire Wire Origin or No. Color Part No. Ga. Length Terminals, Connectors and End Wire Preparation

1 White Cord 16 3.75" Strip .35" and tin.

2 Black Cord 16 3.75" Strip .35" and tin.

3 Black Remote Elec. Assy S2 18 4.59" Strip .25" for T3.

4 White 23-94-6111 18 8" Strip .32" and tin/strip .15" for T2.

5 White 23-94-6111 18 4.125" Strip .15" for T2/strip .15" for T2.

6 Red 23-94-6121 18 5.6" Strip .25" for T3/strip .15" for T2.

7 Black 23-94-6121 18 4.125" Strip .15" for T2/strip .15" for T2.

8 Black Remote Elec. Assy S2 18 9.44" Strip .32" and tin.

9 Black Remote Elec. Assy S2 18 10.1" Strip .18" for T1.

BULK LEAD WIRE - BULLETIN 58-01-0003

WIRING SPECIFICATIONS

INSERT FOAM SLUGOVER WIRE HERE

LEADWIRE 4 MAY BEROUTED ON EITHER SIDEOF HANDLE HALF BOSS

INSERT FOAM SLUGOVER WIRES HERE

TO BE PINCHED

LEADWIRES 8 AND 9

EITHER SIDE OF POSTS.125" Min.

DO NOT ALLOW WIRES

MAY BE ROUTED ON

Bending of terminal (T1) is acceptable. If bent during assembly, do not straighten.End of insulation must be below opening in dust shield of switch.

Orientate in-line fast on terminals T2 with barrels facing either in or out.

WIRING INSTRUCTIONS

NOTE:All leads must be held to ± 1/8".All lead lengths are before stripping.

TITLE

DATE

D-HANDLE TOOLS58-01-0279BULLETIN

June 2007

TERMINAL DESCRIPTION

T1 23-74-0900 1

T2 23-74-1060 4

T3 23-74-0410 2

Qnty.Part No.Code

CONNECTOR DESCRIPTION

S1 Trigger Switch 1

S2 Remote Electronic 1 Assembly

Qnty.DescriptionCode

Drwg. 1

Wire Wire Origin or No. Color Part No. Ga. Length Terminals, Connectors and End Wire Preparation

1 White Cord 16 3.25" Strip .32" and tin.

2 Black Cord 16 3.75" Strip .32" and tin.

5 Black 14-20-3001 18 - - Clip, left hand terminal end of S2

6A White 23-94-6111 18 - - Stripped and tinned / Receptacle

6B White 23-94-6111 18 - - Receptacle / Receptacle

8A Red 23-94-6121 18 - - Clip, left hand terminal / Receptacle

8B Black 23-94-6121 18 - - Receptacle / Receptacle

9 Black 14-20-3001 18 - - Stripped and tinned end of S2

10 Black 14-20-3001 18 - - Stripped and tinned end of S2

WIRING SPECIFICATIONS

T2

T2

T2

T2

SAWZALL58-01-0291DATE

Sept. 2011

BULLETINWIRING INSTRUCTIONS

TITLE

Drwg. 2

NOTE:All leads must be held to ± 1/8".All lead lengths are before stripping.

T1 23-94-1060 4

T2 23-94-0017 2

T3 23-94-0010 1

TERMINAL DESCRIPTIONPart No.Code Qnty.

1 White Cordset 3-1/4" Strip 5/16" and tin. Connect to '1' on switch.2 Black Cordset 3-3/4" Strip 5/16" and tin. Connect to '2' on switch.

3A White 23-94-0520 ----- From the top left fi eld position, connect tinned end to '1' on switch.3B White 23-94-0520 ----- From top left fi eld position, connect terminal to top right fi eld position.

4A Black 23-94-0510 ----- From bottom right field position, connect terminal to bottom left field position. 4B Black 23-94-0510 ----- From the bottom right fi eld position, connect terminal to top brush. 5 Black or Blue Remote Mod. ----- Component of 14-20-3155. Connect to bottom brush. 6 Black or Yellow Remote Mod. ----- Component of 14-20-3155. Connect to '5' on right side of switch.

7 Black Remote Mod. ----- Component of 14-20-3155. Connect tinned end to '2a' on switch.

Terminals, Connectors and 1 or 2 End Wire PreparationWireColor

Origin orGauge

WireNo. Length

WIRING SPECIFICATIONS

BULK LEAD WIRE - BULLETIN NO. 58-01-0003

= WIRE TRAPS or GUIDES

LEADWIRE ‘4B’ TO BE ROUTED IN THIS TRAP

T2

3B

3A

3A

4A

4A

4B

4B

5

6

72

1

SECURE TERMINALS TO THE FIELD WITH BARRELFACING OUT. (4 PLACES)

T1

T1

T1

T1

T2

CORD JACKET TO EXTEND .125” MIN.BEYOND THE CLAMPING AREA INLEFT HANDLE HALVE.

PLACE LEADWIRE ‘4B’IN TRAP ON LEFT HANDLE HALVE. ROUTE UNDER MOTOR HOUSING BY PLACING IN REARBEARING BOSS TRAP.

LEADWIRES CAN BE ROUTEDON EITHER SIDE OF POSTS AND BOSSED IN LEFT HANDLE.

6

3A

2

7

1

ORIENT TERMINAL FROM LEADWIRE '6' WITH THE BARRELS FACING OUTWARD WHEN CONNECTING TO SWITCH.

T3 TOP RIGHTFIELDTERM.

TOP LEFT

FIELDTERM.

BOTTOMRIGHTFIELDTERM.

BOTTOMLEFT

FIELDTERM.

ARMATURE

TOPBRUSH

BOTTOMBRUSH

SPEEDCONTROL

SWITCH

TO TERMINAL #5ON SIDE OF SWITCH

3A

3B

4A

4B

2

1

6 7

5

WIRING SCHEMATIC

= WIRE TRAPS or GUIDES

LEADWIRE ‘4B’ TO BE ROUTED IN THIS TRAP

T2

3B

3A

3A

4A

4A

4B

4B

5A

6

72

1

SECURE TERMINALS TO THE FIELD WITH BARRELS FACING OUT. (4 PLACES).

T1

T1

T1

T1

T2

5B

SAWZALL58-01-0293DATE

Feb. 2013

BULLETINWIRING INSTRUCTIONS

TITLE

Drwg. 1

NOTE:All leads must be held to ± 1/8".All lead lengths are before stripping.

T1 23-94-1060 4

T2 23-94-0017 2

T3 23-94-0010 1

TERMINAL DESCRIPTIONPart No.Code Qnty.

1 White Cordset 3-1/4" Strip 5/16" and tin. Connect to '1' on switch.2 Black Cordset 3-3/4" Strip 5/16" and tin. Connect to '2' on switch.

3A White 23-94-0520 ----- From the top left fi eld position, connect tinned end to '1' on switch.3B White 23-94-0520 ----- From top left fi eld position, connect terminal to top right fi eld position.

4A Black 23-94-0510 ----- From bottom right field position, connect terminal to bottom left field position. 4B Black 23-94-0510 ----- From the bottom right fi eld position, connect terminal to top brush.

5A Yellow Remote Mod. ----- Terminated with 5B. Connect terminal T2 to bottom brush.5B Red Remote Mod. ----- Terminated with 5A. Connect tinned end to '2' on switch.6 Black Remote Mod. ----- Connect to '5' on right side of switch.7 Blue Remote Mod. ----- Connect tinned end to '2a' on switch.

Terminals, Connectors and 1 or 2 End Wire PreparationWireColor

Origin orGauge

WireNo. Length

WIRING SPECIFICATIONS

6

3A

2

7

1

ORIENT TERMINAL FROM LEADWIRE '6' WITH THE BARRELS FACING OUTWARD WHEN CONNECTING TO SWITCH.

T3

5B

CORD JACKET TO EXTEND .125” MIN.BEYOND THE CLAMPING AREA INLEFT HANDLE HALVE.

PLACE LEADWIRE ‘4B’IN TRAP ON LEFT HANDLE HALVE. ROUTE UNDER MOTOR HOUSING BY PLACING IN REARBEARING BOSS TRAP.

LEADWIRES CAN BE ROUTEDON EITHER SIDE OF POSTS AND BOSSED IN LEFT HANDLE.

WIRING SCHEMATICTO TERMINAL #5ON SIDE OF SWITCH

SWITCH TRIACARMATURE

TOPBRUSH

BOTTOM BRUSH

TOP RIGHTFIELD TERM.

BOTTOM RIGHTFIELD TERM.

TOP LEFTFIELD TERMINAL

BOTTOM LEFT FIELD TERMINAL

2

3A

1

6

75A

5B

4A

4B

3A

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